General 80-025HC User Manual

SETUP & OPERATION MANUAL

FEATURES

On/off safety switch with lock-out key to prevent unauthorized use.

Helical cutter head for superior ﬁnish and quieter operation.

Built-in 2 1/2” dust collection outlet.

Powerful 1 HP, 120 V, 10 amp motor.

4” x 19 5/8” adjustable, tilting fence with 45° and 90° stops.

Spring-loaded cutter head guard.

Two safety push blocks included.

Easy to set-up and operate.

Front-mounted infeed table lock.

6″ BENCH-TOP JOINTER

WITH HELICAL CUTTER HEAD

SPECIFICATIONS

• Table size 29 7/8” x 6 1/8” (760 x 156 mm)

• Table height 8 1/4” (210 mm)

• Maximum cutting width 6” (152 mm)

• Maximum cutting depth 1/8” (3 mm)

• Fence size 4 1/4” x 19 5/8” (110 x 500 mm)

• Number of insert 12

• Cutter head speed 11,000 rpm

• Dust outlet 2 1/2” (64 mm)

• Base dimensions 19 1/4” x 9 7/16” (490 x 240 mm)

• Motor 1 HP, 120 V, 10A

• Weight (shipping/net) 37,5 lbs (17 kg) / 41 lbs (18,7 kg)

Version #1 - October 2014

MODEL

80-025HC

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU

for choosing this General® International model 80-025HC 6”

bench-top helical head jointer. This jointer has been carefully tested and inspected before

shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this jointer as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

DISCLAIMER: The information and specifications

in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the

unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual not applicable to your machine. Further, as several generations of this model of jointer and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation ..................................................................................................... 5

Electrical requirements ...................................................................................................... 6

Identiﬁcation of main parts and components .................................................................. 7

Unpacking .......................................................................................................................... 8

Basic functions ................................................................................................................... 8

Assembly instructions ................................................................................................... 9-12

Installing the jointer on a table surface ........................................................................................................... 9

Assembling and installing the fence ........................................................................................................... 9-11

Installing the lock-out key ................................................................................................................................ 11

Installing the dust port ................................................................................................................................. 11-12

Connecting to a dust collector ....................................................................................................................... 12

Basic adjustments and controls ................................................................................. 12-16

Connecting to a power source .......................................................................................................................12

On/Off power switch .........................................................................................................................................13

Checking/adjusting the depth of cut indicator zero point .................................................................... 13-14

Setting the 90° and 45° fence stops ........................................................................................................... 14-16

Front to back fence adjustment ..................................................................................................................... 16

Operating Instructions ................................................................................................ 17-18

Basic principles of jointing ............................................................................................................................... 17

Selecting boards suitable for jointing ............................................................................................................ 17

Determine the concave face and edge of your board .............................................................................17

Checklist before starting .................................................................................................................................. 18

Basic jointing operations ............................................................................................ 18-19

Surface planing ................................................................................................................................................. 18

Edge jointing ..................................................................................................................................................... 18

Maintenance ............................................................................................................... 19-22

Inspecting cutter head inserts ......................................................................................................................... 19

Reversing/replacing cutter head inserts ....................................................................................................... 20

Motor brush replacement ............................................................................................................................... 21

Belt replacement .............................................................................................................................................. 21

Periodic maintenance ..................................................................................................................................... 22

Recommended optional accessories ............................................................................. 22

Parts list & diagrams ................................................................................................... 23-26

Contact information ........................................................................................................ 28

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of it’s equipment.

1. Do not operate this jointer when tired, distracted, or under the effects of drugs, alcohol or any me dication that impairs reﬂexes or alertness.

2. The work area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the jointer is in operation; do not permit them to operate the jointer.

4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu pervised use.

5. STAY ALERT! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.

7. Do not wear loose clothing, gloves, bracelets, neck- laces or other jewelry while the jointer is in opera tion. Wear protective hair covering to contain long hair and wear non-slip footwear.

International disclaims any real or implied warranty and hold itself

12. Do not push or force stock into the cutterhead. The jointer will perform better and more safely when working at the rate for which it was designed.

