Fuji Electric FRENIC-5000G11S, FRENIC-5000 P11S User Manual

MEH 533

Ideal combination of power and multiple-function. Dynamic torque-vector control promises

optimum motor control under any operating conditions.

1.Dynamic torque-vector control

Dynamic torque-vector control system performs high-speed calculation to determine the required motor power for the load status. Our key technology is optimal control of voltage and current vectors for maximum output torque.

●A high starting torque of 200% at 0.5Hz.*

* 180% for 40HP or larger models.

●Achieves smooth acceleration/ deceleration in the shortest time for the load condition.

●Using a high-speed CPU quickly responds to an abrupt load change, detects the regenerated power to control the deceleration time. This automatic decerelation function greatly reduces the inverter tripping.

●Feedback control with PG

Enables the inverter to execute “vector control with PG” by adding an optional PG feedback card to obtain higher perfor-

mance.

• Speed control range : 1:1200

• Speed control accuracy : 0.02%

• Speed control response : 40Hz

2. Reduced motor wow at low speed

● Motor wow at low speed (1Hz) reduced to less than 1/2 of that achieved by conventional inverters, with the dynamic torque-vector control system, in combination with the Fuji’s unique digital AVR.

Torque characteristics with Dynamic torque-vector control (Sample: 5HP)

		300
		200
	[%]	100
	torque	0
			1000	2000
	Output
		100		Motor speed
				[r/min]
		200
		300

PG Vector Control		Step load response (Sample : 5HP)
	100
Actual torque [%]	0
	100
Torque reference [%]	0
Motor speed [r/min]	500
	400
	20
Motor current [A]	0

Time	320ms
Wow characterisics(Sample: 5HP)
Conventional Fuji inverter
0	14 r/min
FRN-G11S
0	5 r/min
Time	500ms

2

3. New on-line tuning system

● On-line tuning to continuously check for variation of motor characteristics during running for high-precision speed control.

● This tuning function also available for a second motor, which allows high-precision driving of the second motor by changeover operation between two motors.

Motor temperature vs speed variation (Sample: 5HP)

		70°C
		(158°F)
		F)]°
Motor speed [r/min]	30°C(86°F)	Temperature [°C(
	With on-line tuning
	Without on-line tuning
0	Time [min]	8 0

4.Environment-friendly features

●Provided with low-noise control power

supply systems which minimize noise interference on peripheral devices such as sensors.

●Equipped with terminals for connecting DC REACTOR that can suppress harmonics.

●Complied with EMC Directive (Emission) when connected to optional EMCcompliance filter.

3

5. Advanced, convenient functions

● 16-step speed with timer control, rotating motor pick-up control for conveyance machinery

● Automatic energy-saving operation, PID control, cooling fan on/off control, line/

inverter changeover operation for fans and pumps

●Rotating motor pick-up control:

Restarts motor without any shocks, by detecting motor speed where motor is coasting after momentary power failure occurs.

●Automatic energy-saving operation function: Minimizes inverter and motor loss at light load.

Rotating motor pick-up control characteristics (Sample:5HP)

Power source

Motor speed [r/min]

Output current [A]

Time

Energy saving effect

	100
	[%]	Damper control
	power		Inverter control
		Energy	(V / f control)
	Required
		saved
			Inverter control
			(Automatic energy-saving
			control)
	0	Flow rate [%]	100

6. Global products, communication

● Conforms to major world safety standards: UL, cUL, TÜV (up to 30HP), EN (CE marking)

● Equipped with RS-485 interface as standard.

● Connection to field bus: PROFIBUS-DP, Interbus- S, DeviceNet, Modbus Plus (Option)

● Universal DI/DO : Monitors digital I/O signal status and transmits to a host controller, helping to simplify factory automation.

	1.	Use the contents of this catalog only for selecting product types and models. When using a product, read the Instruction
		Manual beforehand to use the product correctly.
Safety	2.	Products introduced in this catalog have not been designed or manufactured for such applications in a system or equipment
		that will affect human bodies or lives. Customers, who want to use the products introduced in this catalog for special systems
Precautions		or devices such as for atomic-energy control, aerospace use, medical use, and traffic control, are requested to consult the
		Fuji's Sales Division. Customers are requested to prepare safety measures when they apply the products introduced in this
		catalog to such systems or facilities that will affect human lives or cause severe damage to property if the products become
		faulty.

4

7.Intelligent Keypad panel

●Copy function: Easily copies function codes and data to other inverters.

●Six languages (English, French,

German, Italian, Spanish, and Japanese) are available as standard.

●Jogging (inching) operation from the Keypad or external signal

●Remote operation using optional extension cable (CBIII-10R-¤¤¤)

8.Protective functions, Maintenance

Protection

● Motors with various characteristics can be used by setting thermal time constant for the electronic thermal overload protection.

●Input phase loss protective function protects the inverter from damage caused by disconnection of power supply lines.

●Motor is protected with a PTC thermistor.

●Input terminals for auxiliary control power supply (2HP or larger models) : Alarm signal output will be held even if main circuit power supply has shut down.

Excellent maintainability

The items below can be monitored on the Keypad panel and making it easy to analyze the cause of trip and to take preventive measures.

