GE Fanuc Automation
Computer Numerical Control Products
Series 16 / 18 / 160 / 180 – Model C
Maintenance Manual
B-62755EN/01 December 1995
Warnings, Cautions, and Notes
as Used in this Publication
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution notices are used where equipment might be damaged if care is not taken.
GFL-001
Warning
Caution
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 1995 GE Fanuc Automation North America, Inc.
All Rights Reserved.
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into W arning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
Read this manual carefully, and store it in a safe place.
B–62755EN/01
PREFACE
PREFACE
Description of
this manual
1. CRT/MDI display and operation
This chapter covers those items, displayed on the CR T , that are related to
maintenance. A list of all supported operations is also provided at the end
of this chapter.
2.Hardware
This chapter covers hardware–related items, including the hardware
configuration, connection, and NC status indicated on printed circuit
boards. A list of all units is also provided as well as an explanation of how
to replace each unit.
3. Data input/output
This chapter describes the input/output of data, including programs,
parameters, and tool compensation data, aswell as the input/output
procedures for conversational data.
4.Interface between the NC and PMC
This chapter describes the PMC specifications, the system configuration,
and the signals used by the PMC.
5.Digital servo
This chapter describes the servo tuning screen and how to adjust the
reference position return position.
6.and 7. AC spindles
These chapters describe the spindle amplifier checkpoints, as well as the
spindle tuning screen.
8. Trouble shooting
This chapter describes the procedures to be followed in the event of
certain problems occurring, for example, if the power cannot be turned on
or if manual operation cannot be performed. Countermeasures to be
applied in the event of alarms being output are also described.
9. and 10. Spindle trouble shooting
These chapters explain the alarms related to spindles, as well as the
corresponding countermeasures to be applied.
APPENDIX
The appendix consists of a list of all alarms, as well as a list of
maintenance parts. The I/O Unit–MODEL A is also described.
This manual does not provide a parameter list. If necessary, refer to the
separate PARAMETER MANUAL (B–62760EN) .
PREFACE
M series
B–62755EN/01
This manual describes all optional functions. Refer to the manual
provided by the machine tool builder for details of any options with which
the installed machine tool is provided.
This manual can be used with the following models. The abbreviated
names may be used.
Applicable models
Pruduct name Abbreviation
FANUC Series 16–TC 16–TC
FANUC Series 160–TC 160–TC
FANUC Series 16–MC 16–MC
FANUC Series 160–MC 160–MC
FANUC Series 18–TC 18–TC
FANUC Series 180–TC 180–TC
FANUC Series 18–MC 18–MC
FANUC Series 180–MC 180–MC
T series or T series
(two–path control)*
M series or M series
(two–path control)*
T series or T series
(two–path control)*
NOTE
Some function described in this manual may not be applied
to some products.
For details, refer to the DESCRIPTIONS manual
(B–62752EN/01)
1
1
1
B–62755EN/01
PREFACE
Related manuals
The table below lists manuals related to MODEL C of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Related Manuals
Manual name
DESCRIPTIONS B–62752EN
CONNECTION MANUAL (HARDWARE) B–62753EN
CONNECTION MANUAL (FUNCTION) B–62753EN–1
OPERATOR’S MANUAL FOR LATHE B–62754EN
OPERATOR’S MANUAL FOR MACHINING B–62764EN
MAINTENANCE MANUAL B–62755EN *
PARAMETER MANUAL B–62760EN
PROGRAMMING MANUAL (Macro Compiler/Macro Executer) B–61803E–1
FAPT MACRO COMPILER PROGRAMMING MANUAL B–66102E
FANUC Super CAP T/Super CAP II T OPERATOR’S MANUAL B–62444E–1
Specification
number
FANUC Super CAP M/Super CAP II M OPERATOR’S
MANUAL
FANUC Super CAP M PROGRAMMING MANUAL B–62153E
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION I FOR LATHE OPERATOR’S MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION II FOR LATHE OPERATOR’S MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION FOR MACHINING CENTER OPERATOR’S
MANUAL
B–62154E
B–61804E–1
B–61804E–2
B–61874E–1
PREFACE
B–62755EN/01
For specifications and maintenance of FANUC CONTROL MOTOR α
series, refer to the following manuals :
Document name
FANUC AC SERVO MOTOR α series
DESCRIPTIONS
FANUC AC SPINDLE MOTOR α series
DESCRIPTIONS
FANUC CONTROL MOTOR AMPLIFIER
α series DESCRIPTIONS
FANUC CONTROL MOTOR α series
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR α series
PARAMETER MANUAL
FANUC AC SPINDLE MOTOR α series
PARAMETER MANUAL
Document
number
B–65142E
B–65152E
B–65162E
B–65165E
B–65150E
B–65160E
Major contents Major usage
D Specification
D Characteristics
D External dimensions
D Connections
D Specification
D Characteristics
D External dimensions
D Connections
D Specifications and functions
D Installation
D External dimensions and main-
tenance area
D Connections
D Start up procedure
D Troubleshooting
D Maintenance of motor
D Initial setting
D Setting parameters
D Description of parameters
D Initial setting
D Setting parameters
D Description of parameters
D Selection of motor
D Connection of motor
D Selection of amplifier
D Connection of amplifier
D Start up the system
(Hardware)
D Troubleshooting
D Maintenance of motor
D Start up the system
(Software)
D Turning the system
(Parameters)
B–62755EN/01
Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE
PREFACE
1. DISPLAY AND OPERATION OF CRT/MDI 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Soft Keys 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 22. . . . . . . . . . . . . . . . . .
1.2.1 Slot Status Display 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Setting Module Screen 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Configuration Display of Software 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 SYSTEM CONFIGURATION SCREEN 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Display Method 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Configuration of PCBs 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Software Configuration Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Module Configuration Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 ALARM HISTORY SCREEN 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 General 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Screen Display 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.3 Clearing Alarm History 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.4 Alarm Display 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 EXTERNAL OPERATOR MESSAGES RECORD 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Screen Display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.2 Deletion of External Operator Messages Record 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.3 Parameter 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.4 Notes 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 OPERATION HISTORY 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Parameter Setting 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Screen Display 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.3 Setting The Input Signal or Output Signal to Be Recorded in The Operation History 35. . . . . . . .
1.6.4 Inputting and Outputting the Operation History Data 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.5 Notes 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 HELP FUNCTION 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 General 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 Display Method 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DISPLAYING DIAGNOSTIC PAGE 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.1 Displaying Diagnostic Page 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.2 Contents Displayed 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9 NC STATE DISPLAY 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 WAVE FORM DIAGNOSTIC FUNCTION 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.1 Setting Parameters 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.2 Waveform Diagnostic Parameter Screen 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.3 Graphic of Wave Diagnosis data 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.4 Data Sampling for Storage Type Waveform Diagnosis 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.5 Outputting Waveform Diagnosis Data (Storage Type) 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11 OPERATING MONITOR 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11.1 Display Method 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c–1
TABLE OF CONTENTS
1.12 LIST OF OPERATIONS 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 87. . . . . . . . . . . . . . . . . . . . .
1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED
(SYSTEM LABEL CHECK ERROR) 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–62755EN/01
2. HARDWARE 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 STRUCTURE 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 GENERAL OF HARDWARE 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Series 16/160 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Series 18/180 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 TOTAL CONNECTION DIAGRAM 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 16–TC/MC, 160–TC/MC, 18–TC/MC, 180–TC/MC 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 When Power C is Used 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 INTER–MACHINE CONNECTION 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 CRT/MDI Unit 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Reader/Puncher Interface 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3 Manual Pulse Generator 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.4 I/O LINK 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.5 Servo Interface 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.6 Connections by Type of Detectors 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.7 Combining Serial Spindle and Analog Spindle 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.8 Connection to a Serial Spindle Amplifier 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.9 Connection to Serial Spindle Amplifier 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.10 Connection to Analog Spindle Amplifier 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.11 Remote Buffer Interface 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.12 High–speed DI Signal Interface 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.13 Analog signal interface 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.14 Environmental Requirement 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.15 Power Capacity 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.16 Action Against Noise 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 LED DISPLAY AND MODULE CONFIGURATION OF PCB 131. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Power Supply Unit 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Main CPU Board 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Option 1 Board 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 Option 2 Board 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5 Option 3 Board 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.6 Loader Control Board 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.7 I/O Card (Sink Type Output) 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.8 I/O Card (Source Type Output) 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.9 I/O Cards with Power Supply (Power C) (Sink Type Output) 149. . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.10 I/O Cards with Power Supply (Power C) (Source Type Output) 150. . . . . . . . . . . . . . . . . . . . . . . .
2.5.11 Background Graphic Board 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.12 64–bit RISC Board 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 LIST OF THE PCBS AND UNITS 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Control Unit Rack 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.2 Power Unit 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.3 Control Unit P.C.B. 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4 Modules 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.5 CRT/MDI Unit 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.7 HOW TO REPLACE THE MODULES 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Removing 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Insertion 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 HOW TO REPLACE THE BATTERIES 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1 Replacing CNC Battery for Memory Back–up 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.2 Replacing Batteries for Absolute Pulse Coder (a Series Servo Amp Module) 170. . . . . . . . . . . . . .
2.8.3 Replacing Batteries for Absolute Pulse Coder 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 HOW TO REPLACE FAN MOTOR 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 FUSE REPLACEMENT IN POWER SUPPLY UNIT 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 MAINTENANCE OF HEAT PIPE TYPE HEAT EXCHANGER 176. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12 ADJUSTING THE FLAT DISPLAY 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.1 Adjusting the Color Liquid Crystal Display and Plasma Display 179. . . . . . . . . . . . . . . . . . . . . . .
2.12.2 How to Replace the Monochrome Liquid Crystal Display 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13 REPLACING THE LCD FUSE 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14 REPLACING THE LCD BACKLIGHT 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3. INPUT AND OUTPUT OF DATA 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 SETTING PARAMETERS FOR INPUT/OUTPUT 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 INPUTTING/ OUTPUTTING DATA 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Confirming the Parameters Required for Data Output 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Outputting CNC Parameters 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Outputting PMC Parameters 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Outputting Pitch Error Compensation Amount 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Outputting Custom Macro Variable Values 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Outputting Tool Compensation Amount 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Outputting Part Program 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8 Inputting CNC Parameters 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Inputting PMC Parameters 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.10 Inputting Pitch Error Compensation Amount 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.11 Inputting Custom Macro Variable Values 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.12 Inputting Tool Compensation Amount 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.13 Inputting Part Programs 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 INPUT/OUTPUT SUPER CAP DATA 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Input/Output of Conversational Data in a Lump(Super CAP M) 195. . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Input and Output of Each File 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Output of CAP Data (Super CAP T) 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Inputting CAP Data (Super CAP T) 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 INPUTTING/OUTPUTTING CAP–II DATA(16–T) 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 DUMP/RESTORE OF CAP–II DATA (16 – T) 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Kind of Data in Sub Memory 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Operation 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 CLEARING CAP–II DATA (16 – T) 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Deleting File Name and Files 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Clearing CAP–II Memory 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4. INTERFACE BETWEEN NC AND PMC 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 GENERAL OF INTERFACE 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 SPECIFICATION OF PMC 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Specification 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Address 213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Built–in Debug Function 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 System Reserve Area of Internal Relay 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 Execution Period of PMC 217. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 PMC SCREEN 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Display Method 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 PMCLAD SCREEN 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 PMCDGN SCREEN 223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4 Memory Display (M.SRCH) 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5 PMCRAM Screen 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 LIST OF SIGNALS BY EACH MODE 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 SIGNAL AND SYMBOL CORRESPONDENCE TABLE 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. DIGITAL SERVO 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 INITIAL SETTING SERVO PARAMETERS 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 SERVO TUNING SCREEN 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Parameter Setting 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Displaying Servo Tuning Screen 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 General 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 DOGLESS REFERENCE POSITION SETTING 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 General 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Operation 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Associated Parameters 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. AC SPINDLE (SERIAL INTERFACE) 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 GENERAL OF SPINDLE CONTROL (SERIAL*INTERFACE) 262. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Method A of Gear Change for Machining Center 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Method B of Gear Change for Machining Center (PRM 3705#2=1) 263. . . . . . . . . . . . . . . . . . . . .
6.1.3 For Lathe 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 TABLE OF TEST POINTS 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Printed Circuit Board (A16B–2201–0440) 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Signal Waveform At Test Points 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 CONFIRMING POWER SUPPLY(SERIAL INTERFACE) 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Power Supply 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Test Points 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 SPINDLE SETTING AND TUNING SCREEN 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Display Method 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Spindle Setting Screen 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Spindle Tuning Screen 271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4 Spindle Monitor Screen 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.5 Correspondence Between Operation Mode and Parameters on Spindle Tuning Screen 275. . . . . .
