General 240H Operator's Manual

OPERATOR MANUAL

Includes Safety, Service and Replacement Part Information

Model 240H

One Man Hole Digger

Form: GOM14081201

Version 1.1

Do not discard this manual. Before operation, read and

comprehend its contents. Keep it readily available for reference

during operation or when performing any service related

function. When ordering replacement parts, please supply the

following information: model number, serial number and part

number. For customer service assistance, telephone

800.533.0524, +507.451.5510. Our Customer Service Department
telefax number is 877.344.4375 (DIGGER 5), +507.451.5511.

There is no charge for customer service activities .

Internet address: http://www.generalequip.com.

Email: [e-mail].

The product covered by this manual complies with the

mandatory requirements of 98/37/EC.

Copyright 2013, General Equipment Company.

Manufacturers of light construction

equipment

Congratulations on your decision to purchase a General light construction product. From our
humble beginnings in 1955, it has been a continuing objective of General Equipment Company to
manufacture equipment that delivers uncompromising value, service life and investment return.
Because of this continuous commitment for excellence, many products bearing the General name
actually set the standards by which competitive products are judged.

When you purchased this product, you also gained access to a team of dedicated and
knowledgeable support personnel that stand willing and ready to provide field support
assistance. Our team of sales representatives and inhouse factory personnel are available to
ensure that each General product delivers the intended performance, value and investment return.
Our personnel can readily answer your concerns or questions regarding proper applications,
service requirements and warranty related problems.

General Equipment Company places great emphasis upon not only product performance, but also
on product safety. It is important to remember that this product will only be as safe as the operators
which utilize it. It just makes good, common sense to take the time to read and fully understand the
contents of this manual before attempting to utilize this product in service. If you ever do have any
questions or concerns about this product, please feel free to contact our Customer Service
Department at the telephone numbers listed below for assistance.

If there is anything that I can do to assist your efforts when utilizing this product, please do not
hesitate to contact me. For assistance after normal business hours, telephone me at 507.451.9409
or 507.363.1033. If I am not immediately available, I will attempt to return your call as soon as
possible.

Sincerely,

GENERAL EQUIPMENT COMPANY

Dennis Von Ruden
President

620 Alexander Drive SW • P.O. Box 334 • Owatonna, Minnesota 55060-0334 USA

Telephone: [phone] • International Telephone: [phone]

Telefax: +507.451.5511 • Sales/Customer Service Department Toll Free: 877.344.4375 (DIGGER 5)

http://www.generalequip.com • e-mail: [e-mail]

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

Table of Contents

DESCRIPTION PAGE

3

Notice to Operators

Operator Instructional Data Sheet

Safety Precautions.

PREPARATION.
OPERATION.
MAINTENANCE, REPAIR, AND STORAGE.
GENERAL SAFETY INFORMATION.

Assembly

Before Starting the Engine

FILLING THE ENGINE CRANKCASE WITH OIL.
FILLING THE HOLE DIGGER TRANSMISSION WITH GREASE.
FILLING THE ENGINE FUEL TANK.

Digging Operation

OPERATIONAL DISCLAIMER.
CALIFORNIA PROPOSITION 65 DISCLAIMER.
SPARK ARRESTOR DISCLAIMER.
INFORMATION RELATIVE TO MINIMUM COMPONENT STANDARDS FOR THE OPERATION OF THE HOLE
DIGGER.
GENERAL TRANSPORTATION INFORMATION.
DETERMINATION OF POTENTIAL SUBSURFACE HAZARDS IN THE PROPOSED DIGGING LOCATION(S).
SET-UP FOR DIGGING.
STARTING THE ENGINE WITH THE AUGER CONNECTED TO THE AUGER DRIVESHAFT.
OPERATING THE HOLE DIGGER.
UNDERSTANDING KICKBACK.
BACK CARE/PROPER LIFTING INFORMATION.
MINIMIZING KICKBACK FROM AN OPERATIONAL STANDPOINT.
MINIMIZING KICKBACK FROM A DESIGN STANDPOINT.
OPERATING THE HOLE DIGGER CONTINUED.
STOPPING THE HOLE DIGGER.
TEMPORARY STORAGE FOR THE HOLE DIGGER WHILE ON THE JOB SITE.
ADDING AND REMOVING THE NONFLIGHTED AUGER EXTENSION.

4

6

7
7

9
10
12

14

14
14
15
15

15
15
16
16

16
17

17
18
20
21
21
22
23
24
27
27
28

Service

CHANGING THE HOLE DIGGER TRANSMISSION LUBRICANT.
MAGURA THROTTLE CONTROL MAINTENANCE PROGRAM.
AUGER MAINTENANCE PROGRAM.
REPLACING A WORN AUGER SCREW BIT.
REPLACING A WORN AUGER BLADE.
ENGINE SERVICE.

Repair

CENTRIFUGAL CLUTCH ROTOR AND SHOE ASSEMBLY REMOVAL AND INSTALLATION.
CENTRIFUGAL CLUTCH DRUM AND PINION SHAFT REMOVAL AND INSTALLATION.

Troubleshooting

ENGINE.
OPERATIONAL PROBLEMS.

