General 240 Operator's Manual

OPERATOR MANUAL

Includes Safety, Service and Replacement Part Information

Model 240

One Man Hole Digger

Form: GOM26010601

Version 2.0

Do not discard this manual. Before operation, read and

comprehend its contents. Keep it readily available for reference

during operation or when performing any service related

function. When ordering replacement parts, please supply the

following information: model number, serial number and part

number. For customer service assistance, telephone

800.533.0524, +507.451.5510. Our Customer Service Department
telefax number is 877.344.4375 (DIGGER 5), +507.451.5511.

There is no charge for customer service activities .

Internet address: http://www.generalequip.com.

E-Mail location: [e-mail].

Copyright 2006, General Equipment Company.

Manufacturers of light construction

equipment

Congratulations on your decision to purchase a General light construction product. From our
humble beginnings in 1955, it has been a continuing objective of General Equipment Company to
manufacture equipment that delivers uncompromising value, service life and investment return.
Becauseof thiscontinuous commitment for excellence,many products bearingthe General name
actually set the standards by which competitive products are judged.

When you purchased this product, you also gained access to a team of dedicated and
knowledgeable support personnel that stand willing and ready to provide field support
assistance. Our team of sales representatives and inhouse factory personnel are available to
ensure that each General productdelivers the intended performance, value and investment return.
Our personnel can readily answer your concerns or questions regarding proper applications,
service requirements and warranty related problems.

General Equipment Company places great emphasis upon not only product performance, but also
on product safety. It is important to remember that this product willonly be as safe as the operators
whichutilizeit. It just makes good, commonsense to take the timeto readand fully understand the
contentsof this manualbefore attempting to utilize this product in service.If you ever do have any
questions or concerns about this product, please feel free to contact our Customer Service
Department at the telephone numbers listed below for assistance.

If there is anything that I can do to assist your efforts when utilizing this product, please do not
hesitate tocontactme. For assistance after normal business hours, telephone me at 507.451.9409
or 507.363.1033. If I am not immediately available, I will attempt to return your call as soon as
possible.

Sincerely,
GENERAL EQUIPMENT COMPANY

Dennis Von Ruden
President

620 Alexander Drive SW • P.O. Box 334 • Owatonna, Minnesota 55060-0334 USA

Telephone: [phone] • International Telephone: [phone]

Telefax: +507.451.5511 • Sales/Customer Service Department Toll Free: 877.344.4375 (DIGGER 5)

http://www.generalequip.com • e-mail: [e-mail]

Table of Contents

DESCRIPTION PAGE

Notice to Operators

Operator Instructional Data Sheet

Safety Precautions

PREPARATION.
OPERATION.
MAINTENANCE, REPAIR, AND STORAGE.

Assembly

Before Starting the Engine

FILLING THE ENGINE GASOLINE TANK.
FILLING THE ENGINE CRANKCASE WITH OIL.

Digging Operation

OPERATIONAL DISCLAIMER.
CALIFORNIA PROPOSITION 65 DISCLAIMER.
SPARK ARRESTOR DISCLAIMER.
INFORMATION RELATIVE TO MINIMUM COMPONENT STANDARDS FOR THE OPERATION
OF THE HOLE DIGGER.
GENERAL TRANSPORTATION INFORMATION.
DETERMINATION OF POTENTIAL SUBSURFACE HAZARDS IN THE PROPOSED DIGGING
LOCATION(S).
SET-UP FOR DIGGING.
STARTING THE ENGINE WITH THE AUGER CONNECTED TO THE AUGER DRIVESHAFT.
OPERATING THE HOLE DIGGER.
UNDERSTANDING KICKBACK.
MINIMIZING KICKBACK FROM AN OPERATIONAL STANDPOINT.
MINIMIZING KICKBACK FROM A DESIGN STANDPOINT.
OPERATING THE HOLE DIGGER CONTINUED.
STOPPING THE HOLE DIGGER.
TEMPORARY STORAGE FOR THE HOLE DIGGER WHILE ON THE JOB SITE.
ADDING AND REMOVING THE NONFLIGHTED AUGER EXTENSION.

