Fuji Electric FRENIC 5000G11S/P11S Instruction Manual

0 (0)

Instruction Manual

FRENIC 5000G11S/P11S

High-Performance, Low-Noise Inverter

General-Purpose Industrial Machines

Fans and Pumps

230V Series

230V Series

0.25HP/FRNF25G11S-2UX

7.5HP/FRN007P11S-2UX

to 125HP/FRN125G11S-2UX

to 150HP/FRN150P11S-2UX

460V Series

460V Series

0.50HP/FRNF50G11S-4UX

7.5HP/FRN007P11S-4UX

to 600HP/FRN600G11S-4UX

to 800HP/FRN800P11S-4UX

CAUTION

Q Read all operating instructions before installing, connecting (wiring), operating, servicing, or inspecting the inverter.

Q Ensure that this instruction manual is made available to the final user of the inverter.

Q Store this manual in a safe, convenient location.

Q The product is subject to change without prior notice.

Fuji Electric Systems Co., Ltd.

INR-SI47-1206a-E

Fuji Electric Corp of America

 

Preface

Thank you four purchasing our FRENIC5000G11S or FRENIC5000P11S series inverter. This product is used to drive a 3-phase electric motor at variable speed. As incorrect use of this product may result in personal injury and/or property damage, read all operating instructions before using.

As this manual does not cover the use of option cards, etc., refer to relevant manuals for option operations.

Safety Instructions

Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the inverter. Familiarize yourself with all safety features before using the inverter.

In this manual, safety messages are classified as follows:

WARNING

Improper operation may result in serious personal injury or death.

 

 

CAUTION

Improper operation may result in slight to medium personal injury or property

damage.

Situations more serious than those covered by CAUTION will depend on prevailing circumstances. Always follow instructions.

Instructions on use

WARNING

This inverter is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or others, as fire may result.

This inverter may not be used (as is) as a component of a life-support system or other medical device directly affecting the personal welfare of the user.

This inverter is manufactured under strict quality control standards. However, safety equipment must be installed if the failure of this device may result in personal injury and/or property damage.

There is a risk of accident.

Instructions on installation

WARNING

Mount this inverter on an incombustible material such as metal.

There is a risk of fire.

Do not place combustible or flammable material near this inverter, as fire may result.

CAUTION

Do not hold or carry this inverter by the surface cover. Inverter may be dropped causing injury.

Ensure that the inverter and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of wood or metal, and dust), as fire or accident may result.

Do not install or operate a damaged inverter or an inverter with missing parts, as injury may result.

Instructions on wiring

WARNING

Connect the inverter to power via a line-protection molded-case circuit breaker or Fuse, as fire may result.

Always connect a ground wire, as electric shock or fire may result.

A licensed specialist must perform the wiring works, as electric shock may result.

Turn off the power before starting the wiring work, as electric shock may result.

Wire the inverter after installation is complete, as electric shock or injury may occur.

CAUTION

Confirm that the phases and rated voltage of this product match those of the AC power supply, as injury may result.

Do not connect the AC power supply to the output terminals (U,V,and W), as injury may result.

Do not connect a braking resistor directly to the DC terminals (P(+)and N(-)), as fire may result.

Ensure that the noise generated by the inverter, motor, or wiring does not adversely affect peripheral sensors and equipment, as accident may result.

Instructions on operation

WARNING

Be sure to install the surface cover before turning on the power (closed). Do not remove the cover while power to the inverter is turned on.

Electric shock may occur.

Do not operate switches with wet hands, as electric shock may result.

When the retry function is selected, the inverter may restart automatically after tripping. (Design the machine to ensure personal safety in the event of restart)

Accident may result.

When the torque limiting function is selected, operating conditions may differ from preset conditions (acceleration/deceleration time or speed). In this case, personal safety must be assured.

Accident may result.

As the STOP key is effective only when a function setting has been established, install an emergency switch independently, and when an operation via the external signal terminal is selected,

the STOP key on the keypad panel will be disabled.

Accident may result.

As operations start suddenly if alarm is reset with a running signal input, confirm that no running signal is input before resetting alarm.

Accident may result.

Do not touch inverter terminals when energized even if inverter has stopped.

Electric shock may result.

CAUTION

Do not start or stop the inverter using the main circuit power.

Failure may result.

Do not touch the heat sink or braking resistor because they become very hot.

Burns may result.

As the inverter can set high speed operation easily, carefully check the performance of motor or machine before changing speed settings.

Injury may result.

Do not use the inverter braking function for mechanical holding.

Injury may result.

Instructions on maintenance, inspection, and replacement

WARNING

Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been tumed off (open) before starting inspection. (Also confirm that the charge lamp is off and that DC voltage between terminals P (+) and N (-) do not exceed 25V.)

Electrical shock may result.

Only authorized personnel should perform maintenance, inspection, and replacement operations.(Take off metal jewelry such as watches and rings. Use insulated tools.)

Electric shock or injury may result.

Instructions on disposal

CAUTION

Treat as industrial waste when disposing it.

Injury may result.

Other instructions

WARNING

Never modify the product.

Electric shock or injury may result.

Conformity to Low Voltage Directive in Europe

CAUTION

The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is 0.5A at 48V DC.

The ground terminal G should be connected to the ground.

Use a crimp terminal to connect a cable to the main circuit terminal or inverter ground terminal.

Where RCD (Residual-current protective device) is used for protection in case of direct or indirect contact, only RCD of type B is allowed on the supply side of this EE (Electric equipment).

Otherwise another protective measure shall be applied such as separation of the EE from the environment by double or reinforced insulation or isolation of EE and supply system by the transformer.

Use a single cable to connect the G inverter ground terminal. (Do not use two or more inverter ground terminals.)

Use a molded-case circuit breaker (MCCB) and magnetic contactor (MC) that conform to EN or IEC standards.

Use the inverter under over-voltage category III conditions and maintain Pollution degree 2 or better as specified in IEC664. To maintain Pollution degree 2 or more, install the inverter in the control panel (IP54 or higher level) having structure free from water, oil, carbon, dust, etc.

For the input-output wiring of the inverter, use cable (diameter and type) as specified in Appendix C in EN60204.

To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:

1)Install inside an IP4X cabinet or barrier if electrical parts are exposed.

2)Install inside an IP2X cabinet or barrier if electrical parts are not exposed.

It is necessary to install the inverter in appropriate method using an appropriate RFI filter to conform to the EMC directive. It is customer's responsibility to check whether the equipment, the inverter is installed in, conforms to EMC directive.

Conformity to Low Voltage Directive in Europe

CAUTION

Table 1-1 Applicable equipment and wire size for main circuit in Europe

<![if ! IE]>

<![endif]>Voltage

<![if ! IE]>

<![endif]>3phase 230V system

<![if ! IE]>

<![endif]>[HP]motor

 

Fuse/MCCB

 

current rating [A]

 

 

<![if ! IE]>

<![endif]>Application

Inverter type

With

Without

 

 

DCR

DCR

 

 

1/4

FRNF25G11S-2UX

5

5

1/2

FRNF50G11S-2UX

 

1

FRN001G11S-2UX

 

10

2

FRN002G11S-2UX

10

15

3

FRN003G11S-2UX

15

 

5

FRN005G11S-2UX

20

30

7.5

FRN007P11S-2UX

30

40

7.5

FRN007G11S-2UX

 

 

10

FRN010P11S-2UX

40

60

10

FRN010G11S-2UX

 

 

15

FRN015P11S-2UX

50

100

15

FRN015G11S-2UX

 

 

20

FRN020P11S-2UX

75

125

20

FRN020G11S-2UX

 

 

25

FRN025P11S-2UX

 

150

25

FRN025G11S-2UX

100

 

30

FRN030P11S-2UX

175

 

30

FRN030G11S-2UX

 

 

40

FRN040P11S-2UX

150

200

40

FRN040G11S-2UX

 

 

50

FRN050P11S-2UX

175

250

 

 

 

 

50

FRN050G11S-2UX

 

 

60

FRN060P11S-2UX

200

300

60

FRN060G11S-2UX

 

 

75

FRN075P11S-2UX

250

350

75

FRN075G11S-2UX

 

 

100

FRN100P11S-2UX

350

 

 

 

 

 

100

FRN100G11S-2UX

 

 

125

FRN125P11S-2UX

400

-

125

FRN125G11S-2UX

 

 

150

FRN150P11S-2UX

500

 

 

 

 

 

 

 

Tightening torque [N*m]

<![if ! IE]>

<![endif]>(-)

 

<![if ! IE]>

<![endif]>R0,T0

<![if ! IE]>

<![endif]>Control

<![if ! IE]>

<![endif]>L2/S,L3/T W (+),DB, N

G

 

 

 

<![if ! IE]>

<![endif]>L1/R, U, V, P1, P

 

 

 

1.2

 

-

 

 

 

1.8

 

 

 

3.5

 

 

 

5.8

0.7

1.2

13.5

27 13.5

48 27

Recommended wire size [mm2]

L1/R, L2/S, L3/T

 

 

 

<![if ! IE]>

<![endif]>(-)

 

<![if ! IE]>

<![endif]>V,U,W

<![if ! IE]>

<![endif]>R0,T0

<![if ! IE]>

<![endif]>PP1,(+)