6.5 AUTOMATIC SETTING OF STANDARD PARAMETER 278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7. AC SPINDLE (ANALOG INTERFACE) 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) 280. . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Block Diagram 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Calculation of S Analog Voltage and Associated Parameters 281. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Tuning S Analog Voltage (D/A Converter) 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 TABLE OF TEST POINTS 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Model 1S to 3S (Amp. Specification : A06B–6059–H00x) 285. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Models 6S to 26S (Amp. specification : A06B–6059–H2xx) 286. . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Test Points Signal Waveform 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 SETTING PARAMETERS (DIGITAL AC SPINDLE) 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 SETTING STANDARD PARAMETERS 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 LIST OF PARAMETER 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 TUNING AFTER REPLACING PCB (S SERIES AC SPINDLE) 293. . . . . . . . . . . . . . . . . . . . . . . . . .
8. TROUBLESHOOTING 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 CORRECTIVE ACTION FOR FAILURES 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Investigating the Conditions under which Failure Occurred 297
8.2 POWER CANNOT BE TURNED ON 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 302. . . . . . . .
8.4 JOG OPERATION CANNOT BE DONE 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 HANDLE OPERATION CANNOT BE DONE 310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 AUTOMATIC OPERATION CANNOT BE DONE 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 CYCLE START LED SIGNAL HAS TURNED OFF 321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 NOTHING IS DISPLAYED ON CRT 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 325. . . . . . . . . . . . . . . . . . . . . . . . .
8.10 REFERENCE POSITION DEVIATES 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 334. . . . . . . . . . . . . . . . . . . . . . . .
8.12 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) 336. . . . . . . . . . . . . . . . . . . . . . .
8.13 ALARM 301 TO 305 (ABSOLUTE PULSE CODER IS FAULTY) 337. . . . . . . . . . . . . . . . . . . . . . . . .
8.14 ALARM 306 TO 308 (ABSOLUTE PULSE CODER BATTERY IS LOW) 339. . . . . . . . . . . . . . . . . . .
8.15 ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.16 ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) 343. . . . . . . . . . . . . .
8.17 ALARM 400 (OVERLOAD) 344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.18 ALARM 401 (*DRDY SIGNAL TURNED OFF) 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.19 ALARM 404 AND 405 (*DRDY SIGNAL TURNED ON) 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.20 ALARM 410 (EXCESSIVE POSITION ERROR AMOUNT DURING STOP) 349. . . . . . . . . . . . . . . .
8.21 ALARM 411 (EXCESSIVE POSITION ERROR DURING MOVE) 350. . . . . . . . . . . . . . . . . . . . . . . .
8.22 ALARM 414 (DIGITAL SER VO SYSTEM IS ABNORMAL) 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.23 ALARM 416 (DISCONNECTION ALARM) 364. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.24 ALARM 417 (DIGITAL SER VO SYSTEM IS ABNORMAL) 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.25 ALARM 700 (OVERHEAT AT CONTROL SIDE) 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.26 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) 367. . . . . . . . . . . . . . . . . .
8.27 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) 368. . . . . . . . . . . . . . . . . . . . . . . . . .
8.28 ALARM 750 (SPINDLE SERIAL LINK CANNOT BE STARTED) 370. . . . . . . . . . . . . . . . . . . . . . . .
8.29 ALARM 751,761 (SPINDLE ALARM) 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.30 ALARM 900 (ROM PARITY ERROR) 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
8.31 ALARM 914 TO 915 (SRAM PARITY) 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.32 ALARM 916 (DRAM PARITY ERROR) 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.33 ALARM 920, 922 (WATCH DOG OR RAM PARITY) 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.34 ALARM 924 (SERVO MODULE MOUNTING ERROR) 381. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.35 ALARM 930 (CPU ERROR) 382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.36 ALARM 950 (PMC SYSTEM ALARM) 383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.37 ALARM 951 (PMC WA TCH DOG ALARM) 385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.38 ALARM 972 (NMI ALARM) 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.39 ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) 387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–62755EN/01
9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) 388. . . . . . . . . . . . . . . . . . . . . . .
9.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS 389. . . . . . . . . . . . . . . . . . . . . . . .
9.2 TROUBLESHOOTING FOR EACH ALARM 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) 399. . . . . . . . . . . . . . . . . . . . .
10.1 AL–01 (MOTOR OVERHEAT) 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 AL–06, 07 (OVER SPEED) 402. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 AL–09 (UNIT OVERHEAT / 6S TO 26S ONLY) 403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 AL–10 (LOW INPUTVOLTAGE) 404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 AL–11 (DC LINK EXCESSIVE VOLTAGE) 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7 AL–12 (DC LINK EXCESSIVE CURRENT) 406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8 ABNORMAL SOUND AND VIBRATION DURING ROTATION 407. . . . . . . . . . . . . . . . . . . . . . . . . .
10.9 NO ROTATION OR INCORRECT SPEED 408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.10 CONFIRMATION OF TRANSISTOR MODULE 409. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX
A.I/O UNIT MODEL A 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 SYSTEM CONFIGURATION 414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 HARDWARE CONFIGURA TION 414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 LED INDICATION 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 FUSES 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.5 REMOVING A PRINTED CIRCUIT BOARD 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.ALARM LIST 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 LIST OF ALARM CODES 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 LIST OF ALARMS (PMC) 447. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.3 SPINDLE ALARMS (SERIAL SPINDLE) 454. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.4 SPINDLE ALARMS (ANALOG INTERFACE) (S SERIES AC SPINDLE) 459. . . . . . . . . . . . . . . . . .
C.LIST OF MAINTENANCE PARTS 462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1 MAINTENANCE PARTS 463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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D.BOOT SYSTEM 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1 OVER VIEW 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1.1 Starting the Boot System 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1.2 System Files and User Files 479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1.3 Boot Slot Configuration Screen 479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE 480. . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.1 System Data Loading Screen 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.2 System Data Check Screen 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.3 System Data Delete Screen 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.4 SYSTEM DATA SAVE Screen 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.5 SRAM DATA BACKUP Screen 488. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.6 MEMORY CARD FILE DELETE Screen 491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.7 MEMORY CARD FORMA T Function 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.8 LOAD BASIC SYSTEM Function 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3 ERROR MESSAGES AND REQUIRED ACTIONS 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.NOTATION OF MDI KEYS 497. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
1. DISPLA Y AND OPERATION OF CRT/MDI
DISPLAY AND OPERATION OF CRT/MDI
This chapter describes how to display various screens by the function
keys. The screens used for maintenance are respectively displayed.
1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . .
1.2 SCREEN DISPLAYED IMMEDIATELY AFTER
POWER IS TURNED ON 22. . . . . . . . . . . . . . . . . . . . . . .
1.3 SYSTEM CONFIGURATION SCREEN 24. . . . . . . . . . .
1.4 ALARM HISTORY SCREEN 27. . . . . . . . . . . . . . . . . . . .
1.5 EXTERNAL OPERATOR MESSAGES
RECORD 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 OPERATION HISTORY 30. . . . . . . . . . . . . . . . . . . . . . . .
1.7 HELP FUNCTION 51. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DISPLAYING DIAGNOSTIC PAGE 54. . . . . . . . . . . . . .
1.9 NC STATE DISPLAY 68. . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 WAVE FORM DIAGNOSTIC FUNCTION 69. . . . . . . . .
1.11 OPERATING MONITOR 80. . . . . . . . . . . . . . . . . . . . . . .
1.12 LIST OF OPERATIONS 82. . . . . . . . . . . . . . . . . . . . . . . .
1.13 WARNING SCREEN DISPLAYED WHEN
AN OPTION IS CHANGED 87. . . . . . . . . . . . . . . . . . . . .
1.14 WARNING SCREEN DISPLAYED
WHEN SYSTEM SOFTWARE IS REPLACED
(SYSTEM LABEL CHECK ERROR) 89. . . . . . . . . . . . .
1
1. DISPLA Y AND OPERATION OF CRT/MDI
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1.1
FUNCTION KEYS AND SOFT KEYS
1.1.1
Soft Keys
Operations and soft key display staturs for each function key are described
below:
T o display a more detailed screen, press a function key followed by a soft
key. Soft keys are also used for actual operations.
The following illustrates how soft key displays are changed by pressing
each function key.
The symbols in the following figures mean as shown below :
: Indicates screens
: Indicates a screen that can be displayed by pressing a
: Indicates a soft key(*2)
: Indicates input from the MDI panel.
: Indicates a soft key displayed in green (or highlighted).
: Indicates the continuous menu key (rightmost soft key)(*3).
function key(*1)
*1 Press function keys to switch between screens that are used frequently.
*2 Some soft keys are not displayed depending on the option configuration.
*3 In some cases, the continuous menu key is omitted when the 14″ CRT
display or 9.5″ LCD is used.
2
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1. DISPLA Y AND OPERATION OF CRT/MDI
POSITION SCREEN
POS
Absolute coordinate display
[ABS]
Relative coordinate display
[REL]
Current position display
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
(Axis or numeral)
[ORIGIN]
[PTSPRE] [EXEC]
[RUNPRE]
[ALLEXE]
[Axis name] [EXEC]
[EXEC]
[PRESET]
POS
[ALL]
[(OPRT)]
Handle interruption
[HNDL]
Monitor screen
[MONI]
[(OPRT)]
[(OPRT)]
(Axis or numeral)
[ORIGIN]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[ALLEXE]
[Axis name] [EXEC]
[PRESET]
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display screen
[PRGRM]
Program check display screen
[CHECK]
[(OPRT)]
[ABS]
[REL]
Soft key transition triggered by the function key
in the MEM mode
[BG–EDT
[O number]
[N number]
[REWIND]
[P TYPE
[Q TYPE]
[F SRH]
[(OPRT)]
]
]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
[N SRH]
[CAN]
[EXEC
]
[BG–EDT
[O number]
[N number]
[REWIND]
]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
[N SRH]
PROG
1/2
Current block display screen
[(OPRT)]
Next block display screen
[(OPRT)]
Program restart display screen
[(OPRT)]
(2)(Continued on the next page)
[BG–EDT][CURRNT]
[BG–EDT
[BG–EDT
][NEXT]
][RSTR]
[P TYPE
[Q TYPE]
[F SRH]
]
[CAN]
[EXEC
]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
4
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1. DISPLA Y AND OPERATION OF CRT/MDI
(2)
[FL.SDL] [PRGRM]
Return to (1) (Program display)
File directory display screen
[(OPRT)][DIR] [SELECT]
Schedule operation display screen
[SCHDUL] [CLEAR]
[(OPRT)]
(Schedule data)
[File No. ]
[EXEC]
[CAN]
[EXEC
2/2
[F SET]
]
[INPUT]
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display
[PRGRM]
[(OPRT)]
Soft key transition triggered by the function key
in the EDIT mode
[BG–EDT
(O number)
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[F SRH] [CAN]
[READ] [CHAIN]
[PUNCH] [STOP]
[DELETE] [CAN]
[EX–EDT] [COPY] [CRSR∼]
]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
(N number) [EXEC]
(The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number)
[CAN]
(O number)
(N number)
[MOVE] [CRSR∼]
[MERGE] [∼CRSR]
[CHANGE] (Address) [BEFORE]
[EXEC]
[EXEC]
[EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[∼CRSR]
[∼BTTM]
[ALL]
[∼BTTM]
(O number) [EXEC]
(O number) [EXEC]
(O number) [EXEC]
PROG
1/2
(1)(Continued on the next page)
(Address)
[AFTER] [SKIP]
[1–EXEC]
[EXEC]
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1. DISPLA Y AND OPERATION OF CRT/MDI
(1)
Program directory display
[LIB]
Graphic Conversational Programming (T series)
[C.A.P.]
[(OPRT)]
[PRGRM]
[G.MENU]
(G number)
When a G number is omitted,
the standard screen appears.
[BG–EDT
(O number)
[READ] [CHAIN]
[PUNCH] [STOP]
]
Return to the program
[BLOCK] (Data)
See “When the soft key [BG–EDT] is pressed”
[O SRH]
[STOP]
[CAN]
(O number)
[CAN]
(O number)
Return to the program
[EXEC]
[EXEC]
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
2/2
Graphic Conversational Programming (M series)
[C.A.P.]
Floppy directory display
[FLOPPY]
[PRGRM]
[G.MENU]
[(OPRT)]
(G number)
When a G number is omitted, the standard screen appears.