3

5

6
6
7
9

10

10
10
11

11
11
11
11
11

12
12

13
13
14
15
15
17
18
20
20
21

Service

CHANGING THE HOLE DIGGER TRANSMISSION LUBRICANT.
ENGINE SERVICE.

Troubleshooting

ENGINE.
OPERATIONAL PROBLEMS.

Storage

Specifications

Replacement Parts Diagrams

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 2

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24

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24
24

25

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27

Notice to Operators

IF YOU CAN NOT READ OR DO NOT FULLY UNDERSTAND THE CONTENTS OF THIS
MANUAL, PLEASE CONTACT THE FACTORY FOR PROPER ASSISTANCE BEFORE
ATTEMPTING TO OPERATE THIS PRODUCT.

SI TU NO PUEDES LE'ER O NO COMPRENDES EL CONTENIDO DE ESTE MANUAL
FAVOR DE PONERSE EN CONTACTO CON LA. FABRICA PARA ASSISTENCIA- A
PROPIA ANTES DE INTENTAR PARA OPERAR ESTE PRODUCTO.

SOLLTEN SIE DIESE GEBRAUCHSANWEISUNG NICHT LESEN KOENNEN ODER ES
NICHT VOLLKOMMEN VERSTEHEN, WENDEN SIE SICH BITTE AN DEN
HERSTELLER FUER RICHTIGE HILFE EHE SIE VERSUCHEN DIESES PRODUKT ZU
OPERIEREN.

SI VOUS NE LISEZ OU NE COMPRENDRE ENTIEREMENT LES MATIERES DE CE
MANUEL, S'IL VOUS PLAIT, CONTACTEZ L'USINE POUR L'ASSISTANCE
APPROPRIEE AVANT D'UTILISER LE PRODUIT.

These safety alert symbols identify important safety messages in this manual. When you see these symbols,
be alert to the possibility of personal injury and carefully read the message that follows.

Do not allow anyone to operate the Hole Digger without first reading this Operator Manual and becoming
familiar with its operation. The manufacturer of this Hole Digger has gone to great extremes to provide the
owner(s) and/or operator(s) with the finest equipment available for its intended job function of digging holes
in ice and earth formations. Yet, the possibility exists that the Hole Digger can be utilized in and/or subjected
to job applications not perceived and/or anticipated by the manufacturer. Such misuse and/or misapplication
of the Hole Digger can lead to the possibility of serious damage, injury or even death. It is the responsibility
of the owner(s) and/or operator(s) to determine that the Hole Digger is being utilized and/or operated within
the scope of its intended job function. It is the responsibility of the owner(s) and/or operator(s) to establish,
monitor and constantly upgrade all safety programs and/or practices utilized in and for the operation of the
Hole Digger. The purpose of such programs is to provide for owner(s') and/or operator(s') safety. Operators
must be instructed to recognize and avoid unsafe conditions associated with their work (29 CFR 1926.21
(b)(2)) and/or applicable updated revisions. It is the responsibility of the owner(s) and/or operator(s) to
determine that no modifications and/or alterations have been made to the Hole Digger. Modifications and/or
alterations can lead to the possibility of serious damage, injury or even death. It is the responsibility of the
owner(s) and/or operator(s) to make this Operator Manual available for consultation during all phases of
operation. Refer to OSHA 2207 which contains all OSHA job safety and health rules and regulations (1926
and 1910) covering construction.

The concept of portable, one and two man operated, hole digging equipment has been successfully
utilized for over forty years as a practical solution to many types of hole digging job requirements.
The basic concept is proven and well accepted within the associated marketplaces as an alternative
method to manual labor and/or larger, mounted earth drilling machinery. Use of a Hole Digger
requires strenuous work activity. This type of work activity can be considered to be greater in
magnitude than that experienced with the use of many other types of both light construction and