<![if ! IE]>

<![endif]>DB,(+),N

<![if ! IE]>

<![endif]>Control

(

G)

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>P

 

With

Without

 

 

 

 

DCR

DCR

 

 

 

 

 

2.5

2.5

 

-

 

 

 

 

 

 

 

 

(2.5)

2.5

 

2.5

 

 

(2.5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4(4)

 

 

 

 

 

6(6)

10(10)

4

 

4

2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

6

 

6

 

 

10

(16)

 

 

 

 

 

(10)

35

10

2.5

10

 

 

 

(16)

 

 

 

 

 

 

 

 

 

 

25

 

16

 

16

 

 

(16)

50

 

 

 

 

 

 

 

 

 

3.5

 

35

(25)

25

 

25

 

0.2

(16)

 

 

 

 

5.5

 

 

35

 

35

 

to

50

25×2

50

 

16×2

 

0.75

 

 

 

(25)

(25)

 

 

 

4

 

16×2

35×2

25×2

 

25×2

 

 

 

 

(16)

(35)

 

 

 

 

 

70(35)

70

 

95

 

 

 

 

 

 

95

50×2

25×2

 

35×2

6

 

(50)

(50)

 

 

 

 

 

2.5

 

 

 

35×2

70×2

35×2

50×2

 

 

to

 

 

(35)

(70)

 

 

10

 

 

6

 

 

50×2

 

50×2

70×2

 

 

 

 

 

 

(50)

 

 

 

 

 

 

 

 

 

 

185(95)

 

240

 

 

16

 

240

-

70×2

 

95×2

 

 

(120)

 

300

 

 

25

 

95×2

 

95×2

 

120×2

 

 

(95)

 

 

 

 

 

 

Note: The type of wire is 75 (167ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).

The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50 (122ºF) or lower.

Conformity to Low Voltage Directive in Europe

CAUTION

Table 1-2 Applicable equipment and wire size for main circuit in Europe

<![if ! IE]>

<![endif]>Voltage

<![if ! IE]>

<![endif]>3phase 460V system

<![if ! IE]>

<![endif]>[HP]motor

 

Fuse/MCCB

 

current rating [A]

 

 

<![if ! IE]>

<![endif]>Application

Inverter type

With

Without

 

 

DCR

DCR

 

 

1/2

FRNF50G11S-4UX

5

5

1

FRN001G11S-4UX

10

2

FRN002G11S-4UX

 

3

FRN003G11S-4UX

10

15

5

FRN005G11S-4UX

 

 

7.5

FRN007P11S-4UX

15

20

7.5

FRN007G11S-4UX

 

 

10

FRN010P11S-4UX

20

30

10

FRN010G11S-4UX

 

 

15

FRN015P11S-4UX

30

40

15

FRN015G11S-4UX

 

 

20

FRN020P11S-4UX

 

50

20

FRN020G11S-4UX

40

 

25

FRN025P11S-4UX

60

 

25

FRN025G11S-4UX

 

 

30

FRN030P11S-4UX

50

75

30

FRN030G11S-4UX

 

 

40

FRN040P11S-4UX

75

100

40

FRN040G11S-4UX

 

 

50

FRN050P11S-4UX

 

125

50

FRN050G11S-4UX

100

 

60

FRN060P11S-4UX

150

 

60

FRN060G11S-4UX

 

 

75

FRN075P11S-4UX

125

175

75

FRN075G11S-4UX

 

 

100

FRN100P11S-4UX

175

 

 

 

 

 

100

FRN100G11S-4UX

 

 

125

FRN125P11S-4UX

200

 

125

FRN125G11S-4UX

 

 

150

FRN150P11S-4UX

225

 

150

FRN150G11S-4UX

 

 

200

FRN200P11S-4UX

300

 

 

 

 

 

200

FRN200G11S-4UX

 

 

250

FRN250P11S-4UX

350

 

250

FRN250G11S-4UX

 

 

300

FRN300P11S-4UX

400

-

300

FRN300G11S-4UX

 

350

FRN350P11S-4UX

500

 

350

FRN350G11S-4UX

 

 

400

FRN400P11S-4UX

600

 

400

FRN400G11S-4UX

 

 

450

FRN450P11S-4UX

700

 

450

FRN450G11S-4UX

 

 

500

FRN500P11S-4UX

800

 

500

FRN500G11S-4UX

 

 

600

FRN600P11S-4UX

1,000

 

600

FRN600G11S-4UX

 

 

700

FRN700P11S-4UX

 

 

800

FRN800P11S-4UX

1,200

 

 

 

 

 

Tightening torque [N*m]

<![if ! IE]>

<![endif]>)

 

 

 

<![if ! IE]>

<![endif]>L2/S,L1/R,L3/T V,U,W (+),PP1,DB, N (-

G

<![if ! IE]>

<![endif]>R0,T0

<![if ! IE]>

<![endif]>Control

 

 

 

1.2

 

-

 

 

 

 

 

 

1.8

 

 

 

3.5

 

 

 

5.8

13.5

0.7

13.51.2

27

27

48

Recommended wire size [mm2]

L1/R, L2/S, L3/T

 

 

 

 

 

<![if ! IE]>

<![endif]>(-)

 

<![if ! IE]>

<![endif]>V,U,W

 

<![if ! IE]>

<![endif]>R0,T0

<![if ! IE]>

<![endif]>PP1,(+)

<![if ! IE]>

<![endif]>DB,(+),N

<![if ! IE]>

<![endif]>Control

(

 

G)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>P

 

With

 

Without

 

 

 

 

 

 

DCR

 

DCR

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

2.5

2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2.5)

 

2.5

 

 

 

2.5

 

 

(2.5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

2.5

 

 

(6)

 

 

 

 

 

 

 

6

10

 

4

2.5

 

4

 

 

(6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(10)

 

6

 

 

 

6

 

 

10

 

 

 

 

 

 

 

 

 

16

 

10

 

 

 

10

 

 

(10)(16)

25

 

(16)

 

 

16

35

25

25

(10)(25)

25

50

35

35

 

2.5

 

(16)

(25)

 

 

 

 

 

35

25×2

50

 

50

 

 

 

(25)

(25)

 

 

 

 

 

 

50

35×2 25×2

25×2

 

 

 

(25)

(35)

 

 

 

 

 

 

25×2

 

35×2

35×2

 

4

0.2

(25)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to

70(35)

 

95

 

95

 

 

 

 

 

0.75

95

 

35×2

50×2

 

 

 

 

 

 

(50)

 

95

 

 

 

6

 

50×2

 

50×2

70×2

 

 

 

 

 

 

(50)35×2

70×2

 

70×2

95×2

 

10

(70)

 

 

 

 

 

 

2.5

 

 

 

185(95)

 

50×2

to

240

 

 

240

 

95×2 6 120×2

 

 

(120)

 

240

 

 

 

16

120×2 -

120×2

150×2

 

95×2

 

 

 

 

(120)

 

150×2

185×2

 

25

 

 

120×2

 

 

 

 

 

 

 

185×2

 

240×2

240×2

 

 

(185)150×2

240×2

 

240×2

185×3

50

 

 

 

 

 

 

(240)

 

150×3

 

 

 

 

 

 

240×2

 

 

 

 

185×3

 

185×3

240×3

 

 

 

300×2

 

 

 

70

(300)

 

 

 

 

 

240×3

300×3

 

240×3

 

300×3

 

 

 

 

(300)

 

 

 

 

 

 

 

 

 

 

 

Note: The type of wire is 75 (167ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).

The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50 (122ºF) or lower.

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]

CAUTION

Tightening torque and wire range

Voltage

Inverter type

Required torque [lb-inch](N.m)

G11S/P11S

Main

Auxiliary

Control

 

terminal

control-

 

 

power

 

 

 

 

 

 

FRNF25G11S-2UX

10.6(1.2)

 

 

FRNF50G11S-2UX

 

 

FRN001G11S-2UX

 

 

 

 

FRN002G11S-2UX

15.9(1.8)

 

 

 

FRN003G11S-2UX

 

 

 

FRN005G11S-2UX

 

 

 

 

FRN007G11S-2UX

 

 

 

 

FRN007,010P11S-2UX

31.0(3.5)

 

 

 

FRN010G11S-2UX

 

 

 

 

 

 

 

FRN015P11S-2UX

 

 

 

 

FRN015G11S-2UX

 

 

 

 

FRN020P11S-2UX

 

 

 

3-phase

FRN020G11S-2UX

51.3(5.8)

 

6.2(0.7)

FRN025P11S-2UX

 

230V

 

FRN025G11S-2UX

 

10.6(1.2)

 

 

 

 

 

FRN030P11S-2UX

 

 

 

 

 

 

 

FRN030G11S-2UX

 

 

 

 

FRN040G11S/P11S-2UX

119(13.5)

 

 

 

FRN050P11S-2UX

 

 

 

 

 

 

 

FRN050G11S-2UX

 

 

 

 

FRN060G11S/P11S-2UX

239(27)

 

 

 

FRN075G11S/P11S-2UX

 

 

 

 

 

 

 

FRN100P11S-2UX

 

 

 

 

FRN100G11S-2UX

 

 

 

 

FRN125P11S-2UX

425(48)

 

 

 

FRN125G11S -2UX

 

 

 

 