[PRGRM]
[DIR] (Numeral)
Return to the program
[BLOCK] (Data) [INPUT]
[INPUT]
Return to the program
[(OPRT)]
[F SRH]
[READ]
[PUNCH]
[DELETE]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
[CAN]
[EXEC]
INSERT
[F SET]
[F SET]
[O SET]
[F SET]
[O SET]
[F SET]
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display
Program input screen
Current block display screen
[(OPRT)]
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
in the MDI mode
[BG–EDT
[BG–EDT][MDI]
[START]
(Address)
(Address)
[REWIND]
][PRGRM]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
[CAN]
[EXEC
]
[SRH↓]
[SRH↑]
[BG–EDT][CURRNT]
See When the soft key [BG-EDT] is pressed"
PROG
Next block display screen
[(OPRT)]
Program restart display screen
[(OPRT)]
[BG–EDT][NEXT]
[BG–EDT
See “When the soft key [BG–EDT] is pressed”
][RSTR]
See “When the soft key [BG–EDT] is pressed”
8
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1. DISPLA Y AND OPERATION OF CRT/MDI
PROGRAM SCREEN
PROG
Program display
Current block display screen
Next block display screen
Program restart display screen
[(OPRT)]
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
in the HNDL, JOG, or REF mode
[BG–EDT
[BG–EDT][NEXT]
][PRGRM]
[BG–EDT][CURRNT]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
PROG
[(OPRT)]
[BG–EDT
][RSTR]
See “When the soft key [BG–EDT] is pressed”
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display
Program input screen
Program directory display
[LIB]
[(OPRT)]
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
in the TJOG or THDL mode
[BG–EDT
[BG–EDT
(O number)
(Address)
(Address)
[REWIND]
[BG–EDT
(O number)
][PRGRM]
][MDI]
]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
[O SRH] Return to the program
[SRH↓]
[SRH↑]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
Return to the program
PROG
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1. DISPLA Y AND OPERATION OF CRT/MDI
PROGRAM SCREEN
PROG
Program display
[PRGRM]
[(OPRT)]
Soft key transition triggered by the function key
PROG
(When the soft key [BG–EDT] is pressed in all modes)
[BG–END
(O number)
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[F SRH] [CAN]
[READ] [CHAIN]
[PUNCH] [STOP]
[DELETE] [CAN]
[EX–EDT] [COPY] [CRSR∼]
]
[O SRH]
(N number) [EXEC]
(The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number)
[CAN]
(O number)
(N number)
[MOVE] [CRSR∼]
[MERGE] [∼CRSR]
[CHANGE] (Address) [BEFORE]
[EXEC]
[EXEC]
[EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[∼CRSR]
[∼BTTM]
[ALL]
[∼BTTM]
(O number) [EXEC]
(O number) [EXEC]
(O number) [EXEC]
1/2
(1)(Continued on the next page)
11
(Address)
[AFTER] [SKIP]
[1–EXEC]
[EXEC]
1. DISPLA Y AND OPERATION OF CRT/MDI
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(1)
Program directory display
[LIB]
Graphic Conversational Programming
[C.A.P.]
[(OPRT)]
[PRGRM]
[G.MENU]
(G number)
When a G number is omitted, the standard
screen appears.
[BG–EDT
(O number)
[READ] [CHAIN]
[PUNCH] [STOP]
]
[O SRH]
[STOP]
[CAN]
(O number)
[CAN]
(O number)
Return to the program
[BLOCK] (Data)
2/2
Return to the program
[EXEC]
[EXEC]
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
Floppy directory display
[FLOPPY]
[PRGRM]
[DIR]
Return to the program
[(OPRT)]
[F SRH]
[READ]
[PUNCH]
[DELETE]
(Numeral)
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
[CAN]
[EXEC]
[F SET]
[F SET]
[O SET]
[F SET]
[O SET]
[F SET]
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1. DISPLA Y AND OPERATION OF CRT/MDI
OFFSET/SETTING SCREEN (T series)
OFFSET
SETTING
Tool offset screen
[OFFSET]
[WEAR]
[GEOM]
[(OPRT)]
Soft key transition triggered by the
function key
(Number)
(Axis name and numeral) [MEASUR]
(Axis name)
(Numeral)
(Numeral)
[CLEAR] [ALL]
[READ] [CAN]
[PUNCH] [CAN]
OFFSET
SETTING
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[WEAR]
[GEOM]
[EXEC
[EXEC
]
]
1/2
Setting screen
[SETING]
Work coordinate system setting screen
[WORK]
Macro variables display screen
[MACRO]
[(OPRT)]
[(OPRT)]
[(OPRT)
(Number)
(Axis name and numeral) [MEASUR]
(Numeral)
(Numeral)
]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
(Number)
(Axis name) [INP.C.]
(Numeral)
[PUNCH]
[NO SRH]
[+INPUT]
[INPUT]
[NO SRH]
[+INPUT]
[INPUT]
[NO SRH]
[INPUT]
[CAN]
[EXEC
]
(1)(Continued on the next page)
13
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
(1)
Menu programming screen
[(OPRT)][MENU]
Software operator’s panel screen
[OPR]
Tool life management setting screen
[TOOLLF]
Y axis tool offset screen
[OFST.2]
[(OPRT)]
[WEAR]
[GEOM]
(Number)
[CLEAR]
(Numeral)
[(OPRT)]
[SELECT](Number)
[NO SRH]
[CAN]
[EXEC]
[INPUT]
(Number)
(Axis name and numeral) [MEASUR]
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
2/2
Workpiece shift screen
[WK.SHFT]
[(OPRT)
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC
]
[PUNCH] [CAN]
[EXEC
]
]
(Numeral)
(Numeral)
[+INPUT]
[INPUT]
14
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
OFFSET/SETTING SCREEN (M series)
OFFSET
SETTING
Tool offset screen
[OFFSET]
Setting screen
[SETING]
Work coordinate system setting screen
[(OPRT)]
[(OPRT)]
(Number)
(Axis name)
(Numeral)
(Numeral)
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
Soft key transition triggered by the
function key
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[NO SRH]
[+INPUT]
[INPUT]
OFFSET
SETTING
[WORK]
Macro variables display screen
[MACRO]
Menu programming screen
[MENU]
Software operator’s panel screen
[OPR]
[(OPRT)]
[(OPRT)]
[(OPRT)]
(Number)
(Numeral)
(Numeral)
(Number)
(Axis name) [INP.C.]
(Numeral)
[PUNCH]
[NO SRH]
[+INPUT]
[INPUT]
[NO SRH]
[INPUT]
[SELECT](Number)
Tool life management setting screen
[TOOLLF]
[(OPRT)]
(Number)
[CLEAR]
(Numeral)
[NO SRH]
[CAN]
[EXEC]
[INPUT]
15
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
SYSTEM SCREEN
SYSTEM
Parameter screen
[PARAM]
Diagnosis screen
Soft key transition triggered by the function key
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[READ] [CAN]
[PUNCH] [CAN]
[NO SRH]
[+INPUT]
[INPUT]
[EXEC]
[EXEC]
To enter a file number: Press , enter a file
number, then press on the PRGRM screen
SYSTEM
1/3
N
INPUT
[DGNOS]
PMC screen
[PMC]
(1)
(Continued on the next page)
(2)
[(OPRT)]
[PMCLAD]
[SEARCH]
[ADRESS]/[SYMBOL]
[WINDOW]
(3)
[NO SRH](Number)
[TOP]
[BOTTOM]
[SRCH]
[W–SRCH]
[N–SRCH]
[F–SRCH]
[TRGON][TRIGER]
[TRGOFF]
[START]
[DPARA]/[NDPARA]
[TRGSRC]
[INIT]
[DIVIDE]
[CANCEL]
[DELETE]
[SELECT]
[WIDTH]
[SEARCH][DUMP]
[BYTE]
[WORD]
[D.WORD]
16
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
(1)
(2) (3)
[PMCDGN]
With
PMC–RC
only
[PMCPRM]
[STOP]/[RUN]
[I/O] [EXEC]
[DUMP]
[DRARA]/[NDPARA]
[TITLE]
[STATUS]
[ALARM]
[TRACE] [T.DISP]/[TRCPRM]
[M.SRCH] [SEARCH]
[ANALYS]
[TIMER]
[COUNTR]
[KEEPRL]
[DATA]
[SETTING] [YES]/[MANUAL]/[ROM]
[CANCEL]
(No.)
[SEARCH]
[BYTE]
[WORD]
[D.WORD]
[SEARCH]
[EXEC]
[INPUT]
[SCOPE]
[DELETE]
[INIT]
[ADRESS]/[SYMBOL]
[G.DATA]
[G.CONT]
[NO.SRH]
[INIT]
[NO]/[AUTO]/[RAM]
[SGNPRM]
[STAR T]/[STOP]
[T–SRCH]
[ADRESS]/[SYMBOL]
[EXCHG] [SELECT]
[C.DATA]
[G–SRCH]
[SEARCH]
2/3
[TO] [EXEC]
[CANCEL]
System configuration screen
[SYSTEM]
(4)
(Continued on the next page)
[SPEED] [INPUT]
[INIT]
[MDI]/[ROM]
17
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
(4)
Pitch error compensation screen
[PITCH]
Servo parameter screen
[SV.PRM]
[(OPRT)]
[SV .SET]
[SV .TUN]
[SV .TRC] [(OPRT)]
(No.)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[READ] [CAN]
[PUNCH] [CAN]
[(OPRT)]
[NO SRH]
[+INPUT]
[INPUT]
[EXEC]
[EXEC]
To enter a file number: Press , enter a file
number, then press on the PRGRM screen
[ON:1]
[OFF:0]
(Numeral)
[TRACE]
[TRNSF]
[INPUT]
INPUT
N
3/3
Spindle parameter screen
[SP.PRM]
Waveform diagnosis screen
[W.DGNS]
[SP.SET]
[SP.TUN]
[SP.MON]
[W.PRM]
[W.GRPH]
[(OPRT)]
[STSRT]
[TIME→]
[←TIME]
[H–DOBL]
[H–HALF]
[STSRT]
[CH–1↑]
[CH–1↓]
[V–DOBL]
[V–HALF]
[ON:1]
[OFF:0]
[INPUT]
[STSRT]
[CH–2↑]
[CH–2↓]
[V–DOBL]
[V–HALF]
18
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
MESSAGE SCREEN
MESSAGE
Alarm display screen
[ALARM]
Message display screen
[MSG]
Alarm history screen
[HISTRY]
HELP SCREEN
Soft key transition triggered by the function key
[(OPRT)]
[CLEAR]
Soft key transition triggered by the function key
MESSAGE
HELP
HELP
Alarm detail screen
[1 ALAM]
Operation method screen
[2 OPR]
Parameter table screen
[3 PARA]
[(OPRT)]
[(OPRT)] [SELECT]
[SELECT]
19
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
GRAPHIC SCREEN (T series)
Tool path graphics
Mode 0
A.ST/Path graphics
Mode 1 to 3
GRAPH
[G.PRM]
[GRAPH] [HEAD]
[ZOOM]
GRAPH
Soft key transition triggered by the function key
Tool path graphics
[(OPRT)]
[(OPRT)]
[(OPRT)
GRAPH
[NORMAL]
[ERASE]
[PROCES]
[EXEC]
[STOP]
]
[ACT]
[HI/LO]
A.ST/Path graphics
[G.PRM]
[A.PRM]
[GRAPH]
[ZOOM]
[(OPRT)] [NORMAL]
[ENTRY]
[(OPRT)]
[(OPRT)]
[(OPRT)]
[NORMAL]
[ENTRY]
[HEAD]
[ERASE]
[PROCES]
[EXEC]
[STOP]
[SIDE]
[FRONT]
[OPEN]
[EXEC]
[HI/LO]
20
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
GRAPHIC SCREEN (M series)
Tool path graphics
GRAPH
[PARAM]
[EXEC] [AUTO]
[ZOOM] [EXEC]
[POS]
Solid graphics
GRAPH
Soft key transition triggered by the function key
Tool path graphics
[(OPRT)]
[(OPRT)]
GRAPH
[STSRT]
[STOP]
[REWIND]
[CLEAR]
[←]
[→]
[↑]
[↓]
Solid graphics
[PARAM]
[BLANK]
[EXEC] [A.ST]]
[REVIEW] [ANEW]
[PARAM]
[3–PLN] [ ]
[(OPRT)]
[(OPRT)]
[(OPRT)]
[(OPRT)]
[ANEW]
[+ROT]
[–ROT]
[+TILT]
[–TILT]
[F.ST]
[STOP]
[REWIND]
[+ROT]
[–ROT]
[+TILT]
[–TILT]
[←]
[→]
[↑]
[↓]
21
1. DISPLA Y AND OPERATION OF CRT/MDI
1.2
SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON
1.2.1
Slot Status Display
Types of PCBs mounted on the slots are displayed.
If a hardware trouble or an incorrect mounting is found, this screen is
displayed.