●Input/output terminals check

●Life expectancy of main-circuit capacitors

●Inverter on-load factor

●Accumlated operation time

●Inverter operating condition (output current, heat sink temperature, input power, etc.)

●Detailed data on trip cause

G11S/P11S

9. Extensive product line

● Two series are available: G11S series ranging from 1/4 to 600HP for general industrial machines and P11S series ranging from 7.5 to 800HP for fans and pumps.

●Totally-enclosed casing (NEMA1) (up to 30HP as standard).

●Optional NEMA1 enclosure available for 40HP or larger models.

10. Other useful functions

●Side-by-side mounting (up to 30HP) saves space when inverters are installed in a panel.

●The uniform height (10.24inch(260mm)) of products (up to 10HP) makes it easy to design panels.

●User-definable control terminals: Digital input (9 points), transistor output (4points), and relay contact output (1point).

●Active drive feature: Performs prolonged acceleration at reduced torque, monitoring the load status to prevent tripping.

●Stall prevention function is provided as standard. Active or inactive can be also selected.

Torque characteristics with Dynamic torque-vector control

100% of output torque refers to the rated torque of the motor driven at 60Hz.

	200
		Continuous operation torque					Short-time operation torque
[%]		(with dynamic torque-vector control)					(with dynamic torque-vector control)
torque			up to 10HP
	100				15 to 30HP
Output	90
	50
		1 6	15 20			60	120
					Output frequency [Hz]

*The above graph shows an example of torque characteristics when combining FRENIC5000G11S (up to 30HP at dynamic torque-vector control) with Fuji standard three-phase motor (8-type series, 4 poles). Continuous operation torque is for limits of allowable load torque for using the motor within the allowable temperature range and is not for motor output torque.

The motor output torque is shown by the short-time

operation torque.

5

Variation

Easy to apply to customer systems.Aconsistent design concept in all models from 1/4HP to 800HP.

FRENIC5000G11S series

FRENIC5000P11S series

for general industrial machines

for fans and pumps (variable torque loads)

Nominal

applied

230V

460V

230V

460V

motors [HP]

1/4

FRNF25G11S-2UX

1/2

FRNF50G11S-2UX

FRNF50G11S-4UX

1

FRN001G11S-2UX

FRN001G11S-4UX

2

FRN002G11S-2UX

FRN002G11S-4UX

3

FRN003G11S-2UX

FRN003G11S-4UX

5

FRN005G11S-2UX

FRN005G11S-4UX

7.5

FRN007G11S-2UX

FRN007G11S-4UX

FRN007P11S-2UX

FRN007P11S-4UX

10

FRN010G11S-2UX

FRN010G11S-4UX

FRN010P11S-2UX

FRN010P11S-4UX

15

FRN015G11S-2UX

FRN015G11S-4UX

FRN015P11S-2UX

FRN015P11S-4UX

20

FRN020G11S-2UX

FRN020G11S-4UX

FRN020P11S-2UX

FRN020P11S-4UX

25

FRN025G11S-2UX

FRN025G11S-4UX

FRN025P11S-2UX

FRN025P11S-4UX

30

FRN030G11S-2UX

FRN030G11S-4UX

FRN030P11S-2UX

FRN030P11S-4UX

40

FRN040G11S-2UX

FRN040G11S-4UX

FRN040P11S-2UX

FRN040P11S-4UX

50

FRN050G11S-2UX

FRN050G11S-4UX

FRN050P11S-2UX

FRN050P11S-4UX

60

FRN060G11S-2UX

FRN060G11S-4UX

FRN060P11S-2UX

FRN060P11S-4UX

75

FRN075G11S-2UX

FRN075G11S-4UX

FRN075P11S-2UX

FRN075P11S-4UX

100

FRN100G11S-2UX

FRN100G11S-4UX

FRN100P11S-2UX

FRN100P11S-4UX

125

FRN125G11S-2UX

FRN125G11S-4UX

FRN125P11S-2UX

FRN125P11S-4UX

150

FRN150G11S-4UX

FRN150P11S-2UX

FRN150P11S-4UX

200

FRN200G11S-4UX

FRN200P11S-4UX

250

FRN250G11S-4UX

FRN250P11S-4UX

300

FRN300G11S-4UX

FRN300P11S-4UX

350

FRN350G11S-4UX

FRN350P11S-4UX

400

FRN400G11S-4UX

FRN400P11S-4UX

450

FRN450G11S-4UX

FRN450P11S-4UX

500

FRN500G11S-4UX

FRN500P11S-4UX

600

FRN600G11S-4UX

FRN600P11S-4UX

700

FRN700P11S-4UX

800

FRN800P11S-4UX

FRENIC 5000G1 industrial plant

Fans

●Air-conditioning system (for factory, building, office, hospital, clean room, shop, and cattle barn)

●Dryer

●Boiler fan

●Fans for controlling furnace temperature

●Roof fans controlled as a group

●Refrigerator

●Compressor

●Built-in blower in a filmmanufacturing machine

●Cooling-tower fans

●Ventilating fans

●Air-conditioning equipment

How to read the model number

Code Application range

GGeneral industrial machines

Code

Series name

P Fans and pumps

Code

Protective structure

FRN

FRENIC 5000 series

S

Standard

Code

Version

Food processing machines

UX

UX

● Food mixing machine

FRN F50 G 11 S - 4 UX

● Grain milling machine

● Food slicer

(bread, cake, noodles)

Code

Nominal applied motors [HP]

Code

Input power source

● Tea making machine

● Rice cleaning machine

F25

1/4HP

Code

Developed inverter series

2

Three-phase 230V

F50

1/2HP

4

Three-phase 460V

11

11 series

001

1HP

002

2HP

to

to

800

800HP

6

G11S/P11S

1S/P11S can be used for almost all and equipment areas.

