General 75-200, 75-500, 75-100 User Manual

Page 1
Rotating, 45° tilting, crank-operated work­table with quick release clamp.
Large front mounted stop switch with lock-out safety feature to prevent unwan­ted or unintentional start-up.
Adjustable spindle tension return spring. Built-in lamp illuminates the drilling area.
(bulb not included) Cast iron pulleys reduce vibration. Industrial 3/4 HP motor. - #75-100/200
Industrial 1 HP motor. - #75-500 Heavy-duty positive depth stop for quick
adjustment.
REVISION 4 - NOVEMBER 25/10 © Copyright General® International 11/2010
SWING 17’’ (432 mm)
- #75-100/200
22’’ (559 mm)
- #75-500
DRILLING C
APACITY
3
4
” (19 mm)
- #75-100/200
1
1
4
” (32 mm)
- #75-500
CHUCK SIZE
5
8
” (16 mm)
- #75-100/200
3
4
” (19 mm)
- #75-500
SPINDLE TRAVEL 3
1
4
” (82.5 mm)
- #75-100/200
4
1
2
” (114 mm)
- #75-500
SPINDLE DISTANCE TO TABLE 18” (460 mm)
- #75-100
27
7
8
” (706 mm)
- #75-200
25
3
8
" (644 mm)
- #75-500
SPINDLE DISTANCE
TO BASE
26” (660 mm)
- #75-100
48” (1220 mm)
- #75-200
46
3
4
” (1188 mm)
- #75-500
TABLE SIZE 12” x 12” (305 x 305 mm)
- #75-100/200
18
1
2
” x 16
1
8
” (470 x 410 mm)
- #75-500
SPINDLE SPEEDS (12) 340-2800 RPM
- #75-100/200
120-2270 RPM
- #75-500
SPINDLE TAPER MT 2
- #75-100/200
MT 4
- #75-500
OVERALL HEIGHT 41
3
4
” (1061 mm)
- #75-100
64
1
2
” (1638 mm)
- #75-200
68
3
4
” (1747 mm)
- #75-500
B
ASE SIZE
11
3
4
” x 19
5
8
” (302 x 500 mm)
- #75-100
11
3
4
” x 19
5
8
” (302 x 500 mm)
- #75-200
22
1
2
” x 19
1
2
” (572 x 496 mm)
- #75-500
MOTOR
3
4
HP, 110 V, 1 Ph, 12 A
- #75-100/200
1 HP, 110/220 V, 1 Ph, 14/7 A
- #75-500
WEIGHT 169 LBS (77 kg)
- #75-100
200 LBS (91 kg)
- #75-200
372 LBS (169 kg)
- #75-500
Page 2
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General®International model 75-100/75-200/ 75-500 drill press. This drill has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure opti­mum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are commit­ted to making constant improvements, General
®
International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifica­tions may render some or all information in this manual inapplicable to your machine. Further, as several gene­rations of this model of drill and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your tool exactly. If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification.
Page 3
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.
However, the Limited Lifetime Warranty does not cover any product used for pro­fessionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888­949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an expla­nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered con­sumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
Page 4
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or
under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
drill press is in operation; do not permit them to ope­rate the drill press.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the drill press is in opera­tion.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the drill bit and all moving
parts. Use a hold-down or clamp to secure the stock, and use a brush, not hands, to clear away chips and dust.
10. Be sure that the drill bit is securely installed in the
chuck before operation.
11. Be sure the drill bit has gained full operating speed
before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or
dull bits are unsafe and can lead to accidents.
13. Use suitable work piece support if the work piece does
not have a flat surface.
14. Do not push or force the bit into the stock. The drill will
perform better and more safely when working at the rate feed for which it was designed.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order.If a guard
must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17. Never leave the machine unattended while it is run-
ning or with the power on.
18. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the drill bit is unintention­ally contacted.