D Slot state screen
B–62755EN/01
SLOT CONFIGURATION DISPLAY
0: 003E4000 0:
1: 30464202 1:
2: 00504303 2:
3: 3:
4: 4:
5: 5:
… …
D Module ID
Physical slot number (2ndary side)
Module ID of the PCB mounted (*1)
Physical slot number (primary side)
*1) Module ID of PCB
ff j j ∆ ∆
Internal slot number
Module function (software ID)
Type of PCB (module ID)
B9 : Series 16 main CPU
BA: Series16/18 option 2
BD: Series 18 main CPU (For 4–axis)
3F : Remote buffer DNC1
9D : PMC–RC
B4 : PMC–RB5/RB6
46 : I/O card (Sink type)
5F : I/O card (Source type)
A8 : I/O card with power supply (Sink type)
B1 : I/O card with power supply (Source type)
6D : CAP–II
A9 : Graphic
22
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
D Software ID
1.2.2
Setting Module Screen
40 : Main CPU
41 : PMC–RC
42 : Built–in I/O card
43 : Sub CPU
45 : Graphic
49 : CAP II
4A : Remote buffer
4F : PMC–RE
50 : Additional 4–axis control (FS16 option 2)
53 : Loader control
59 : RISC board for high–precision contour control
5A : Sub CPU for background drawing
5C : Built–in I/O card
5E : MMC–IV or HSSB interface
67 : PMC–RB5/RB6
1.2.3
Configuration Display of Software
B0B1–01
SLOT 01 (3046) : END
SLOT 02 (0050) :
B0B1–01
SERVO : 9080–01
SUB : xxxx–xx
OMM : yyyy–yy
PMC : zzzz–zz
END :
Space :
Module ID
Slot number
CNC control
software
Digital servo
ROM
Sub CPU
(Remote buffer)
23
Order made
macro/macro
compiler
PMC
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.3
SYSTEM CONFIGURATION SCREEN
1.3.1
Display Method
1.3.2
Configuration of PCBs
D Screen
After the system has been installed correctly, you can find the PCBs
installed and the softwares integrated on the system configuration screen.
(1)Press
SYSTEM
key.
(2)Press soft key [system],then the system configuration screen is
displayed.
(3) The system configuration screen is composed of three screens and
each of them can be selected by the page key
PAGE
PAGE
Software series of module with CPU
.
SYSTEM CONFIG (SLOT) PAGE01
SLOT MODULE ID SERIES VERSION
00 0090 : 40 B0B1 0006
0D 009A : 45 600M 0003
02 013F : 4A B401 0001
03 019D : 41 4068 0001
Software version
of module with
CPU
Software ID (type)
Module ID
Slot No.
(80X8F is 2nd side)
24
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
D Module ID
D Software ID
B9 : Series 16 main CPU
BA: Series16/18 option 2
BD: Series 18 main CPU (For 4–axis)
3F : Remote buffer DNC1
9D : PMC–RC
B4 : PMC–RB5/RB6
46 : I/O card (Sink type)
5F : I/O card (Source type)
A8 : I/O card with power supply (Sink type)
B1 : I/O card with power supply (Source type)
6D : CAP–II
45 : Graphic (CAP–II)
9A : Graphic
40 : Main CPU
41 : PMC–RC
42 : Built–in I/O card
43 : Sub CPU
45 : Graphic
49 : CAP II
4A : Remote buffer
4F : PMC–RE
50 : Additional 4–axis control (FS16 option 2)
53 : Loader control
59 : RISC board for high–precision contour control
5A : Sub CPU for background drawing
5C : Built–in I/O card
5E : MMC–IV or HSSB interface
67 : PMC–RB5/RB6
25
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.3.3
Software Configuration Screen
1.3.4
Module Configuration Screen
SYSTEM CONFIG(SOFTWARE)
SYSTEM BDB1 0001
FC1A FC2A F81A F82A
F41A F42A F01A F02A
SERVO 9080 0001
PMC 4062 0001
LADDER FS16 0001
MACRO BBBB bbbb
Configuration of the modules displayed on PCB.
SYSTEM CONFIG(MODULE)
Kind of software
Software series
Software version
Software
configuration
Character written on
PMC title screen
Character written
on macro compiler
and on CAP.
(1)
SLOT 00 MAIN CPU BOARD
FLASH ROM MODULE : 6MB
DRAM MODULE : 6MB
ADDITIONAL SRAM : ___
CRTC MODULE : 9ICRT
SERVO 1/2 AXIS MODULE : MOUNTED
SERVO 3/4 AXIS MODULE : ___
SERIAL SPINDLE LSI : MOUNTED
ANALOG SPINDLE LSI : ___
(3)
EDIT **** *** *** 16:53:44
[ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][ ]
(2)
(4)
Contents of display
(1)Slot number (The number is corresponding to PCB configuration
screen)
(2)Type of PCB mounted
(3)Type of mounted module or hardware
(4)Mounted or not, or type of module
Pressing the PAGE key
PAGE
PAGE
displays the system configuration
screen of other PCBs.
* Refer to “Construction of Control Unit PCB” for correspondence
with each module and display.
26
B–62755EN/01
1.4
ALARM HISTORY SCREEN
1. DISPLA Y AND OPERATION OF CRT/MDI
1.4.1
General
1.4.2
Screen Display
Alarms generated in the NC are recorded. The latest 25 alarms generated
are recorded. The 26th and former alarms are deleted.
(1)Press
MESSAGE
key .
(2)Press soft key [HISTRY] and an alarm history screen is displayed.
(3)Other pages are displayed by
ALARM HISTORY O1234 N12345
91/04/18 20:56:26
506 OVERTRAVEL : +X
91/04/18 19:58:11
000 TURN OFF POWER
91/04/18 19:52:45
000 TURN OFF POWER
91/04/18 19:48:43
300 APC ALARM : X–AXIS ZERO RETURN REQUEST
91/04/18 18:10:10
507 OVERTRAVEL : +B
PAGE
or
PAGE
key.
1.4.3
Clearing Alarm History
1.4.4
Alarm Display
3112
[Data type] Bit
#3 (EAH) The alarm history function:
[ ALARM ][ MSG ][ HISTRY ][ ][(OPRT)]
(1)Press soft key [(OPRT)].
(2)Press soft key [(CLEAR], then the alarm history is cleared.
When an external alarm (No. 1000 to 1999) or a macro alarm (No. 3000
to 3999) is output, the alarm history function can record both the alarm
number and message if so specified in the following parameter. If
recording of the message is not set or if no message is input, only an
external alarm or macro alarm is displayed.
#7
#6 #5 #4 #3
EAH
#2 #1 #0
0 : Does not record the messages output with external alarms or macro
alarms.
1 : Records the messages output with external alarms or macro alarms.
27
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.5
EXTERNAL OPERATOR MESSAGES RECORD
1.5.1
Screen Display
This function enables the saving of external operator messages as a
record.
The record can be viewed on the external operator message history screen.
(1)Press the
MESSAGE
function key.
(2)Press the rightmost soft key [>>].
[ALARM] [MGS] [HISTRY] [ ] [ (OPRT) ]>>
↑
(3)Press the [MSGHIS] soft key.
PAGE
(4)To display the previous or subsequent screen, press the
PAGE
or
key .
MESSAGE HISTORY O1234 N12345
93/04/01 17:25:00 PAGE : 1
No. ****
→ Date,
time, and
page
→ Message
No.
1.5.2
Deletion of External
Operator Messages
Record
Up to 255 characters
MEM STRT MTN FIN ALM 17:25:00
[ ][ MSGHIS ][ ][ ][ ]
Display
range
(1)The recorded external operator message can be deleted by setting the
MMC bit (bit 0 of parameter 3113) to 1.
Pressing the [CLEAR] soft key erases all the records of the external
operator message.
(2)The MS1 and MS0 bits (bits 7 and 6 of parameter 3113) specify the
number of records to be displayed on the external operator message
history screen. When the bits are changed, all external operator
message records retained up to that point are erased.
28
B–62755EN/01
1.5.3
Parameter
1. DISPLA Y AND OPERATION OF CRT/MDI
#7
MS13113
#6
MS0
#5 #4 #3 #2 #1 #0
MHC
#0 (MHC) The records of an external operator message:
0 : Cannot be erased.
1 : Can be erased.
#6, #7 (MS0,MS1) These bits set the number of characters to be retained in each record of an
external operator message, as well as the number of records, as shown in
the following table:
MS1 MS0 Number of charac-
ters in each record
0 0 255 8
0 1 200 10
1 0 100 18
1 1 50 32
Number of records
* An external operator message of up to 255 characters can be specified.
Combining the MS1 bit and MS0 bit (bits 7 and 6 of parameter No.
3113) selects the number of records by limiting the number of
characters to be retained as the record of an external operator message.
#7
3112
#6 #5 #4 #3 #2
OMH
#2 (OMH) The external operator message history screen is:
0 : Not displayed.
1 : Displayed.
CAUTION
After setting this parameter, briefly turn the power off, then
on again.
#1 #0
1.5.4
Notes
When the number of an external operator message is specified, the system
starts updating the records of the specified message. The system
continues to perform update until another external operator message is
specified or until an instruction to delete the records of the external
operator message is specified.
29
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.6
OPERATION HISTORY
1.6.1
Parameter Setting
[Data type] Bit
#4 (OPH) The operation history screen is:
This function displays the key and signal operations performed by the NC
operator upon the occurrence of a fault or the output of an NC alarm,
together with the corresponding NC alarms.
This function records the following data:
(1)MDI key operations performed by the NC operator
(2)Status changes (ON/OFF) of input and output signals (selected signals
only)
(3)Details of NC alarms
(4)Time stamp (date and time)
#7
OHS3106
#6 #5 #4
OPH
#3 #2 #1 #0
0 : Not displayed.
l 1 : Displayed.
#7 (OHS) The operation history is:
0 : Sampled.
1 : Not sampled.
3122 Interval at which the clock time is recorded in the operation history
[Data type] Word
[Units of data] Minutes
[Valid data range] 0 to 1439
The clock time is recorded to the operation history at specified intervals.
If zero is set as the interval, ten minutes is assumed. The time is recorded
only when data is recorded within the corresponding interval.
30
B–62755EN/01
1.6.2
Screen Display
D Displaying the operation
history
1. DISPLA Y AND OPERATION OF CRT/MDI
(1) Press the
(2)Press the continue menu key [
SYSTEM
function key.
]. The [OPEHIS] [(OPRT)] soft key
are displayed.
(3)Press the [OPEHIS] soft key twice. The operation history screen is
displayed.
OPERATION HISTORY O1234 N12345
Page : 123
No.DATA No.DATA No.DATA
01 92/06/03 11 F0000.7↑ 21 F0001.0↓
02 08:40:00 12 F0000.5↑ 22 <POS>
03 <DELETE> 13 F0001.0↑ 23 <PROG>
04 F0000.6↑ 14 F0000.5↓ 24 <RESET>
05 MEM 15 P/S0010 25 EDIT
06 G0009.0↑ 16 92/06/03 26 O
07 G0009.1↑ 17 09:27:49 27 1
08 G0009.2↑ 18 <PROG> 28 2
09 ST↑ 19 <RESET> 29 3
10 ST↓ 20 F0000.7↓ 30 4
EDIT **** *** *** 08:20:52
[ TOP ][ BOTTOM ][ ][ ][PG.SRH]
On the operation history screen, the soft keys are configured as shown
below:
⇒ [
][PARAM ] [DGNOS] [PMC] [SYSTEM] [(OPE)][ ]
ãpush
[
] [W.DGNS] [ ] [ ] [OPEHIS] [(OPE)][ ]
ã push
[
][
OPEHIS
] [SG–SEL] [ ] [ ] [(OPE)] [ ]
ãpush
] [ TOP ] [BOTTOM] [ ] [ ] [PG.SRH] [ ]
[
(4)To display the next part of the operation history, press the page down
PAGE
key
T o display the interface between two pages, press cursor key
. The next page is displayed.
or
. The screen is scrolled by one row. On a 14–inch CRT screen,
pressing the cursor key scrolls the screen by half a page.
These soft keys can also be used:
1) Pressing the [TOP] soft key displays the first page (oldest data).
2) Pressing the [BOTTOM] soft key displays the last page (latest
data).
3) Pressing the [PG.SRH] soft key displays a specified page.
Example) By entering 50 then pressing the [PG.SRH] key, page 50 is
displayed.
31
1. DISPLA Y AND OPERATION OF CRT/MDI
Data displayed on the operation history screen
(1)MDI keys
Address and numeric keys are displayed after a single space.
Soft keys are displayed in square brackets ([]).
Other keys (RESET/INPUT, for example) are displayed in angle
brackets (<>).
A key pressed at power–on is displayed in reverse video.
For two–path control, the operations of path 2 are displayed in the
same way, but preceded by S_.
B–62755EN/01
1) Function key:
POS
,
PROG
OFFSET
,
SETTING
, etc.
2) Address/numeric key: A to Z, 0 to 9, ; (EOB), +, –, (, etc.
3) Page/cursor key:
PAGE
, ,
4) Soft key: [SF1], [SF2], etc.
5) Other key:
RESET
6) Key pressed at power–on:
CAN
,
, etc.
RESET
(2)Input and output signals
General signals are displayed in the following format:
G 0 0 0 0 . 7 ↑
Indicates the address.
The ↑ mark indicates that the signal is
turned on.
The ↓ mark indicates that the signal is
turned off.
Indicates the bit.
Some signals are indicated by their symbol names.
SBK ↑ (Indicates that the single block switch is turned on.)