Machine tools	Conveyance machinery
● Grinding machine	● Crane (traveling, traversing, hoisting)
● Sanding machine	● Automated warehouse
● Milling machine	● Conveyor (belt, chain, screw, roller)
● Lathe	● Lift
● Drilling machine	● Car parking facility
● Turntable	● Elevator, escalator
● Work positioning machine	● Automatic door
● PC board drilling machine	● Shutter equipment
● Winding machine	● Speed-change gear
● Press

Chemical machinery/wood working machines

●Fluid mixing machine

●Extruder

●Vibrator

●Centrifugal separator

●Coating machine

●Take-up roller

●Routing machine

●Sanding machine

●Planing machine

Electric pumps	Packaging machinery
● Tankless water supply system	● Individual packaging/inner-
● Submersible motor pump	packaging machine
● Vacuum pump	● Packing machine
● Fountain pump	● Outer-packaging machine
● Cooling water pump
● Circulating hot water pump
● Well pump
● Agricultural storage pump
● Water treatment system
● Constant-flow pump
● Sludge pump

Paper making/ textile machinery

●Spinning machine

●Knitting machine

●Textile printing machine

●Industrial sewing machine

●Synthetic fiber manufacturing plant

Other machinery

●Automated feed/medicine mixer

●Commercial-use washing machine

●Offset printing press

●Book-binding machine

●Car-washing machine

●Shredder

●Dishwasher

●Test equipment

●Crusher

7

Standard Specifications

FRENIC5000G11S 230V, for general industrial machines

Type	FRN¤¤¤G11S-2UX				F25	F50		001	002	003	005	007	010	015	020		025	030	040	050	060	075		100	125
Nominal applied motor				HP	1/4	1/2		1	2	3	5	7.5	10	15	20		25	30	40	50	60		75	100	125
	Rated capacity *1)			kVA	0.6	1.2		2.0	3.2	4.4	6.8	9.9	13	18	23		29	36	46	58	72		86	113	138
Output	Rated voltage *2)			V	3-phase			200V/50Hz		200, 220V, 230V/60Hz
	Rated current *3)			A	1.5	3.0		5.0	8.0	11	17	25	33	46	59		74	87	115	145	180	215		283	346
ratings	Overload capability				150% of rated current for 1min.														150% of rated current for 1min.
					200% of rated current for 0.5s														180% of rated current for 0.5s
	Rated frequency			Hz 50,		60Hz
	Phases, Voltage, Frequency				3-phase		200 to 230V			50/60Hz									3-phase	200 to 220V/50Hz (220 to 230V/50Hz) *5)
	Voltage / frequency variations				Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less										) Frequency :+5 to –5%					200 to 230V/60Hz
Input	Momentary voltage dip capability *7) When the input voltage is 165V or more, the inverter can be operated continuously.
					When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms .
ratings	Rated current *8)		(with DCR)		The smooth recovery method is selectable.
					0.94	1.6		3.1	5.7	8.3	14.0	19.7	26.9	39.0	54.0		66.2	78.8	109	135	163	199		272	327
		A	(without DCR)		1.8	3.4		6.4	11.1	16.1	25.5	40.8	52.6	76.9	98.5		117	136	168	204	243	291		-	-
	Required power			kVA	0.4	0.6		1.1	2.0	2.9	4.9	6.9	9.4	14	19		23	28	38	47	57		69	95	114
	supply capacity *9)
Control	Starting torque				200% (with Dynamic torque-vector control selected)														180% (with Dynamic torque-vector control selected)
	Standard	Braking torque				150%					100%				20%		*10)			10 to 15%			*10)
		Time		s	10			5			5								No limit
Braking		Duty cycle		%	10	5		3	5	3	2	3	2						imitNo l
	Braking torque (Using options)										150%										100%
	DC injection braking				Starting frequency: 0.1 to 60.0Hz						Braking time: 0.0 to 30.0s					Braking level: 0 to 100% of rated current
Enclosure (IEC 60529)										IP 40 (NEMA1)										IP 00 ( NEMA1: Option )
Cooling method					Natural cooling											Fan cooling
Standards					-UL/cUL				-Low Voltage Directive					-EMC Directive				TÜV (up to 30HP)
					-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
					-IEC 61800-3 (EMC product standard including specific test methods)
Weight				lbs(kg)	4.9	4.9		5.5	8.4	8.4	8.4	13.4	13.4	22	22		23.1	23.1	63.9	79.4	97	101.4		154.3	253.5
					(2.2)	(2.2)		(2.5)	(3.8)	(3.8)	(3.8)	(6.1)	(6.1)	(10)	(10)		(10.5) (10.5)		(29)	(36)	(44)	(46)		(70)	(115)

