General 75-700 M1 User Manual

SETUP & OPERATION MANUAL
FEATURES
Front mounted digital spindle speed display.
Large precision ground cast-iron table with t-slots and coolant trough.
Front mounted positive control depth stop.
Solid head construction for accuracy and rigidity.
Slower speed options ideal for metal drilling applications.
Rack and pinion table height adjustment.
Table swivels 360° for operations either on or off the table.
Table tilts 45° left and right.
5/8” regular chuck with key included.
Laser pointer and see-through chuck guard included.
Magnetic safety switch.
17″ DRILL PRESS
-
ELECTRONIC VARIABLE SPEED
SPECIFICATIONS
• Swing 16 15⁄16” (430 mm)
• Drilling capacity 3/4” (19 mm)
• Chuck size 5/8” (16 mm)
• Spindle travel 5 7/8” (150 mm)
• Spindle distance to table 26 5/8” (675 mm)
• Spindle distance to base 48 3/8” (1230 mm)
• Table size 14 1/2” x 11 13/16” (370 x 300 mm)
• Column diameter 3 1⁄8” (80 mm)
• Spindle speeds 280 to 1140 rpm & 800 to 3200 rpm
• Spindle taper MT3
• Base size 23 5/8” x 14” (600 x 355 mm)
• Motor 1 HP, 220 V, 3 Ph, 3 A
• Input power 110 V single phase only
• Weight 275 lbs (125 kg)
Version 4_Revision 2 - June 2015 (78364609)
© Copyright General International
MODEL
#75-700 M1
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
International model 75-700 M1 17” Electronic Variable Speed Drill Press. This drill press has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill press as well as the set-up, maintenance and identification of its parts and com­ponents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are com­mitted to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manu­al corresponds with that of the unit with which it was
®
supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of drill press and sev­eral versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and lo­cation of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or trans­port, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ................................................................................ 5
Electrical requirements ................................................................................ 6
Grounding instructions ...................................................................................................................................... 6
Circuit capacity .................................................................................................................................................6
Extension cords ..................................................................................................................................................6
Identification of main parts and components ........................................................7
Basic functions .......................................................................................... 8
Unpacking ................................................................................................ 8
List of contents .................................................................................................................................................... 8
Additional requirements for set up .................................................................................................................. 8
Placement within the shop / Establishing a safety zone .......................................... 9
Assembly instructions .................................................................................. 9
Install the column to the base .........................................................................................................................9
Remove the column ring and rack ................................................................................................................9
Install the table ................................................................................................................................................. 10
Fit the column ring onto the rack .................................................................................................................. 10
Install the table height adjustment handle .................................................................................................. 10
Install the table lock handle ..........................................................................................................................10
Mount the drill press head .............................................................................................................................10
Install the downfeed handles ........................................................................................................................10
Install the chuck guard ................................................................................................................................... 11
Adjusting and using the chuck guard .......................................................................................................... 11
Install the chuck ............................................................................................................................................... 11
Install the laser pointer .................................................................................................................................... 11
Install the pulley case cover knob ................................................................................................................ 11
Adjustments & controls ................................................................................ 12
Table height adjustment ................................................................................................................................. 12
Table swing adjustment .................................................................................................................................. 12
Table tilt adjustment ........................................................................................................................................12
Depth stop adjustment ...................................................................................................................................12
How to adjust the spindle distance to table ................................................................................................ 12
Connecting to a power source ..................................................................................................................... 13
Power “On” .......................................................................................................................................................13
Changing speeds ............................................................................................................................................ 13
Reference chart for spindle speed selection ..............................................................................................14
Basic operations ........................................................................................ 14
Install a drill bit .................................................................................................................................................14
Maintenance ............................................................................................ 15
Wiring diagram ......................................................................................... 15
Recommended optional accessories................................................................ 16
Parts list & diagrams .............................................................................. 17 - 20
Notes ...................................................................................................... 21
Contact information ....................................................................................22
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the drill press is in operation; do not permit them to ope­ rate the drill press.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz­ ardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck­ laces or other jewelry while the drill press is in opera­ tion.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the drill bit and all moving parts. Use a hold-down or clamp to secure the stock, and use a brush, not hands, to clear away chips and dust.