13. Be sure that the cutterhead has gained full opera ting speed before starting to joint.

14. Avoid working from awkward or off balance posi tions. Do not overreach and keep both feet on ﬂoor.

15. Keep guards in place and in working order. If a guard must be removed for maintenance or clean ing be sure it is properly re-attached before using the tool again.

16. Use of parts and accessories NOT recommended by General malfunction or risk of injury.

17. Never stand on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is unintentionally contacted.

18. Always disconnect the tool from the power source before servicing or changing accessories such as knives, or before performing any maintenance or cleaning, or if the machine will be left unattended.

19. Make sure that the switch is in the “OFF” position be- fore plugging in the power cord.

International may result in equipment

8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9. Keep hands well away from cutter head and all moving parts. Use a push stick to feed stock, and a brush, not hands, to clear away chips and dust.

10. Be sure that the cutter head inerts are securely in stalled in the cutter head.

11. Always use clean, properly sharpened inserts. Dirty or dull inserts are unsafe and can lead to accidents.

20. Make sure the tool is properly grounded. If equip ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

21. Do not use this jointer for any purpose other than its intended use. If used for other purposes, General International disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 120 V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.

Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician before proceeding.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

EXTENSION CORDS

If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

TABLE - MINIMUM GAUGE FOR CORD

EXTENSION CORD LENGTH

AMPERES 50 feet 100 feet 200 feet 300 feet

< 5

6 to 10

10 to 12

12 to 16

*NR = Not Recommended

18 16 16 14

18 16 14 12

16 16 14 12

14 12 *NR *NR

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

A. DUST OUTLET

B. OUTFEED TABLE

C. FENCE

D. CUTTER HEAD GUARD

E. INFEED TABLE LOCK KNOB

F. DEPTH OF CUT INDICATOR

G. INFEED TABLE

H. INFEED TABLE ADJUSTMENT KNOB

I. SAFETY SWITCH WITH LOCK-OUT KEY

UNPACKING

Carefully unpack and remove the unit and its components from the box and check for missing or damaged items as per the list of contents below.

NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.

LIST OF CONTENTS QTY

A. FENCE MOUNT ASSEMBLY ....................................................... 1

B. FENCE BRACKET ...................................................................... 1

C. DUST OUTLET ............................................................................ 1

D. PUSH BLOCKS .......................................................................... 2

E. FENCE FACE ............................................................................. 1

F. LOCK LEVER ............................................................................. 1

G. FLAT WASHER ............................................................................ 1

H. SQUARE NUT ............................................................................ 2

I. RECTANGULAR NUT ................................................................. 1

J. CAP SCREW ............................................................................. 6

K. 4 & 2.5 MM ALLEN KEYS ........................................................ 2

L. TORX™ WRENCH ..................................................................... 1

M. LOCK-OUT KEY ......................................................................... 1

ADDITIONAL REQUIREMENTS FOR SET UP

A. PHILLIPS AND FLAT SCREWDRIVERS B. 10 AND 13 MM WRENCH C. STRAIGHTEDGE

BASIC FUNCTIONS

This 6” jointer benchtop with helical cutter head is designed for face and edge jointing in solid wood only.

The unit is not designed nor should it be used to surface or prepare, plywood, wood paneling, particleboard, MDF nor any other wood based by-products nor any non-wood based materials.

The unit is equipped with 12 reversible high-speed steel inserts that have two cutting faces each.

Warning! To reduce the risks of accidents leading to injury make sure to always properly secure the jointer to your work surface before operating it.

ASSEMBLY INSTRUCTIONS

BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.

INSTALLING THE JOINTER ON A STABLE SURFACE

For your convenience this jointer is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.

The unit should be immobilized on a ﬂat, level and stable surface, able to support the weight of the machine

and the workpiece with ease. Drill holes in the mounting surface corresponding with the holes located in the base of the machine. Immobilize the unit using hardware A (not supplied) in the order shown.

ASSEMBLING AND INSTALLING THE FENCE

1. Install the fence bracket B by aligning its four mount-

ing holes with the corresponding holes on the machine C.

Note: Never install or operate the unit over the edge of a table, workbench or other mounting surface.

2. Attach the bracket to the machine using four screws D and a 4 mm Allen key.

3. Insert a screw F into each hole G of the fence hold- er E.

4. Loosely thread a square nut H onto each screw I.

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