FRENIC5000G11S 460V, for general industrial machines

Type	FRN¤¤¤G11S-4UX					F50	001		002	003	005	007	010	015	020	025	030	040	050		060	075	100	125	150	200	250	300	350	400	450	500	600
Nominal applied motor					HP	1/2	1		2	3	5	7.5	10	15	20	25	30	40	50		60	75	100	125	150	200	250	300	350	400	450	500	600
	Rated capacity *1)				kVA	1.2	2.0		2.9	4.4	7.2	10	14	19	24	31	36	48	60		73	89	120	140	167	202	242	300	331	414	466	518	590
	Rated voltage *2)				V	3-phase			380, 400, 415V/50Hz					380, 400, 440, 460V/60Hz
Output	Rated current *3)				A	1.5	2.5		3.7	5.5	9	13	18	24	30	39	45	60	75		91	112	150	176	210	253	304	377	415	520	585	650	740
ratings	Overload capability					150%		of rated current for 1min.										150%		of rated current for 1min.
						200%		of rated current for 0.5s										180%		of rated current for 0.5s
	Rated frequency				Hz	50, 60Hz
	Phases, Voltage, Frequency					3-phase			380 to 480V				50/60Hz					3-phase			380 to 440V/50Hz					380 to 480V/60Hz *4)
	Voltage / frequency variations					Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or less													)		Frequency :+5 to –5%
	Momentary voltage dip					When the input voltage is 310V or more, the inverter can be operated continuously.
Input	capability *7)					When the input voltage drops below 310V from rated voltage, the inverter can be operated for 15ms.
						The smooth recovery method is selectable.
ratings
	Rated current *8)			(with DCR)		0.82	1.5		2.9	4.2	7.1	10.0	13.5	19.8	26.8	33.2	39.3	54	67		81	100	134	160	196	232	282	352	385	491	552	624	704
		A		(without DCR)		1.8	3.5		6.2	9.2	14.9	21.5	27.9	39.1	50.3	59.9	69.3	86	104		124	150	-	-	-	-	-	-	-	-	-	-	-
	Required power				kVA	0.6	1.1		2.1	3.0	5.0	7.0	9.4	14	19	24	28	38	47		57	70	93	111	136	161	196	244	267	341	383	433	488
	supply capacity *9)
Control	Starting torque					200% (with Dynamic torque-vector control selected)												180% (with Dynamic torque-vector control selected)
	Standard	Braking torque				150%				100%				20% *10)										10 to 15%			*10)
Braking		Duty cycle			%	5	3		5	3	2	3	2										No limit
		Time			s	5					5												No limit
	Braking torque (Using options)										150%														100%
	DC injection braking					Starting frequency: 0.1 to 60.0Hz								Braking time: 0.0 to 30.0s							Braking level: 0 to 100% of rated current
Enclosure (IEC 60529)										IP 40 (NEMA1)													IP 00 ( NEMA1: Option )
Cooling method						Natural cooling														Fan cooling
						-UL/cUL					-Low Voltage Directive						-EMC Directive							TÜV (up to 30HP)
Standards						-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
						-IEC 61800-3 (EMC product standard including specific test methods)
Weight				lbs(kg)		4.9	5.5		8.4	8.4	8.4	14.3	14.3	22	22	23.1	23.1	63.9	75		86	88.2	105.8	154.3	154.3	220.5	220.5	308.6	308.6	551.2	551.2	793.7	793.7
						(2.2)	(2.5)		(3.8)	(3.8)	(3.8)	(6.5)	(6.5)	(10)	(10)	(10.5)	(10.5)	(29)	(34)		(39)	(40)	(48)	(70)	(70)	(100)	(100)	(140)	(140)	(250)	(250)	(360)	(360)

NOTES: *1) Inverter output capacity (kVA) at 460V in 460V, 230V in 230V. *2) Output voltage is proportional to the power supply voltage and cannot exceed the power supply voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. *4) When the input voltage is 380V/50Hz or 380 to 415V/60Hz, the tap of the auxiliary transformer must be changed. *5) Order individually. *6) Refer to the IEC 61800-3( 5.2.3 ). *7) Tested at standard load condition (85% load). *8) This value is under FUJI original calculation method. (Refer to the Technical Information.) *9) When power-factor correcting DC reactor is used. *10) With a nominal applied motor, this value is

8	average torque when the motor decelerates and stops from 60Hz. (It may change according to motor loss.)

