General 75-160 M1, 75-150 M1 User Manual

Rotating, 45° tilting, crank-operated work-table with quick release clamp.
Large front mounted stop switch with lock-out safety feature to prevent unwanted or unintentional start-up.
Adjustable spindle tension return spring. Built-in lamp illuminates the drilling area. Spindle is supported by high quality ball
adjustment. 5/8” drill chuck.
VERSION 2 - AUGUST 07/12 © Copyright General® International 08/2012
SWING 13
3
8
’’ (340 mm)
- #75-150
16’’ (406 mm)
- #75-160
DRILLING CAPACITY
5
8
” (16 mm)
CHUCK SIZE
5
8
” (16 mm)
SPINDLE
TRAVEL
3
1
8
” (80 mm)
SPINDLE DIST
ANCE TO TABLE
30
3
4
” (781 mm)
- #75-150
30
5
16
” (770 mm)
- #75-160
SPINDLE DISTANCE TO BASE 48” (1219 mm)
- #75-150
47
11
16
” (1212mm)
- #75-160
TABLE SIZE 11
3
8
” (289 mm)
- #75-150
10
1
2
” (268 mm)
- #75-160
COLUMN DIAMETER 2
7
8
” (73 mm)
NUMBER OF SPEEDS 12
SPINDLE SPEEDS 280-3000 RPM
SPINDLE
TAPER
MT 2 O
VERALL HEIGHT
62” (1575 mm) B
ASE SIZE
10
1
4
” x 17
1
4
- #75-150
10
7
8
” x 19
3
16
- #75-160
MOTOR
1
2
HP, 110 V, 8 A
WEIGHT 121 LBS (55 kg)
- #75-150
134 LBS (61 kg)
- #75-160
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General®International model 75-150/75-160 drill press. This drill has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum perfo­rmance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer:
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are commit­ted to making constant improvements, General
®
International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifica­tions may render some or all information in this manual inapplicable to your machine. Further, as several gene­rations of this model of drill and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your tool exactly. If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime
Warranty
Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.
However, the Limited Lifetime Warranty does not cover any product used for pro­fessionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
T
o file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888­949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an expla­nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered con­sumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.
1. Do not operate the drill press when tired, distracted, or
under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
drill press is in operation; do not permit them to ope­rate the drill press.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the drill press is in opera­tion.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the drill bit and all moving
parts. Use a hold-down or clamp to secure the stock, and use a brush, not hands, to clear away chips and dust.
10. Be sure that the drill bit is securely installed in the
chuck before operation.
11. Be sure the drill bit has gained full operating speed
before beginning to drill.
12. Always use a clean, properly sharpened bit. Dirty or
dull bits are unsafe and can lead to accidents.
13. Use suitable work piece support if the work piece does
not have a flat surface.
14. Do not push or force the bit into the stock. The drill will
perform better and more safely when working at the rate feed for which it was designed.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
17. Never leave the machine unattended while it is run-
ning or with the power on.
18. Use of parts and accessories NOT recommended by
GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
19. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the drill bit is unintention­ally contacted.
20. Always disconnect the tool from the power source
before servicing or changing accessories such as bits, or before performing any maintenance,cleaning, or if the machine will be left unattended.
21. Make sure that the switch is in the “OFF”position before
plugging in the power cord.
22. Make sure the tool is properly grounded. If equipped
with a 3-prong plug, it should be used with a three­pole receptacle. Never remove the third prong.
23. Do not use this drill press for other than its intended
use. If used for other purposes, GENERAL® INTERNA­TIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.
ELECTRICAL REQUIREMENTS
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and a 3­prong grounding plug to fit a grounded type recep­tacle . Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used , it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some areas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your elec­trical outlet, consult a qualified eletrician before pro­ceeding.
CIRCUIT CAP
ACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3­prong grounding plug and a matching 3-pole recepta­cle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTAL LENGTH OF CORD IN FEET
110 VOLTS 25 FEET 50 FEET 100 FEET 150 FEET
220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5
------->
18 16 16 14
6 TO 10
------->
18 16 14 12
10 TO 12
------->
16 16 14 12
12 TO 16
------->
14 12 * NR * NR
* NR = Not Recommended
5
ASSEMBLY INSTRUCTIONS
Before proceeding with the assembly, read the operating and maintenance instructions manual and familiarize yourself with correct assembly, setup, maintenance and safety procedures.
1. Place the base (1) on a flat surface and screw the column (8), to the
base.
2. Remove the rack ring (9) from the column (8).
3. Insert the rack (11) into the table bracket and position the 2 pieces onto
the column at the same time. The bottom lip of the rack is pressed bet­ween the column and the flange. The top lip of the rack is similarly secured with the replacement of the rack ring (9). Tighten the set screw in the rack ring. Place the handle (10) on the worm gear and secure it with the hex head bolt.
4.
Attach the head (2) to the column and tighten the head with the set screws (3).
5. Secure the table onto the table arm.
6. Attach the 3 feed handles, (4, 5 & 6), to the handle body (7).
7. If desired, install a max. 60 watt light bulb
(not included) for the worklight (12).
Once assembled, clean the protective coating from all surfaces (where applicable) using a rag dipped in kerosene, mineral spirits or paint thinner.(Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.) A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing painted surfaces, as many solvent-based products will remove paint.
14” OR 16” DRILL PRESSES
75-150 • 75-160
TO AVOID RISK OF SERIOUS INJURY, MAKE SURE THE DRILL PRESS IS INSTALLED ON A FLAT, SOLID AND STABLE SURFACE.
INSTALL THE CHUCK GUARD
Fit the chuck guard onto the quill and tighten the Phillips screw to secure the chuck guard in place.
ADJUSTING AND USING THE CHUCK GUARD
1. Loosen the wing nuts on both sides of the chuck
guard and slide the chuck guard extension down along the two slots to the desired height .
2. Tighten the wing nuts to lock the chuck guard exten
sion in place.
Note: To facilitate drill bit installation / removal, flip the spring loaded chuck guard up as shown in to keep it out of the way.
REAR VIEW
TO PREVENT THE RISK OF SERIOUS INJURIES, ALWAYS COVER THE CHUCK AND DRILL BIT WITH THE CHUCK GUARD WHEN USING THE DRILL PRESS.
6
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