20. Always disconnect the tool from the power source
before servicing or changing accessories such as bits, or before performing any maintenance,cleaning, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF”position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped
with a 3-prong plug, it should be used with a three­pole receptacle. Never remove the third prong.
23. Do not use this drill press for other than its intended
use. If used for other purposes, GENERAL® INTERNA­TIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
Page 5
ELECTRICAL REQUIREMENTS
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3­prong grounding plug to fit a grounded type recep­tacle . Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used , it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your elec­trical outlet, consult a qualified eletrician before pro­ceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTAL LENGTH OF CORD IN FEET
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
5
CONVERTING THE MOTOR TO 220V - 75-500 ONLY
Should you need to convert your machine’s motor from 110V to 220V power, there is an electrical schematic drawing on the inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area (or perhaps one of their own technicians) who can make this conversion properly and safely.
Note: If motor is converted to 220V, light bulb will not work.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3­prong grounding plug and a matching 3-pole recepta­cle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
Page 6
ASSEMBLY INSTRUCTIONS
Before proceeding with the assembly, read the operating and maintenance instructions manual and familiarize yourself with correct assembly, setup, maintenance and safety procedures.
1. Place the base (1) on a flat surface and screw the column (8), to the base.
2. Remove the rack ring (9) from the column (8).
3. Insert the rack (11) into the table bracket and position the 2 pieces onto
the column at the same time. The bottom lip of the rack is pressed bet­ween the column and the flange.The top lip of the rack is similarly secured with the replacement of the rack ring (9). Tighten the set screw in the rack ring. Place the handle (10) on the worm gear and secure it with the hex head bolt.
4.
Attach the head (2) to the column and tighten the head with the set screws (3).
5. Secure the table onto the table arm. (75-100/200 ONLY)
6. Attach the 3 feed handles, (4, 5 & 6), to the handle body (7).
7. If desired, install a max. 60 watt light bulb
(not included) for the worklight (12).
Once assembled, clean the protective coating from all surfaces (where applicable) using a rag dipped in kerosene, mineral spirits or paint thin­ner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.) A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating fol­lowed by clean-up with solvent. Avoid rubbing painted surfaces, as many solvent-based products will remove paint.
17” OR 22” DRILL PRESSES
75-100 (17”) • 75-200 (17”) • 75-500 (22”)
TO AVOID RISK OF SERIOUS INJURY, MAKE SURE THE DRILL PRESS IS INSTALLED ON A FLAT, SOLID AND STABLE SURFACE.
INSTALL THE CHUCK GUARD
Fit the chuck guard onto the quill and tighten the Phillips screw to secure the chuck guard in place.
ADJUSTING AND USING THE CHUCK GUARD
1. Loosen the wing nuts on both sides of the chuck
guard and slide the chuck guard extension down along the two slots to the desired height .
2. Tighten the wing nuts to lock the chuck guard exten
sion in place.
Note: To facilitate drill bit installation / removal, flip the spring loaded chuck guard up as shown in to keep it out of the way.
REAR VIEW
TO PREVENT THE RISK OF SERIOUS INJURIES, ALWAYS COVER THE CHUCK AND DRILL BIT WITH THE CHUCK GUARD WHEN USING THE DRILL PRESS.
6
6
9
2
5
1
7
12
8
3
4
10
11
Page 7
INSTALLING THE CHUCK
1. Slide the arbor into the quill assembly, flat end goes in first.
2. Slide the chuck onto the tapered end of the arbor and using the feed
handle, lower the quill assembly against the table to secure the chuck.
(To avoid damaging the chuck place a piece of wood on the table.)
REMOVING THE CHUCK AND ARBOR
1. Turn “OFF”and disconnect the drill from the power source.
2. Using feed handle, lower the quill assembly.
3. Insert tool into, and all the way through the quill assembly.
Note: It may be necessary to rotate the quill in order to be able to get the tool all the way through.