G11S/P11S

FRENIC5000P11S 230V, for fans and pumps

	Type	FRN¤¤¤P11S-2UX					007		010	015		020	025	030	040	050	060	075		100		125	150
	Nominal applied motor					HP	7.5		10	15		20	25	30	40	50	60	75		100		125	150
		Rated capacity *1)				kVA	8.8		12	17		22	27	31	46	58	72	86		113		138	165
	Output	Rated voltage *2)				V	3-phase		200V/50Hz			200, 220V, 230V/60Hz
		Rated current *3)				A	22		29	42		55	67	78	115	145	180	215		283		346	415
	ratings
		Overload capability					110% of rated current for 1min
		Rated frequency				Hz	50, 60Hz
		Phases, Voltage, Frequency					3-phase		200 to 230V		50/60Hz				3-phase	200 to 220V/50Hz (220 to 230V/50Hz) *5)						200 to 230V/60Hz
		Voltage / frequency variations					Voltage : +10 to –15% ( Voltage unbalance *6) : 2% or								less )	Frequency :+5 to –5%
	Input	Momentary voltage dip capability *7)					When the input voltage is 165V or more, the inverter can be operated continuously.
							When the input voltage drops below 165V from rated voltage, the inverter can be operated for 15ms .
	ratings						The smooth recovery method is selectable.
		Rated current *8)			(with DCR)		19.7		26.9	39.0		54.0	66.2	78.8	109	135	163	199		272		327	400
			A		(without DCR)		40.8		52.6	76.9		98.5	117	136	168	204	243	291		-		-	-
		Required power				kVA	6.9		9.4	14		19	23	28	38	47	57	69		95		114	139
		supply capacity *9)
	Control	Starting torque												50%
		Standard	Braking torque *10)								20%							10 to 15%
	Braking		Time			s								No limit
			Duty cycle			%								No limit
		Braking torque (Using options)									100%								70%
		DC injection braking					Starting	frequency:		0.1 to		60.0Hz	Braking time: 0.0 to		30.0s	Braking	level: 0 to	80% of rated current
	Enclosure	(IEC 60529)								IP 40		(NEMA1)					IP 00 ( NEMA1 : Option )
	Cooling method														Fan cooling
	Standards						-UL/cUL			-Low Voltage Directive				-EMC Directive			TÜV (up to 30HP)
							-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
							-IEC 61800-3 (EMC product standard including specific test methods)
	Weight					lbs(kg)	12.6		12.6	12.6		22	22	23.1	63.9	63.9	79.4	97		101.4		154.3	253.5
							(5.7)		(5.7)	(5.7)		(10)	(10)	(10.5)	(29)	(29)	(36)	(44)		(46)		(70)	(115)

FRENIC5000P11S 460V, for fans and pumps

Type	FRN¤¤¤P11S-4UX				007	010	015		020		025	030		040	050	060	075	100	125	150	200	250		300	350	400	450	500	600	700	800
Nominal applied motor				HP	7.5	10	15		20		25	30		40	50	60	75	100	125	150	200	250		300	350	400	450	500	600	700	800
	Rated capacity *1)			kVA	10	13	18		24		29	35		48	60	72	89	119	140	167	201	242		300	330	386	414	517	589	668	764
Output	Rated voltage *2)			V	3-phase		380, 400, 415V/50Hz							380, 400, 440, 460V/60Hz
	Rated current *3)			A	12.5	16.5	23		30		37	44		60	75	91	112	150	176	210	253	304		377	415	485	520	650	740	840	960
ratings
	Overload capability				110% of rated current for 1min
	Rated frequency			Hz	50, 60Hz
	Phases, Voltage, Frequency				3-phase 380 to 480V 50/60Hz									3-phase		380 to 440V/50Hz				380 to 480V/60Hz				*4)
	Voltage / frequency variations				Voltage : +10 to –15%						( Voltage unbalance *6) : 2% or less )								Frequency :+5 to –5%
	Momentary voltage				When the input voltage is 310V or more, the inverter can be operated continuously.
Input	dip capability *7)				When the input voltage drops below 310V from rated voltage, the inverter can be operated for 15ms.
					The smooth recovery method is selectable.
ratings
	Rated current *8)		(with DCR)		10.0	13.5	19.8	26.8		33.2		39.3		54	67	81	100	134	160	196	232	282		352	385	491	552	624	704	792	880
		A	(without DCR)		21.5	27.9	39.1		50.3		59.9	69.3		86	104	124	150	-	-	-	-	-		-	-	-	-	-	-	-	-
	Required power			kVA	7.0	9.4	14		19		24	28		38	47	57	70	93	111	136	161	196		244	267	341	383	433	488	549	610
	supply capacity *9)
Control	Starting torque																		50%
	Standard	Braking torque *10)					20%														10 to 15%
Braking		Duty cycle		%														No limit
		Time		s														No limit
	Braking torque (Using options)						100%															70%
	DC injection braking				Starting frequency: 0.1 to 60.0Hz									Braking time: 0.0 to 30.0s Braking level: 0 to 80% of rated current
Enclosure (IEC 60529)						IP 40 (NEMA1)														IP 00 ( NEMA1 : Option )
Cooling method																		Fan cooling
Standards					-UL/cUL		-Low Voltage Directive								-EMC Directive			TÜV (up to 30HP)
					-IEC 61800-2 (Ratings, specifications for low voltage adjustable frequency a.c. power drive systems)
					-IEC 61800-3 (EMC product standard including specific test methods)
Weight				lbs(kg)	13.4	13.4	13.4		22		22	23.1		63.9	63.9	75	86	88.2	105.8	154.3	154.3	220.5	220.5		308.6	308.6	308.6	551.2	551.2	793.7	793.7
					(6.1)	(6.1)	(6.1)		(10)		(10)	(10.5)		(29)	(29)	(34)	(39)	(40)	(48)	(70)	(70)	(100)	(100)		(140)	(140)	(140)	(250)	(250)	(360)	(360)

NOTES: *1) Inverter output capacity (kVA) at 460V in 460V, 230V in 230V. *2) Output voltage is proportional to the power supply voltage and cannot exceed the power supply voltage. *3) Current derating may be required in case of low impedance loads such as high frequency motor. *4) When the input voltage is 380V/50Hz or 380 to 415V/60Hz, the tap of the auxiliary transformer must be changed. *5) Order individually. *6) Refer to the IEC 61800-3( 5.2.3 ). *7) Tested at standard load condition (85% load). *8) This value is under FUJI original calculation method. (Refer to the Technical Information.) *9) When power-factor correcting DC reactor (DCR) is used. *10) With a nominal applied motor, this value is average torque when the motor decelerates and stops from 60Hz. (It may change according to motor loss.)