13. Use suitable work piece support if the work piece does not have a flat surface.
14. Do not push or force the bit into the stock. The drill will perform better and more safely when working at the rate feed for which it was designed.
15. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17. Never leave the machine unattended while it is run­ ning or with the power on.
18. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result if the tool is tipped over or if the drill bit is unintention­ ally contacted.
20. Always disconnect the tool from the power source before servicing or changing accessories such as bits, or before performing any maintenance, cleaning, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF” position before plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a three­ pole receptacle. Never remove the third prong.
10. Be sure that the drill bit is securely installed in the chuck before operation.
11. Be sure the drill bit has gained full operating speed before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or dull bits are unsafe and can lead to accidents.
23. Do not use this drill press for other than its intended use. If used for other purposes, GENERAL® INTERNA­ TIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRE­SPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALI-FIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. Though equipped with a 220V 3 phase motor, due to the elec­tronic frequency inverter this machine is wired for 110V single phase operation and is equipped with a 3-con­ductor cord and a 3-prong grounding plug grounded type receptacle prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
IN THE EVENT OF A MALFUNTION DO NOT OPEN OR ATTEMPT TO REPAIR THIS ELECTRONIC INVERTER CONTACT A LICENSED ELECTRICIAN OR QUALI­FIED REPAIR PERSON TO INSPECT AND REPAIR THE INVERTER. FAILURE TO COMPLY CAN LEAD TO SERI­OUS PERSONAL INJURY INCLUDING ELECTROCU­TION AND/OR DAMAGE TO THE INVERTER AND THE MOTOR.
. Do not remove the 3rd
, it must be attached
to fit a
.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole recep­tacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
TOTAL LENGTH OF CORD IN FEET
AMPERE
RATING
6 TO 10
10 TO 12 12 TO 16
* NR = Not Recommended
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
------->
------->
------->
18 16 16 14
18 16 14 12
16 16 14 12
14 12 * NR * NR
6
17” ELECTRONIC VARIABLE SPEED DRILL PRESS
75-700 M1
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
RIGHT SIDE VIEW
PULLEY CASE COVER DIGITAL SPEED DISPLAY VARIABLE SPEED CONTROLLER START BUTTON STOP BUTTON CHUCK GUARD TABLE COLUMN BASE COLUMN FLANGE RACK TABLE HEIGHT ADJUSTMENT HANDLE DOWNFEED HANDLES MOTOR BELT TENSION ADJUST LEVER PULLEY CASE COVER SCREW
LEFT SIDE VIEW
ELECTRONIC INVERTER DEPTH STOP LASER POINTER TABLE LOCK HANDLE CHUCK
7
BASIC FUNCTIONS
This model 75-700 electronic variable speed drill press is designed for precision drilling applications in both wood and metal. This unit includes all the basic functions and features found on most standard drill presses and offers the user the added benefit of variable speed control.
Featuring a front mounted digital spindle speed display the unit is equipped with two speed ranges. By changing the positioning of the drive belt from one set of pulleys to the other, the user can select a speed range, Low (280­1140 rpm) or High (800-3200 rpm) depending on the drilling application.
Speed change within each range is variable and can be controlled using a speed control knob mounted to the front of the drill press, thereby allowing the user to dial in the required speed based on workpiece material, drill bit size and drill bit material. By drilling at the correct speed the 75-700 can provide cleaner smoother holes with less tear-out and help prevent premature drill bit wear by limiting heat build-up.
UNPACKING
Carefully unpack and remove the drill press compo­nents from the box and check for damaged or missing items as per the list of contents below.
NOTE: Please report any damaged or missing items to your General® International distributor immediately.