4. While holding onto the chuck to prevent damage, raise the quill assembly. The arbor and chuck should fall out.
ADJUSTMENTS AND CONTROLS
Quill Assembly
Tool
Arbor
Chuck
POWER “ON”
1. Make sure the switch is in the “OFF” position and
plug the power cord into a matching outlet.
2. Make sure the pulley guard is closed.
3. Check that the chuck or keyless chuck is installed
properly.
4. When turning the machine “ON” be aware that the
shaft will rotate freely.
5. When the drill press is running check to see if it runs
without vibration or shaking.
6. Make sure the table bracket moves up and down
smoothly.
7. Make sure the spindle shaft turns smoothly.
8. Unlock the cover, press the green start button for
starting machine. Press the red button to stop ma­chine.
75-100/200
WORK-LIGHT
SWITCH
POWER ON
POWER OFF
POWER “ON”
1. Make sure the switch is in the “OFF” position and
plug the power cord into a matching outlet.
2. Make sure the pulley guard is closed.
3. Check that the chuck or keyless chuck is installed
properly.
4. When turning the machine “ON” be aware that the
shaft will rotate freely.
5. When the drill press is running check to see if it runs
without vibration or shaking.
6. Make sure the table bracket moves up and down
smoothly.
7. Make sure the spindle shaft turns smoothly.
8. Unlock the switch panel and press the green start
button for staring machine. Press the switch panel to stop the machine.
75-500
WORK-LIGHT
SWITCH
UNLOCK
START
STOP/LOCK
7
START
Page 8
ADJUSTING TABLE HEIGHT
1. Loosen the column lock
handle (1).
2. Turn the crank handle (2)
until the table is at the desired height.
3. Retighten the column lock
handle (1) before starting.
TABLE SWING ADJUSTMENT
1. Loosen column lock handle (1).
2. Swing the table arm bracket and
the table to the desired position.
3. Retighten column lock handle
(1).
When working with taller work pieces swing the table 180° out of the way and use the base as a table.
TABLE TILT ADJUSTMENT (75-500)
1. Loosen the nuts (4) and (5).
2. Tilt the table to the desired
angle.
3. Retighten the nuts (4) and (5).
TABLE ROTATION ADJUSTMENT
(75-100/200 Only)
1. Loosen the table lock handle (3).
2. Rotate the table to the desired
position.
3. Retighten the table lock
handle (3).
TABLE TILT ADJUSTMENT (75-100/200)
1. Loosen the pivot bolt (4) and set
screw (5).
2. Tilt the table to the desired
angle.
3. Retighten the pivot bolt (4) and
set screw (5).
DRILLING
Always use hold-downs or clamps to secure the workpiece. The workpiece should never be held only by hand. Take care to use clean, sharp bits. Damaged or broken bits could result in serious injury. When drilling flat work, place the worpiece on a wooden base and clamp it down against the table.
For working in wood, machine spur bits are generally preferred. Do not use hand bits, which have a screw tip. At drill press speeds these bits rotate into the workpiece so rapidly that they lift the workpiece off the table and swirl it.
8
DEPTH STOP ADJUSTMENT
1. Set the bottom edge of nut #1
even with the desired depth setting.
2. Tighten nut #2 against nut #1 to
secure it in position.
3. Depth stop is now set and will
provide repetitive holes of equal depth.
5
4
Page 9
MAINTENANCE
Keep the unit clean and free of dust and debris. Painted surfaces can be wiped with a damp rag.
Periodically lubricate (oil or grease) all sliding or moving parts including the column and table tilt mechanisms,
brackets, worm gears and the quill.
Bearings in the quill and the V-belt pulley are sealed, permanently lubricated and maintenance free.
Lightly oil the slide bars every 2 months.
If cranking becomes difficult, grease the column bracket.
IMPORTANT: USE ONLY GENERAL INTERNATIONAL OR AUTHORIZED REPLACEMENT PARTS AND ACCESSORIES.
