General 20-200 User Manual
SETUP & OPERATION MANUAL
FEATURES
Easy installation with minimal required maintenance.
Fits most production machines such as table
saws, jointers and shapers.
Contributes to a safer work environment by
keeping workers’ hands away from cutting tools
and blades.
Rapid positioning using two rack and pinion
adjustment hand wheels.
Provides better work piece finish results thanks to
smooth consistent feeding speeds.
Polished steel column and arm and heavy-duty
cast-iron mounting base.
3 Rubber feed rollers for better work piece grip.
Chain-driven gear and transmission system for
enhanced durability.
4 feeding speeds 20, 26, 33 & 43 fpm (6, 8,10 &
13 mpm).
POWER FEEDER
SPECIFICATIONS
• Feeding speeds (4)
20, 26, 33 & 43 fpm (6, 8,10 & 13 mpm).
• Number of rollers
3
• Roller sizes
3 1/8” x 1 3/16” (80 x 30 mm)
• Roller suspension
9/16” (15 mm)
• Motor
1/4 HP, 110 V, 1 Ph
• Weight
75 lbs (34 kg)
Version #2_Revision #1 - November 2015
© Copyright General International
MODEL
#
20-200
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General® International model 20-200 Power
feeder. This machine has been carefully tested and inspected before shipment and if properly used
and maintained, will provide you with years of reliable service. For your safety, as well as to ensure
optimum performance and trouble-free operation, and to get the most from your investment, please
take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of
this machine as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user
instruction in the craft of woodworking. If you are not sure about the safety of performing a certain
operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified
sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
DISCLAIMER: The information and specifications
in this manual pertain to the unit as it was supplied
from the factory at the time of printing. Because we
are committed to making constant improvements,
General® International reserves the right to make
changes to components, parts or features of this unit
as deemed necessary, without prior notice and without
obligation to install any such changes on previously
delivered units. Reasonable care is taken at the factory
to ensure that the specifications and information in this
manual corresponds with that of the unit with which it
was supplied. However, special orders and “after factory”
modifications may render some or all information in
this manual inapplicable to your machine. Further, as
several generations of this model of power feeder and
several versions of this manual may be in circulation,
if you own an earlier or later version of this unit, this
manual may not depict your unit exactly. If you have
any doubts or questions contact your retailer or our
support line with the model and serial number of your
unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products
are carefully inspected during all stages of production and each unit is thoroughly inspected upon
completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to
repair or replace any part or component which upon examination, proves to be defective in either
workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime
Warranty does not cover any product used for professional or commercial production purposes nor
for industrial or educational applications. Such cases are covered by our Standard 2-year Limited
Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed
below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial
and educational applications are warranted for a period of 2 years (24 months) from the date of
purchase. General® International agrees to repair or replace any part or component which upon
examination, proves to be defective in either workmanship or material to the original purchaser during
this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty,
all defective parts, components or machinery must be returned freight or postage prepaid to
General® International, or to a nearby distributor, repair center or other location designated by
General® International. For further details call our service department at 1-888-949-1161 or your local
distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase
and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained,
upon request, from General® International or an authorized distributor) clearly stating the model and
serial number of the unit (if applicable) and including an explanation of the complaint or presumed
defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but
documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and
location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by
General® International to have been directly or indirectly caused by or resulting from; improper use,
or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or
transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ..................................................................................................... 5
Electrical requirements ...................................................................................................... 6
Identification of main parts and components .................................................................. 7
Unpacking .......................................................................................................................... 8
Basic functions ................................................................................................................... 8
Installation ......................................................................................................................... 9
Assembly instructions ................................................................................................... 9-11
Installing the power feeder ................................................................................................................................ 9
Basic adjustments and controls ................................................................................. 11-14
Connecting to a power source .......................................................................................................................11
On/Off power switch .........................................................................................................................................12
Changing feed speeds .................................................................................................................................... 12
Installation chart ............................................................................................................................................... 13
Guidelines for selecting speeds ...................................................................................................................... 13
Adjusting the feeder height and length ........................................................................................................ 14
Operating instructions ................................................................................................ 14-16
Checklist before starting .................................................................................................................................. 14
Using the feeder step-by-step .......................................................................................................................... 14
Maintenance ............................................................................................................... 16-18
Periodic maintenance ..................................................................................................................................... 16
Replacing the gear box oil ............................................................................................................................. 16
Lubricationg the chain and the gears ........................................................................................................... 17
Greasing the rollers ........................................................................................................................................... 17
Replacing the rollers ........................................................................................................................................ 17
Recommended optional accessories ............................................................................. 18
Parts list & diagram .................................................................................................... 19-21
Contact information ........................................................................................................ 22
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations,
as well as potential hazards. General
harmless for any injury that may result from the improper use of its equipment.