Storage

Specifications

MSDS

Replacement Parts Diagrams

30
32
33
34
34
35

35
35
37

40
40
40

40

41

42

43

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

4

Notice to Operators

IF YOU CAN NOT READ OR DO NOT FULLY UNDERSTAND THE CONTENTS OF THIS
MANUAL, PLEASE CONTACT THE FACTORY FOR PROPER ASSISTANCE BEFORE
ATTEMPTING TO OPERATE THIS PRODUCT.

SI TU NO PUEDES LE'ER O NO COMPRENDES EL CONTENIDO DE ESTE MANUAL
FAVOR DE PONERSE EN CONTACTO CON LA. FABRICA PARA ASSISTENCIA- A
PROPIA ANTES DE INTENTAR PARA OPERAR ESTE PRODUCTO.

SOLLTEN SIE DIESE GEBRAUCHSANWEISUNG NICHT LESEN KOENNEN ODER ES
NICHT VOLLKOMMEN VERSTEHEN, WENDEN SIE SICH BITTE AN DEN HERSTELLER
FUER RICHTIGE HILFE EHE SIE VERSUCHEN DIESES PRODUKT ZU OPERIEREN.

SI VOUS NE LISEZ OU NE COMPRENDRE ENTIEREMENT LES MATIERES DE CE
MANUEL, S'IL VOUS PLAIT, CONTACTEZ L'USINE POUR L'ASSISTANCE
APPROPRIEE AVANT D'UTILISER LE PRODUIT.

DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or
serious injury.

WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in death
or serious injury.

CAUTION indicates a hazard with a low level of risk which, if not avloided, could result in minor or
moderate injury.

These safety aler t symbols identify impor tant safety messages in this manual. When you see these symbols,
be alert to the possibility of personal injury and carefully read the message that follows.

Do not allow anyone to operate the Hole Digger without first reading this Operator Manual and becoming
familiar with its operation. The manufacturer of this Hole Digger has gone to great extremes to provide the
owner(s) and/or operator(s) with the finest equipment available for its intended job function of digging holes
in ice and earth formations. Yet, the possibility exists that the Hole Digger can be utilized in and/or subjected
to job applications not perceived and/or anticipated by the manufacturer. Such misuse and/or misapplication
of the Hole Digger can lead to the possibility of serious damage, injury or even death. It is the responsibility
of the owner(s) and/or operator(s) to determine that the Hole Digger is being utilized and/or operated within
the scope of its intended job function. It is the responsibility of the owner(s) and/or operator(s) to establish,
monitor and constantly upgrade all safety programs and/or practices utilized in and for the operation of the
Hole Digger. The purpose of such programs is to provide for owner(s') and/or operator(s') safety. Operators

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

must be instructed to recognize and avoid unsafe conditions associated with their work (29 CFR 1926.21
(b)(2)) and/or applicable updated revisions. It is the responsibility of the owner(s) and/or operator(s) to
determine that no modifications and/or alterations have been made to the Hole Digger. Modifications and/or
alterations can lead to the possibility of serious damage, injury or even death. It is the responsibility of the
owner(s) and/or operator(s) to make this Operator Manual available for consultation during all phases of
operation. Refer to OSHA 2207 which contains all OSHA job safety and health rules and regulations (1926
and 1910) covering construction.

The concept of portable, one and two man operated, hole digging equipment has been successfully
utilized for over forty years as a practical solution to many types of hole digging job requirements.
The basic concept is proven and well accepted within the associated marketplaces as an alternative
method to manual labor and/or larger, mounted earth drilling machinery. Use of a Hole Digger
requires strenuous work activity. This type of work activity can be considered to be greater in
magnitude than that experienced with the use of many other types of both light construction and
lawn and garden related equipment. This type of work activity should only be attempted by operators
of adequate physical size and stature, mental awareness and physical strength and condition. Each
operator is required to supply a resultant force that counteracts/balances and/or resists the natural
torque and kickback forces generated during the hole digging process. The body parts most
noticeably affected during the digging process are the arms, hands, wrists, shoulders, lower back
and legs. The hole digging process can also produce excessive stress/strain directly to the back
muscles, spinal vertebrae and many other body parts. Back related pain can be a side effect of the
hole digging process. An operator with a chronic back related problem or a history of back and/or
other medically related problems should not attempt to utilize the Hole Digger. Use of the Hole
Digger may only aggravate this and any other medically related problem. The torque and kickback
forces generated and/or encountered correspond to the natural laws of physics and are inherent to
the hole digging process. They can not be changed or totally eliminated with portable one and two
man operated, hole digging equipment of this design. Proper operating positions and techniques, as
outlined in this manual, can be successfully utilized to minimize the effects of the torque and
kickback forces upon the human body. Because of the diverse type of prevailing digging conditions,
operator experience levels and operator physical characteristics, no warranty, guarantee,
representation and/or liability is made by the factory as to the absolute correctness or sufficiency of
any operational procedure, operational position and/or technique. There is no absolute guarantee
that an operator of any given experience level, physical size and/or physical condition will be
immune to the possibility of and/or probable physical side effects of the normal hole digging
process. The normal hole digging process includes the auger striking buried obstructions (roots,
rocks, etc.) and the resulting torque and kickback forces created. Each potential operator of the Hole
Digger must be made aware of and assume the operational and physical liability described and/or
associated with the hole digging process when utilizing the Hole Digger. Each potential operator not
willing to assume the operational and physical liability described and/or associated with the hole
digging process should not operate the Hole Digger.
common sense are essential for maximizing the safe and efficient operation of the Hole Digger.