 

 

 

FRN150P11S-2UX

 

 

 

 

FRNF50G11S-4UX

10.6(1.2)

 

 

FRN001G11S-4UX

 

 

 

 

 

 

FRN002G11S-4UX

15.9(1.8)

 

 

 

FRN003G11S-4UX

 

 

 

FRN005G11S-4UX

 

 

 

 

FRN007G11S-4UX

 

 

 

 

FRN007,010P11S-4UX

 

 

 

 

FRN010G11S-4UX

 

 

 

 

FRN015P11S-4UX

 

 

 

 

FRN015G11S-4UX

31.0(3.5)

 

 

 

FRN020P11S-4UX

 

 

 

FRN020G11S-4UX

 

 

 

 

FRN025P11S-4UX

 

 

 

 

FRN025G11S-4UX

 

 

 

 

FRN030P11S-4UX

 

 

 

 

FRN030G11S-4UX

 

 

 

 

FRN040G11S/P11S-4UX

 

 

 

3-phase

FRN050G11S/P11S-4UX

119(13.5)

 

6.2(0.7)

FRN060G11S/P11S-4UX

 

460V

10.6(1.2)

 

FRN075G11S/P11S-4UX

 

 

 

FRN100P11S-4UX

 

 

 

 

FRN100G11S-4UX

 

 

 

 

FRN125G11S/P11S-4UX

239(27)

 

 

 

FRN150G11S/P11S-4UX

 

 

 

 

 

 

 

FRN200P11S-4UX

 

 

 

 

FRN200G11S-4UX

 

 

 

 

FRN250G11S/P11S-4UX

 

 

 

 

FRN300P11S-4UX

 

 

 

 

FRN300G11S-4UX

 

 

 

 

FRN350G11S/P11S-4UX

 

 

 

 

FRN400G11S/P11S-4UX

425(48)

 

 

 

FRN450P11S-4UX

 

 

 

 

 

 

 

FRN450G11S-4UX

 

 

 

 

FRN500G11S/P11S-4UX

 

 

 

 

FRN600G11S/P11S-4UX

 

 

 

 

FRN700P11S-4UX

 

 

 

 

FRN800P11S-4UX

 

 

 

Use the following power supply to the inverter

Wire range [AWG] (mm2)

L1/R,L2/S,L3/T

U,V,W

16 (1.3)

14 (2.1)

10 (5.3)

8 (8.4)

6 (13.3)

4 (21.2)

3 (26.7)

2 (33.6)

1 (42.4)

1/0 (53.5)

3/0 (85.0) 4/0 (107.2)

1/0X2 (53.5X2) 350(177) 2/0X2 (67.4X2)

500(253)

300X2 (152X2)

16 (1.3)

14 (2.1)

12 (3.3)

10 (5.3)

8 (8.4)

6 (13.3)

4 (21.2)

3 (26.7)

2 (33.6) 1/0 (53.5)

2/0 (67.4) 4/0 (107.2) 1X2 (42.4X2) 250 (127) 350(177)

600(304)

300X2(152X2)

350X2(177X2)

500X2(253X2)

600X2(304X2)

500X3(253X3)

600X3(304X3)

Auxiliary

controlControl power

24 (0.2)

16(1.3)

24 (0.2)

16(1.3)

Inverter Model

Maximum input voltage

Input source current

FRNF25G11S-2UX FRN125G11S-2UX

AC240V

 

FRN007P11S-2UX FRN150P11S-2UX

 

Not more than 100,000A

FRNF50G11S-4UX FRN600G11S-4UX

AC480V

 

FRN007P11S-4UX FRN800P11S-4UX

 

 

 

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark]

CAUTION

[CAUTION] Hazard of electrical shock. Disconnect incoming power before working on this control.

[CAUTION] Dangerous voltage exists until charge lights is off.

[WARNING]

More than one live parts inside the inverter.

Type1 “INDOOR USE ONLY”

The inverter is approved as a part used inside a panel. Install it inside a panel.

Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes.

Use 60/75C copper wire only.

A Class2 circuit wired with class1 wire.

Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.

Connect the power supply to main power supply terminals via the Molded-case circuit breaker (MCCB) or a ground fault circuit interrupter (GFCI) to apply the UL Listing Mark.

(See Instruction Manual basic connection diagram Fig.2-3-1).

In case of using auxiliary control-power input (R0, T0), connect it referring to Basic connection diagram Fig.2-3-1.

Solid state motor overload protection is provided in each model.

General instructions

Although figures in this manual may show the inverter with covers and safety screens removed for explanation purposes, do not operate the device until all such covers and screens have been replaced.

Contents

1. Before Using This Product

1-1

5. Function Select

5-1

1-1 Receiving Inspections

1-1

5-1 Function select list

5-1

1-2 Appearance 1-1

5-2 Function Explanation

5-7

1-3 Handling the Product

1-2

 

 

 

 

 

 

1-4 Carrying

1-3

6. Protective Operation 6-1

1-5 Storage

1-3

6-1 List of Protective Operations

6-1

2. Installation and Connection

2-1

6-2 Alarm Reset

6-2

 

 

 

 

 

 

2-1 Operating Environment

2-1

7. Trouble shooting

7-1

2-2 Installation Method

2-1

7-1 Protective function activation

7-1

2-3 Connection 2-3

7-2 Abnormal motor rotation

7-5

2-3-1 Basic connection

2-3

 

 

 

 

 

 

2-3-2 Connecting the main circuit and

8. Maintenance and Inspection

8-1

ground terminals

2-8

8-1 Daily Inspection 8-1

2-3-3 Connecting the control terminals 2-13

8-2 Periodical Inspection

8-1

2-3-4 Terminal arrangement 2-16

8-3 Measurement of Main Circuit

 

2-3-5 Applicable equipment and wire size

Electrical Quantity 8-4

for main circuit

2-18

8-4 Insulation Test 8-5

3. Operation 3-1

8-5 Parts Replacement

8-5

8-6 Inquiries about Products and

 

3-1 Inspection and Preparation

 

Product Guarantee

8-5

before Operation 3-1

 

 

 

 

 

 

3-2 Operation Method 3-1

9. Specifications 9-1

3-3 Trial Run

3-1

9-1 Standard Specifications

9-1

4. Keypad Panel 4-1

9-2 Common Specifications

9-3

9-3 Outline Dimensions

9-4

4-1 Appearance of Keypad Panel

4-1

9-4 RS-485 Modbus RTU Serial

 

4-2 Keypad Panel Operation System

Communications

9-8

(LCD screen, Level Structure)

4-2

9-4-1 Transmission Specification 9-8

4-2-1 Normal operation

4-2

9-4-2 Connection 9-8

4-2-2 Alarm occurrence

4-2

9-4-3 Serial Interface Configuration 9-8

4-3 Operating Keypad Panel 4-4

9-4-4 Modbus RTU Functions 9-8

4-3-1 Operation Mode

4-4

9-4-5 Inverter Function Code Access 9-9

4-3-2 Setting digital frequency 4-4

9-4-6 Command and Monitor

 

4-3-3 Switching the LED monitor

4-5

Data Registers 9-9

4-3-4 Menu screen 4-5

9-4-7 Data Format Specification 9-11

4-3-5 Setting function data 4-5

9-4-8 Communication Errors 9-15

4-3-6 Checking function data 4-7

10. Options 10-1

4-3-7 Monitoring operating status 4-7

4-3-8 I/O check 4-8

10-1 Built-in Options 10-1

4-3-9 Maintenance information

4-9

10-2 Separately Installed Options

10-2

4-3-10 Load rate measurement

4-10

11. Electromagnetic compatibility (EMC) 11-1

4-3-11 Alarm information

4-11

4-3-12 Alarm history and factors 4-12

11-1 General 11-1

4-3-13 Data copy 4-13

11-2 Recommended Installation

 

4-3-14 Alarm mode

4-15

Instructions

11-2

 

 

 

 

 

 

11-3 The harmonics restriction

 

 

 

 

 

 

 

in Europe Union (EU)

11-5

Appendix

App. Inverter Generating Loss A-1

1.Before Using This Product

1-1 Receiving Inspections

Unpack and check the product as explained below.

If you have any questions about the product, contact the nearest Fuji sales office or your local distributor where you purchased the unit.

Check the ratings nameplate to confirm that the delivered product is the ordered one.

Ratings nameplate

TYPE : Inverter type

FRN 030 G11S-4 UX Power supply voltage system

:2230V grade 4460V grade Series name:G11S or P11S Nominal applied motor:03030HP Product type: FRENIC5000

SOURCE : Power rating OUTPUT : Output rating

MASS : Mass (not indicated for products with 30HP or less) SER.No. : Serial number

7 5 A 1 2 3 A 0 0 0 1 Z

Production lot serial number

Production month:1 to 9: January to September,

X: October, Y: November, Z: December Production year: Last digit of year (7 --> 2007)

Check for damaged and/or missing parts upon delivery.

In addition to the inverter unit and this manual, the package contains rubber bushing (for products with 30HP or less) and a terminating resistor (1/2 W, 120Ω). The terminating resistors for products with 30HP or less is packed in a sack. The terminating resistors for products with 40HP or more is connected to the control terminal of the inverter unit. This terminating resistor is required for RS-485 communication. The terminating resistor need not be removed regardless of RS-485 communication status.