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 3

lawn and garden related equipment. This type of work activity should only be attempted by operators
of adequate physical size and stature, mental awareness and physical strength and condition. Each
operator is required to supply a resultant force that counteracts/balances and/or resists the natural
torque and kickback forces generated during the hole digging process. The body parts most

oticeably affected during the digging process are the arms, hands, wrists, shoulders, lower back

n
and legs. The hole digging process can also produce excessive stress/strain directly to the back
muscles, spinal vertebrae and many other body parts. Back related pain can be a side effect of the
hole digging process. An operator with a chronic back related problem or a history of back and/or
other medically related problems should not attempt to utilize the Hole Digger. Use of the Hole
Digger may only aggravate this and any other medically related problem. The torque and kickback
forces generated and/or encountered correspond to the natural laws of physics and are inherent to
the hole digging process. They can not be changed or totally eliminated with portable one and two
man operated, hole digging equipment of this design. Proper operating positions and techniques, as
outlined in this manual, can be successfully utilized to minimize the effects of the torque and
kickback forces upon the human body. Because of the diverse type of prevailing digging conditions,
operator experience levels and operator physical characteristics, no warranty, guarantee,
representation and/or liability is made by the factory as to the absolute correctness or sufficiency of
any operational procedure, operational position and/or technique. There is no absolute guarantee
that an operator of any given experience level, physical size and/or physical condition will be
immune to the possibility of and/or probable physical side effects of the normal hole digging
process. The normal hole digging process includes the auger striking buried obstructions (roots,
rocks, etc.) and the resulting torque and kickback forces created. Each potential operator of the Hole
Digger must be made aware of and assume the operational and physical liability described and/or
associated with the hole digging process when utilizing the Hole Digger. Each potential operator not
willing to assume the operational and physical liability described and/or associated with the hole
digging process should not operate the Hole Digger. Proper levels of operator experience, skill and
common sense are essential for maximizing the safe and efficient operation of the Hole Digger.

Record the Hole Digger and engine serial numbers in the spaces provided below.

_______________ Model Number

_______________ Serial Number

_______________ Engine Serial Number

_______________ Date of Purchase

Specifications and design are subject to change without notice or obligation. All specifications are general
in nature and are not intended for specific application purposes. General Equipment Company reserves the
right to make changes in design, engineering or specifications and to add improvements or discontinue
manufacture at any time without notice or obligation. General Equipment Company and its agents accept no
responsibility for variations which may be evident in actual products, specifications, pictures and
descriptions contained in this publication.

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 4

Operator Instructional Data Sheet

The following undersigned operators of the Hole Digger described and/or pertaining to this Operator
Manual have received formal safety and operational information/instruction from the undersigned

wner(s)/instructor(s) in accordance to OSHA 29 CFR 1926.21 (b)(2) and/or applicable updated revisions

o
pertaining to, but not necessarily limited to the:

1) READING, COMPREHENSION AND ACKNOWLEDGEMENT OF THE MATERIAL COMPRISING THE
ENTIRE CONTENTS OF THE APPLICABLE OPERATOR MANUAL FOR THE HOLE DIGGER.

2) FORMALIZED OPERATOR'S SAFETY PROGRAM TO BE DEVISED BY THE OWNER OF THE HOLE
DIGGER IN CONJUNCTION WITH THE CONTENTS OF THE APPLICABLE OPERATOR MANUAL FOR
THE HOLE DIGGER.

3) OSHA RULES AND REGULATIONS RESEARCHED FOR AND/OR BY THE OWNER OF THE HOLE
DIGGER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR OPERATION OF THE
THE HOLE DIGGER FOR ANY SPECIFIC JOB APPLICATION.

4) LOCAL LAWS, REGULATIONS AND CUSTOMS RESEARCHED FOR AND/OR BY THE OWNER OF
THE HOLE DIGGER AND DEEMED APPLICABLE TO THE SAFE AND PROPER USE AND/OR
OPERATION OF THE HOLE DIGGER FOR ANY SPECIFIC JOB APPLICATION.

5) FORMALIZED MAINTENANCE PROGRAM FOR THE HOLE DIGGER TO BE DEVISED BY THE
OWNER OF THE HOLE DIGGER IN ACCORDANCE WITH, BUT NOT NECESSARILY LIMITED TO, THE
SPECIFICATIONS, GUIDELINES AND OPERATIONAL INFORMATION CONTAINED IN THE
APPLICABLE OPERATOR MANUAL.

6) COMPREHENSIVE OPERATIONAL INSTRUCTIONS FOR THE CORRECT AND PROPER USE OF
THE HOLE DIGGER AS PER THE CONTENTS OF THE APPLICABLE OPERATOR MANUAL.