9

Common Specifications

Item

Explanation

G11S

P11S

Output

Maximum frequency

50 to 400Hz

50 to 120Hz

frequency

Setting

Base frequency

25 to 400Hz

25 to 120Hz

Carrier frequency *1)

0.75

to 15kHz (75HP or smaller)

0.75

to 15kHz (30HP or smaller)

Starting frequency

0.1 to 60Hz, Holding time: 0.0 to 10.0s

0.75

to 10kHz (100HP or larger)

0.75 to 10kHz (40 to 100HP)

0.75

to 6kHz (125HP or larger)

Accuracy (Stability)

• Analog setting

: ±0.2% of Maximum frequency (at 25±10°C(77±50°F))

• Digital setting

: ±0.01% of Maximum frequency (at –10 to +50°C(14 to 122°F))

Setting resolution

• Analog setting

: • 1/1000 of Maximum frequency ex.) 0.06Hz at 60Hz, 0.12Hz at 120Hz, (0.4Hz at 400Hz: G11S)

• 1/3000 for 40HP and above

• Digital setting

: 0.01Hz at Maximum frequency of up to 99.99Hz (0.1Hz at Maximum frequency of 100Hz and above)

• LINK setting

: • 1/20000 of Maximum frequency ex.) 0.003Hz at 60Hz, 0.006Hz at 120Hz, (0.02Hz at 400Hz: G11S) • 0.01Hz (Fixed)

Control

Control method

• V/f control (Sinusoidal PWM control)

• Dynamic torque-vector control (Sinusoidal PWM control)

• Vector control with PG (*) (G11S only)

Voltage / freq. (V/f) characteristic

Adjustable at base and maximum frequency, with AVR control : 320 to 480V (460V), 80 to 240V (230V)

Torque boost

Selectable by load characteristics: Constant torque load (Auto/manual), Variable torque load (Manual)

Operation method

• KEYPAD operation

:

or

key,

key

• Digital input signal operation

: FWD or REV command, Coast-to-stop command, etc.

• LINK operation

: RS-485 (Standard)

T-Link (FUJI private link), PROFIBUS-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)

Frequency setting

• KEYPAD operation:

or

key

(Frequency command)

• External potentiometer (*)

: 1 to 5kΩ (1/2W)

• Analog input

: 0 to +10V DC (0 to +5V DC), 4 to 20mA DC

(Reversible)

0 to ±10V DC (0 to ± 5V DC) ....Reversible operation by polarized signal can be selected.

(Inverse)

+10 to 0V DC,

20 to 4mA DC......Inverse mode operation can be selected.

• UP/DOWN control

: Output frequency increases when UP signal is ON, and decreases when DOWN signal is ON.

• Multistep frequency

: Up to 16 different frequencies can be selected by digital input signal.

• Pulse train input (*)

: 0 to 100kp/s

• Digital signal (parallel ) (*)

: 16-bit binary

• LINK operation

: RS-485 (Standard)

T-Link (FUJI private link), RPOFIBUS-DP, Interbus-S, DeviceNet, Modbus Plus, JPCN1 (Option)

• Programmed PATTERN operation: Max. 7 stages

Jogging operation

or

key,

FWD or REV digital input signal

Running status signal

Transistor output

(4 points)

: RUN, FAR, FDT, OL, LU, TL, etc.

Relay output

(2 points)

: • Same as transistor output

• Alarm output (for any fault)

Analog output

(1 point)

: Output frequency, Output current, Output torque, etc.

Pulse output

(1 point)

: Output frequency, Output current, Output torque, etc.

Acceleration / Deceleration time

0.01 to 3600s

: • Independently adjustable acceleration and deceleration • 4 different times are selectable.

Mode select

: Linear, S-curve (weak), S-curve (strong), Non-linear

Active drive

When the acceleration time reaches 60s, the motor output torque is automatically reduced to rated torque. Then the motor operation mode is changed to torque limiting operation.

The acceleration time is automatically extended up to 3 times.

Frequency limiter

High and Low limiter can be preset.

Bias frequency

Bias frequency can be preset.

Gain for frequency setting

Gain for frequency setting can be preset. (0.0 to 200.0%)

ex.) Analog input 0 to +5V DC with 200% gain results in maximum frequency at 5V DC.

Jump frequency control

Jump frequency (3 points) and its common jump hysteresis width (0 to 30Hz) can be preset.

Rotating motor pick up (Flying start)

A rotating motor (including inverse rotating mode) can be smoothly picked up without stopping the motor (speed search method).