Proper levels of operator experience, skill and

5

Record the Hole Digger and engine/electric motor serial numbers in the spaces provided below.

_______________ Model Number _______________ Serial Number

_______________ Engine/Electric Motor Serial Number _______________ Date of Purchase

Specifications and design are subject to change without notice or obligation. All specifications are general

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

in nature and are not intended for specific application purposes. General Equipment Company reserves the
right to make changes in design, engineering or specifications and to add improvements or discontinue
manufacture at any time without notice or obligation. General Equipment Company and its agents accept
no responsibility for variations which may be evident in actual products, specifications, pictures and
descriptions contained in this publication.

6

Operator Instructional Data Sheet

The following undersigned operators of the Hole Digger described and/or pertaining to this Operator
Manual have received formal safety and operational information/instruction from the undersigned
owner(s)/instructor(s) in accordance to OSHA 29 CFR 1926.21 (b)(2) and/or applicable updated revisions
per taining to, but not necessarily limited to the:

1) READING, COMPREHENSION AND ACKNOWLEDGEMENT OF THE MATERIAL COMPRISING THE
ENTIRE CONTENTS OF THE APPLICABLE OPERATOR MANUAL FOR THE HOLE DIGGER.

2) FORMALIZED OPERATOR'S SAFETY PROGRAM TO BE DEVISED BY THE OWNER OF THE HOLE
DIGGER IN CONJUNCTION WITH THE CONTENTS OF THE APPLICABLE OPERATOR MANUAL FOR
THE HOLE DIGGER.

3) OSHA RULES AND REGULATIONS RESEARCHED FOR AND/OR BY THE OWNER OF THE HOLE
DIGGER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE
THE HOLE DIGGER FOR ANY SPECIFIC JOB APPLICATION.

4) LOCAL LAWS, REGULATIONS AND CUSTOMS RESEARCHED FOR AND/OR BY THE OWNER OF
THE HOLE DIGGER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR
OPERATION OF THE HOLE DIGGER FOR ANY SPECIFIC JOB APPLICATION.

5) FORMALIZED MAINTENANCE PROGRAM FOR THE HOLE DIGGER TO BE DEVISED BY THE
OWNER OF THE HOLE DIGGER IN ACCORDANCE WITH, BUT NOT NECESSARILY LIMITED TO, THE
SPECIFICATIONS, GUIDELINES AND OPERATIONAL INFORMATION CONTAINED IN THE
APPLICABLE OPERATOR MANUAL.

6) COMPREHENSIVE OPERATIONAL INSTRUCTIONS FOR THE CORRECT AND PROPER USE OF THE
HOLE DIGGER AS PER THE CONTENTS OF THE APPLICABLE OPERATOR MANUAL.

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

7

Safety Precautions

THE FOLLOWING SAFETY PRECAUTIONS
PROVIDE SOME COMMON SENSE GUIDES TO
PROMOTE SAFETY AND EFFICIENCY WITH THE
200 SERIES HOLE DIGGERS. NO WARRANTY,
GUARANTEE OR REPRESENTATION IS MADE BY
THE MANUFACTURER AS TO THE ABSOLUTE
CORRECTNESS OR SUFFICIENCY OF ANY
INFORMATION OR STATEMENT. THESE SAFETY
PRECAUTIONS ARE INTENDED TO DEAL
PRINCIPALLY WITH COMMON PRACTICES AND
CONDITIONS ENCOUNTERED IN THE USE OF THE
HOLE DIGGER AND ARE NOT INTENDED TO BE
ALL INCLUSIVE. PROPER LEVELS OF OPERATOR
EXPERIENCE, SKILL AND COMMON SENSE ARE
ESSENTIAL FOR SAFE AND EFFICIENT
OPERATION.

THE ENGINE EXHAUST FROM THIS PRODUCT
CONTAINS CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARM.
THIS STATEMENT IS MADE IN COMPLIANCE TO
CALIFORNIA PROPOSITION 65.

Hole Digger, read this Operator Manual, view the
applicable Safety and Operational Information DVD
and the material supplied by the engine manufacturer
to familiarize each operator with its correct operating
procedures. Avoid the urge not to take the necessary
time to read this Operator Manual before operating the
Hole Digger. DO NOT OPERATE THE HOLE DIGGER
UNTIL EACH OPERATOR COMPLETELY
COMPREHENDS THE CONTENTS OF THIS
MANUAL, THE APPLICABLE SAFETY AND
OPERATIONAL INFORMATION DVD, APPLICABLE
SUPPLEMENTAL INFORMATION AND THE
INFORMATION SUPPLIED BY THE ENGINE
MANUFACTURER.

2) Develop a comprehensive program for the safe
operation of the Hole Digger by its owner(s) and/or
operator(s). Such a program will include, but is not
limited to: instructional requirements for operation,
applicable OSHA requirements, local laws and
regulations, job site safety and a Hole Digger
maintenance program. Constantly examine and
upgrade this program to guarantee owner(s) and/or
operator(s) safety. Each operator must be fully
instructed regarding the specifics of this safety
program.