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

_______________ Operator _______________ Owner/Instructor __________ Date

NOTE: INSERT COPIES OF THIS PAGE WITHIN THE OPERATOR MANUAL IF SPACE FOR
ADDITIONAL OPERATORS IS REQUIRED.

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 5

Safety Precautions

HE FOLLOWING SAFETY PRECAUTIONS

T
PROVIDE SOME COMMON SENSE GUIDES TO
PROMOTE SAFETY AND EFFICIENCY WITH THE
200 SERIES HOLE DIGGERS. NO WARRANTY,
GUARANTEE OR REPRESENTATION IS MADE BY
THE MANUFACTURER AS TO THE ABSOLUTE
CORRECTNESS OR SUFFICIENCY OF ANY
INFORMATION OR STATEMENT. THESE SAFETY
PRECAUTIONS ARE INTENDED TO DEAL
PRINCIPALLY WITH COMMON PRACTICES AND
CONDITIONS ENCOUNTERED IN THE USE OF THE
HOLE DIGGER AND ARE NOT INTENDED TO BE
ALL INCLUSIVE. PROPER LEVELS OF OPERATOR
EXPERIENCE, SKILL AND COMMON SENSE ARE
ESSENTIAL FOR SAFE AND EFFICIENT
OPERATION.

THE ENGINE EXHAUST FROM THIS PRODUCT
CONTAINS CHEMICALS KNOWN TO THE STATE
OF CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARM.
THIS STATEMENT IS MADE IN COMPLIANCE TO
CALIFORNIA PROPOSITION 65.

correct operating procedures. Avoid the urge not to
take the necessary time to read this Operator Manual
before operating the Hole Digger. DO NOT OPERATE

HE HOLE DIGGER UNTIL EACH OPERATOR

T
COMPLETELY COMPREHENDS THE CONTENTS
OF THIS MANUAL, THE APPLICABLE SAFETY AND
OPERATIONAL INFORMATION VIDEO,APPLICABLE
SUPPLEMENTAL INFORMATION AND THE
INFORMATION SUPPLIED BY THE ENGINE
MANUFACTURER.

2) Develop a comprehensive program for the safe
operation of the Hole Digger by its owner(s) and/or
operator(s). Such a program will include, but is not
limited to: instructional requirements for operation,
applicable OSHA requirements, local laws and
regulations, job site safety and a Hole Digger
maintenance program. Constantly examine and
upgrade this program to guarantee owner(s) and/or
operator(s) safety. Each operator must be fully
instructed regarding the specifics of this safety
program.

3) Determine that the Hole Digger is in its original,
factory configuration and has not been modified in any
manner. Many modifications can result in potentially
dangerous configurations that can lead to property
damage and/or personal injury. If there are any
questions about possible modifications made to the
Hole Digger, contact the Customer Service
Department for specific information BEFORE
utilization. There is no charge for this service.

INCORRECT USE OF THE HOLE DIGGER CAN
RESULT IN PROPERTY DAMAGE, PERSONAL
INJURY OR EVEN DEATH. TO REDUCE THIS
POSSIBILITY, GIVE COMPLETE AND UNDIVIDED
ATTENTION TO THE JOB AT HAND AND FOLLOW
THESE SAFETY PRECAUTIONS:

PREPARATION.

1) The 200 Series Hole Diggers are a specialized type

of powered equipment, designed for a specific job
function and requires adequate and thorough
instruction BEFORE it is operated. The size, power,
complexity and operating characteristics of this type of
powered equipment would dictate that each operator
must receive adequate, professional instruction
regarding the proper operation of this Hole Digger
before being allowed to utilize it. BEFORE attempting
to utilize this Hole Digger, read this Operator Manual,
view the applicable Safety and Operational Information
Video and the material supplied by the engine
manufacturer to familiarize each operator with its

4) Minors should never be allowed to operate the Hole
Digger. Bystanders, especially children and animals,
should not be allowed in the area where the Hole
Digger is in use. The hole digging process can result in
flying particles being emitted at high velocity and
striking the operator and/or onlookers. This can lead to
the possibility of property damage and/or personal
injury. Keep all body parts, loose clothing, foreign
objects and onlookers clear of the rotating auger
and/or auger extensions.