9
CHANGING SPEEDS
MAKE SURE THE DRILL PRESS HAS COME TO A COMPLETE STOP BEFORE CHANGING SPEEDS. REFER TO THE SPINDLE SPEED SELECTION CHART LOCATED ON THE INSIDE OF THE SPINDLE COVER.
1. Disconnect the drill press from the power source.
2. Loosen the two slides bar bolts (1) located on the right and left side
of the head.
3. Push the slide motor handle (2) to reposition the motor (3) and loosen
the belts.
4. Relocate belt to desired pulley for new spindle speed.
5. Slide the motor back to the rear of the drill press by pushing the slide
motor handle (2) down.
6. Retighten both slide bar bolts (1) and check the belt tension.
THE FOLLOWING TABLE CAN BE USED AS A GUIDLINE FOR SELECTING SPEEDS BASED ON BIT SIZE & BIT MATERIAL.
CAST STEEL
BIT SIZE
TOOL STEEL CAST IRON MILD STEEL ALUM. & COPPER
BIT MATERIAL
DIAMETER
CUTTING SPEED
40 FT/MIN (12 M/MIN) 60 FT/MIN (18 M/MIN) 80 FT/MIN (24 M/MIN) 100 FT/MIN (30 M/MIN) 200 FT/MIN (60 M/MIN)
1/16” (2 mm)
1/8” (3 mm)
3/16” (5 mm)
1/4” (6 mm) 5/16” (8 mm) 3/8” (10 mm)
7/16” (11 mm)
1/2” (13 mm)
REVOLUTIONS PER MINUTE
1910 - 2445 RPM
1220 -1275 RPM
765 - 815 RPM
610 RPM 480 - 490 RPM 380 - 405 RPM
350 RPM 300 - 305 RPM 240 - 245 RPM 190 - 205 RPM
2865 - 3665 RPM
1835 -1910 RPM
1145 - 1220 RPM
915 - 955 RPM 715 - 735 RPM 570 - 610 RPM 520 - 525 RPM
440- 460 RPM 360 - 365 RPM 285 - 305 RPM
3820 - 4890 RPM 2445 - 2545 RPM 1530 - 1630 RPM 1220 - 1275 RPM
955 - 980 RPM 765 - 815 RPM
700 RPM M/MIN)
590 - 610 RPM 480 - 490 RPM 380 - 405 RPM
4775 - 6110 RPM 3055 - 3185 RPM 1910 - 2035 RPM 1530 - 1590 RPM 1195 - 1220 RPM
955 - 1020 RPM
870 RPM 735 - 765 RPM 600 - 610 RPM 480 - 510 RPM
9550 - 12225 RPM
6110 - 6365 RPM 3820 - 4075 RPM 3055 - 3180 RPM 2390 - 2445 RPM 1910 - 2035 RPM 1740 - 1745 RPM 1470 - 1530 RPM 1200 - 1220 RPM
955 - 1200 RPM
5/8” (16 mm) 3/4” (19 mm)
Page 10
RECOMMENDED OPTIONAL ACCESSORIES
We offer a large variety of products to help you increase convenience,productivity,accuracy and safety when using your drill press Here’s a small sampling of optional accessories available from your local General International dealer.
For more information about our products, please visit our website at www.general.ca
ABRASIVE SLEEVES
#70-030
10 piece replacement abrasive sleeve set for 70-025. Includes 5 (one of each size) 80 & 120 grit sanding sleeves.
9” AUGER DRILL BIT SET
#70-105
Heavy duty carbon steel. Heat­treated and precision sharp­ened for quick, accurate and effortless cuts. Includes 6 bits ­sizes: 1/4”, 5/16”, 3/8”, 1/2”, 5/8”, 3/4”with 3/8” shank, in a conve-nient carrying case.
DRILL PRESS TOOL TRAY
#70-125
Can be installed on most drill press columns. Made from durable plastic with a metal swivel rod.