1-2 Appearance

Mounting screws of surface cover

Mounting screws of surface cover

(6 screws total)

Keypad panel

Keypad panel

Lifting holes

 

(4 holes total)

 

Intermediate cover

 

 

Surface cover

Surface cover

 

Ratings nameplate

 

 

 

 

Ratings nameplate

 

30HP or less

40HP or more

 

1-1

1-3 Handling the Product

(1) Removing the surface cover

For the inverter of 30HP or less, loosen the mounting screws of the surface cover, then remove the cover by pulling the top (see Figure 1.3.1).

Fig. 1-3-1 Removing the surface cover (for inverter of 30HP or less)

For the inverter of 40HP or more, remove the six mounting screws of the surface cover, then remove the surface cover.

Fig. 1-3-2 Removing the surface cover (for inverter of 40HP or more)

(2) Removing the keypad panel

After removing the surface cover as explained in (1), loosen the mounting screws of the keypad panel and remove as shown in Figure 1.3.3.

Fig. 1-3-3 Removing the keypad panel

Loosen the mounting screws of the keypad panel and remove using the finger holds on the keypad panel case.

Fig. 1-3-4 Removing the keypad panel (for inverter of 40HP or more)

1-2

1-4 Carrying

Carry the product by the main unit.

Do not carry the product while holding the cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes.

1-5 Storage

Temporary storage

Temporary storage of this product must meet those conditions listed in Table 1-5-1.

Table 1-5-1 Storage environment

Item

 

 

Specifications

Ambient

-10 (14ºF) to +50 (122ºF)

 

temperature

 

 

 

Condensation or freezing must not occur as a result of

Storage

-25 (-13ºF) to +65 (149ºF)

temperature

sudden temperature changes.

 

 

Relative

 

5 to 95%Note2

 

humidity

 

 

 

Atmosphere

Pollution degree 2

 

Air pressure

Operation/storage: 86 to 106 kPa

 

Transport

: 70 to 106 kPa

 

 

 

Note1: The storage temperature applies only to short periods such as transport.

Note2: As a large change in temperature within this humidity range may result in condensation or freezing, do not store where such temperature changes may occur.

Do not place this product directly on a floor.

To store the product in an extreme environment, pack in vinyl sheet, etc.

If the product is stored in a high-humidity environment, insert a drying agent (e.g., silica gel) and pack the product in vinyl sheet.

Long-term storage

If the product is to be stored for an extended period after purchase, the method of storage depends primarily on storage location.

The general long-term storage method is as follows:

The above conditions for temporary storage must be satisfied.

When the storage period exceeds three months, the upper limit of ambient temperature must be reduced to 30 (86ºF) to prevent the deterioration of the electrolytic capacitors.

Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative humidity of about 70% or less.

If the product is mounted on a unit or control panel and is left unused and exposed to the elements like moisture or dust (particularly on a construction site), remove the product and store in a suitable environment.

Electrolytic capacitors not provided with power for an extended period will deteriorate. Do not store electrolytic capacitors for one year or longer without providing power.

1-3

2. Installation and Connection

2-1 Operating Environment

Install this product in a location that meets those conditions listed in Table 2-1-1

Table 2-1-1 Operating environment

Item

Specifications

Location

Indoor

Ambient

-10 (14ºF) to +50 (122ºF)(For products of

30HP or less, the ventilating covers must be

temperature

removed if ambient temperature exceeds

 

+40 (104ºF))

Relative

5 to 95% (No condensation)

humidity

 

Atmosphere

Pollution degree 2

Air pressure

86 to 106 kPa

 

3mm:from 2 to less than 9 Hz, 1m/s2:from 9 to

Vibration

less than 20 Hz, 1m/s2:from 20 to less than 55

 

Hz, 1m/s2:from 55 to less than 200 Hz

Table 2-1-2 Output current reduction rate based on altitude

Altitude

Output current

 

reduction rate

3300ft (1000m) or lower

1.00

3300-4950ft (1000 to 1500m)

0.97

4950-6600ft (1500 to 2000m)

0.95

6600-8250ft (2000 to 2500m)

0.91

8250-9900ft (2500 to 3000m)

0.88

3.9inch(100mm)

2-2 Installation Method

Securely fasten the product in an upright position on a solid structure such that FRENIC5000G11S is facing the front.

Do not turn the product upside down or install in a horizontal position.

Right

30HP or less: Gap X can be 0. (side-by-side installation) 40HP or more:

Gap X >= 2inch (50mm)

3.9inch(100mm)

Fig.2-2-1

As heat is generated during inverter operation, the spaces shown in Fig. 2-2-1 are required to ensure sufficient cooling. As heat radiates upward, do not install the product beneath a device sensitive to heat.

As the heat sink may reach a temperature of 90 (194ºF) during inverter operation, ensure that the material surrounding the product can withstand this temperature.

WARNING Install this product on nonflammable material such as metal.

When installing this product in a control panel, consider ventilation to prevent ambient temperature of the inverter from exceeding the specified value. Do not install the product in an area from which heat cannot be sufficiently released.

If two or more inverters must be installed in the same device or control panel, arrange the units horizontally to minimize the effect of heat. If two or more inverters must be installed vertically, place an insulated plate between the inverters to minimize the effect of heat.

When shipped from the factory, inverters are internal cooling type inside panel. An inverter of 30HP or less can be converted to an external cooling type simply by adding an

optional mounting adapter. An inverter of 40HP or more

 

can be converted simply by moving mounting adapter.

Fig.2-2-2

In an external cooling system, a heat sink radiating about 70% of total inverter heat (total loss) can be placed outside the device or control panel.

Ensure that heat sink surfaces are kept free of foreign matter (lint, Fig. 2-2-2 External cooling system moist dust particles etc.).

In case of external cooling system, cover the inverter rear side in order not to

touch the main capacitor and braking resistor. Electric shock may result.

WARNING Ensure that the inverter and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust.

Fire or accident may result.

2-1

An inverter of 40HP or more can be converted to an external cooling type simply by moving upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws, move the brackets, then secure the brackets using the M5 case mounting screws. (The bracket screws are no longer required after changing the bracket mounting position.)

Quantity of mounting screw

Voltage

Inverter type

Bracket screws

Case mounting

series

screws

 

 

 

FRN040G11S-2UX to FRN100G11S-2UX

5

5

230V

FRN040P11S-2UX to FRN125P11S-2UX

 

 

FRN125G11S-2UX

6

6

 

 

FRN125P11S-2UX

 

 

 

 

FRN040G11S-4UX to FRN250G11S-4UX

5

5

460V

FRN040P11S-4UX to FRN300P11S-4UX

 

 

FRN300G11S-4UX to FRN350G11S-4UX

6

6

 

 

FRN350P11S-4UX to FRN400P11S-4UX

 

 

 

Fig. 2-2-3

For inverters of 30HP or less, remove the ventilating covers if ambient temperature exceeds +40 (104ºF)

(1)Removing the ventilating covers

One ventilating cover is mounted on top of the inverter and two or three are mounted at the bottom. Remove the surface cover, then remove ventilating covers by popping out the cover inserts as shown in Fig.2-2-4.

Fig. 2-2-4 Removing the ventilating cover

2-2

2-3 Connection

Remove the surface cover before connecting the terminal blocks as follows.

2-3-1 Basic connection

Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals of the inverter. Connecting power to another terminal will damage the inverter. Check that the power voltage is within the maximum allowable voltage marked on the nameplate, etc.

Always ground the ground terminal to prevent disasters such as fire or electric shock and to minimize noise.

Use a reliable crimp terminal for connection between a terminal and a cable.After terminating the connection(wiring), confirm the following:

a.Confirm that the connection is correct.

b.Confirm that all necessary connections have been made.

c.Confirm that there is no short-circuit or ground fault between terminals and cables.

Connection modification after power-on

The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the power is turned off. To ensure safety, use a multimeter to check that the voltage of the direct current (DC) is lowered to the safety range (25V DC or less)after the charge lamp goes off. Also, confirm that the voltage is zero before short-circuiting. The residual voltage (electric charge) may causesparks.

 

 

 

Always connect a ground wire.

 

 

 

Electric shock or fire may result.

 

 

WARNING

Ensure that a licensed specialist performs all wiring works.

 

Confirm that the power is turned off (open) before commencing wiring

 

 

 

 

 

 

 

 

operations.

 

 

 

Electrical shock may result.

2-3

Basic Connection Diagram (Sink Logic)

G11S:15HP and above

 

 

 

 

 

G11S:Up to 10HP

P11S:20HP and above

 

 

P11S:Up to 15HP

 

 

 

 

 

 

 

 

 

 

 

 

 

DB)

 

 

 

 

(CM)

 

 

 

 

 

 

 

 

(THR)

 

 

 

 

Ground-fault circuit interrupter (GFCI)

RS-485

Fig.2-3-1

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required.

(*3) Use this peripheral device when necessary.

(*4) Remove the jumper wire (*4) between P1 and P(+) before connecting a DC REACTOR.

(*5) Be sure to use the braking unit (option)(*6) when connecting the external braking resistor (option)(*5) (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above.

(*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.

(*9) If usingV2 or C1, as a reference signal, they must be used exclusively.