3) Determine that the Hole Digger is in its original,
factory configuration and has not been modified in any
manner. Many modifications can result in potentially
dangerous configurations that can lead to property
damage and/or personal injury. If there are any
questions about possible modifications made to the
Hole Digger, contact the Customer Service
Department for specific information BEFORE
utilization. There is no charge for this service.

INCORRECT USE OF THE HOLE DIGGER CAN
RESULT IN PROPERTY DAMAGE, PERSONAL
INJURY OR EVEN DEATH. TO REDUCE THIS
POSSIBILITY, GIVE COMPLETE AND UNDIVIDED
ATTENTION TO THE JOB AT HAND AND FOLLOW
THESE SAFETY PRECAUTIONS:

PREPARATION.

1) The 200 Series Hole Diggers are a specialized type
of powered equipment, designed for a specific job
function and require adequate and thorough instruction
BEFORE operated. The size, power, complexity and
operating characteristics of this type of powered
equipment would dictate that each operator must
receive adequate, professional instruction regarding
the proper operation of this Hole Digger before being
allowed to utilize it. BEFORE attempting to utilize this

4) Minors should never be allowed to operate the Hole
Digger. Bystanders, especially children and animals,
should not be allowed in the area where the Hole
Digger is in use. The hole digging process can result in
flying particles being emitted at high velocity and
striking the operator and/or onlookers. This can lead to
the possibility of property damage and/or personal
injury. Keep all body parts, loose clothing, foreign
objects and onlookers clear of the rotating auger
and/or auger extensions.

5) Operators must be in proper physical condition,
mental health and not under the influence of any
substance (drugs, alcohol, etc.) which might impair
vision, dexterity or judgment. Working with the Hole
Digger is strenuous. If you have any condition that
might be aggravated by strenuous work, check with
your doctor BEFORE operating the Hole Digger. Guard

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

8

against the possibility of back related injuries. Always
lift the Hole Digger with leg muscles and not with the
back. Operators must be of adequate height so that for
any given operating configuration, the operator
handle(s) remain below their shoulder sockets. Do not
operate the Hole Digger if this condition is not satisfied.
The 200 Series Hole Diggers require that the operator
be of proper height, weight and strength to maximize
digging efficiency and minimize the possibility of
personal injury.

6) Prolonged use of the Hole Digger (or other, similar
machines) exposes the operator to vibrations which
may produce Whitefinger Disease (Raynaud's
Phenomenon). This phenomenon reduces the hand's
ability to feel and regulate temperature, produces
numbness and burning sensations and may cause
nerve and circulation damage and tissue necrosis.
Antivibration systems do not guarantee that you will not
sustain Whitefinger Disease. Therefore, continuous and
regular users should closely monitor the condition of
their hands and fingers. After each period of use,
exercise to restore normal blood circulation. If any of
the symptoms appear, seek medical advice
immediately.

7) Clothing must be sturdy and snug fitting, but allow
complete freedom of movement. Never wear loose
fitting jackets, scarves, neckties, jewelry, flared or
cuffed pants or anything that could become caught on
controls or moving parts. Wear long pants to protect
your legs. Protect your hands with heavy duty, nonslip
gloves to improve your grip. Good footing is most
important when operating the Hole Digger. Wear sturdy
boots with nonslip soles. Steel-toed safety shoes are
highly recommended. Keep shoes properly laced.
Never wear tennis shoes or other, similar type shoes
which afford little or no protection. Wear an approved
safety hard hat to protect the operator’s head where
there is a danger of head injuries.

8) Noise, generated by the engine of the Hole Digger
and the actual process itself, can damage your hearing.
The 200 Series Hole Digger operates with a noise
emission greater than 70dBA. Hearing protection is
required while operating or when near operating
equipment. Continuous and regular operators should
have their hearing checked regularly.

10) Visually inspect the Hole Digger, auger(s), auger
extension, and accessories for damaged or worn parts.
Inspect each auger for the proper screw bit and blade.
Look for loose and/or damaged handle grip areas.
Check for loose and/or broken parts. Determine that
operator controls work freely, all safety devices are
operative and information/safety decals are readable.
Check to determine that the Hole Digger and all related
accessories are in good mechanical condition
BEFORE utilization.

11) Contact appropriate representatives to determine
if/where electrical cables, gas lines and other
hazardous items are buried under the work surface
BEFORE utilization. The Hole Digger and related
accessories are not classified as being insulated.
Contact with buried electrical cables, gas lines and
other hazardous items can result in electrocution
and/or an explosion.

12) Know how the controls operate. Know how to stop
the engine quickly in an emergency. Always start the
engine according to the instructions as outlined in this
manual to minimize the possibility of unexpected or
uncontrolled auger rotation. Unexpected auger rotation
can cause loss of machine control, and the possibility
of property damage and/or personal injury.

13) Never exceed the recommended capacities of the
Hole Digger. Refer to the Specifications section of this
manual for more detailed information. Always utilize the
correct auger and auger extension series designed for
use with the Hole Digger. Some Hole Diggers can
utilize specially designed augers intended for drilling
holes through ice. Such an auger will find limited
success when utilized to dig earth. Earth augers are
not designed to drill through ice. Use of an incorrect
auger or auger series can result in property damage
and/or personal injury.