12”
X 24”
(305 X 610 MM)
UNIVERSAL DRILL PRESS T
ABLE
#70-135
Adds versatility to your drill press and repeatable accura­cy to your work. Includes: 3” tall 2-pc. Full length fence with t-slot and stop, 2-1/2”dust port connection, parallel t-slots in table and 2 workpiece holdowns. Mounts to all drill tables with mounting holes.
17”
X 32”
(432 X 813 MM)
UNIVERSAL DRILL PRESS T
ABLE
#70-140
Adds versatility to your drill press and repeatable accura­cy to your work. Includes: 3” tall 2-pc. Full length fence with t­slot and stop, 2-1/2”dust port connection, parallel t-slots in table and 2 workpiece holdowns. Mounts to all drill tables with mounting holes.
9”
VISE-CLAMP
#70-130
Adjustable lock-in clamping pressure and 360 degree rota­tion; a must for all safety con­scious woodworkers. Includes two 1/2” t-bolts to mount to any drill table with 9/16” (or wider)mounting holes.
DRILL PRESS
VISES
#
95-140/95-150/95-160
Hold down slots along both sides. High tensile iron cast­ing construction for maxi­mum durability. One-piece cast-iron axial sleeve and movable jaws. Fast action, “Acme” type screw threads.
95-140 (4”) / 95-150 (5”) / 95160 (6”)
25 PIECE - R
UBBER DRUM SANDING SET
#75-025
Turn your drill press into a mini drum sander. Ideal for small sanding jobs on curved or odd shaped pieces. Kit includes 5 differ­ent sized drums: 1/2”, 3/4”, 1”, 1-1/2”& 2” plus 2 sets of 80 grit and 2 sets of 120 grit sanding sleeves for each.
10
MORTISING
ATTACHMENT KIT
#70-905
Included: Mounting hardware. Cast-iron Chisel Holder. Guide fence with workipiece holddown. 4 of the most commonly used mortising chisel and bit sets with 5/8” bit shank x 1/4”, 5/16”, 3/8” & 1/2”. Adapter hardware including 6 bushings (4 two-piece & 2 split style) to fit most drill presses with 52, 55, 58, 60, 65 & 66 mm quills.
Page 11
11
PARTS LIST
75-100 & 75-200
PART N0.
75200-01 75200-02 75200-04 75200-05 75200-06 75200-07 75200-08 75200-09 75200-10 75200-11 75200-12 75200-13 75200-13-1 75200-14 75200-15 75200-16 75200-17 75200-18 75200-19 75200-20 75200-21 75200-22 75200-23N 75200-24 75200-25N 75200-25-1N 75200-26 75200-27 75200-28 75200-29 75200-30 75200-31 75200-32 75200-33 75200-34 75200-35 75200-36 75200-37 75200-38 75200-39 75200-40 75200-41 75200-42 75200-43 75200-44 75200-45 75200-46 75200-47 75200-48 75200-49 75200-50 75200-51 75200-52 75200-53 75200-53-1 75200-53-2
DESCRIPTION
GUARD COVER PAN HEAD SCREW NUT SPINDLE PULLEY V-BELT MIDDLE PULLEY BALL BEARING RETAINING RING MOTOR PULLEY V-BELT SET SCREW SCREW WASHER PULLEY SUPPORT PLATE SCREW CORD PROTECT ELECTRICAL CORD PULLEY INSERT RETAINING RING BALL BEARING BEARING SPACER PAN HEAD SCREW ON/OFF SWITCH LIGHT SWITCH SWITCH PLATE WASHER PAD PAN HEAD SCREW SWITCH BOX CORD CLAMP BOLT HEX. NUT HEX. NUT TENSION SPRING ASS'Y DEPTH STOP ROD LOCK NUT CORD CLAMP LOCK PIN SCREW HEAD THUMB SCREW RETAINING RING ADJUSTMENT LEVER LEVER SHAFT ASS'Y SET SCREW RETAINING RING MOTOR SUPPORT BRACKET MOTOR SUPPORT BRACKET ELECTRICAL CORD STRAIN RELIEF SPRING WASHER
NUT HEX HEAD SCREW MOTOR MOUNT 3/4 HP MOTOR CAPACITOR (NOT SHOWN) CAPACITOR COVER (NOT SHOWN)
QTY
1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 1 1 1 2 2 1 3 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 4 1 1 1 1
Page 12
12
PARTS LIST – 75-100 & 75-200
PART N0.