32
B–62755EN/01
Name displayed
Name displayed
1. DISPLA Y AND OPERATION OF CRT/MDI
Mode selection signals and rapid traverse override signals
are displayed as indicated below:
Input signal
MD1 ND2 MD4 REF DNC1
0 0 0 0 0 MDI
1 0 0 0 0 MEM
1 0 0 0 1 RMT
0 1 0 0 0 NOMODE
1 1 0 0 0 EDT
0 0 1 0 0 H/INC
1 0 1 0 0 JOG
1 0 1 1 0 REF
0 1 1 0 0 TJOG
1 1 1 0 0 THND
Input signal
RV1 RV2
0 0 R 100%
1 0 R 50%
0 1 R 25%
1 1 R F0%
(3)NC alarms
NC alarms are displayed in reverse video.
P/S alarms, system alarms, and external alarms are displayed together
with their numbers.
For other types of alarms, only the alarm type is displayed. (No details
are displayed.)
For two–path control, the operations of path 2 are displayed in the
same way, but preceded by S_.
Example)
P/S0050, SV_ALM, S_APC_ALM
(4)Time stamp (date and time)
The following time data (date and time) is recorded:
1) Date and time of power–on
2) Date and time of power–off
3) Date and time when an NC alarm occurs
4) The clock time is recorded at predetermined intervals, together
with each new calendar day.
33
1. DISPLA Y AND OPERATION OF CRT/MDI
1) The power–on time is displayed as shown below:
2) The power–off time and the time when an NC alarm occurred are
3) At predetermined intervals, the clock time is displayed in reverse
NOTE
The clock time is recorded for a specified interval only when
data is stored within that interval.
B–62755EN/01
92/01/20 ==== Year/Month/Day
09:15:30 ==== Hour:Minute:Second
displayed in reverse video.
92/01/20
09:15:30
==== Year/Month/Day
==== Hour:Minute:Second
If a system alarm occurs, the date and time are not recorded.
video. Set the interval in minutes in parameter No. 3122. If zero
is set, the time is stamped at ten–minute intervals.
09:15:30
==== Hour:Minute:Second
Each new calendar day is displayed in reverse video.
92/01/20
==== Year/Month/Day
D Input signal or output
signal to be recorded in
the operation history
SYSTEM
(1)P ress the
(2)Press the continue menu key [
function key.
]. The [OPEHIS] (operation history)
soft key is displayed.
(3)Press the [OPEHIS] soft key, then press the [SG–SEL] soft key . The
operation history signal selection screen is displayed.
OP_HIS SIGNAL SELECT O1000 N02000
No. ADDRES SIGNAL No. ADDRES SIGNAL
01 X0000 00001000 11 G0000 00000001
02 X0004 10000000 12 G0004 00000011
03 X0008 00001100 13 G0008 00000111
04 X0009 00111000 14 G0003 00001111
05 X0012 00001111 15 G0043 01100000
06 Y0000 01000000 16 ********
07 Y0004 00110000 17 ********
08 Y0007 00011100 18 ********
09 Y0008 00011100 19 ********
10 Y0010 00011100 20 ********
>
EDIT **** *** * * * 00:00:00
[OPEHIS] [SG–SEL] [ ] [ ] [ (OPE) ]
34
B–62755EN/01
1.6.3
Setting The Input
Signal or Output Signal
to Be Recorded in The
Operation History
1. DISPLA Y AND OPERATION OF CRT/MDI
(1)On the operation history signal selection screen, press the [(OPE)] soft
key .
OP_HIS SIGNAL SELECT O1000 N02000
No. ADDRES SIGNAL No. ADDRES SIGNAL
01 G0004 00000010 11 ********
02 ******** 12 ********
03 ******** 13 ********
04 ******** 14 ********
05 ******** 15 ********
06 ******** 16 ********
07 ******** 17 ********
08 ******** 18 ********
09 ******** 19 ********
10 ******** 20 ********
>
EDIT **** *** *** *** 00:00:00
[ ALLDEL ][ DELETE ][ ON:1 ][ OFF:0 ][ ]
(2)Press the cursor key or to position the cursor to a desired
position.
(3)Key in a signal type (X, G, F, or Y) and an address, then press the
INPUT
key .
Example) G0004
INPUT
Signal address G0004 is set in the ADDRES column. The
corresponding position in the SIGNAL column is initialized to
000000000.
(4)Select the bit to be recorded.
T o select all bits of the specified signal address, press the [ON:1] soft
key while the cursor is positioned to
00000000 .
T o select a particular bit, position the cursor to that bit by pressing the
cursor key
or , then press the [ON:1] soft key. To cancel
a selection made by pressing the [ON:1] soft key or to cancel a
previously selected signal, press the [OFF:0] soft key.
(5)Up to 20 addresses can be specified by means of this signal selection.
These addresses need not always be specified at consecutive positions,
starting from No.1.
(6)Pressing the [ALLDEL] and [EXEC] soft keys deletes all data. If the
[ALLDEL] key is pressed by mistake, it can be cancelled by pressing
the [CAN] key.
(7)To delete a selected signal address, position the cursor to the
corresponding position then press the [DELETE] and [EXEC] soft
keys. In the SIGNAL column, asterisks ******** are displayed in
place of the deleted data. In the ADDRES column, the corresponding
position is cleared.
If the [DELET] key is pressed by mistake, it can be cancelled by
pressing the [CAN] key.
35
1. DISPLA Y AND OPERATION OF CRT/MDI
(8)Pressing the return menu key [ ] causes the [OPEHIS] (OPE) soft
key to be displayed again.
D Input signals and output
signals to be recorded in
the history
NOTE
1 A cross (×) indicates that a signal will not be recorded. Also,
any signal for which an address is not specified will not be
recorded, either.
2 A circle (f) indicates that a signal can be recorded.
3 A signal indicated by its symbol name will also be displayed
by its symbol name.
1. M/T addresses
MT→PMC
#7
∼∼
fX000
fX127 f f f f f f f
#6
B–62755EN/01
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
∼∼
∼∼
∼∼
PMC→CNC
#7
fG000
fG003 f f f f f f f
fG004 f f f FIN f f f
fG005 f f f TFIN SFIN f MFIN
fG006 f f f f *ABS f SRN
RLSOTG007 EXLM *FLUP f f ST STLK f
ERSG008 RRW *SP *ESP f f f *IT
fG009 f f f f f f f
fG013 f f f f f f f
fG014 f f f f f f f
fG015 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
fG018 f f f f f f f
RTG019 f f f f f f f
36
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
#7 #6 #5 #4 #3 #2 #1 #0
fG020 f f f f f f f
∼∼ ∼∼ ∼∼ ∼∼
fG042 f f f f f f f
fG043 × f × × f f f
fG044 f f f f f MLK BDT1
BDT9G045 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2
DRNG046 KEY4 KEY3 KEY2 KEY1 f SBK f
fG047 f f f f f f f
fG060 f f f f f f f
fG061 f f f f f f RGTA
fG062 f f f f f f f
fG099 f f f f f f f
+J8G100 +J7 +J6 +J5 +J4 +J3 +J2 +J1
fG101 f f f f f f f
–J8G102 –J7 –J6 –J5 –J4 –J3 –J2 –J1
fG103 f f f f f f f
fG105 f f f f f f f
MI8G106 MI7 MI6 MI5 MI4 MI3 MI2 MI1
fG107 f f f f f f f
MLK8G108 MLK7 MLK6 MLK5 MLK4 MLK3 MLK2 MLK1
fG109 f f f f f f f
+LM8G110 +LM7 +LM6 +LM5 +LM4 +LM3 +LM2 +LM1
fG111 f f f f f f f
–LM8G112 –LM7 –LM6 –LM5 –LM4 –LM3 –LM2 –LM1
fG1 13 f f f f f f f
*+L8G114 *+L7 *+L6 *+L5 *+L4 *+L3 *+L2 *+L1
37
1. DISPLA Y AND OPERATION OF CRT/MDI
#7 #6 #5 #4 #3 #2 #1 #0
fG1 15 f f f f f f f
*–L8G116 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1
B–62755EN/01
∼∼ ∼∼
fG1 17 f f f f f f
*+ED8G118 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1
fG1 19 f f f f f f f
*–ED8G120 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1
fG121 f f f f f f f
fG125 f f f f f f f
SVF8G126 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1
fG127 f f f f f f f
fG129 f f f f f f f
*IT8G130 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1
fG131 f f f f f f f
fG132 f f f +MIT4 +MIT3 +MIT2 +MIT1
f
∼∼
∼∼
∼∼
fG133 f f f f f f f
fG134 f f f –MIT4 –MIT3 –MIT2 –MIT1
fG135 f f f f f f f
fG255 f f f f f f f
PMC→MT
#7
fY000
fY127 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
CNC→PMC
#7
fF000
fF255 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
38
B–62755EN/01
∼∼
∼∼
1. DISPLA Y AND OPERATION OF CRT/MDI
2. List of Address for 2–path control
MT→PMC
#7
fX000
fX127 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
PMC→CNC (Signals for tool post 1)
#7
fG000
fG003 f f f f f f f
fG004 f f f FIN f f f
fG005 f f f TFIN SFIN f MFIN
fG006 f f f f *ABS f SRN
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
∼∼ ∼∼
∼∼ ∼∼
RLSOTG007 EXLM *FLUP f f ST STLK f
ERSG008 RRW *SP *ESP f f f *IT
fG009 f f f f f f f
fG013 f f f f f f f
fG014 f f f f f f f
fG015 f f f f f f f
fG018 f f f f f f f
RTG019 f f f f f f f
fG020 f f f f f f f
fG042 f f f f f f f
fG043 × f × × f f f
fG044 f f f f f MLK BDT1
BDT9G045 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2
DRNG046 KEY4 KEY3 KEY2 KEY1 f SBK f
fG047 f f f f f f f
fG060 f f f f f f f
39
1. DISPLA Y AND OPERATION OF CRT/MDI
#7 #6 #5 #4 #3 #2 #1 #0
fG061 f f f f f f RGTA
B–62755EN/01
∼∼ ∼∼
G102
fG062 f f f f f f f
fG099 f f f f f f f
+J8G100 +J7 +J6 +J5 +J4 +J3 +J2 +J1
fG101 f f f f f f f
–J8 –J7 –J6 –J5 –J4 –J3 –J2 –J1
fG103 f f f f f f f
fG105 f f f f f f f
MI8G106 MI7 MI6 MI5 MI4 MI3 MI2 SMI1
fG107 f f f f f f f
MLK8G108 MLK7 MLK6 MLK5 MLK4 MLK3 MLK2 MLK1
fG109 f f f f f f f
+LM8G110 +LM7 +LM6 +LM5 +LM4 +LM3 +LM2 +LM1
∼∼
fG111 f f f f f f f
–LM8G112 –LM7 –LM6 –LM5 –LM4 –LM3 –LM2 –LM1
fG1 13 f f f f f f f
*+L8G114 *+L7 *+L6 *+L5 *+L4 *+L3 *+L2 *+L1
fG1 15 f f f f f f f
*–L8G116 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1
fG1 17 f f f f f f f
*+ED8G118 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1
fG1 19 f f f f f f f
*–ED8G120 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1
fG121 f f f f f f f
fG125 f f f f f f f
40
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
#7 #6 #5 #4 #3 #2 #1 #0
SVF8G126 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1
∼∼ ∼∼
∼∼ ∼∼ ∼∼
fG127 f f f f f f f
fG129 f f f f f f f
*IT8G130 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1
fG131 f f f f f f f
fG132 f f f +MIT4 +MIT3 +MIT2 +MIT1
fG133 f f f f f f f
fG134 f f f –MIT4 –MIT3 –MIT2 –MIT1
fG135 f f f f f f f
fG255 f f f f f f f
PMC→CNC (Signals for the 2–path)
#7
fG1000
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
#0
f
fG1003 f f f f f f f
fG1004 f f f FIN f f f
fG1005 f f f TFIN SFIN f MFIN
fG1006 f f f f *ABS f SRN
RLSOTG1007 EXLM *FLUP f f ST STLK f
ERSG1008 RRW *SP *ESP f f f *IT
fG1009 f f f f f f f
fG1013 f f f f f f f
fG1014 f f f f f f f
fG1015 f f f f f f f
fG1018 f f f f f f f
RTG1019 f f f f f f f
41
1. DISPLA Y AND OPERATION OF CRT/MDI
#7 #6 #5 #4 #3 #2 #1 #0
∼∼ ∼∼
fG1020 f f f f f f f
fG1042 f f f f f f f
fG1043 × f × × f f f
fG1044 f f f f f MLK BDT1
BDT9G1045 BDT8 BDT7 BDT6 BDT5 BDT4 BDT3 BDT2
DRNG1046 KEY4 KEY3 KEY2 KEY1 f SBK f
fG1047 f f f f f f f
fG1060 f f f f f f f
fG1061 f f f f f f RGT A
B–62755EN/01
∼∼
∼∼
fG1062 f f f f f f f
fG1099 f f f f f f f
+J8G1100 +J7 +J6 +J5 +J4 +J3 +J2 +J1
fG1101 f f f f f f f
–J8G1102 –J7 –J6 –J5 –J4 –J3 –J2 –J1
fG1103 f f f f f f f
fG1105 f f f f f f f
MI8G1106 MI7 MI6 MI5 MI4 MI3 MI2 SMI1
fG1107 f f f f f f f
MLK8G1108 MLK7 MLK6 MLK5 MLK4 MLK3 MLK2 MLK1
fG1109 f f f f f f f
+LM8G1110 +LM7 +LM6 +LM5 +LM4 +LM3 +LM2 +LM1
fG1111 f f f f f f f
–LM8G1112 –LM7 –LM6 –LM5 –LM4 –LM3 –LM2 –LM1
fG1113 f f f f f f f
*+L8G1114 *+L7 *+L6 *+L5 *+L4 *+L3 *+L2 *+L1
fG1115 f f f f f f f
42
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
#7 #6 #5 #4 #3 #2 #1 #0
*–L8G1116 *–L7 *–L6 *–L5 *–L4 *–L3 *–L2 *–L1
fG1117 f f f f f f f
*+ED8G1118 *+ED7 *+ED6 *+ED5 *+ED4 *+ED3 *+ED2 *+ED1
fG1119 f f f f f f f
*–ED8G1120 *–ED7 *–ED6 *–ED5 *–ED4 *–ED3 *–ED2 *–ED1
∼∼ ∼∼
∼∼
fG1121 f f f f f f f
fG1125 f f f f f f f
SVF8G1126 SVF7 SVF6 SVF5 SVF4 SVF3 SVF2 SVF1
fG1127 f f f f f f f
fG1129 f f f f f f f
*IT8G1130 *IT7 *IT6 *IT5 *IT4 *IT3 *IT2 *IT1
fG1131 f f f f f f f
fG1132 f f f +MIT4 +MIT3 +MIT2 +MIT1
fG1133 f f f f f f f
fG1134 f f f –MIT4 –MIT3 –MIT2 –MIT1
fG1135 f f f f f f f
fG1255 f f f f f f f
∼∼
∼∼
∼∼
PMC→MT
#7
fY000
fY127 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
CNC→PMC (Signals for the 1–path)
#7
fF000
fF255 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
CNC→PMC (Signals for the 2–path)
#7
fF1000
fF1255 f f f f f f f
#6
#5
f
f
#4
#3
f
f
#2
#1
f
f
43
#0
f
#0
f
#0
f
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.6.4
Inputting and
Outputting the
Operation History Data
D Output
D Input
Recorded data can be output to an input/output unit connected via a
reader/punch interface. An output record can be input from the
input/output unit.