14) Do not operate the Hole Digger on a jobsite
location where kickback forces generated during the
hole digging process can allow body parts to come in
direct contact with a vertical wall, foundation or other
support type structures in close proximity. Such an
occurrence can result in property damage and/or
personal injury. Always maintain a safe and reasonable
distance from these types of structures.

9) Flying debris, generated by the hole digging
process, can cause eye injury. Eye protection is
required while operating or when near operating
equipment.

15) Breathing Carbon Monoxide fumes while operating
the Hole Digger can result in property damage and/or
personal injury. The normal operation of the Hole
Digger is outdoors where the potential effects of
Carbon Monoxide to the operator are minimized. If the
Hole Digger is operated in a closed area (indoors or
outdoors), determine if supplemental ventilation is

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

9

required to minimize the potential effects of Carbon
Monoxide to the operator. Follow all current OSHA
regulations pertaining to ventilation.

OPERATION.

1) Give complete and undivided attention to the job at
hand. Do not chew gum, smoke and/or use smokeless
tobacco while utilizing the Hole Digger. Do not attempt
to eat and/or drink while utilizing the Hole Digger.
Determine that eyeglasses and/or hearing aid devices
and other medical related devices are properly
secured. Keep shoes properly laced. Use of the Hole
Digger is strenuous and causes fatigue. Help prevent
the cause of an accident. Plan to take work breaks as
required to help maintain proper mental and physical
alertness.

2) The 200 Series Hole Diggers are not sealed or
insulated. Do not operate any Hole Digger in an
explosive atmosphere or near combustible materials.
Refer to current OSHA rules and regulations.

3) Gasoline is an extremely flammable fuel. Use
extreme caution when handling gasoline or mixing fuel.
Always utilize UL®, CSA or CE approved containers for
the storage and/or transportation of fuel. Do not smoke
or bring any fire or flame near the fuel. Always shut off
the engine and allow it to cool before refueling. Never
remove the fuel tank filler cap while the engine is
running. Never operate an engine without a fuel tank
filler cap. Select bare ground for fueling and move at
least 10 feet from the fueling spot before starting the
engine. Wipe off any spilled fuel before starting the
engine and check for leakage. If a fuel or oil leak is
found, do not start or run the engine until the leak is
fixed and the spillage has been wiped away. Take care
not to get fuel or oil on your clothing. If this happens,
change your clothing immediately. Some 200 Series
Hole Diggers utilize a 2 Stroke gasoline engine. Two
Stroke engines require the addition of oil mixed with the
gasoline for lubrication. The 240 Series Hole Digger
utilizes a Four Stroke engine and does not
be mixed with gasoline. Before operating the Hole
Digger, refer to the Specifications section of this
manual for more detailed information regarding
gasoline and lubrication requirements.

4) The 200 Series Hole Diggers are designed for use
by one operator. Use of a one man Hole Digger by
more than one operator can lead to confusion and loss

require oil to

of control, resulting in damage and/or personal injury.
Never operate the Hole Digger with an improper
number of operators. Such a configuration can result in
property damage and/or personal injury. If it is felt that
a greater number of operators is required to furnish
additional "down pressure" to the auger, STOP and
contact the Customer Service Department for specific
operational and service/maintenance information.
There is no charge for this service.

5) Do not operate the Hole Digger with onlookers close
by. Caution all onlookers to stand clear. The hole
digging process can result in flying particles being
emitted at high velocity and striking the operator and/or
onlookers, This can lead to the possibility of property
damage and/or personal injury. Wear proper safety
eyewear. Keep all body parts, loose clothing and
foreign objects clear of the rotating auger.

6) Do not utilize a shovel and/or foreign object to
remove the loose soil from a hole area while the Hole
Digger is in use. Such a practice can result in the
shovel and/or foreign object to become entrapped by
the rotating auger, leading to the possibility of property
damage and/or personal injury.

7) Start the engine according to the instructions as
outlined in this manual to minimize the possibility of
unexpected auger rotation. Unexpected auger rotation
can result in the loss of machine control and the
possibility of property damage and/or personal injury.
The 240 Hole Digger is designed for the engine to be
started by the operator’s left hand only. The operator’s
right hand controls the twist grip throttle and engine
speed. Reversing the process by starting the engine
with the right hand will position the hot engine muffler
in close proximity to the operator’s body. This is not an
approved configuration because it can result in injury
from the hot muffler and/or breathing Carbon Monoxide
fumes during operation. If you have any questions
regarding proper starting procedures, contact the
Customer Service Department BEFORE utilization.
There is no charge for this service.

8) Start and operate the Hole Digger only in a well
ventilated area. Carbon Monoxide fumes given off by
an engine are poisonous. Breathing these fumes can
result in property damage and/or personal injury.
Operate the Hole Digger only when/where visibility and
light are adequate for the job at hand. Work carefully.
Always hold the Hole Digger firmly with both hands.

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

10

Wrap your fingers around the handle grips/gripping
areas, keeping the grips/gripping areas cradled
between your thumbs and forefingers. Always
determine the operator handle and grips/gripping areas
are in good condition and free of moisture, pitch, oil or
grease. Wear gloves to improve your grip. Never leave
the Hole Digger running unattended.