5) Operators must be in proper physical condition,
mental health and not under the influence of any
substance (drugs, alcohol, etc.) which might impair
vision, dexterity or judgment. Working with the Hole
Digger is strenuous. If you have any condition that
might be aggravated by strenuous work, check with
your doctor BEFORE operating the Hole Digger. Guard
against the possibility of back related injuries. Always
lift the Hole Digger with leg muscles and not with the
back. Operators must be of adequate height so that for
any given operating configuration, the operator
handle(s) remain below their shoulder sockets. Do not
operate the Hole Digger if this condition is not satisfied.
The 200 Series Hole Diggers require that the operator
be of proper height, weight and strength to maximize

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 6

digging efficiency and minimize the possibility of
personal injury.

lines and other hazardous items can result in
electrocution and/or an explosion.

) Prolonged use of the Hole Digger (or other, similar

6
machines) exposes the operator to vibrations which
may produce Whitefinger Disease (Raynaud's
Phenomenon). This phenomenon reduces the hand's
ability to feel and regulate temperature, produces
numbness and burning sensations and may cause
nerve and circulation damage and tissue necrosis.
Antivibration systems do not guarantee that you will not
sustain Whitefinger Disease. Therefore, continuous
and regular users should closely monitor the condition
of their hands and fingers. After each period of use,
exercise to restore normal blood circulation. If any of
the symptoms appear, seek medical advice
immediately.

7) Clothing must be sturdy and snug fitting, but allow

complete freedom of movement. Never wear loose
fitting jackets, scarves, neckties, jewelry, flared or
cuffed pants or anything that could become caught on
controls or moving parts. Wear long pants to protect
your legs. Protect your hands with heavy duty, nonslip
gloves to improve your grip. Good footing is most
important when operating the Hole Digger. Wear sturdy
boots with nonslip soles. Steel-toed safety shoes are
highly recommended. Keep shoes properly laced.
Never wear tennis shoes or other, similar type shoes
which afford little or no protection. Wear an approved
safety hard hat to protect the operatorʼs head where
there is a danger of head injuries. Noise, generated by
the engine of the Hole Digger and the actual process
itself, can damage your hearing. Wear approved sound
barriers (ear plugs or ear mufflers) to protect your
hearing. Continuous and regular operators should
have their hearing checked regularly.

0) Know how the controls operate. Know how to stop

1
the engine quickly in an emergency. Always start the
engine according to the instructions as outlined in this
manual to minimize the possibility of unexpected or
uncontrolled auger rotation. Unexpected auger rotation
can cause loss of machine control, and the possibility
of property damage and/or personal injury.

11) Never exceed the recommended capacities of the
Hole Digger.Refer to the Specifications section of this
manual for more detailed information. Always utilize
the correct auger and auger extension series designed
for use with the Hole Digger. Some Hole Diggers can
utilize specially designed augers intended for drilling
holes through ice. Such an auger will find limited
success when utilized to dig earth. Earth augers are
not designed to drill through ice. Use of an incorrect
auger or auger series can result in property damage
and/or personal injury.

12) The 200 Series Hole Diggers are powered by
gasoline engines which produce Carbon Monoxide
fumes during the combustion process. Carbon
Monoxide fumes are poisonous. Breathing Carbon
Monoxide fumes while operating the Hole Digger can
result in property damage and/or personal injury. The
normal operation of the Hole Digger is outdoors where
the potential effects of Carbon Monoxide to the
operator are minimized. If the Hole Digger is operated
in a closed area (indoors or outdoors), determine if
supplemental ventilation is required to minimize the
potential effects of Carbon Monoxide to the operator.
Follow all current OSHA regulations pertaining to
ventilation.

8) Visually inspect the Hole Digger, auger(s), auger

OPERATION.

extension, and accessories for damaged or worn parts.
Inspect each auger for the proper screw bit and blade.
Look for loose and/or damaged handle grip areas.
Check for loose and/or broken parts. Determine that
operator controls work freely, all safety devices are
operative and information/safety decals are readable.
Check to determine that the Hole Digger and all related
accessories are in good mechanical condition
BEFORE utilization.