Set the input/output unit to be used in setting parameters No. 0020 and
0100 to 0135.
To output the data, set a code in the ISO bit of a setting parameter (bit 1
of parameter No. 0020).
(1)Select EDIT mode.
(2)Press the
(3)Press the soft keys [(OPRT)],
SYSTEM
key, then select the operation history display screen.
, [PUNCH], and [EXEC] in this
order.
The data output to the FANUC Floppy Cassette or FANUC FA Card is
stored under file name OPERATION HISTORY.
(1)Select EDIT mode.
(2)Press the
(3) Press the soft keys [(OPRT)],
SYSTEM
key, then select the operation history display screen.
, [READ], and [EXEC] in this
order.
D Output data format
1. MDI/soft key
2. Signal
3. Alarm
4. For extension (date or time)
5. MDI/soft key of path 2
6. Signal of path 2
7. Alarm of path 2
The header and recorded operation data are output, in this order. The
operation history data is divided into four parts by identifier words. Data
other than the identifier words depends on the type.
T(identifier word)
T0 : Header
T50 : MDI/soft key
T51 : Signal
T52 : Alarm
T53 : For extension (date or time)
T54 : MDI/soft key of path 2
T55 : Signal of path 2
T56 : Alarm of path 2
44
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
1) Header
T 0 C O P E R A T I O N
H I S T O R Y ;
C: Data word
2) MDI/soft key
T 5 0 P 0 to 1 H * * ;
P0: Usually
P1: At power–on
H **: Key code (See the following table.)
3) Signal
0 to 2550 to 6T 5 1 P H * * ,N * * ;
P0: X0000 and above
P2: G0000 and above
P4: Y0000 and above
P6: F0000 and above
N***: DI/DO number
H **: Signal information data (hexadecimal)
New data Old data
45
1. DISPLA Y AND OPERATION OF CRT/MDI
4) Alarm
0 to 10T 5 2 P * *N * * ;
P0: P/S No. 100
P1: P/S No. 000
P2: P/S No. 101
P3: P/S No. 0001 to 254
P4: Overtravel alarm
P5: Overheat alarm
P6: Servo alarm
P7: System alarm
P8: APC alarm
P9: Spindle alarm
P10: P/S alarm No. 5000 to 5999
P15: External alarm
N****: Alarm number (for P/S alarm, system alarm, and external
alarm only)
B–62755EN/01
Date
5) For extension (date or time)
T 5 3 P 0 *E * * ;D * * * * *
T 5 3 P 1 *E * * ;D * * *Time
P0: Usually
P1: At power–on
E0: Date
E1: Time
D*..*: Data Example) October 29, 1992
0 to 1
0 to 1
D 1 9 9 1 02 2 9
46
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
6) MDI/soft key of path 2
0 to 1T 5 4 P * *H ;
P0: Usually
P1: At power–on
H **: KCB code (See the following table.)
7) Signal of path 2
2, 6T 5 5 P H * * ,N 1000 to 1255 * * ;
New data Old data
P2: G1000 and above
P6: F1000 and above
N***: DI/DO number
H **: Signal information data (hexadecimal)
8) Alarm of path 2
0 to 10T 5 6 P * *N * * ;
P0: P/S No. 100
P1: P/S No. 000
P2: P/S No. 101
P3: P/S No. 001 to 254
P4: Overtravel alarm
P5: Overheat alarm
P6: Servo alarm
P7: System alarm
P8: APC alarm
P9: Spindle alarm
P10: P/S alarm No. 5000 to 5999
P15: External alarm
N****: Alarm number (for P/S alarm, system alarm, and external
alarm only)
47
1. DISPLA Y AND OPERATION OF CRT/MDI
Key codes (MDI/soft key)
(00H to 7FH)
0 Space 0 @ P
1 ! 1 A Q
2 ” 2 B R
3 # 3 C S
4 $ 4 D T
5 % 5 E U
6 & 6 F V
B–62755EN/01
0 1 2 3 4 5 6 7
7 ’ 7 G W
8 ( 8 H X
9 ) 9 I Y
A ;
(EOB)
B + K [
C ’ < L ¥
D – = M ]
E . > N
F / ? O –
* : J Z
48
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
(80H to FFH)
8 9 A B C D E F
0 Reset
*
1 MMC
*
2 CNC
*
3 F3
4 Shift Insert
*
5 Delete
*
6 CAN Alter
*
7 F7
8 Cur→*Input
*
9 Cur←
*
A Cur↓*Help
*
Positn
*
Progrm
*
Offset
*
F0
*
F1
*
F2
*
*
F4
*
F5
*
F6
*
*
F8
*
F9
*
B Cur↑
*
C Messeg
D Grp/Cs
E Page↓
*
F Page↑
*
*1:On the small–sized keypad, ED corresponds to the
standard keyboard, ED corresponds to the
CUSTOM
key.
* : Command key
GRAPH
key and EE to the
System
Custom
CUSTOM
GRAPH
Fapt
*
*
*1*
FR
*
*
FL
*
*
key. On a
49
1. DISPLA Y AND OPERATION OF CRT/MDI
1.6.5
Notes
(1)While the operation history screen is displayed, no information can be
recorded to the history.
(2)An input signal having an on/off width of up to 16 msec is not recorded
in the history. Some signals are not recorded in the history. See
Appendix 1.
(3)Once the storage becomes full, old data is deleted, starting from the
oldest record. Up to about 8000 key information items can be
recorded.
(4)The recorded data is retained even after the power is turned off. A
memory all clear operation, however, erases the recorded data.
(5) The operation history function cannot execute sampling when the
OHS bit (bit 7 of parameter No. 3106) is set to 1.
(6)Set the date and time on the setting screen.
(7)The time needed to input and output 6000 operation records at a rate
of 4800 baud is as follows:
Output:About 5 minutes
Input: About 2 minutes and 30 seconds
This file corresponds to a paper tape of about 180 m in length.
B–62755EN/01
50
B–62755EN/01
1.7
HELP FUNCTION
1.7.1
General
1. DISPLA Y AND OPERATION OF CRT/MDI
The help function displays alarm information, operation method and a
table of contents for parameters. This function is used as a handbook.
1.7.2
Display Method
D Display of help screen
HELP
Press
key on any screen other than PMC screen, then a help screen
appears.
(However, it is not available when PMC screen/CUSTOM screen is
displaying)
HELP (INITIAL MENU) O1234 N12345
***** HELP *****
1. ALARM DETAIL
2. OPERATION METHOD
3. PARAMETER TABLE
[1 ALAM] [2 OPE] [3 PARA] [ ] [ ]
D Help for alarm
(1)When an alarm is generated, press soft key [1 ALAM], then a help
message of the alarm is displayed.
HELP (INITIAL MENU) O1234 N12345
NUMBER : 010
M’SAGE : IMPROPER G CODE
FUNCTION :
ALARM :
A G CODE NOT LISTED IN G–CODE TABLE
IS BEING COMMANDED
ALSO G–CODE FOR FUNCTION NOT ADDED
IS BEING COMMANDED
[1 ALAM] [2 OPE] [3 PARA] [ ] [ (OPRT) ]
(2)Pressing soft key [(OPRT)],(alarm No.), and soft key [SELECT] in
this order, a help message corresponding to the input alarm number is
displayed.
51
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
D Help for operation
(1)Press [2 OPR], then a menu for operation method is displayed.
HELP (OPERATION METHOD) O1234 N12345
1. PROGRAM EDIT
2. SEARCH
3. RESET
4. DATA INPUT WITH MDI
5. DATA INPUT WITH TAPE
6. OUTPUT
7. INPUT WITH FANUC CASSETTE
8. OUTPUT WITH FANUC CASSETTE
9. MEMORY CLEAR
[1 ALARM] [2 OPR] [3 PARA] [ ] [(OPRT)]
(2)Press [(OPRT)], (an item number) and soft key [SELECT], then an
operation method of the item is displayed.
Pressing PAGE key
PAGE
HELP (OPERATION METHOD) O1234 N12345
<<1.PROGRAM EDIT>> 1/4
DELETE ALL PROGRAMS
MODE :EDIT
SCREEN :PROGRAM
OPR :(0–9999) – (DELETE)
or
PAGE
displays another pages.
Current
page/ Total
page
DELETE ONE PROGRAM
MODE : EDIT
SCREEN : PROGRAM
OPR :(0+PROGRAM NUMBER) – <DELETE>
[ ] [ ] [ ] [ ] [SELECT]
52
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
D Parameter table
Press soft key [3 PARA], then a parameter table is displayed.
HELP (PARAMETER TABLE) O1234 N12345
1/4
·SETTING (NO.0000~ )
·READER/PUNCHER INTERFACE (NO.0100~ )
·AXIS CONTROL/SETTING UNIT (NO.1000~ )
·COORDINATE SYSTEM (NO.1200~ )
·STROKE LIMIT (NO.1300~ )
·FEED RATE (NO.1400~ )
·ACCEL/DECELERATION CTRL (NO.1600~ )
·SERVO RELATED (NO.1800~ )
·DI/DO (NO.3000~ )
[1 ALAM ] [2 OPR ][ 3 PARA ] [ ][SELECT]
Another screen can be selected by the PAGE key
PAGE
or
PAGE
Current
page/ T otal
page
.
53
1. DISPLA Y AND OPERATION OF CRT/MDI
1.8
DISPLAYING
DIAGNOSTIC PAGE
B–62755EN/01
1.8.1
Displaying Diagnostic
Page
1.8.2
Contents Displayed
D Causes when the
machine does not travel
in spite of giving a
command
(1)Press
SYSTEM
key.
(2)Press soft key [DGNOS], then a diagnostic screen is displayed.
000 WAITING FOR FIN SIGNAL An auxiliary function is being
executed.
001 MOTION Travel command of cycle
operation is being executed.
002 DWELL DWELL Dwell is being
executed.
003 IN–POSITION CHECK In–position check is being done.
004 FEEDRATE OVERRIDE 0% Feedrate override is 0%.
005 INTERLOCK/STAR T LOCK Interlock or start lock is input.
006 SPINDLE SPEED ARRIVAL CHECK Waiting
arrival signal.
010 PUNCHING Data is being output through
reader/puncher interface.
011 READING Data is being input through
reader/puncher interface.
012 WAITING FOR (UN) CLAMP Waiting for the end of index
table indexing
013 JOG FEEDRATE OVERRIDE 0% Manual feedrate override is 0%.
WAITING FOR RESET, ESP,RRW OFF NC is in reset state.