9) Stop the engine between each hole. Allowing the
engine to remain operating between each hole
substantially increases the potential for property
damage and/or personal injury. Special care must be
exercised in slippery conditions and on difficult, uneven
surfaces. Watch for cracks, high spots and other
surface irregularities. Keep proper footing and balance
at all times. The normal use of the Hole Digger is on
level ground. Other digging terrains can be dangerous
and should be avoided. Only properly trained operators
should attempt these techniques.

10) Contact with a hot engine muffler can cause
property damage and/or personal injury. Remain clear
of a hot, engine muffler at all times. Do not overspeed
the engine by altering the governor setting or by
disconnecting the engine governor (if so equipped).
Serious damage to the engine and/or personal injury
can result.

11) The 200 Series Hole Diggers are powered by
gasoline engines which produce Carbon Monoxide
fumes during the combustion process. Carbon
Monoxide fumes are poisonous. Breathing Carbon
Monoxide fumes while operating the Hole Digger can
result in property damage and/or personal injury. The
normal operation of the Hole Digger is outdoors where
the potential effects of Carbon Monoxide to the
operator are minimized. If the Hole Digger is operated
in a closed area (indoors or outdoors), determine if
supplemental ventilation is required to minimize the
potential effects of Carbon Monoxide to the operator.
Follow all current OSHA regulations pertaining to
ventilation.

12) Because this Hole Digger is classified as a low
cost, hand held, low horsepower, portable type
machine, it is limited in the number of practical and/or
suitable job applications for this type of equipment. A
particular job site, actual soil conditions, job
specifications and operator experience/skill/common
sense may dictate that a different type of machine (with

characteristics of higher purchase cost, being mounted
to a carrier vehicle, with greater horsepower and less
mobility), method and/or process be utilized to properly
complete the job with the degree of efficiency and
safety required. Contact the Customer Service
Department for specific information regarding suitable
job applications, job sites, soil conditions and operator
experience/skill/common sense recommendations for
this Hole Digger BEFORE utilization. There is no
charge for this service.

MAINTENANCE REPAIR AND STORAGE.

1) Use only genuine, approved replacement parts for
maintenance and repair. Use of parts manufactured by
others can result in property damage and/or personal
injury.

2) Follow the Service instructions as outlined in the
appropriate section of the Operator Manual.

3) Always stop the engine and disconnect the spark
plug wire BEFORE checking or working on the Hole
Digger.

4) Always properly maintain the Hole Digger.
Frequently check all fasteners and individual parts.
Built in safety features are effective only if they are
maintained in good working condition. Replace any
questionable part or assembly with a genuine,
approved replacement part. Do not forsake proper
maintenance for the price of a few replacement parts.
Proper maintenance does not cost---it actually pays
dividends. Do not attempt any maintenance or repair
work not described in the Operator Manual. Have such
work performed at your dealer's servicing shop.

5) Determine the engine throttle control and throttle
cable assemblies are not damaged and allow for
complete freedom of movement. This is necessary to
allow them to perform their intended job functions. Do
not operate the Hole Digger with a damaged or worn
throttle control and/or throttle cable assembly.

6) A worn or damaged engine muffler is a fire hazard
and may cause loss of hearing. Check to see that the
muffler is in good condition. If the muffler is equipped
with a spark arresting device, determine that it is in
proper working condition at regular service intervals.
Replace the spark arresting device with an approved

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

replacement if there is any question of its integrity. It is
the responsibility of the owner(s) and/or operator(s) to
provide for and properly maintain a USDA approved,
spark arresting muffler in an area where specified by
law. Check with appropriate governing agencies for
more specific information. The Hole Digger must not
be operated if the muffler is faulty or has been
removed. Contact with a hot muffler can cause property
damage and/or personal injury. Remain clear of a hot
engine muffler.

7) Maintain all safety and operation decals in proper
condition. If any decal becomes damaged and/or
unreadable, replace with a genuine, factory approved,
replacement part only.

8) The Hole Digger may utilize locking type hexagon
nuts to minimize the effects of vibration. Replace all self
locking hardware with genuine, factory approved,
replacement parts only.

9) Consult the material supplied by the engine
manufacturer for specific information relative to proper
operational, lubrication and storage requirements.

11

FIGURE 1

11) At the conclusion of the useful service life of the
Hole Digger, drain and properly dispose of all fluids per
local requirements. Disassemble engine and
transmission components. Wear appropriate safety
apparel during the disassembly process. Recycle
aluminum, steel and nonmetallic components properly
per local requirements.

10) Replace the auger teeth/blade and screw bit when
signs of excessive wear are seen. When such parts are
not replaced at proper intervals, undo wear will occur at
the boring head and auger flighting. The end result is
an inverted cone configuration for the auger, which
usually requires complete replacement. FIGURE 1.
Digging with equipment that is past its useful service
life or that have not been properly maintained can
result in substandard productivity, excessive property
damage and/or personal injury. Auger service life can
be greatly extended with constant auger wear part
maintenance.

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

General Safety Information

Physical Exertion

Operating the Hole Digger requires proper physical stamina and mental
alertness.
Improper operation can result in physical injury and/or damage to the
machine.
Operators must be alert and of proper physical size and condition.