(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer.

2-4

Fuji Electric FRENIC 5000G11S/P11S Instruction Manual

Basic Connection Diagram to PLC (Sink Logic)

G11S:15HP and above

 

 

 

G11S:Up to 10HP

P11S:20HP and above

 

 

P11S:Up to 15HP

 

 

 

 

 

 

 

 

Ground-fault circuit interrupter (GFCI)

RS-485

Fig.2-3-2

2-5

Basic Connection Diagram (Source Logic, Typically used in Europe)

G11S:15HP and above

G11S:Up to 10HP

P11S:20HP and above

P11S:Up to 15HP

 

 

Ground-fault circuit interrupter (GFCI)

RS-485

Fig.2-3-3

Note: The control circuit common terminals [11], (CM) and <CMY> are isolated

(*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required.

(*3) Use this peripheral device when necessary.

(*4) Remove the jumper wire (*4) between P1 and P(+) before connecting a DC REACTOR.

(*5) Be sure to use the braking unit (option)(*6) when connecting the external braking resistor (option)(*5) (*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.

Connect them as shown in the figure above.

(*7) The drive can be operated without connecting the auxiliary control power supply. (*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.

(*9) If usingV2 or C1, as a reference signal, they must be used exclusively.

(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer

2-6

Basic Connection Diagram to PLC (Source logic, Typically used in Europe)

G11S:15HP and above

 

G11S:Up to 10HP

P11S:20HP and above

 

P11S:Up to 15HP

 

 

 

 

 

 

(THR)

(P24)

Ground-fault circuit interrupter (GFCI)

RS-485

Fig.2-3-4

2-7

2-3-2 Connecting the main circuit and ground terminals

Table 2-3-1 Functions of main circuit terminals and ground terminals

Symbol

Terminal name

Description

L1/R, L2/S, L3/T

Main circuit power terminal

Connects a 3-phase power supply.

U, V, W

Inverter output terminal

Connects a 3-phase motor.

 

Auxiliary control-power

Connects a backup AC power supply to the

R0, T0

control circuit. (Not supported for inverter of 1HP

input terminal

 

or less)

 

 

P1, P (+)

DC reactor connecting

Connects the optional power-factor correcting DC

terminal

reactor.

 

P (+), DB

External braking resistor

Connects the optional external braking resistor.

connecting terminal

(For inverter of 10HP or less)

 

P (+), N (-)

DC link circuit terminal

Supplies DC link circuit voltage to the external

braking unit (option) or power regeneration unit

 

 

(option).

G

Inverter ground terminal

Grounds the inverter chassis (case) to the earth.

(1)Main circuit power terminals (L1/R, L2/S, L3/T)

Connect these terminals to the power supply via a molded-case circuit breaker or a ground-fault circuit interrupter for circuit (wiring) protection. Phase-sequence matching is unnecessary.

To ensure safety, a magnetic contactor should be connected to disconnect the inverter from the power supply when the inverter protective function activates.

Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the inverter. The main circuit power should be used to start or stop the inverter only if absolutely necessary and then should not be used more than once every hour.

If you need to connect these terminals to a single-phase power supply, please contact the factory.

(2)Inverter output terminals (U, V, W)

Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is incorrect, exchange any two of the U, V, and W phases.

Do not connect a power factor correction capacitor or surge absorber to the inverter output.

If the cable from the inverter to the motor is very long, a high-frequency current may be generated by stray capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage current, or a reduction in current indication precision.

When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:

Inverters 7.5 HP and larger

Motor Insulation Level

1000V

1300V

1600V

460 VAC Input Voltage

66 ft (20 m)

328 ft (100 m)

1312 ft (400 m) *

230 VAC Input Voltage

1312 ft (400 m) *

1312 ft (400 m) *

1312 ft (400 m) *

 

 

 

 

Inverters 5 HP and smaller

 

 

 

Motor Insulation Level

1000V

1300V

1600V

460 VAC Input Voltage

66 ft (20 m)

165 ft (50 m) *

165 ft (50 m) *

230 VAC Input Voltage

328 ft (100 m) *

328 ft (100 m) *

328 ft (100 m) *

* For this case the cable length is determined by secondary effects and not voltage spiking.

Note: When a motor protective thermal O/L relay is inserted between the inverter and the motor, the thermal O/L relay may malfunction (particularly in the 460V series), even when the cable length is 165 feet (50m) or less. To correct, insert a filter or reduce the carrier frequency. (Use function code “F26 Motor sound”.)

2-8

(3) Auxiliary control-power input terminals (R0 and T0)

The inverter operates even if power is not provided to these terminals.

If a protective circuit operates and the magnetic contactor on the inverter power side is opened (off), the inverter control circuit power, the alarm output (30A, B, and C), and the keypad panel display goes off. To prevent this, the same AC power as the main circuit AC power must be supplied (as auxiliary control power) to the auxiliary control-power input terminals (R0 and T0).

To ensure effective noise reduction when using a radio noise filter, the output power from the filter must go to the auxiliary control-power input terminals.

 

 

Inverter

 

Noise filter

Magnetic

Power supply

RCD

contactor

 

 

L1/R

 

 

L2/S

 

 

L3/T

 

Insulation Transformer

 

 

 

R0

 

 

T0

P1

P(+)

 

 

+

 

+

DC/DC

Inverter

 

control power

Fig. 2-3-5 Connecting the auxiliary control-power input terminals

If these terminals are connected to the input side of the filter, the noise reduction effect deteriorates.

When the RCD (Residual-current Protective Device) is installed (G11S:30HP or less), the terminal R0 and T0 should be connected to the OUTPUT side of the RCD. If they are connected to the input side of the RCD, RCD will be malfunction because the power supply of the inverter is three phase and the terminal R0 and T0 is single phase.

When the terminal R0 and T0 are connected to the INPUT side of the RCD, the insulation transformer is required to install as shown on the Fig. 2-3-5.

(4)DC reactor connecting terminals (P1 and P (+))

Before connecting a power-factor correcting DC reactor (optional) to these terminals, remove the factory-installed jumper.

If a DC reactor is not used, do not remove the jumper.

Note:For inverter of 100HP or more, the DC reactor is provided as a separate

standard component and should always be connected to the terminals.

Fig. 2-3-6

 

(5) External braking-resistor connecting terminals (P (+) and DB) (G11S:10HP or less)

For the G11S of 10HP or less, a built-in braking resistor is connected to terminals P (+) and DB.

If this braking resistor does not provide sufficient thermal capacity (e.g., in highly repetitive operation or heavy inertia load operation), an external braking resistor (option) must be mounted to improve braking performance.

Remove the built-in braking resistor from terminals P(+)

DC reactor

External braking resistor (DB)

 

and DB. Insulate the resistor-removed terminals with

(DCR)

 

 

 

 

 

adhesive insulation tape, etc.

 

 

 

2

(THR)

Connect terminals P(+) and DB of the external braking

 

 

 

 

 

 

 

resistor to terminals P(+) and DB of the inverter.

 

P

DB

1

(P24)

The wiring (cables twisted or otherwise) should not

 

 

 

 

 

exceed 16ft (5m).

 

[ x

x ]

 

 

(6) DC link circuit terminals (P (+) and N (-))

P1

P(+)

DB

N(-)

 

The G11S inverter of 15HP or more does not contain a

 

DBR

 

 

drive circuit for the braking resistor. To improve braking

Fig. 2-3-7 Connection (G11S:10HP or less)

performance, an external braking unit (option) and an external braking resistor (option) must be installed.

Connect terminals P(+) and N(-) of the braking unit

 

External braking resistor (DB)

 

to terminals P(+) and N(-) of the inverter. The

 

 

wiring (cables twisted or otherwise) should not

 

 

 

2

(THR)

exceed 16ft(5m).

 

 

 

 

 

 

 

 

 

Connect terminals P(+) and DB of the braking

DC reactor

P

DB

1

 

resistor to terminals P(+) and DB of the braking unit.

 

 

 

 

The wiring (cables twisted or otherwise) should not

(DCR)

 

 

 

 

 

P

DB

2

 

exceed 33ft (10m). When terminals P (+) and N (-)

 

 

 

 

 

 

 

of the inverter are not used, leave terminals open.

 

P

N

1

(P24)

If P (+) is connected to N (-) or the braking resistor

 

 

 

Braking unit (BU)

is connected directly, the resistor will break.

P1

P(+)

N(-)

 

 

Auxiliary contacts 1 and 2 of the braking unit have

 

 

polarity. To connect the power regeneration unit, refer

 

 

 

 

 

to the "Power Regeneration Unit Instruction Manual".

 

 

 

 

 

 

Fig. 2-3-8 Connection (G11S:15HP or more)

 

2-9

(7) Inverter ground terminal

To ensure safety and noise reduction, always ground the inverter ground terminal. Also, metal frames of electrical equipment must be grounded as specified in the Electric Facility Technical Standard.

The connection procedure is as follows:

Ground metal frames to a ground terminal (Ground resistance:10Ω or less).

Use a suitable cable (short and thick) to connect the inverter system to the ground terminal.

(8)Auxiliary power switching connector (CN UX) (for inverter of 40HP or more)

When an inverter of 40HP or more requires a main circuit power voltage as listed in Table 2-3-2, disconnect auxiliary power switching connector CN UX from U1 and connect to U2. For the switching method, see Fig. 2-3-11.