014
EXTERNAL PROGRAM NUMBER SEARCH External Program Number
015
for spindle speed
Search External program
number search is being done
016 BACKGROUND ACTIVE Background is being used.
54
B–62755EN/01
D Cause of the cycle start
LED turned off
D State of TH alarm
D Detail of Alarm 350 of
serial pulse coder
DGN
0202
1. DISPLA Y AND OPERATION OF CRT/MDI
020 CUT SPEED UP/DOWN
021 RESET BUTTON ON
022 RESET AND REWIND ON
023 EMERGENCY STOP ON
024 RESET ON
025 STOP MOTION OR DWELL
Input of emergency stop signal
Input of external reset signal
Reset button On of MDI
Input of reset & rewind
Servo alarm generation
Switching to other mode, Feed hold
Single block stop
1 000100
0 010000
0 001000
1 000000
1 111000
1 111110
030 CHARACTER NUMBER TH ALARM Position of the character that
caused TH alarm. The position
is counted from the head.
031 TH DATA Data of the character that caused
TH alarm.
#7
#6
CSA
#5
BLA
#4
PHA
#3
RCA
#2
BZA
#1
CKA
#0
SPH
#6(CSA): Hardware of serial pulse coder is abnormal
#5(BLA): Battery voltage is low (warning)
#4(PHA): Serial pulse coder or feedback cable is erroneous.
#3(RCA): Serial pulse coder is faulty.
#2(BZA): Battery voltage became 0.
#1(CKA): Serial pulse coder is faulty.
#0(SPH): Serial pulse coder or feedback cable is faulty.
D Detail of Alarm 351 of
serial pulse coder
DGN
#7(DTE): Communication failure of serial pulse coder.
#6(CRC): Communication failure of serial pulse coder.
#5(STB): Communication failure of serial pulse coder.
Counting of feedback cable is erroneous.
Replace the battery and set the reference position.
Internal block stopped.
Counting of feedback cable is erroneous.
#7
DTE0203
#6
CRC#5STB
#4 #3 #2 #1 #0
There is no response for communication.
Transferred data is erroneous.
Transferred data is erroneous.
55
1. DISPLA Y AND OPERATION OF CRT/MDI
D Details of digital servo
alarm 414
#7
DGN
OVL0200
#7(OVL): Overload alarm
#6(LV): Insufficient voltage alarm
#5(OVC): Over current alarm
#4(HCA): Abnormal current alarm
#3(HVA): Overvoltage alarm
#2(DCA): Discharge alarm
#1(FBA): Disconnection alarm
#0(OFA): Overflow alarm
#7
DGN
ALD0201
#6
LV
#6 #5 #4
#5
OVC#4HCA
EXP
#3
HVA
#3 #2 #1 #0
#2
DCA#1FBA
B–62755EN/01
#0
OFA
Overload
alarm
Disconnection alarm
DGN
#6(OFS): Abnormal current value result of A/D conversion of digital
#5(MCC): Contacts of MCC of servo amplifier is melted.
#4(LDA): Serial pulse coder LED is abnormal
#3(PMS): Feedback is not correct due to faulty serial pulse coder C or feedback
D Detail of digital servo
alarm 417
0280
#0 (MOT): The motor type specified in parameter No. 2020 falls outside the
#2 (PLC): The number of velocity feedback pulses per motor revolution, specified in
#3 (PLS): The number of position feedback pulses per motor revolution, specified in
#4 (DIR): The wrong direction of rotation for the motor is specified in parameter No.
#6 (AXS): In parameter No. 1023 (servo axis number), a value that falls outside the
0 – – – Motor overheat
1 – – – Amplifier overheat
1 – – 0 Built–in pulse coder (hand)
1 – – 1 Disconnection of separated type pulse
coder (hard)
0 – – 0 Disconnection of pulse coder (software)
#7
RAM0204
#6
OFS#5MCC
#4
LDA
#3
PMS
#2 #1 #0
cable.
This data indicates the cause of servo alarm No. 417, detected by the NC.
If the alarm is detected by the servo, the PRM bit (bit 4 of DGN No. 0203)
is set to 1.
#7
#6
AXS
#5 #4
DIR
#3
PLS
#2
PLC
#1 #0
MOT
predetermined range.
parameter No. 2023, is zero or less. The value is invalid.
parameter No. 2024, is zero or less. The value is invalid.
2022 (the value is other than 111 or –111).
range of 1 to the number of controlled axes is specified. (For example, 4 is
specified instead of 3.) Alternatively, the values specified in the
parameter are not consecutive.
56
B–62755EN/01
D Position error amount
1. DISPLA Y AND OPERATION OF CRT/MDI
DGN
0300 Position error of an axis in detection unit
D Machine position
DGN
0301 Distance from reference position of an axis in detection unit
D Reference position shift
function
DGN
302 Distance from the end of the deceleration dog to the first grid point
[Data type] Two–word axis
[Units of data] 0.001 mm (metric output), 0.0001 inch (inch output)
[Valid data range] 0 to "99999999
D Diagnostic data related
to the Inductosyn
absolute position
detector
DGN
380 Difference between the absolute position of the motor and offset data
Position error=
Feed rate [mm/min]
60 servo loop gain [1/sec]
×
1
Detection unit
DGN
D Serial spindle
DGN
M (absolute position of the motor) – S (offset data)
λ(pitch interval)
The remainder resulting from the division is displayed.
[Data type] Two–word axis
[Units of data] Detection units
381 Offset data from the Inductosyn
Off set data is displayed when CNC calculates the machine position.
[Data type] Two–word axis
[Units of data] Detection units
#7
0400
#6 #5 #4
SAI
#3
SS2
This data indicates the offset data received by the CNC while it is
calculating the machine coordinates.
#4(SAI) 0 : Spindle analog control is not used.
1 : Spindle analog control is used.
#3(SS2) 0 : Spindle serial doesn’t control 2nd spindle.
1 : Spindle serial control 2nd spindle.
#2
SSR
#1
POS
#0
SIC
#2(SSR) 0 : Spindle serial control is not performed.
1 : Spindle serial control is performed.
57
1. DISPLA Y AND OPERATION OF CRT/MDI
#1 (POS) A module required for spindle analog control is
0 : not mounted
1 : mounted
#0 (SIC) A module required for spindle serial control is
0 : not mounted
1 : mounted
B–62755EN/01
DGN
DGN
DGN
DGN
0401 Serial spindle alarm state of 1st spindle
0402 Serial spindle alarm state of 2nd spindle
#7
SSA0408
#6 #5
SCA
#4
CME#3CER
#2
SNE
#1
FRE
#0
CRE
#0 (CRE): A CRC error occurred. (Warning)
#1 (FRE): A framing error occurred. (Warning)
#2 (SNE): The transmission/reception target is invalid.
#3 (CER): An error occurred during reception.
#4 (CME): No response was returned during automatic scanning.
#5 (SCA): A communication alarm occurred on the spindle amplifier side.
#7 (SSA): A system alarm occurred on the spindle amplifier side.
(These problems cause spindle alarm 749. Such problems are mainly
caused by noise, disconnection, or instantaneous power–off).
#7
0409
#6 #5 #4 #3
SPE
#2
S2E
#1
S1E
#0
SHE
DGN
DGN
DGN
Refer to this diagnosis when alarm 750 has generated.
#3 (SPE) In spindle serial control serial spindle parameters
0 : Satisfy start condition of spindle unit
1 : Do not satisfy start condition of spindle unit
#2 (S2E) 0 : 2nd spindle started normally in spindle serial control.
1 : 2nd spindle did not start normally in spindle serial control.
#1 (S1E) 0 : 1st spindle started normally in spindle serial control.
1 : 1st spindle did not start normally in spindle serial control.
#0 (SHE) 0 : Serial communication module is correct on CNC side.
1 : An error occurred in serial communication module on CNC side
0410 Load meter of 1st spindle [%]
0411 Speed meter of 1st spindle [%]
0412 Load meter of 2nd spindle [%]
58
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
DGN
DGN
DGN
DGN
DGN
DGN
DGN
DGN
0413 Speed meter of 2nd spindle [%]
0414 Position error in 1st spindle synchronous control mode
0415 Position error in 2nd spindle synchronous control mode
0416 Absolute value of synchronization error between 1st and 2nd spindles
0417 Feedback information of 1st spindle position coder
0418 Position error of 1st spindle position loop mode
0419 Feedback information of 2nd spindle position coder
0420 Feedback information of 2nd spindle position coder
D Diagnostic data related
to rigid tapping
DGN
450 Spindle position error during rigid tapping
[Data type] Word
[Unit of data] Detection units
DGN
DGN
DGN
DGN
451 Spindle distribution during rigid tapping
[Data type] Word
[Unit of data] Detection units
454 Accumulated spindle distribution during rigid tapping
[Data type] Two–word
[Unit of data] Detection units
455 Instantaneous difference for the move command, calculated in terms of the spindle,
during rigid tapping (signed, accumulated value)
[Data type] Two–word
[Unit of data] Detection units
456 Instantaneous difference for the travel error, calculated in terms of the spindle,
during rigid tapping (signed)
[Data type] Word
[Unit of data] Detection units
DGN
457 Width of synchronization error during rigid tapping (maximum value)
[Data type] Word
[Unit of data] Detection units
59
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
D Two–spindle polygon
This data indicates the status of the polygon synchronization mode.
machining
(T series only)
#7
SC0470
#6
LGE
#5 #4
SCF
#3 #2 #1
PST
#0
SPL
#0 (SPL): Spindle polygon synchronization is in progress.
#1 (PST): Spindle polygon synchronization mode is starting.
#2: Spindle polygon synchronization mode is being released.
#3: The spindle speed is being changed in spindle polygon synchronization
mode.
#4 (SCF): The spindle speed has been changed in spindle polygon synchronization
mode.
#5: Not used
#6 (LGE): In spindle polygon synchronization mode, the two spindles have different
loop gains.
#7 (SC0): In spindle polygon synchronization mode, the specified speed is zero.
CAUTION
D If SPL and SCF are set to 1 and #1, #2, and #3 are set to 0 in polygon synchronization mode,
the operation is normal.
D If the status does not change, even though PST is set to 1 and the program is stopped in a block
including G51.2, one of the spindles cannot attain the polygon synchronization speed. This
may occur when the spindle cannot be activated because the PSTU bit (bit 7 of parameter No.
7603) is set to 0.
D LGE is set to 1 when the speed is changed in polygon synchronization mode if the serial spindle
control unit uses different loop gains for the first and second spindles during spindle
synchronization.
When this function is used, the two spindles must be controlled with an identical loop gain. The
warning is displayed in DGN, but the warning does not cause an alarm. (The serial spindle
control unit switches parameters according to the statuses of CTH1, CTH2, and other signals.)
D SCO is set to 1 if either of the following occurs: The combination of the programmed S value
and spindle control signals including *SSTP <G0029, #6>, SOV0 to SOV7 <G0030> and
multispindle control signal <G0027> causes 0 or a value smaller than the resolution of spindle
control to be programmed (the programmed value multiplied by 4095/highest–spindle–speed
is smaller than 1).
Alternatively, SIND control <G0032, G0033> is used and the programmed output is 0.
When SCO is set to 1, the spindle speed becomes 0, setting bit 0 of DGN 471 to 1 and disabling
the ratio of polygon synchronization rotation. This, however, is handled as a result of the
program, and does not cause P/S alarm No. 5018.
60
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
This data indicates the cause of P/S alarm 5018 or 218.
#7
NPQ471
#6
PQE
#5 #4
NSP
#3
SUO#2QCL
#1
PCL
#0
#0 to #3 →Cause of P/S alarm No. 5018
P/S alarm No. 5018 can be cleared by issuing a reset. The cause indication
is retained until the cause is removed or until polygon synchronization
mode is released.
#4 to #7 →Cause of P/S alarm No. 218
If P/S alarm No. 218 occurs, polygon synchronization mode is released.
The cause indication, however, is retained until P/S alarm No. 218 is
cleared by issuing a reset.
#0: The speed specified for spindle polygon synchronization is too low. (The
unit speed becomes 0 for internal operations.)
#1 (PCL): The first spindle (master axis in polygon synchronization) is clamped.
#2 (QCL): The second spindle (slave axis in polygon synchronization) is clamped.
#3 (SUO): The speed specified in spindle polygon synchronization is too high. (The
speed is restricted to the upper limit for internal operations.)
#4 (NSP): A spindle required for control is not connected. (The serial spindle,
second spindle, etc. is not connected.)
#5: A negative Q value is specified while the QDRC bit (bit 1 of parameter
No. 7603) is set to 1.
#6 (PQE): The P value or Q value, specified with G51.2, falls outside the
predetermined range. Alternatively, the P and Q values are not specified
as a pair.
#7 (NPQ): Although the P and Q values are not specified with G51.2, an R value is
specified. Alternatively, none of the P, Q, or R value is specified.