Noise

The Hole Digger operates with a noise emission level grater then 70dba.
Exposure to high noise emission levels can result in hearing loss or damage.
Wear hearing protection when near or operating the Hole Digger.

Flying Debris

The hole digging process can result in flying debris.
Contact with flying debris can result in personal injury.
Wear eye protection and appropriate safety apparel when near or operating
the Hole Digger.

12

Burn Danger

An engine muffler can become hot.
A hot muffler can result in personal injury.
Do not touch a hot engine muffler.

Auger Entrapment

The earth auger is not shielded.
Body contact with a rotating earth auger can result in personal injury.
Do not come in contact with a rotating earth auger.

Body Strain

The hole digging process can result in body strain.
Strain can inflict damage to lower back and upper body parts.
Minimize the effects of strain by lifting the Hole Digger with your back
positioned vertically.

Kickback

Auger contact with a buried rock or other obstruction can thrust the handle
toward the operator with a sharp, counter-clockwise rotation called kickback.
Kickback forces can inflict damage to hands, arms and other upper body parts.
Assume the proper operating position when digging to maximize control and
minimize the effects of kickback

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

13

Safety Practices:

Operation is strenuous work.
Operators must be in proper physical
condition, mental health and not under
the influence of any substance which
might impair vision, dexterity or
judgment. Check with your doctor
BEFORE operation.

Clothing must be sturdy and snug
fitting, but allow complete freedom of
movement. Wear sturdy leather boots
with nonslip soles; heavy duty, nonslip
gloves and hearing/eye protection.
Wear a safety hard hat as required.

Always assume the digging location
contains buried underground
obstructions. Contact appropriate
representatives to determine if/where
electrical cables, gas lines and other
hazardous objects are buried BEFORE
operation.

Know how controls operate. Know

how to stop theengine in anemergency.

Always operate the Hole Digger with
the correct number of operators.

Start and operate the Hole Digger
only in a well ventilated area. Carbon
Monoxide fumes from the engine are
poisonous.

Do not operate with onlookers close

by. Caution all onlookers to stand clear.

Keep all foreign objects clear of the
rotating auger.

Never attempt to “ream out” an
existing, smaller hole with a larger
diameter auger.

To minimize the effects of kickback,
operate the Hole Digger while
assuming the proper operator position.

Operate only when/where visibility
and light are adequate for the job at
hand.

Proper Operator
Position

Improper Operator
Positions

Improper leg positions. Move left
foot forward of right foot. Keep legs at
a comfortable distance apart.

Handle too far from upper body.

Arms too far from upper body.

Assume the digging
location is filled with buried
obstructions.

Position Hole Digger with
engine muffler facing away
from operator. Start engine
with left hand. Operate
engine throttle control with
right hand.

Grasp operator handle
firmly.

Position left foot forward of
right foot at a comfortable
distance apart.

Keep left side of handle as
close to waist/leg/arms as
possible to maximize
leverage and control.

Keep arms as close to
upper body as possible to
minimize stress.

Keep back as vertical as
possible while digging to
minimize stress.

Bend legs as needed
while digging to minimize
stress.

Stop the engine between each hole to
minimize the possibility of property
damage and/or personal injury. Normal
operation is on level surfaces.

Contact with a hot engine muffler and
heat shield can cause property damage
and/or personal injury. Remain clear of hot
engine muffler and heat shield.

Improper leg positions.

Operator leaning too far over
machine. Operator position will not
allow proper reaction and control in the
event of kickback.

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

14

Assembly

Open the shipping carton immediately upon receipt.
Visually inspect the contents of the carton for freight
damage and/or missing parts. If shipping damage is
evident, contact the delivering carrier immediately to
arrange for an inspection of the damage by their claims
representative. Federal law requires that a claim be
filed within a specified time period. If missing parts are
detected, notify your dealer who will assist you in
obtaining them.

Included in the shipment should be the following:

1 each, engine/handle/transmission assembly.
1 each, bottle of engine oil.
1 each, Operator Manual.
1 each, Safety and Operational Information DVD.
1 each, applicable engine manual.
1 each, warranty initiation card.
1 each, Final Inspection Form.
1 each, PN 2121 Auger Pin.

The Hole Digger is shipped from the factory completely
assembled. The transmission is lubricated at the
factory and will not require further servicing prior to the
initial usage. Visually inspect the throttle control,
throttle cable assembly and the carburetor for signs of
damage. Rotate the throttle control to determine that
the carburetor spring allows the throttle lever of the
carburetor to travel from its low speed to high speed
and back position without any restriction and/or
binding.

THROTTLE CONTROL CAN RESULT IN PROPERTY
DAMAGE AND/OR PERSONAL INJURY.

Check all fasteners for security. Consult a fastener
torque chart for the proper torque value if any fastener
is found to require retorquing.

Before Starting the Engine

FILLING THE ENGINE CRANKCASE WITH OIL.

Tools Required:

1 each, small, clean funnel with a flexible extension
spout.

Filling the engine crankcase with oil will require a level
working platform of sufficient size and appropriate
height. As an alternative, the transmission driveshaft
can be securely mounted in a suitable bench vice.

1) Wipe any dust or dirt from the crankcase
dipstick/filler plug area. Remove the dipstick/filler plug.