Table 2-3-2 Main circuit power voltage requiring auxiliary power switching connector switching

 

 

 

Frequency [Hz]

 

Power voltage range [VAC]

 

 

 

 

 

 

 

 

 

 

50

 

 

380-398

 

 

60

 

 

380-430

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that the number of phases and rated voltage of this product match

 

 

 

 

 

those of the AC power supply.

 

 

CAUTION

• Do not connect the AC power supply to the output terminals (U, V, W).

 

 

Injury may result.

 

 

 

 

 

 

 

 

• Do not connect a braking resistor directly to the DC terminals (P[+] and N[-]).

 

 

 

 

Fire may result.

(9) Fan power switching connector (CN RXTX) (for inverter of 40HP or more)

G11S without options supports DC power input via DC common connection by connecting the power regeneration converter (RHC series) as shown in Fig. 2-3-10.

For details, refer to technical documentation.

The inverter of 40HP or more contains an AC-powered component (e.g., AC cooling fan).

To use the inverter using DC power input, switch the fan power switching connector (CN RTXT) inside the inverter to the R0-T0 side and provide AC power to the R0 and T0 terminals. (See Fig. 2-3-9.)

For the switching method, see Fig. 2-3-11.

Note:

In the standard state, the fan power switching connector (CN RXTX) is connected to the L1/R-L3/T side. When DC power input is not used, do not switch this connector.

The same AC voltage as the main circuit power voltage must be supplied to the auxiliary control-power input terminals (R0 and T0). If not supplied, the fan does not rotate and the inverter will overheat (0H1).

2-10

30kW40HP ormore

MCCB Noise filter

Power supply

Jumper (not supplied for inverter of 100HP or more)

Jumper (not supplied for inverter of 75kW or more)

 

Inverter

P1

P(+)

N(-)

 

Magnetic

 

 

 

F

 

 

 

 

 

 

contactor

 

 

 

 

 

L1/R

 

 

 

 

 

 

 

 

 

U

M

 

 

+

C

 

L2/S

 

 

 

WV

L3/T

 

 

 

 

 

CN RX

TX

Fan

 

 

 

 

 

 

 

 

 

 

CN RX

TX

 

R0

 

 

 

 

 

T0

 

 

 

 

 

 

 

 

R0

 

 

 

 

 

T0

 

 

When switched to DC power input mode

Fig. 2-3-9 Fan power switching

PWM converter

30kW40HP ormore

P(+)

Power supply

 

R

C

+

S

 

T

 

N(-)

 

 

 

 

Inverter

 

 

 

 

 

 

 

 

 

 

 

 

 

P1

P(+)

N(-)

 

 

 

L1/R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L2/S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

L3/T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN RX TX

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch CNRXTX to the

R0-T0

side.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 2-3-10A Example of connection by combination with power regeneration converter(40HP or more)

Note:

To connect the power regeneration converter to an inverter of 30HP or less, do not connect the power supply directly to the auxiliary control-power input terminals (R0 and T0) of the inverter. However, if such a connection is required, insulate these input terminals from the main power of the power regeneration converter with an insulation transformer. The connection example of a power regeneration unit is provided in the "Power Regeneration Unit Instruction Manual".

Noise filter

Magnetic

RHC series

FRN-G11S

 

MCCB or RCD

contactor

 

 

 

 

 

 

 

 

 

L1/R

L1/R

 

 

 

 

U

M

Power supply

 

L2/S

V

 

 

 

W

 

 

 

L3/T

L3/T

 

 

 

R1

 

 

 

 

S1

 

 

 

 

T1

 

 

 

 

 

R0

 

 

 

 

T0

 

 

Insulation Transformer

 

 

 

Fig. 2-3-10B Example of connection by combination with power regeneration converter (30HP or less)

2-11

The switching connectors are mounted on the power PCB above the control PCB as shown on the right.

Note:

To remove a connector, unlock the connector (using the locking mechanism) and pull. To mount a connector, push the connector until it click locks.

FRN040G11S-4UX to FRN150G11S-4UX

FRN200G11S-4UX to FRN350G11S-4UX

<Enlarged view of part A>

When shipped from the factory, CN UX is connected to the U1 side

and CN RXTX is connected to the L1/R-L3/T side.

<Oblique view of part A>

Factory shipment status Connector removal After connector switching.

CNUX

: U1

In this figure the power voltage is 380 to 398V AC, 50Hz (or 380 to

CNRXTX

:

 

430V AC, 60Hz) and the inverter is used in DC power input mode.

L1/R-L3/T

Fig. 2-3-11 Power switching connectors (only for 40HP or more)

2-12

2-3-3 Connecting the control terminals

Table 2-3-3 lists the functions of the control circuit terminals. A control circuit terminal should be connected according to the setting of its functions.

Table 2-3-3

Classification

Terminal

Terminal name

 

 

 

Function

 

 

 

 

 

 

symbol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

Potentiometer power

Used for +10V DC power supply for frequency setting POT (variable

 

 

supply

resistor of 1 to 5kΩ)

 

 

 

 

 

 

 

12

Voltage input

Frequency is set according to the analog input voltage supplied from

 

 

 

 

 

an external circuit.

 

 

 

 

 

 

 

 

 

 

 

- 0 to +10V DC/0 to 100%

 

 

 

 

 

 

 

 

 

 

 

- Reversible operation using positive and negative signals:0 to +/-

 

 

 

 

 

10V DC/0 to 100%

 

 

 

 

 

 

 

 

 

 

 

- Reverse operation: +10 to 0V DC/0 to 100%

 

 

 

 

 

 

 

The feedback signal for PID control is input.

 

 

 

 

 

 

 

The analog input value from the external circuit is used for torque

 

 

 

 

 

control. (P11S does not support this function.)

 

 

 

 

 

 

 

*

Input resistance: 22kΩ

 

 

 

 

 

 

Analog input

V2

Voltage input

Frequency is set according to the analog input voltage supplied from an

 

 

external circuit

 

 

 

 

 

 

 

 

 

 

 

- 0 to +10V DC/0 to 100%

 

 

 

 

 

 

 

 

 

 

 

- Reverse operation:+10 to 0V DC/0 to 100%

 

 

 

 

 

 

 

* It can be used only one terminal "V2" or "C1" alternatively

 

 

 

 

 

*

Input resistance:22kΩ

 

 

 

 

 

 

 

C1

Current input

Frequency is set according to the analog input current supplied from

 

 

 

 

 

an external circuit.

 

 

 

 

 

 

 

 

 

 

 

- 4 to 20mA DC/0 to 100%

 

 

 

 

 

 

 

 

 

 

 

- Reverse operation:20 to 4mA DC/0 to 100%

 

 

 

 

 

 

 

The feedback signal for PID control is input.

 

 

 

 

 

 

 

PTC thermistor input

 

 

 

 

 

 

 

 

 

* It can be used only one terminal "V2" or "C1" alternatively.

 

 

 

 

 

*

Input resistance:250Ω

 

 

 

 

 

 

 

11

Analog input common

Common terminal for analog input signals

 

 

 

 

 

 

 

FWD

Forward operation/stop

Used for forward operation (when FWD-CM is on) or deceleration and

 

 

command

stop (when FWD-CM is off)

 

 

 

 

 

 

 

REV

Reverse operation/stop

Used for reverse operation (when REV-CM is on) or deceleration and

 

 

command

stop (when REV-CM is off)

 

 

 

 

 

 

 

X1

Digital input 1

The coast-to-stop command, external alarm, alarm reset, multistep

 

X2

Digital input 2

frequency selection, and other functions (from an external circuit) can be

 

X3

Digital input 3

assigned to terminals X1 to X9. For details, see "Setting the Terminal

 

Functions E01 to E09" in Section 5.2, "Details of Each Function."

 

X4

Digital input 4

 

<Specifications of digital input circuit>

 

 

 

 

 

 

 

X5

Digital input 5

 

 

 

 

 

 

 

*

 

 

 

 

 

 

 

 

 

X6

Digital input 6

 

 

Item

min.

 

typ.

 

max.

 

 

 

 

 

 

Operating voltage

ON level

2V

 

-

 

2V

 

 

X7

Digital input 7

 

 

 

 

 

OFF level

22V

 

24V

 

27V

 

 

X8

Digital input 8

 

 

 

 

 

 

Digital input

 

 

Operating current at ON level

-

 

3.2mA

 

4.5mA

 

X9

Digital input 9

 

 

 

 

 

 

 

 

 

 

 

Allowable leakage current at OFF level

-

 

-

 

0.5mA

 

 

 

 

 

 

 

 

 

 

CM

Common terminal

Common terminal for Digital input and FMP terminals

 

 

 

 

 

P24

Control Unit power Supply

+24VDC power supply for control input. Maximum output current 100mA

 

PLC

PLC signal power

Used to connect power supply for PLC output signals (rated voltage

 

 

 

24(22 to 27) V DC) at source logic operation.

 

 

 

 

 

FMA

Analog monitor

 

Outputs monitor signal using analog DC voltage 0 to +10V DC.