LIST OF CONTENTS QTY
DRILL PRESS HEAD ......................................................... 1
LASER POINTER ..............................................................1
HEX BOLT .......................................................................4
LOCK WASHER...............................................................4
TABLE LOCK HANDLE ....................................................1
CHUCK ...........................................................................1
DOWN FEED HANDLE .................................................... 3
TABLE HEIGHT ADJUSTMENT HANDLE ........................... 1
CHUCK GUARD ............................................................. 1
COLUMN ....................................................................... 1
ARBOR ...........................................................................1
DRIFT KEY ....................................................................... 1
CHUCK KEY ...................................................................1
3 MM ALLEN KEY ........................................................... 1
5 MM ALLEN KEY ........................................................... 1
TABLE BRACKET ..............................................................1
TABLE .............................................................................. 1
BASE ...............................................................................1
ADDITIONAL REQUIREMENTS FOR SET UP
• Extra person for help with lifting
• 14 and 17 socket or open end wrenches
• 24 mm socket wrench or adjustable wrench
• Phillips head screwdriver
or
or
8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the sander (275 lbs - 125 kg) and the operator.
Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is advisable to establish a safety zone around shop machi­nery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.
73”
30”
23”
ASSEMBLY INSTRUCTIONS
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM­PLE-TED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO.
Before assembling the drill press, clean the protective coating from all surfaces (where applicable) using a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags accord­ing to manufacturer’s safety recommendations.) Avoid rubbing painted surfaces, as many solvent-based products will remove paint.
INSTALL THE COLUMN TO THE BASE
CLOSER VIEW
REMOVE THE COLUMN RING AND RACK
Place the base on a flat surface and secure the col­umn to the base with the 4 hex bolts and lock washers
, using a 17 mm socket wrench or open end wrench .
Loosen the screw on the column ring to remove col­umn ring
and rack .
9
INSTALL THE TABLE
FIT THE COLUMN RING ONTO THE RACK
Insert and hold the rack in the notch in the table bracket
and slide the bracket and rack onto the column until the rack bottoms out on the rack seat two set screws by Allen key.
Note: Position the rack with more teeth towards the bot­tom .
and fasten
INSTALL THE TABLE HEIGHT ADJUSTMENT HANDLE
1. Remove the protective sleeve from the table height adjustment handle shaft the table height adjustment handle with the flat portion of the shaft
2. Slide the handle onto the shaft and tighten, using a 14 mm wrench
.
then align the bolt in
, as shown in .
Slide the ring onto the column with the beveled edge facing down to secure the rack to the column. Re-tighten the screw
Note: Do not over-tighten the screw.
.
INSTALL THE TABLE LOCK HANDLE
Thread the table lock handle bracket
.
into the table mounting
MOUNT THE DRILL PRESS HEAD
THE DRILL PRESS HEAD IS HEAVY. DO NOT OVER-EX­ERT. HAVE ONE OR TWO ASSISTANTS NEARBY TO HELP WITH LIFTING.
With the help of an assistant, lift the drill press head onto the top of the column then secure the head on the column by tightening the two set screws supplied 5 mm allen key.
, using the
10
INSTALL THE DOWNFEED HANDLES
Install the three downfeed handles into the down­feed mechanism cover
as shown in .
INSTALL THE CHUCK GUARD
Fit the chuck guard onto the quill and tighten the Phillips screw to secure the chuck guard in place.
ADJUSTING AND USING THE CHUCK GUARD
1. Loosen the wing nuts on both sides of the chuck guard and slide the chuck guard extension down along the two slots to the desired height
2. Tighten the wing nuts to lock the chuck guard ex­ tension in place.
Note: To facilitate drill bit installation / removal, flip the spring loaded chuck guard up as shown in it out of the way.
TO REDUCE THE RISK OF SERIOUS INJURIES, ALWAYS COVER THE CHUCK AND DRILL BIT WITH THE CHUCK GUARD WHEN USING THE DRILL PRESS.
.
to keep
REAR VIEW
INSTALL THE CHUCK
MAKE SURE THAT THE SWITCH IS IN THE OFF POSITION BEFORE INSTALLING OR REMOVING THE CHUCK AND ARBOR.
DRIFT KEY
Note: To facilitate chuck and arbor installation, flip the spring loaded chuck guard up.
1. Slide the arbor into the quill assembly, flat end goes in first.
2. Slide the chuck onto the tapered end of the arbor then, using the down-feed handle, lower the quill assembly against the table to secure the chuck. (To avoid damaging the chuck and table, place a piece of wood on the table.)