9) Contact appropriate representatives to determine

if/where electrical cables, gas lines and other
hazardous items are buried under the work surface
BEFORE utilization. Some Hole Diggers feature
operator handles constructed of a non metallic,
composite material. Use of this material does not
guarantee the operator will be properly insulated from
contact with charged electrical cables. The Hole Digger
and related accessories are not classified as being
insulated. Contact with buried electrical cables, gas

1) Give complete and undivided attention to the job at
hand. Do not chew gum, smoke and/or use smokeless
tobacco while utilizing the Hole Digger. Do not attempt
to eat and/or drink while utilizing the Hole Digger.
Determine that eyeglasses and/or hearing aid devices
are properly secured.

2) Gasoline is an extremely flammable fuel. Use
extreme caution when handling gasoline or mixing fuel.
Always utilize UL® approved containers for the storage
and/or transportation of fuel. Do not smoke or bring any
fire or flame near the fuel. Always shut off the engine
and allow it to cool before refueling. Never remove the
gasoline tank filler cap while the engine is running.
Never operate an engine without a gasoline tank filler
cap. Select bare ground for fueling and move at least
10 feet from the fueling spot before starting the engine.

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 7

Wipe off any spilled fuel before starting the engine and
check for leakage. If a fuel or oil leak is found, do not
start or run the engine until the leak is fixed and the

pillage has been wiped away. Takecare not to get fuel

s
or oil on your clothing. If this happens, change your

lothing immediately. Some 200 Series Hole Diggers

c
utilize a 2 Stroke gasoline engine. Two Stroke engines
require the addition of oil mixed with the gasoline for
lubrication. The 240 Hole Digger utilizes a Four Stroke
engine and does not

require oil to be mixed with
gasoline. Before operating the Hole Digger, refer to the
Specifications section of this manual for more
detailed information regarding gasoline and lubrication
requirements.

3) Operate the Hole Digger with the correct number of
personnel required for the specific unit. Refer to the
Specifications section of this manual for more
detailed information. Never attempt to utilize a two man
Hole Digger with only one operator. One operator can
not exercise adequate and safe control of the Hole
Digger. Personal injury will result. Use of a one man
Hole Digger by more than one operator can lead to
confusion and loss of control, resulting in damage
and/or personal injury. Use of a two man Hole Digger
by more than two operators can lead to confusion and
loss of control, resulting in damage and/or personal
injury. If it is felt that a greater number of operators is
required to furnish additional "down pressure" to the
auger, STOP and contact the Customer Service
Department for specific operational and
service/maintenance information. There is no charge
for this service.

4) Do not operate the Hole Digger with onlookers close
by. Caution all onlookers to stand clear. Keep all body
parts, loose clothing and foreign objects clear of the
rotating auger. Do not utilize a shovel and/or foreign
object to remove the loose soil from a hole area while
the Hole Digger is in use. Such a practice can cause
the shovel and/or foreign object to become entrapped
by the rotating auger, leading to the possibility of
property damage and/or personal injury. Replacing
Pengo® type auger teeth requires that they be installed
with a hammer. Use only a soft type hammer to install
these types of teeth. Guard against the possibility of
injuries: wear safety glasses and appropriate safety
clothing. Caution all onlookers about the possibility of
flying debris.

5) Start the Hole Digger by utilizing proper procedures.
The 240 Hole Digger is designed for the engine to be
started by the operatorʼs left hand only. The operatorʼ s
right hand controls the twist grip throttle and engine
speed. Reversing the process by starting the engine

with the right hand will position the hot engine muffler
in close proximity to the operatorʼs body. This is not an
approved configuration because it can result in injury

rom the hot muffler and/or breathing Carbon Monoxide

f
fumes during operation. If you have any questions

egarding proper starting procedures, contact the

r
Customer Service Department BEFORE utilization.
There is no charge for this service.

6) Start and operate the Hole Digger only in a well
ventilated, outdoor area. Operate the Hole Digger only
when/where visibility and light are adequate for the job
at hand. Work carefully. Always hold the Hole Digger
firmly with both hands. Wrap your fingers around the
handle grips/gripping areas, keeping the grips/gripping
areas cradled between your thumbs and forefingers.
Always make sure the operator handle and
grips/gripping areas are in good condition and free of
moisture, pitch, oil or grease. Wear gloves to improve
your grip. Never leave the Hole Digger running
unattended.