 

 

 

(11:

 

The meaning of this signal is one of the following:

 

 

 

 

 

Common

 

-Output frequency (before slip compensation) -Power consumption

 

terminal)

 

-Output frequency (after slip compensation) -PID feedback value

Analog output

 

 

-Output current -PG feedback value

 

 

 

 

 

 

 

 

 

-Output voltage -DC link circuit voltage

 

 

 

 

 

 

 

 

 

-Output torque -Universal AO

 

 

 

 

 

 

 

 

 

-Load factor

 

 

 

 

 

 

 

 

 

*Connectable impedance:5kΩ minimum

 

 

 

 

 

 

2-13

 

FMP

Frequency monitor

Outputs a monitor signal using the pulse waveform.

 

 

 

 

Pulse output

(CM:

(pulse waveform output)

This signal has the same function as the FMA signal.

 

 

 

 

Common

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

terminal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A running signal, frequency equivalence signal, overload early warning

 

Y1

Transistor output1

 

signal, and other signals from the inverter are output (as transistor

 

 

 

 

output) to arbitrary ports, For details, see "Setting the Terminal

 

Y2

Transistor output2

 

Functions E20 to E23" in Section 5.2, "Details of Each Function."

 

Y3

Transistor output3

 

 

<Specifications of transistor output circuit>

 

 

 

Y4

Transistor output4

*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Item

 

min.

 

typ.

 

max.

 

 

 

 

 

Operating

 

ON level

 

-

 

2V

 

3V

 

 

 

 

 

voltage

 

OFF level

 

-

 

24V

 

27V

 

Transistor

 

 

 

Maximum load current at ON level

 

-

 

-

 

50mA

 

 

 

 

Leakage current at OFF level

 

-

 

-

 

0.1mA

 

output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CME

Transistor output

Common terminal for transistor output signals

 

 

 

 

 

 

common

This terminal is insulated from terminals [CM] and [11].

 

 

 

 

 

30A,30B,

Alarm output for any fault

If the inverter is stopped by an alarm (protective function), the alarm

 

30C

 

 

signal is output from the relay contact output terminal (1SPDT).

 

 

 

 

 

 

Contact rating: 48V DC, 0.5A

 

 

 

 

 

 

 

 

 

 

An excitation mode (excitation at alarm occurrence or at normal

 

 

Relay output

 

 

 

operation) can be selected.

 

 

 

 

 

 

Y5A,Y5C

Multipurpose-signal relay

These signals can be output similar to the Y1 to Y4 signals above.

 

 

 

output

The contact rating for any fault is the same as that of the alarm output

 

 

 

above.

 

 

 

 

 

 

 

 

 

 

 

 

An excitation mode (excitation at alarm occurrence or at normal

 

 

 

 

 

operation) can be selected.

 

 

 

 

 

 

 

DX+, DX-

RS-485 communication

Input-output signal terminals for RS-485 communication. UP to 31

Communication

 

input-output

inverters can be connected using the daisy chain method.

 

 

SD

Communication-cable

Terminal for connecting the shield of a cable.

The terminal is

 

 

 

 

shield connection terminal

electrically floating.

 

 

 

 

 

 

(1)Analog input terminals (13,12,V2,C1,and 11)

These terminals receive weak analog signals that may be affected by external noise. The cables must be as short as possible (66ft (20m) or less), must be shielded, and must be grounded in principle. If the cables are affected by

external induction noise, the shielding effect may be 0k to 5 kΩ improved by connecting the shield to terminal [11].

Fig. 2-3-12

If contacts must be connected to these circuits, twin (bifurcated type) contacts for handling weak signals must be used. A contact must not be connected to terminal [11].

If an external analog signal output device is connected to these terminals, it may malfunction as a result of inverter noise. To prevent malfunction, connect a ferrite core or capacitor to the external analog signal output device.

Fig. 2-3-13 Example of noise prevention

2-14

(2) Digital input terminals (FWD, REV, X1 to X9 and CM)

Digital input terminals (e.g., FWD, REV, X1 to X9) are generally turned on or off by connecting or disconnecting the line to or from the CM terminal. If Digital input terminals are turned on or off by switching the open collector output of PLC using an external power supply, a resulting bypass circuit may cause the inverter to malfunction.

To prevent a malfunction, connect the PLC terminal as shown in Fig. 2-3-14.

When using a contact input, a relay having highly reliable contact must be used.

Example: Fuji Electric Control Relay:HH54PW

Programmable

Logic controller

Fig. 2-3-14

Connection for External power supply

(3)Transistor output terminals (Y1 to Y4, CME)

To connect a control relay, connect a surge absorbing diode to both ends of its exciting coil.

(4)Others

To prevent a malfunction as a result of noise, control terminal cables must be placed as far as possible from the main circuit cables.

The control cables inside the inverter must be secured to prevent direct contact with live section (e.g., main-circuit terminal block) of the main circuit.

WARNING

CAUTION

Control lines generally do not have enhanced insulation. If the insulation of a control line is damaged, the control signals may be exposed to high voltage in the main circuit. The Low Voltage Directive in Europe also restricts the exposure to high voltage.

Electric shock may result

The inverter, motor, and cables generate noise.

Check that the ambient sensors and devices do not malfunction.

Accident may result.

(5)Wiring of control circuit (inverter of 40HP or more)

Pull out the control circuit wiring along the left panel as shown in Fig. 2-3-15.

Secure the cable to cable binding hole A (on the left wall of the main circuit terminal block) using a cable-tie (e.g., insulock). The cable-tie must not exceed 0.14inch (3.5mm) in width and 0.06inch (1.5mm) in thickness.

When the optional PC board is mounted, the signal lines must be secured to cable binding hole B.

 

Fig. 2-3-16 The securing positions of the

 

control-circuit line of inverter

Fig. 2-3-15 The wiring route of the control circuit

(40HP or more)

2-15

2-3-4 Terminal arrangement

(1) Main circuit terminals

FRNF25 to 001G11S-2UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN100G11S-2UX /FRN125P11S-2UX

 

 

 

 

 

 

 

 

 

 

FRNF50 to 001G11S-4UX

 

 

 

 

Screw size M3.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R0

T0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1/R

 

L2/S

L3/T

P1

 

P(+)

 

N(-)

 

 

 

 

U

 

V

 

W

 

 

 

L1/R

L2/S

L3/T

DB

P1

P(+)

N(-)

U

V

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size M3.5

 

 

 

 

 

 

 

 

 

G

 

 

G

 

 

 

 

 

Screw size

 

 

G:

M10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

other terminals :

M12

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. lug width 0.29inch (7.4mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. lug width 1.38inch (35mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN002 to 005G11S-2UX

 

 

 

 

 

Screw size M3.5

FRN125G11S-2UX /FRN150P11S-2UX

 

 

 

 

 

 

 

 

 

 

FRN002 to 005G11S-4UX

 

 

 

 

 

FRN200 to 350G11S-4UX /FRN250 to 450P11S-4UX

 

R0

 

T0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R0

 

T0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1/R

 

L2/S

 

L3/T

 

DB

P1

P(+)

 

N(-)

U

V

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1/R

 

 

 

L2/S

 

 

L3/T

 

 

 

 

U

 

 

 

 

 

 

 

V

 

 

 

 

W

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P1

 

 

 

 

P(+)

 

 

 

N(-)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size

 

G :

M10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. lug width 0.40inch (10.1mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

other terminals :

M12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. lug width 1.26inch (32mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN007 to 010G11S-2UX /FRN007 to 015P11S-2UX

FRN400, 450 G11S-4UX/FRN500, 600 P11S-4UX

FRN007 to 010G11S-4UX /FRN007 to 015P11S-4UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size M3.5

 

 

 

 

 

 

R0

 

T0

 

Screw size M4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R0

 

T0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1/R

L2/S

L3/T

DB

P1

P(+)

N(-)

U

V

W

 

 

 

 

 

 

 

 

L1/R

 

 

L2/S

 

L3/T

 

 

 

P1

 

 

 

U

 

 

 

V

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

Screw size M5

 

G

 

 

 

L1/R

 

 

 

 

 

L2/S

 

 

 

L3/T

 

 

 

 

P1

 

 

 

U

 

 

 

 

 

 

V

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. lug width 0.53inch (13.5mm)

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

G

 

 

 

 

P(+)

 

 

 

P(+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N(-)

 

 

 

 

N(-)

 

 

 

 

 

 

 

 

 

 

 

FRN015 to 030G11S-2UX /FRN020 to 030P11S-2UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN015 to 030G11S-4UX /FRN020 to 030P11S-4UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw size G = M10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R0

 

T0

 

Screw size M3.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other terminals = M12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1/R

L2/S

L3/T

DB

P1

P(+)

N(-)

U

V

W

 

Max. lug width 1.26inch (32mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

Screw size M6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN500, 600 G11S-4UX/FRN700, 800 P11S-4UX

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max. lug width 0.72inch (18.25mm)

 

 

 

R0

T0

 

 

 

 

 

 

FRN040G11S-2UX /FRN040 to 050P11S-2UX

L1/R L2/S

L3/T

P1

P(+)

N(-)

U

V

W

FRN040 to 075G11S-4UX /FRN040 to 100P11S-4UX

L1/R

L2/S L3/T

P1

P(+)

N(-)

U

V

W

Screw size M4

 

 

 

 

R0 T0

U

V

W

 

 

 

 