Note: To remove the chuck and arbor, use the downfeed handle to lower the quill assembly. Insert the drift key all the way into the quill assembly (it may be necessary to rotate the quill to be able to get the key all the way in) and while holding onto the chuck, tap gently on the key with a hammer or rubber mallet to loosen and remove the arbor and chuck
.
DRILL PRESS HEAD UNDERSIDE VIEW
QUILL ASSEMBLY
ARBOR
CHUCK
INSTALL THE LASER POINTER
Install the laser pointer plied in the box with the laser pointer.
using the instructions sup-
11
ADJUSTMENTS & CONTROLS
TABLE HEIGHT ADJUSTMENT
VIEW FROM BACK
1. Loosen table lock handle .
2. Turn the table height adjustment handle
table is at the desired height.
3. Tighten the table lock handle to lock the table in position.
until the
TABLE TILT ADJUSTMENT
TABLE SWING ADJUSTMENT
1. Loosen the table lock handle .
2. Swing the table to the desired position
the table lock handle.
Note: When working with taller workpieces swing the table 180° out of the way and use the base as a table
. Tighten
DEPTH STOP ADJUSTMENT
.
1. Loosen the pivot bolt under the table, on the table bracket, using an adjustable wrench or a 24 mm socket wrench.
2. Tilt the table to the desired angle the scale
3. Tighten the pivot bolt to secure the table at the desired angle.
.
indicated by
HOW TO ADJUST THE SPINDLE DISTANCE TO TABLE
NUT #2
NUT #1
DEPTH SETTING
1. Set the bottom edge of nut #1 even with the de­ sired depth setting.
2. Tighten nut #2 against nut #1 to secure it in posi­ tion.
3. Depth stop is now set and will provide repetitive holes of equal depth.
1. Loosen the rack seat screws the rack holder
2. Loosen the locking handle the rack to the desired position by adjust­ ing the handle collar and tighten the locking handle.
3. Lift the column plate and rack seat by hand until it touches the rack and fit to the notch of the column plate. Fasten seat by set screws.
to the desired position.
until the rack insert to the
and move
and adjust
12
CONNECTING TO A POWER SOURCE
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERA­TE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH ON THE DRILL PRESS IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
SWITCH OFF
Once the assembly steps have been completed, uncoil the power cord and plug the power cord into an appro-
priate outlet. Refer back to the section entitled ELECTRI­CAL REQUIREMENTS” and make sure all requirements and grounding instructions are followed. When drilling operations have been completed unplug the drill press from the power source.
ON/OFF MAGNETIC POWER SWITCH
This drill press is equiped with a MAGNETIC SAFETY SWITCH located on the control box, designed to protect the unit and the user from power surges, power outages and un-wanted or unintentional start-up.
The switch assembly is equipped with a GREEN “START” button A and a RED spring loaded “STOP” button B.
Once the RED “STOP” button has been pressed, the machine can only be started by turning the BLACK inner part of the button to the right C to release the stop button.
SPINDLE SPEED CONTROL
The spindle speed ranges from 280 to 1140 Revolutions Per
Minute (RPM) and from 800 to 3200 RPM, depending on
the positionning of the drive belt on the pulleys.
Note: Refer to the reference chart below for speed selec-
tion, based on bit size and workpiece material.
The spindle speed control knob is located on the control
box, just above the on/off switch
- Turn the knob clockwise
.
to increase the spindle
Decrease speed
Increase speed
speed.
- Turn the knob counter-clockwise
to decrease the
spindle speed.
The spindle speed will be indicated on the digital speed display
.
REFERENCE CHART FOR SPINDLE SPEED SELECTION - BASED ON BIT SIZE AND WORKPIECE MATERIAL*
WORKPIECE MATERIAL
SOFT WOOD
BIT SIZE (DIAMETER)
1-16” (2 mm)
1/8” (3 mm)
3/16” (5 mm
1/4” (6 mm)
5/16” (8 mm)
3/8” (10 mm)
7/16” (11 mm)
1/2” (13 mm)
*The information in this chart is supplied as a general guideline only. Your results may vary depending on drill bit material, as well as their
quality and sharpness. For best results always follow any speed recommendations supplied with the drill bits being used.