7) Stop the engine between each hole to minimize the
potential of personal injury. Special care must be
exercised in slippery conditions and in difficult,
overgrown terrain. Watch for hidden obstacles such as
tree stumps, roots and ditches to avoid stumbling.
Keep proper footing and balance at all times. The
normal use of the Hole Digger is on level ground. Other
digging terrains can be dangerous and should be
avoided. Only properly trained operators should
attempt these techniques.

8) Contact with a hot engine mufflercan cause property
damage and/or personal injury. Remain clear of a hot,
engine muffler at all times. Do not overspeed the
engine by altering the governor setting or by
disconnecting the engine governor (if so equipped).
Serious damage to the engine and/or personal injury
can result.

9) Because this Hole Digger is classified as a low cost,
hand held, low horsepower, portable type machine, it is
limited in the number of practical and/or suitable job
applications for this type of equipment. A particular job
site, actual soil conditions, job specifications and
operator experience/skill/common sense may dictate
that a different type of machine (with characteristics of
higher purchase cost, being mounted to a carrier
vehicle, with greater horsepower and less mobility),
method and/or process be utilized to properly complete
the job with the degree of efficiency and safety
required. Contact the Customer Service Department
for specific information regarding suitable job
applications, job sites, soil conditions and operator

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 8

experience/skill/common sense recommendations for
this Hole Digger BEFORE utilization. There is no
charge for this service.

MAINTENANCE REPAIR AND STORAGE.

1) Use only genuine, approved replacement parts for
maintenance and repair. Use of parts manufactured by
others can result in property damage and/or personal
injury.

2) Follow the Service instructions as outlined in the
appropriate section of the Operator Manual.

3) Always stop the engine and disconnect the spark
plug wire BEFORE checking or working on the Hole
Digger.

4) Always properly maintain the Hole Digger.
Frequently check all fasteners and individual parts.
Built in safety features are effective only if they are
maintained in good working condition. Determine that
the engine throttle control/throttle cable assembly is
not damaged and allows for complete freedom of
movement. Do not operate the Hole Digger with a
damaged engine throttle control/throttle cable
assembly. Determine that the centrifugal clutch
assembly is not damaged, modified or worn past its
useful service life. Replace any questionable part or
assembly with a genuine, approved replacement part.
Do not foresake proper maintenance for the price of a
few replacement parts. Proper maintenance does not
cost---it actually pays dividends. Do not attempt any
maintenance or repair work not described in the
Operator Manual. Have such work performed at your
dealer's servicing shop.

5) Replace the auger teeth/blade and screw bit when
signs of excessive wear are seen. When such parts are
not replaced at proper intervals, undo wear will occur
at the boring head and auger flighting. The end result
is an inverted cone configuration for the auger, which
usually requires complete replacement. FIGURE 1.
Digging with equipment that is past its useful service
life and/or has not been properly maintained can cause
property damage and/or personal injury. Auger service
life can be greatly extended with constant auger wear
part maintenance.

FIGURE 1

6) Utilize only the factory supplied auger pin for
connecting the auger and auger extension to the Hole
Digger. Use of any other connecting device, including
cap screws, bolts, pins, etc., can result in damage to
the Hole Digger driveshaft and/or auger drive hub.
Improper connecting devices can cause property
damage and/or personal injury.

7) A worn or damaged engine muffler is a fire hazard
and may cause loss of hearing. Check to see that the
muffler is in good condition. If the muffler is equipped
with a spark arresting device, determine that it is in
proper working condition at regular service intervals.
Replace the spark arresting device with an approved
replacement if there is any question of its integrity. It is
the responsibility of the owner(s) and/or operator(s) to
provide for and properly maintain a USDA approved,
spark arresting muffler in an area where specified by
law. Check with appropriate governing agencies for
more specific information. The Hole Digger must not
be operated if the muffler is faulty or has been
removed. Contact with a hot muffler can cause
property damage and/or personal injury. Remain clear
of a hot engine muffler.