75200-54 75200-55 75200-56 75200-57 75200-58 75200-59 75200-60 75200-61 75200-62 75200-63 75200-64 75200-65 75200-66 75200-67 75200-68 75200-69 75200-70 75200-71 75200-72 75200-73 75200-74 75200-75 75200-76 75200-77F 75200-77B 75200-78NF 75200-78B 75200-79 75200-80 75200-81 75200-82 75200-83 75200-84 75200-85 75200-86 75200-87 75200-88 75200-89 75200-90 75200-91 75200-92A 75200-92B 75200-93 75200-94 75200-95A 75200-95B 75200-96 75200-97 75200-98 75200-99 75200-100 75200-101 75200-102 75200-103
DESCRIPTION
NUT RUBBER JUNCTION BOX SCREW RETAINING RING BALL BEARING RUBBER WASHER QUILL THRUST BEARING SCREW CLAMPING SEAT DEPTH STOP LOCK NUT SPINDLE ARBOR KEYLESS CHUCK SCREW LAMP BRACKET SPACER FEED PINION KNOB HANDLE RACK COLLAR SET SCREW COLUMN (Floor model) COLUMN (Bench top model) RACK (Floor model) RACK (Bench top model) ELEVATING WORM GEAR BOLT CLAMP TABLE ARM BRACKET GEAR SHAFT SET SCREW SLEEVE AND ROD ASS'Y TABLE BRACKET SET SCREW TABLE LOCK HANDLE WASHER BLOT TABLE FLANGE (Floor model) FLANGE (Bench top model) BOLT SPRING WASHER BASE (Floor model) BASE (Bench top model) DRIFT KEY KEY HOLDER CHUCK GUARD ITEM #70-115B COLUMN PLATE RACK SEAT HEX HEAD BOLT M4 HEX HEAD BOLT M10 STOP BLOCK
QTY
4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 2 1
Page 13
DIAGRAM 75-100 & 75-200
13
9
8
7
3
1
15
16
4
5
17
18
19
20
23N
6
97
35
33
32
31
30
28
27
25-1
25
24
22
29
26
36
34
21
8
12
13-1
13
14
2
37
41
69
70
75
58
59
60
47
46
38
39
40
43
76
10
11
56
57
50
49
48
45
44
42
69
71
72
55
54
52
51
73
74
53
61
66
77
96
9
63
64
65
62
80
81
78N
79
99
100
67
68
82
83
84
85
101
102
103
92A
86
87
88
89
90
92 B
93
95A
94
91
95
Page 14
14
PARTS LIST
75-500
PART N0.