Auto-restart after momentary power

Automatic restart is available without stopping motor after a momentary power failure (speed search method). When "Smooth recovery" mode is

failure

selected, the motor speed drop is held minimum. (The inverter searches the motor speed, and smoothly returns to setting frequency. Even if the motor

circuit is temporarily opened, the inverter operates without a hitch. )

Line / Inverter changeover operation

Controls the switching operation between line power and inverter. The inverter has sequence function inside.

Slip compensation

The inverter output frequency is controlled according to the load torque to keep motor speed constant. When the value is set at

"0.00" and "Torque-vector" is set at "active", the compensation value automatically selects the Fuji standard motor.

Slip compensation can be preset for the second motor.

Droop operation

The motor speed droops in proportion to output torque (–9.9 to 0.0Hz)......G11S only.

Torque limiting

• When the motor torque reaches a preset limiting level, this function automatically adjusts the output frequency to prevent the inverter from tripping due to an overcurrent.

• Torque limiting 1 and 2 can be individually set, and are selectable with a digital input signal.

Torque control

Output torque (or load factor) can be controlled with an analog input signal.....G11S only.

PID control

This function can control flowrate, pressure, etc. (with an analog feedback signal.)

• Reference • KEYPAD operation (

or

key)

: Setting freq. / Max. freq. X 100 (%) • PATTERN operation

: Setting freq./Max. freq. X 100 (%)

signal

• Voltage input (Terminal 12 )

: 0 to +10V DC

• DI option input (*) : • BCD, setting freq./Max. freq. X 100 (%)

• Current input (Terminal C1 )

: 4 to 20mA DC

• Binary, full scale/100 (%)

• Reversible operation with polarity (Terminal 12)

: 0 to ±10V DC

• Multistep frequency setting

: Setting freq./Max. freq. X 100 (%)

• Reversible operation with polarity (Terminal 12 + V1 )

: 0 to ±10V DC

• RS-485

: Setting freq./Max. freq. X 100 (%)

• Inverse mode operation (Terminal 12 )

: +10 to 0V DC

• Inverse mode operation (Terminal C1 )

: 20 to 4mA DC

•Feedback signal • Terminal 12 (0 to +10V DC or +10 to 0V DC)

•Terminal C1 (4 to 20mA DC or 20 to 4mA DC)

Automatic deceleration	Torque limiter 1 (Braking) is set at "F41: 0" (Same as Torque limiter 2 (Braking) ).
	• In deceleration	: The deceleration time is automatically extended up to 3 times the setting time for tripless operation even if braking resistor not used.
	• In constant speed operation	: Based on regenerative energy, the frequency is increased and tripless operation is active.
Second motor’s setting	This function is used for two motors switching operation.
	• The second motor’s V/f characteristics (base and maximum frequency) can be preset.
	• The second motor’s circuit parameter can be preset. Torque-vector control can be applied to both motors.
Energy saving operation	This function minimizes inverter and motor losses at light load.
Fan stop operation	This function is used for silent operation or extending the fan's lifetime.
Universal DI	Transmits to main controller of LINK operation.
Universal DO	Outputs command signal from main controller of LINK operation.
Universal AO	Outputs analog signal from main controller of LINK operation.
Zero speed control (*)	The stopped motor holds its rotor angle.....G11S only.
Positioning control (*)	The SY option card can be used for positioning control by differential counter method.
Synchronized operation (*)	This function controls the synchronize operation between 2 axes with PGs.

10	Note: (*) Option *1) Inverter may automatically reduce carrier frequency, in accordance with ambient temperature or output current for protecting inverter.

G11S/P11S

Item

Explanation

Indication

Operation mode (Running)

LED monitor

LCD monitor (Japanese, English, German, French, Spanish, Italian)

• Output frequency 1 (Before slip compensation) (Hz)

Operation monitor & Alarm monitor

• Output frequency 2 (After slip compensation) (Hz)

• Setting frequency (Hz)

Operation monitor

• Output current (A)

• Displays operation guidance

• Output voltage (V)

• Bargraph: Output frequency (%), Output current (A), Output torque (%)

• Motor synchronous speed (r/min)

Alarm monitor

• Line speed (m/min)

• The alarm data is displayed when the inverter trips.

• Load shaft speed (r/min)

• Torque calculation value (%)

Function setting & monitor

• Input power (kW)

• PID reference value

Function setting

• PID reference value (remote)

Displays function codes and its data or data code, and changes the data value.

• PID feedback value

• Trip history :Cause of trip by code (Even when main power supply is off,

trip history data of the last 4 trips are retained.)

Operation condition

Stopping

Selected setting value or output value

• Output frequency (Hz)

• Motor synchronous speed (r/min)

Trip mode

Displays the cause of trip by codes as follows.