2800 - 3200
2800 - 3200
2800 - 3200
2800 - 3200
1980 - 2380
1980 - 2380
1980 - 2380
1980 - 2380
HARD WOOD
2800 - 3200
2800 - 3200
2800 - 3200
2800 - 3200
1980 - 2380
1980 - 2380
1980 - 2380
1620 - 2020
CAST STEEL
TOOL STEEL
REVOLUTIONS PER MINUTE (RPM)
1910 - 2445
1220 - 1275
765 - 815
610
480 - 490
380 - 405
350
300 - 305
2865 - 3665
1835 - 1910
1145 - 1220
915 - 955
715 - 735
570 - 610
520 - 525
440 - 460
CAST IRON
3820 - 4890
2445 - 2545
1530 - 1630
1220 - 1275
955 - 980
765 - 815
700
590 - 610
MILD STEEL
4775 - 6110
3055 - 3185
1910 - 2035
1530 - 1590
1195 - 1220
955 - 1020
870
735 - 765
ALUMINIUM &
COPPER
9550 - 12225
6110 - 6365
3820 - 4075
3055 - 3180
2390 - 2445
1910 - 2035
1740 - 1745
1470 - 1530
13
CHANGING SPINDLE SPEED RANGE
TURN OFF AND UNPLUG THE MACHINE FROM THE POWER SOURCE BEFORE OPENING THE PULLEY CASE COVER OR BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
1. With the machine turned off and unplugged from the
power source, loosen the set screw located on each side of back portion of the headstock using a 4mm Allen key.
3. Pull up on the belt tension lever as shown, and push the drive pulley forward to remove tension on the belts.
HIGH SPEED
800 - 3200 rpm
LOW SPEED
2. Using a phillips head screwdriver remove the pulley cover locking screw and open the pulley cover.
4. Position the belt on the pulleys to select the desired speed range as per the chart below. Then push and hold the belt tension lever and retighten the two set screws. Close the pulley cover and secure the pulley cover with its screw before starting the machine.
DRIVE PULLEY
280-1140 rpm
DRIVE PULLEY
BASIC OPERATIONS
INSTALL A DRILL BIT
1. Lift up the chuck guard to keep it out of the way.
2. Insert the chuck key
clockwise bit to fit in.
14
to open the chuck jaws and allow a drill
and turn counter-
3. Insert a drill bit .
4. Tighten the chuck key to hold drill bit in place.
MAINTENANCE
• Keep the unit clean and free of dust and debris. Painted surfaces can be wiped with a damp rag.
• Periodically lubricate all sliding or moving parts including the column and rack
and the quill
purpose grease, available at any hardware store).
• Lightly grease the slide bars
every two months or as needed depending on frequency of use.
• Bearings in the quill and the V-belt pulley are sealed and permanently lubricated – no further lubrication is required.
(use any all
CLOSE UP
WIRING DIAGRAM
THE INCLUDED ELECTRICAL
SCHEMATIC DRAWING IS SUPPLIED AS A REFE-
RENCE FOR USE BY A
QUALIFIED ELECTRICIAN
ONLY. IF YOU ARE NOT A
QUALIFIED AND PROPERLY
LICENSED ELECTRICIAN
DO NOT ATTEMPT ELECTRI-
CAL OR WIRING REPAIRS
ON THIS MACHINE. ANY
MODIFICATIONS OR
REPAIRS MADE TO THIS
MACHINE OR TO ITS
ELECTRICAL CIRCUITRY OR
COMPONENTS MUST
COMPLY WITH ALL LOCAL
ELECTRICAL CODES,
STANDARDS OR REGULA-
TIONS. ALWAYS UNPLUG
THE MACHINE AND COM-
PLETELY DISCONNECT IT
FROM THE POWER SUPPLY
BEFORE PERFORMING
ANY MAINTENANCE OR
REPAIRS. FAILURE TO
HEED THIS WARNING MAY
LEAD TO SERIOUS INJURY
INCLUDING ELECTROCU­TION AS WELL AS POSSI-
BLE DAMAGE TO YOUR
MACHINE AND ITS
ELECTRICAL
COMPONENTS.
15
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products to help you increase convenience, productivity, accuracy and safety when using your drill press Here’s a small sampling of optional accessories available from your local General International dealer.