2) Using the funnel, add oil to the engine crankcase.
For proper classifications and/or amount, consult the
material supplied by the engine manufacturer for
specific information.

3) Replace the dipstick/filler plug and tighten. Wipe off
any excess spilled oil. Properly dispose of the spilled
oil.

DETERMINE THAT ALL COMPONENTS OF THE
ENGINE THROTTLE CONTROL ASSEMBLY ALLOW
FOR PROPER FUNCTION. THE THROTTLE LEVER
OF THE CARBURETOR MUST RETURN THE
ENGINE TO THE IDLE SPEED, AS STATED IN THE
SPECIFICATION SECTION OF THIS MANUAL WHEN
THE TWIST GRIP THROTTLE IS RELEASED BY
THE OPERATOR. IF THIS DOES NOT OCCUR,
CONTACT YOUR DEALER OR THE CUSTOMER
SERVICE DEPARTMENT FOR SPECIFIC
INFORMATION RELATIVE TO CORRECTING THIS
OCCURANCE. DO NOT OPERATE THE HOLE
DIGGER UNTIL THIS OCCURANCE HAS BEEN
CORRECTED. AN IMPROPERLY FUNCTIONING

4) Consult the material supplied by the engine
manufacturer for other service related information
including oil change interval.

Do not operate the Hole Digger unless proper oil
level is maintained. Improper oil level can result in
property damage and/or personal injury. Consult
the material supplied by the engine manufacturer
for information relative to proper maintenance
procedures.

240H ONE MAN HOLE DIGGER
FORM GOM14081201, VERSION 1.1

15

FILLING THE HOLE DIGGER TRANSMISSION WITH
GREASE.

Application: All 200 Series models.

The transmission is filled at the factory with 8 fluid
ounces (224g) of high temperature transmission
grease and should not require additional service when
placing the Hole Digger into initial service. The factory
utilizes the Fisk Brothers (Lubriplate Brand) GR132
grease which features an EP additive. The EP (extreme
pressure) additive allows the grease to properly cling to
the gear teeth and provide lubrication at high rotational
speeds. Without the addition of and EP additive,
normal grease will not cling to the teeth, resulting in
abnormal wear and reduced service life. With normal
usage, the transmission grease should not require
further replacement until the centrifugal clutch
assembly is replaced. For further information, refer to
the Repair section of this manual for additional
information.

1) Carefully clean the filler cap and surrounding area to
insure that no dirt or debris falls into the fuel tank.

2) Fill the fuel tank with fresh, clean, unleaded
automotive gasoline. Leaded "regular" grade gasoline
is an acceptable substitute. DO NOT USE GASOLINE
CONTAINING METHANOL (WOOD ALCOHOL).
Gasoline containing a maximum of 10 per cent ethanol
or grain alcohol (sometimes referred to as Gasohol)
may be used but requires special care when the engine
is stored for extended periods.

3) Use of a properly blended gasoline for operation
during the intended season will result in easier engine
starting. Do not use gasoline left over from the previous
season of operation.

4) Never fill the fuel tank completely full. Instead, fill the
fuel tank to within 1/4 to 1/2 inch of the top of the tank
to provide space for fuel expansion. Always wipe any
fuel spillage from the engine and the Hole Digger
before starting the engine.

Do not fill the Hole Digger transmission with oil.
The transmission does not incorporate seals to
prevent the oil from draining from the bearings and
shafts. Such an occurrence will allow the oil to
drain with the potential for property damage.

FILLING THE ENGINE FUEL TANK.

Application: All 240 Series models.

Tools Required:

1 each, small, clean funnel.

The 240 Hole Digger utilizes an all-position, Four
Stroke, gasoline engine. While this engine may
have the same physical appearance of a
conventional Two Stroke engine, the lubrication
systems are completely different. The Honda GX35
engine does not require oil to be mixed with
gasoline. The crankcase oil does not function as a
reservoir for an oil injection system.

DO NOT SMOKE NEAR THE FUEL TANK. DO NOT
FILL THE FUEL TANK WITH THE ENGINE RUNNING
OR IF IT IS HOT. ALLOW AMPLE TIME BETWEEN
EACH REFUELING FOR THE ENGINE TO COOL. AN
IGNITION SOURCE IN CLOSE PROXIMITY TO THE
FUEL TANK CAN BE THE SOURCE OF AN
EXPLOSION, RESULTING IN PROPERTY DAMAGE
AND/OR PERSONAL INJURY. CONSULT THE
M AT E R I A L S U P P L I E D B Y T H E E N G I N E
MANUFACTURER FOR INFORMATION RELATIVE
TO PROPER FUELING PROCEDURES.

Digging Operation

OPERATIONAL DISCLAIMER.

Application: All 200 Series models.

THE MANUFACTURER OF THIS HOLE DIGGER
MAKES NO WARRANTY OR GUARANTEE THAT IT
IS MERCHANTABLE AND/OR SUITABLE FOR ANY
SPECIFIC JOB APPLICATION AND THAT IT WILL
HAVE THE POWER REQUIRED TO DIG A SPECIFIC
DIAMETER HOLE DOWN TO A SPECIFIC DEPTH IN
A SPECIFIC SOIL CLASSIFICATION.