• Output current (A)

• Load shaft speed (r/min)

• OC1 (Overcurrent during acceleration)

• Output voltage (V)

• Line speed (m/min)

• OC2 (Overcurrent during deceleration)

• Torque calculation value (%)

• PID reference value

• OC3 (Overcurrent during running at constant speed)

• Setting frequency (Hz)

• PID feedback value

• Operation condition

• Driving torque limiter setting vaiue (%)

• EF (Ground fault)

(FWD / REV, IL, VL / LU, TL)

• Braking togue limiter setting value (%)

• Lin (Input phase loss)

• FUS (Fuse blown)

Tester function

• OU1 (Overvoltage during acceleration)

(I/O check)

• OU2 (Overvoltage during deceleration)

• Digital I/O :

(ON),

(OFF)

• Analog I/O: (V), (mA), (H), (p/s)

• OU3 (Overvoltage running at constant speed)

• LU (Undervoltage)

Maintenance data

• OH1 (Overheating at heat sink)

• Operation time (h)

• Cooling fan operation time (h)

• OH2 (External thermal relay tripped)

• DC link circuit voltage (V)

• Communication error times

• OH3 (Overtemperature at inside air)

°

(KEYPAD,RS-485, Option)

• Temperature at inside air ( C)

• dBH (Overheating at DB circuit)

• Temperature at heat sink (°C)

• ROM version

• OL1 (Motor 1 overload)

• Maximum current (A)

(Inverter, KEYPAD, Option)

• Main circuit capacitor life(%)

• OL2 (Motor 2 overload)

• Control PC board life (h)

• OLU (Inverter unit overload)

Load factor calculation

• OS (Overspeed)

• Measurement time (s)

• Average current (A)

• PG (PG error)

• Maximum current (A)

• Average braking power (%)

• Er1 (Memory error)

• Er2 (KEYPAD panel communication error)

Alarm data

• Er3 (CPU error)

• Output frequency (Hz)

• Temperature at inside air (°C)

• Er4 (Option error)

• Output current (A)

• Hest sink temperature (°C)

• Output voltage (V)

• Communication error times

• Er5 (Option error)

• Torque calculation value (%)

(KEYPAD,RS-485, Option)

• Er6 (Operation procedure error)

• Setting frequency (Hz)

• Digital input terminal condition

• Er7 (Output phase loss error, impedance imbalance)

• Operation condition

(Remote, Communication)

(FWD / REV, IL, VL / LU, TL)

• Transistor output terminal condition

• Er7. (Charging circuit alarm, 40HP or larger)

• Operation time (h)

• Trip history code

• Er8 (RS-485 error)

• DC link circuit voltage (V)

• Multiple alram exist

Charge lamp

When the DC link circuit voltage is higher than 50V, the charge lamp is ON.

Protection

Overload

Protects the inverter by electronic thermal overload function and by detection of inverter temperature.

Overvoltage

Detects DC link circuit overvoltage,and stops the inverter.

(460V : 800V DC, 230V : 400V DC)

Undervoltage

Detects DC link circuit undervoltage,and stops the inverter.

(460V : 400V DC, 230V : 200V DC)

Input phase loss

Phase loss protection for power line input.

Overheating

Protects the inverter by detection of inverter temperature.

Short-circuit

Short-circuit protection for inverter output circuit

Ground fault

• Ground fault protection for inverter output circuit (3-phase current detection method)

• Zero-phase current detection method (40HP or larger)

Motor overload

• The inverter trips,and then protects the motor. • Electronic thermal overload protection can be set for standard motor or inverter motor

• Thermal time constant (0.5 to 75.0 minutes) can be preset for a special motor.

• The second motor's electronic thermal overload protection can be preset for 2-motor changeover operation.

DB resistor overheating

• Prevents DB resistor overheating by internal electronic thermal overload relay (10HP or smaller).

• Prevents DB resistor overheating by external thermal overload relay attached to DB resistor (15HP or larger).

(The inverter stops electricity discharge operation to protect the DB resistor.)

Stall prevention

• Controls the output frequency to prevent

(overcurrent) trip when the output current exceeds the limit value during acceleration.

• Lowers the output frequency to hold almost constant torque when the output current exceeds the limit value during operation at constant speed.

• Controls the output frequency to prevent

(overvoltage) trip when the DC link circuit voltage exceeds the limit value during deceleration.

Output phase loss

When the inverter executes auto-tuning, detects each phase impedance imbalance.

Motor protection by PTC thermistor

When the motor temperature exceeds allowable value, the inverter trips automatically.

Auto reset

When the inverter is tripped, it resets automatically and restarts.

Condition

Installation location*

Free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight.

* If the inverter has to be used in an atmosphere including

(Installation

Indoor use only.

the hydrogen sulfide gases, a special model might be available.

Contact Fuji Electric FA.

and

Altitude

3300ft(1000m) or less. Applicable to 9800ft(3000m) with power derating (-10%/3300ft(1000m))

operation)

Ambient temperature

–10 to +50 °C(14 to 122°F). For inverters of 30HP or smaller, remove the ventilation covers when operating it at a temperature of 40°C(104°F) or above.

Ambient humidity

5 to 95%RH (non-condensing)

Vibration

3mm at from 2 to less than 9Hz, 9.8m/s2 at from 9 to less than 20Hz,

2m/s2 at from 20 to less than 55Hz (2m/s2 at from 9 to less than 55Hz :G11S 125HP, P11S 150HP or more)

1m/s2 at from 55 to less than 200Hz,

11

Storage condition

-Temperature : –25 to +65 °C(-13 to 149°F), -Humidity : 5 to 95%RH (non-condensing)