For more information about our products, please visit our website at www.general.ca
25 piece - Rubber drum Sanding Set Item 70-025
Turn your drill press into a mini drum sander. Ideal for small sanding jobs on curved or odd shaped pieces. Kit includes 5 different sized drums: 1/2”, 3/4”, 1”, 1-1/2” & 2” plus 2 sets of 80 grit and 2 sets of 120 grit sanding sleeves for each.
9” Auger drill bit set item 70-105
Heavy duty carbon steel. Heat-treated and precision sharpened for quick, accu­rate and effortless cuts. Includes 6 bits - sizes: 1/4”, 5/16”, 3/8”, 1/2”, 5/8”, 3/4” with 3/8” shank, in a conve­nient carrying case.
Universal drill press table
12” X 24” (305 X 610 mm) 17” X 32” (432 X 813 mm)
item 70-135
Adds versatility to your drill press and repeatable accu­racy to your work. Includes: 3” tall 2-pc. Full length fence with t-slot and stop, 2-1/2” dust port connection, parallel t-slots in table and 2 workpiece holdowns. Mounts to all drill tables with mounting holes.
Abrasive sleeves item 70-030
10 piece replacement abrasive sleeve set for 70-025. Includes 5 (one of each size) 80 & 120 grit sanding sleeves.
Drill press tool tray item 70-125
Can be installed on most drill press columns. Made from durable plas­tic with a metal swivel rod.
Universal drill press table item 70-140
Adds versatility to your drill press and repeatable ac-curacy to your work. Inclu-des: 3” tall 2-pc. Full length fence with t-slot and stop, 2-1/2” dust port connection, parallel t-slots in table and 2 workpiece holdowns. Mounts to all drill tables with mounting holes.
16
9” Vise-clamp item 70-130
Adjustable lock-in clamping pressure and 360 degree rota­tion; a must for all safety con­scious woodworkers. Includes two 1/2” t-bolts to mount to any drill table with 9/16” (or wider)mounting holes.
95-140 (4”) / 95-150 (5”) / 95160 (6”)
Drill press vises item 95-140/95­150/95-160
Hold down slots along both sides. High tensile iron casting construction for maximum durability. One-piece cast-iron axial sleeve and movable jaws. Fast action, “Acme” type screw threads.
1
5N
7
8
9
10
11
12
13
14
15
16
6
17
20
59
60
62
61
65
66
67
68
75
76
94
95
104
105
107
99
100
19
97
98
101
102
18
108
109
110
72
96
63
74
80
79
77
78
106
58
71
93
21
28
31
30
29
21-2
41
40
38
33
32
34
46
54
53
48
49
50
21-1
45
55
56
51
57 N
6970
73
8788
86
92
91 8990
83N
85
84
116
118
117
115
114
113
112
111
36
35
37
42
44
22
23
24
27
26
25
39
43
52
64
82
81
47
103
47
47-1
47-3
47-2
120
129
119
121
122
123
2
3
4
127
128
124
125
126
17
PARTS LIST
75-700 M1
18
PART N0.
75700-01 75700-02 75700-03 75700-04 75700-05 75700-06 75700-07 75700-08 75700-09 75700-10 75700-11 75700-12 75700-13 75700-14 75700-15 75700-16 75700-17 75700-18 75700-19 75700-20 75700-21 75700-21-1 75700-21-2 75700-22 75700-23 75700-24 75700-25 75700-26 75700-27 75700-28 75700-29 75700-30 75700-31 75700-32 75700-33 75700-34 75700-35 75700-36 75700-37 75700-38 75700-39 75700-40 75700-41 75700-42 75700-43 75700-44 75700-45 75700-46 75700-47 75700-47-1 75700-47-2
DESCRIPTION
BASE LOCK WASHER HEX HEAD BOLT COLUMN FLANGE RACK COLUMN TABLE HEIGHT ADJUSTMENT HANDLE HEX HEAD BOLT WORM GEAR GEAR SHAFT WORM GEAR TABLE BRACKET HANDLE KNOB HANDLE BAR SCREW RACK COLLAR PINION SHAFT BASE SET SCREW PINION SHAFT SET SCREW MACHINE HEAD PULLEY COVER BACKER PLATE SET SCREW BELT TENSION ADJUST LEVER HEX BOLT BELT TENSION ADJUSTMENT BLOCK BELT TENSION ADJUSTMENT ROD B BELT TENSION ADJUSTMENT ROD A SNAP RING HEX HEAD BOLT MOTOR MOUNTING PLATE MOTOR HEX NUT MOTOR SHAFT KEY MOTOR PULLEY SET SCREW MOTOR PULLEY MOTOR WIRING BOX MOTOR FAN WIRE SCREW BELT MOTOR POWER CORD NUT LOCK WASHER MOTOR PULLEY GUARD PLATE SCREW SET SCREW SCREW WIRE RETENTION CLAMP BRAKE RESISTOR SCREW BRAKE RESISTOR WIRE
QTY
1 4 4 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 4 1 1 4 1 1 1 1 1 4 1 1 2 2 1 2 2 1 1 1 2 1
PARTS LIST 75-700 M1
PART N0.