8) Consult the material supplied by the engine
manufacturer for specific information relative to proper
engine oil and gasoline recommendations for the
engine utilized on the Hole Digger.

9) Consult the material supplied by the engine
manufacturer for specific information relative to long
term storage of the engine utilized on the Hole Digger.

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 9

Assembly

Before Starting the Engine

Open the shipping carton immediately upon receipt.
Visually inspect the contents of the carton for freight

amage and/or missing parts. If shipping damage is

d
evident, contact the delivering carrier immediately to
arrange for an inspection of the damage by their claims
representative. Federal law requires that a claim be
filed within a specified time period. If missing parts are
detected, notify your dealer who will assist you in
obtaining them.

Included in the shipment should be the following:
1 each, engine/handle/transmission assembly.

1 each, bottle of engine oil.
1 each, bag containing the Operator Manual and other
publications.

The Hole Digger is shipped from the factory completely
assembled. The transmission is lubricated at the
factory and will not require further servicing prior to the
initial usage. Visually inspect the throttle control,
throttle cable assembly and the carburetor for signs of
damage. Rotate the throttle control to determine that
the spring mechanism allows the throttle lever of the
carburetor to travel from its low speed to the high
speed and back position without any restriction and/or
binding.

FILLING THE ENGINE GASOLINE TANK.

ools Required:

T
1 each, small, clean funnel.

The 240 Hole Digger utilizes an all-position, Four
Stroke, gasoline engine. While this engine may
have the same physical appearance of a
conventional Two Stroke engine, the lubrication
systems are completely different. The Subaru
EH035 engine does not require oil to be mixed with
gasoline. The crankcase oil does not function as a
reservoir for an oil injection system.

1) Carefully clean the filler cap and surrounding area to
insure that no dirt or debris falls into the gasoline tank.

2) Fill the fuel tank with fresh, clean, unleaded
automotive gasoline. Leaded "regular" grade gasoline
is an acceptable substitute. DO NOT USE GASOLINE
CONTAINING METHANOL (WOOD ALCOHOL).
Gasoline containing a maximum of 10 per cent ethanol
or grain alcohol (sometimes referred to as Gasohol)
may be used but requires special care when the engine
is stored for extended periods.

3) Use of a properly blended gasoline for operation

DETERMINE THAT ALL COMPONENTS OF THE
ENGINE THROTTLE CONTROLASSEMBLYALLOW
FOR PROPER FUNCTION. THE THROTTLE LEVER
OF THE CARBURETOR MUST RETURN THE
ENGINE TO THE IDLE SPEED AS STATED IN THE
SPECIFICATION SECTION OF THIS MANUAL
WHEN THE TWIST GRIP THROTTLE IS RELEASED
BY THE OPERATOR. IF THIS DOES NOT OCCUR,
CONTACT YOUR DEALER OR THE CUSTOMER
SERVICE DEPARTMENT FOR SPECIFIC
INFORMATION RELATIVE TO CORRECTING THIS
OCCURANCE. DO NOT OPERATE THE HOLE
DIGGER UNTIL THIS OCCURANCE HAS BEEN
CORRECTED. AN IMPROPERLY FUNCTIONING
THROTTLE CONTROL CAN RESULT IN PROPERTY
DAMAGE AND/OR PERSONAL INJURY.

Check all fasteners for security. Consult a fastener
torque chart for the proper torque value if any fastener
is found to require retorquing.

240 ONE MAN HOLE DIGGER, FORM GOM26010601, VERSION 2.0, AUTHORIZATION: DVR, PAGE: 10

during the intended season will result in easier engine
starting. Do not use gasoline left over from the previous
season of operation.

4) Never fill the fuel tank completely full. Instead, fill the
fuel tank to within 1/4 to 1/2 inch of the top of the tank
to provide space for fuel expansion. Always wipe any
fuel spillage from the engine and the Hole Digger
before starting the engine.

DO NOT SMOKE NEAR THE GASOLINE TANK. DO
NOT FILL THE GASOLINE TANK WITH THE
ENGINE RUNNING OR IF IT IS HOT.ALLOWAMPLE
TIME BETWEEN EACH REFUELING FOR THE
ENGINE TO COOL.