1. Do not operate the feeder when tired, distracted,
or under the effects of drugs, alcohol or any medi cation that impairs reflexes or alertness.
2. The work area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the feeder is in operation; do not permit them to
operate the feeder.
4. Childproof and tamper proof your shop and all ma chinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. STAY ALERT! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector and
wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck laces or other jewelry while the power feeder is in
operation.
8. Be sure that adjusting wren ches, tools, drinks and
other clutter are removed from the machine before
operating.
9. Keep hands well away from feed rollers, blades or
other cutting tools and all moving parts, and use a
brush, not hands, to clear away chips and saw dust.
10. Be sure the feeder is properly installed and securely
mounted. Verify, retighten and re-align (as needed)
before each operation.
11. Do not push or force stock into the feeder. The
feeder will perform better and more safely when
working at the rate for which it was designed.
®
International disclaims any real or implied warranty and holds itself
12. Always turn on the machine or cutting tool on which
the feeder is installed and always stop the feeder
before turning off the machine or cutting tool.
13. Select the appropriate feed speed for the opera tion being performed. Feeding at too high a speed
can damage the feeder, the machine on which it is
installed or the workpiece and may cause serious
personal injury.
14. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade
or cutting tool, or in the potential kickback path of
the work piece.
15. Never leave the machine running with the power
on when not in operation.
16. Use of parts and accessories NOT recommended
by General
malfunction or risk of injury.
17. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade or cut ting tool is unintentionally contacted.
18. Always disconnect the feeder from the power before
servicing or changing accessories such as feed rol lers, or before performing any maintenance, clean ing or adjustments, or if the machine will be left
unattended.
19. Make sure that switch is in the “OFF” position before
plugging in the power cord.
20. Make sure the tool is properly grounded. If equip ped with a 3-prong plug it should be used with
a three-pole receptacle. Never remove the third
prong.
21. Do not use this feeder for any purpose other than
its intended use. If used for other purposes, General
International disclaims any real or implied warranty
and holds itself harmless for any injury, which may
result from that use.
®
International may result in equipment
®
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH
GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE
MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation and is equipped with a 3-conductor cord and
a 3-prong grounding plug A to fit a grounded type
receptacle B.
Do not remove the 3rd prong (grounding pin) to make
it fit into an old 2-hole wall socket or extension cord. If
an adaptor plug is used C, it must be attached to the
metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your
electrical outlet, consult a qualified electrician before
proceeding.
A
B
C
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well
as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is
close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure
still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have
3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is suitable for the amperage listed on the
motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D.
plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
EXTENSION CORD LENGTH
AMPERES 50 feet 100 feet 200 feet 300 feet
< 5
6 to 10
10 to 12
12 to 16
*NR = Not Recommended
18 16 16 14
18 16 14 12
16 16 14 12
14 12 *NR *NR
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
F
B
A
D
C
E
G
H
I
J
L
K
A. MOUNTING BASE
B. COLUMN LOCK LEVER
C. HEIGHT ADJUSTMENT LOCK LEVER
D. ARM ADJUSTMENT HANDLE
E. FEEDER ARM
F. HEIGHT ADJUSTMENT HANDLE
G. ADJUSTMENT ARM LOCK LEVER
H. SUPPORT ELBOW LOCK LEVER
I. MOTOR
J. ON/OFF AND FEED DIRECTION SWITCH
K. FRONT COVER
L. TILT LOCK LEVER
7
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