75700-47-3 75700-48 75700-49 75700-50 75700-51 75700-52 75700-53 75700-54 75700-55 75700-56 75700-57N 75700-58 75700-59 75700-60N 75700-64 75700-65 75700-66 75700-67 75700-68 75700-69N 75700-70 75700-71N 75700-71N-1 75700-72 75700-73 75700-74 75700-75 75700-76 75700-77N 75700-78 75700-79N 75700-80 75700-81 75700-82 75700-83N 75700-84 75700-85N 75700-86 75700-87 75700-88 75700-89 75700-90 75700-91 75700-92 75700-93 75700-94 75700-95 75700-96 75700-97
DESCRIPTION
BRAKE RESISTOR SUPPORT PLATE CENTER PULLEY BASE PLATE WASHER HEX BOLT SET SCREW CENTER PULLEY ASSEMBLY BEARING SPACER BEARING SNAP RING SNAP RING PULLEY CASE COVER SCREW PULLEY CASE COVER SNAP RING SPINDLE PULLEY DRIVE SHAFT KEY SNAP RING DRIVE SHAFT SPACER BEARING BEARING SPEED DETECTOR SUPPORT PLATE SCREW SPEED DETECTOR DETECTOR LOCK NUT BELT POWER CORD TENSION SPRING TENSION SPRING COVER LOCK NUT TRANSFORMER SUPPORT PLATE SCREW TRANSFORMER SCREW SWITCH PLATE SCREW SWITCH PLATE START BUTTON SPEED CONTROL KNOB SPEED DISPLAY PANEL INVERTER MOUNTING PLATE WIRING TERMINAL SCREW INVERTER SCREW INVERTER BOX SCREW RIVET DEPTH SCALE DEPTH ROD DEPTH STOP JAM NUT NUT
QTY
1 1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 1 2 6 1 1 1 1 1 1 1 1 2 1 2 2 1 1 2 1
19
PARTS LIST
75-700 M1
PART N0.
75700-98 75700-99 75700-100 75700-101 75700-102 75700-103 75700-104 75700-105 75700-106 75700-107 75700-108 75700-109 75700-110 75700-111 75700-112 75700-113 75700-114 70-115C 75700-115 75700-116 75700-117 75700-118 75700-119 75700-120 75700-121 75700-122 75700-123 75700-124 75700-125 75700-126 75700-127 75700-128 75700-129
DESCRIPTION
SET SCREW RETAINING RING BEARING SPINDLE QUILL QUILL RUBBER PAD HEX BOLT DEPTH STOP HOLDER WASHER HEX NUT ROLLER THRUST BEARING BEARING TABLE BRACKET LOCK LEVER RIVET TABLE ANGLE SCALE RIVET TABLE ANGLE POINTER CHUCK GUARD 75 MM SET SCREW WORK TABLE LOCK WASHER HEX BOLT DRIFT KEY CHUCK ARBOR STOP BUTTON SET SCREW RACK RING RACK HOLDER SCREW SET SCREW SPACER CHUCK GUARD 75MM
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1
20
NOTES
NOTES
21
MODEL 75-700 M1
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
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