70500-01 70500-02 70500-03 70500-04 70500-06 70500-07 70500-08 70500-09 70500-10 70500-11 70500-12 70500-13 70500-14 70500-15 70500-16 70500-17 70500-18 70500-19 70500-20 70500-21 70500-22 70500-23 70500-24 70500-25 70500-26 70500-27N 70500-28 70500-29 70500-30N 70500-31 70500-32 70500-33N 70500-34 70500-35 70500-36 70500-37 70500-38 70500-39 70500-40 70500-41 70500-42 70500-43 70500-44 70500-45 70500-46 70500-47 70500-48 70500-49 70500-50 70500-51 70500-52 70500-53 70500-54 70500-55 70500-56 70500-57 70500-58 70500-59
DESCRIPTION
SPINDLE PULLEY
NUT PULLEY COVER SCREW BEARING V-BELT MIDDLE PULLEY RETAINING RING V-BELT RETAINING RING SHAFT ASSEMBLY MOTOR PULLEY SCREW STRAIN RELIEF MOTOR CORD CORD WITH PLUG PULLEY INSERT RETAINING RING BEARING SPACER BEARING BOLT HEX NUT HEX NUT SPRING & CAP WASHER ON/OFF SWITCH SCREW LIGHT SWITCH SWITCH PLATE SCREW SCREW SWITCH BOX NUT CLAMPING SEAT DEPTH STOP SCREW DEPTH STOP ROD LOCK NUT SCREW MOTOR BRACKET SUPPORT SCREW CORD CLAMP MOTOR BRACKET SUPPORT RETAINING RING WING SCREW SCREW ADJUSTING LEVER RETAINING RING LEVER SHAFT HEX. HEAD SCREW MOTOR PLATE SPRING WASHER HEX.NUT MOTOR HEX.NUT WASHER PAD JUNCTION BOX SCREW SCREW
QTY
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 3 1 1 2 3 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 4 1 2 2 1 4 1 1 4 1
Page 15
PARTS LIST
75-500
PART N0.
70500-60 70500-61 70500-62 70500-63 70500-64 70500-65 70500-66 70500-67 70500-68 70500-69 70500-70 70500-71 70500-72 70500-73 70500-74 70500-75 70500-76 70500-76-1 70500-77N 70500-78 70500-79 70500-80 70500-81 70500-82 70500-83 70500-84 70500-85 70500-86 70500-87 70500-88 70500-89 70500-90 70500-91 70500-92 70500-93 70500-94 70500-95 70500-96 70500-97 70500-98 70500-99 70500-100 70500-101 70500-102 70500-103 70500-104 70500-105 70500-106 70500-107 70500-108 70500-109 70500-110 70500-111 70500-112 70500-113 70500-114
DESCRIPTION
SET SCREW PAN SCREW LAMP BRACKET SPACER PINION SHAFT FEED HANDLE KNOB SPINDLE NUT BEARING QUILL BASKET QUILL THRUST BEARING BEARING SPINDLE DRIFT KEY ARBOR CHUCK KEY RACK SCREW RACK COLLAR COLUMN TABLE BRACKET LOCK HANDLE GEAR SHAFT SET SCREW HEX. HEAD SCREW CRANK SLEEVE HANDLE TILT SCALE ELEVATING WORM HELICAL GEAR POINTER TABLE HEX NUT WASHER ARM STUD WASHER ARM STUD BOLT HEX. HEAD SPRING WASHER FLANGE BASE CORD FOR LAMP CORD PROTECTOR CAPACITOR (NOT SHOWN) CAPACITOR COVER (NOT SHOWN) KEY HOLDER CHUCK GUARD ITEM #70-115C HEX HEAD BOLT NUT HEAD COLUMN PLATE RACK SEAT HEX HEAD BOLT M4 HEX HEAD BOLT M10 STOP BLOCK
QTY
2 2 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 2 1 1 1 1 3 3 1 1 1 1 1 1 1 1 2 4 1 1 1 2 2 1
15
Page 16
DIAGRAM 75-500
16
101
102
7
9
8
10
14
13
6
3
2
1
38
17
37
36
105
35 34
33N
25
18
19
20
21

24
23
22
29
107
27N
28
26
108
30N
29
32
31
70
71
109
39
67
68
69
82
87
11
59
12
4
41
40
44
45
60
61
62
78
79
80
81
15
16
53
52
51
50
42
43
46
47
63
64
77N
58
57
56
55
54
48
49
65
66
72
91
73
96
76-1
95
92
93
74
75
76
88
90
94
83
84
85
89

86
97
98
99
100
 


Page 17
NOTES:
17
Page 18
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
75-100/75-200/75-500
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