 

 

 

G

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

L1/R L2/S

L3/T

P1 P(+)

 

N(-)

 

 

 

 

 

 

 

 

 

 

G

G

 

 

 

 

 

 

 

Screw size R0, T0 = M4 G = M10

 

 

Screw size M8

 

 

 

 

 

 

 

 

 

 

Other terminals = M12

 

 

Max. lug width 1.18inch (30mm)

 

 

 

Max. lug width 1.26inch (32mm)

 

 

 

FRN050 to 075G11S-2UX /FRN060 to 100P11S-2UX

 

 

 

 

 

 

 

 

 

FRN100 to 150G11S-4UX /FRN125 to 200P11S-4UX

 

 

 

 

 

 

 

 

 

Screw size M4

 

 

 

 

 

 

 

 

 

 

 

 

 

R0 T0

U

V

W

 

 

 

 

 

 

 

 

 

 

L1/R L2/S

L3/T

P1 P(+)

N(-)

 

 

 

 

 

 

 

 

 

 

G

G

Screw size G :

M8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

other terminals :

M10

 

 

 

 

 

 

 

 

 

Max. lug width 1.38inch (35mm)

2-16

(2) Control circuit terminals

 

 

 

 

 

30C

 

 

 

30A

 

 

 

 

 

30B

 

 

 

 

 

Y5A

 

 

 

 

 

Y5C

 

 

 

 

 

CMY

 

 

 

 

 

Y4

 

 

 

 

 

Y3

 

 

 

 

 

Y2

 

 

 

 

 

Y1

 

 

 

 

 

11

 

 

 

 

 

C1

 

 

 

 

 

12

 

 

 

 

 

FMA

 

 

 

 

 

13

 

 

 

 

 

FMP

 

 

 

 

 

V2

 

 

 

 

 

PLC

 

 

 

 

 

CM

 

 

 

 

 

X1

 

 

 

 

 

CM

 

 

 

 

 

X2

 

 

 

 

 

FWD

 

 

 

 

 

X3

 

 

 

 

 

REV

 

 

 

 

 

X4

 

 

 

 

 

P24

 

 

 

 

 

X5

 

 

 

 

 

P24

 

 

 

 

 

X6

 

 

 

 

 

DX −

 

 

X7

 

 

 

 

 

DX +

 

 

X8

 

 

 

 

 

SD

 

 

 

 

 

X9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-17

2-3-5 Applicable equipment and wire size for main circuit

 

 

MCCB or

 

 

.

 

2

 

 

Inverter type

RCD/GFCI

 

 

 

)

Voltage

Rated current(A)

Required torque [lb-inch](N m)

Wire range [AWG] (mm

G11S/P11S

W/

W/o

Main

Auxiliary

Control

L1/R,L2/S,L3/T

Auxiliary

Control

 

 

 

DCR

DCR

terminal

control-power

 

U,V,W

control-power

 

 

FRNF25G11S-2UX

5

5

10.6(1.2)

-

 

 

-

 

 

FRNF50G11S-2UX

5

5

 

16 (1.3)

 

 

FRN001G11S-2UX

5

10

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN002G11S-2UX

10

15

15.9(1.8)

 

 

 

 

 

 

FRN003G11S-2UX

10

20

 

 

14 (2.1)

 

 

 

FRN005G11S-2UX

20

30

 

 

 

10 (5.3)

 

 

 

FRN007G11S-2UX

30

50

 

 

 

8 (8.4)

 

 

 

FRN007,010P11S-2UX

30,40

50,75

31.0(3.5)

 

 

 

 

 

 

 

 

 

 

 

FRN010G11S-2UX

40

75

 

 

6 (13.3)

 

 

 

 

 

 

 

 

 

FRN015P11S-2UX

50

100

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN015G11S-2UX

50

100

 

 

 

4 (21.2)

 

 

 

FRN020P11S-2UX

75

125

 

 

 

 

 

 

 

 

 

 

 

 

3-phase

FRN020G11S-2UX

75

125

 

 

 

3 (26.7)

 

 

FRN025P11S-2UX

100

150

51.3(5.8)

 

6.2(0.7)

 

24 (0.2)

230V

 

 

 

 

 

 

 

 

 

FRN025G11S-2UX

100

150

 

10.6(1.2)

 

2 (33.6)

16(1.3)

 

 

FRN030P11S-2UX

 

 

 

 

 

 

100

175

 

 

 

 

 

 

 

 

 

 

 

FRN030G11S-2UX

100

175

 

 

 

1 (42.4)

 

 

 

FRN040G11S/P11S-2UX

150

200

119(13.5)

 

 

 

 

 

 

 

 

 

 

 

FRN050P11S-2UX

175

250

 

 

1/0 (53.5)

 

 

 

 

 

 

 

 

 

FRN050G11S-2UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN060G11S/P11S-2UX

200

300

239(27)

 

 

3/0 (85.0)

 

 

 

FRN075G11S/P11S-2UX

250

350

 

 

4/0 (107.2)

 

 

 

 

 

 

 

 

 

FRN100P11S-2UX

350

-

 

 

 

1/0X2 (53.5X2)

 

 

 

FRN100G11S-2UX

 

 

 

350(177)

 

 

 

 

 

 

 

 

 

 

 

FRN125P11S-2UX

400

-

425(48)

 

 

2/0X2 (67.4X2)

 

 

 

FRN125G11S -2UX

 

 

500(253)

 

 

 

 

 

 

 

 

 

 

 

FRN150P11S-2UX

500

-

 

 

 

300X2 (152X2)

 

 

 

FRNF50G11S-4UX

5

5

10.6(1.2)

-

 

 

-

 

 

FRN001G11S-4UX

5

5

 

16 (1.3)

 

 

 

 

 

 

 

 

FRN002G11S-4UX

5

10

15.9(1.8)

 

 

 

 

 

 

 

 

 

 

 

FRN003G11S-4UX

5

15

 

 

 

 

 

 

FRN005G11S-4UX

10

20

 

 

 

14 (2.1)

 

 

 

FRN007G11S-4UX

15

30

 

 

 

12 (3.3)

 

 

 

FRN007, 010P11S-4UX

 

 

 

 

 

 

 

 

15,20

30,40

31.0(3.5)

 

 

 

 

 

 

 

 

 

 

 

FRN010G11S-4UX

20

40

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN015P11S-4UX

 

 

 

 

 

 

 

 

 

30

50

 

 

 

10 (5.3)

 

 

 

FRN015G11S-4UX

30

50

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN020P11S-4UX

 

 

 

 

 

 

 

 

 

40

60

 

 

 

 

 

 

 

FRN020G11S-4UX

40

60

 

 

 

8 (8.4)

 

 

 

FRN025P11S-4UX

40

75

51.3(5.8)

 

 

 

 

 

 

 

 

 

 

 

FRN025G11S-4UX

40

75

 

 

 

6 (13.3)

 

 

 

FRN030P11S-4UX

50

100

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN030G11S-4UX

50

100

 

 

 

4 (21.2)

 

 

 

FRN040G11S/P11S-4UX

75

125

 

 

 

 

 

3-phase

FRN050G11S/P11S-4UX

100

125

119(13.5)

 

6.2(0.7)

 

 

24 (0.2)

460V

FRN060G11S/P11S-4UX

100

150

10.6(1.2)

3 (26.7)

16(1.3)

 

FRN075G11S/P11S-4UX

125

200

 

 

2 (33.6)

 

 

FRN100P11S-4UX

175

-

 

 

 

1/0 (53.5)

 

 

 

FRN100G11S-4UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN125G11S/P11S-4UX

200

-

239(27)

 

 

2/0 (67.4)

 

 

 

FRN150G11S/P11S-4UX

250

-

 

 

4/0 (107.2)

 

 

 

 

 

 

 

 

 

FRN200P11S-4UX

300

-

 

 

 

1X2 (42.4X2)

 

 

 

FRN200G11S-4UX

 

 

 

250 (127)

 

 

 

 

 

 

 

 

 

 

 

FRN250G11S/P11S-4UX

350

-

 

 

 

350(177)

 

 

 

FRN300P11S-4UX

500

-

 

 

 

600(304)

 

 

 

FRN300G11S-4UX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN350G11S/P11S-4UX

500

-

 

 

 

 

 

 

 

FRN400G11S/P11S-4UX

600

-

425(48)

 

 

300X2(152X2)

 

 

 

FRN450P11S-4UX

700

-

 

 

350X2(177X2)

 

 

 

 

 

 

 

 

 

FRN450G11S-4UX

700

-

 

 

 

 

 

 

 

 

 

 

 

 

 

FRN500G11S/P11S-4UX

800

-

 

 

 

500X2(253X2)

 

 

 

FRN600G11S/P11S-4UX

1,000

-

 

 

 

600X2(304X2)

 

 

 

FRN700P11S-4UX

1,000

-

 

 

 

500X3(253X3)

 

 

 

FRN800P11S-4UX

1,200

-

 

 

 

600X3(304X3)

 

 

Note:The type of wire is 70 (149ºF) 600V Grade heat-resistant polyvinyl chloride insulated wires (PVC).

The above-mentioned wire size are the recommended size under the condition of the ambient temperature 50 (122ºF) or lower.

2-18

Loading...
+ 106 hidden pages