CAUTION
D Bit 0 is set to 1 even when the specified spindle speed is 0 (bit 7 of DGN 470 is set to 1). This,
however, does not cause P/S alarm No. 5018 to be output (because the programmed speed
is 0). P/S alarm No. 5018 occurs when bit 7 of DGN 470 is set to 0, while bit 0 of DGN 471 is
set to 1. Normal spindle speeds will not cause this alarm to be output.
D PCL indicates that the speed specified for the master axis exceeds the maximum speed for the
first axis, specified in parameters No. 3741 to 3744, causing, the specified speed to be limited
to the maximum speed.
PCL is not set to 1 provided the first spindle is connected correctly.
D QCL is set to 1 when the polygon synchronization speed specified for the second spindle (slave
axis in polygon synchronization) exceeds the value set in parameter No. 7621, causing the
actual speed to be limited to the specified value.
D SUO occurs if the number of distributed pulses for ITP exceeds 32767, that is, if the speed
specified for the first axis, divided by the specified P value, exceeds 59998. In other words,
SUO occurs when a speed in excess of 59998 rpm is specified for the first axis if P is set to 1.
61
1. DISPLA Y AND OPERATION OF CRT/MDI
The specified synchronization mode status is displayed.
B–62755EN/01
DGN
DGN
DGN
474 Rotation ratio of the master axis in spindle polygon synchronization
(specified P value)
In spindle polygon synchronization mode, the rotation ratio (specified P
value) of the current master axis (first spindle) is displayed.
475
Rotation ratio of the slave axis in spindle polygon synchronization
(specified Q value)
In spindle polygon synchronization mode, the rotation ratio (specified Q
value) of the current slave axis (second axis) is displayed.
476
Phase difference between two spindles in spindle polygon synchronization
(specified R value)
In spindle polygon synchronization mode, the current phase difference
(specified R value) is displayed.(The units are the minimum input
increment for the rotation axis of the machine.)
If the RDGN bit (bit 5 of parameter 7603) is set to 1, the shift amount
specified for the serial spindle (number of specified pulses, calculated at
a rate of 4096 pulses per 360 degrees) is displayed.
This diagnostic data indicates the actual speed of each spindle in
synchronization mode.
DGN
477 Actual speed of the master axis for spindle polygon synchronization (rpm)
In spindle polygon synchronization mode, the actual speed of the master
axis (first spindle) is displayed.
DGN
478 Actual speed of the slave axis in spindle polygon synchronization (rpm)
In spindle polygon synchronization mode, the actual speed of the slave
axis (second spindle) is displayed.
NOTE
The values of DGN 477 and DGN 478 are displayed without being sampled. The displayed
values may vary from the actual values. Use these values for guidance only.
62
B–62755EN/01
D State of remote buffer
(protocol A)
1. DISPLA Y AND OPERATION OF CRT/MDI
DGN
DGN
DGN
0500 Send command
0501 Receive command
0502 State of remote buffer
D Diagnostic data related
to MMC–IV
DGN
DGN
510
511
1: SYN 2: RDY 3: RST 4: ALM
5: SAT 6: GTD 7: RTY 8: SDI
1: SYN 2: RDY 3: ARS 4: AAL
5: CLB 6: SET 7: DAT 8: EOD
9: WAT 10: RTY 11:RDI 12: SDO
0 : Not ready
1 : Reset state
2 : Operation state
3 : Alarm state
4 : Circuit disconnection
#7
#6 #5 #4 #3 #2 #1 #0
This data indicates the internal MMC–IV information (not available to
general users).
#7
#6 #5 #4 #3 #2 #1 #0
DGN
This data indicates the internal MMC–IV information (not available to
general users).
#7
PA1512
#6
PA0
#5
BNK
#4 #3
THH
#2
THL
#1 #0
This data indicates the cause of a system alarm that has occurred in
MMC–IV.
#0(PRA) 1 : A RAM parity error occurred in shared RAM.
#2(THL) 0 : The temperature of the MMC board is too low.
1 : Normal
#3(THH) 0 : The temperature of the MMC board is too high.
1 : Normal
#4 0 : Normal
1 : An NMI has occurred on the MMC board.
#5(BNK) If bit 0 (PRA) is set to 1,
0 : An alarm occurred in the lower half of shared RAM.
1 : An alarm occurred in the upper half of shared RAM.
#6 (PA0) If bit 0 (PRA) is set to 1,
1 : An alarm occurred at an even–numbered address.
#7 (PA1) If bit 0 (PRA) is set to 1,
1 : An alarm occurred at an odd–numbered address.
PRA
63
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
DGN
513
D Diagnostic data related
to a small–diameter peck
drilling cycle (M series
only)
DGN
DGN
520 Total number of retractions during cutting after G83 is specified
521
#7
#6 #5 #4 #3 #2 #1 #0
This data indicates the internal MMC–IV information.
#4 For the VIDEO signal,
1 : The CNC/PMC screen is selected.
0 : The MMC screen is selected.
Executing the G83 command clears the value to zero.
Total number of retractions made by receiving the overload signal during cutting
after G83 is specified
Executing the G83 command clears the value to zero.
DGN
DGN
522 Position on the drill axis from which retraction is started
The units are the same as the minimum input increment.
523
Difference between the position on the drill axis from which the previous retraction
was started and the position from which the current retraction is started
The units are the same as the minimum input increment.
64
B–62755EN/01
D Diagnostic data related
to ATC for FD Alpha
1. DISPLA Y AND OPERATION OF CRT/MDI
DGN
DGN
#7
530
#6 #5
A99
#4
A98
#3
A97
#2
A96
#1
A95
#0
A43
* Check the contents of this data if alarm 251 is output.
#5 (A99): A pry alarm occurred while the tool was being changed.
#4 (A98): After the power was turned on or after an emergency stop was released,
M06 was specified before the first reference position return. While the
tool was being changed, machine lock was enabled for the Z–axis.
#3 (A97): M06 is specified in canned cycle mode. M06 is specified in a block
containing the command instructing reference position return. M06 is
specified in tool compensation mode.
#2 (A96): The current tool number parameter (parameter No. 7810) is set to 0.
#1 (A95): M06 is specified while the Z–axis machine coordinate is positive.
#0 (A43): A prohibited T code is specified after M06.
#7
531
#6
585
#5
584
#4
583
#3
582
#2
581
#1
580
#0
502
#6 (585): Spindle servo alarm (excessive error during ATC magazine indexing)
#5 (584): Invalid sequence during positioning and ATC (system error)
#4 (583): Spindle servo alarm (LSI overflow)
#3 (582): Spindle servo alarm (excessive drift)
#2 (581): Spindle servo alarm (excessive error during travel)
#1 (580): Spindle servo alarm (excessive error in the stop state)
#0 (502): Large spindle distribution (system error)
D Diagnostic data related
to simple synchronous
control
DGN
540
Difference between position errors of the master axis and slave axis under simple
synchronous control
* M series only
The units are the same as the detection units.
65
1. DISPLA Y AND OPERATION OF CRT/MDI
D Diagnostic data related
to the dual position
feedback function
0550 Closed loop error
[Data type] 2–word axis
[Unit of data] Detection units
[Valid data range] –99999999 to +99999999
0551 Semi–closed loop error
[Data type] 2–word axis
[Unit of data] Detection units
[Valid data range] –99999999 to +99999999
0552 Error between semi–closed and closed loops
B–62755EN/01
[Data type] word axis
[Unit of data] Detection units
[Valid data range] –32768 to +32767
0553 Amount of dual position compensation
[Data type] 2–word axis
[Unit of data] Detection units
[Valid data range] –99999999 to +99999999
66
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
The data items displayed on the diagnosis screen are obtained at the
following positions:
Semi–closed loop
error (No. 551)
Command
++
-
Ps
Closed loop error
(No. 550)
+
-
Pf
Kp
+
-
+
Error between semi–
closed and closed
loops (No. 552)
+
-
(Parameters No. 2078 and 2079)
+
+
Speed
control
Conversion
coefficients
Time
constant
(Parameter No. 2080)
Motor
Machine
Servo amplifier
Amount of dual
position compensation (No. 553)
67
1. DISPLA Y AND OPERATION OF CRT/MDI
1.9
B–62755EN/01
NC STATE DISPLAY
ACTUAL POSITION (ABSOLUTE) O1000 N00010
X 217.940
Y 363.233
Z 0.000
PART COUNT 5
RUN TIME 0H15M CYCLE TIME 0H 0M38S
ACT.F 3000MM/M S 0 T0000
MEM STRT MTN *** 09:06:35
[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ]
MEM STRT MTN ***
ALM/BA T (Alarm state/
Low battery)
FIN (Waiting for auxiliary
funciton finish)
MTN/DWL( Axis travelling/dwelling)
– –EMG– –/–RESET–
(Emergency stop/reset state)
STRT/STOP/HOLD/INC
(Start/Stop/Hold state)
Mode display
EDIT/MEM/RMT/MDI/INC
HND/JOG/REF/THND/TJOG
EDIT: Edit mode
MEM: Memory mode
RMT: Remote operation mode
MDI: MDI operation mode
INC: Incremental feed mode
HND: Handle feed mode
JOG: Jog feed mode
REF: Reference position
THND: TEACH IN NANDLE
TJOG: TEACH IN JOG mode
(Without manual pulse
generator)
return mode
mode
68
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
1.10
WAVE FORM DIAGNOSTIC FUNCTION
Tuning becomes easier by graphically displaying servo error amount and
torque command, etc. (Graphic option is required).
The following two types of waveform diagnosis functions are supported:
(1)One–shot type
The one–shot type waveform diagnosis function can graphically
display , as a waveform, any variation in those data items listed below .
The start of data sampling can be triggered by the rising or falling edge
of a machine signal. This function facilitates the adjustment of the
servo and spindle motors.
a. Error, pulse distribution amount, torque, speed, current, and
thermal simulation data for the servo motor of each axis
b. Composite speed for the first, second, and third axes
c. Spindle motor speed and load meter value
d. On/off state of a machine signal specified with a signal address
(2)Storage type
The storage type waveform diagnosis function enables the storing
of any variation in the data items listed below and, if a servo alarm
occurs, the graphical display (as a waveform) of the stored data. The
end of data sampling can be triggered by the rising or falling edge
of a machine signal. This function facilitates the estimation of
erroneous locations. Stored data can be output via the reader/punch
interface.
a. Error, pulse distribution amount, torque, speed, current, and
thermal simulation data for the servo motor for each axis
1.10.1
Setting Parameters
3112
3120 Time between servo alarm and sampling stop (storage type)
[Data type] Word
NOTE
1 To output stored waveform data, the optional reader/punch
interface must have been installed.
2 The waveform diagnosis function is enabled when bit 0
(SGD) of parameter No. 31 12 is set to 1. Note, however, that
a graphics board is necessary to display waveforms.
(1)Set a parameter to utilize the servo waveform diagnostic function.
#7
#6 #5 #4 #3 #2 #1 #0
SGD
#0(SGD) 0 : Do not display servo waveform (usual graphic display).
1 : Displays servo waveform (usual graphic display function cannot be
used.
(2)Turn off the power once and turn it on again.
[Unit of data] ms
[Valid data range] 1 to 32760
69
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.10.2
Waveform Diagnostic Parameter Screen
1.Press the
2. Press the next menu key
SYSTEM
key to display a system screen such as aparameter.
several times, and the soft key
[W.DGNS] is displayed.
3. Press [W.DGNS], then the parameter screen for the waveform
diagnosis is displayed.
Set the necessary data items. Position the cursor to the item to be set,
I
enter the corresponding data, then press
N-
. Data items for which
P
U
T
***** is displayed cannot be set. To assist in data setting, the frame on
the right side of the screen displays help information for that data to which
the cursor is positioned. Help information which cannot fit into a single
frame is split into several pages, which the user can scroll through using
the page keys
WAVE DIAGNOSE (PARAMETER) O1234 N12345
GRP CONDITION 100
SAMPLING TIME *****MS
TRIGGER *******
DATA NO. 11 22
UNIT 1000 10
SIGNAL ******* *******
> S 0 T0000
EDIT **** *** *** 08:20:52
[W.PRM] [W.GRPH] [ W.MEM ] [ ] [ ]
and .
(CH–1) (CH–2)
GRP CONDITION
(ONE–S TYPE)
0:START
1:START&TRG ↑
2:START&TRG ↓
(MEMORY TYPE)
100: DATA OF
MEMORY
1/3
D Waveform diagnosis
parameters (one–shot
type)
(1)Display start condition
0 : Starts data sampling upon the [START] key being pressed,
samples data for the specified period, then draws a waveform.
1 : Starts data sampling upon the detection of the first rising edge of
the trigger signal after the [START] key is pressed, samples data
for the specified period, then draws a waveform.
2 : Starts data sampling upon the detection of the first falling edge of
the trigger signal after the [START] key is pressed, samples data
for the specified period, then draws a waveform.
(2)Sampling period: Set the period during which data will be sampled.
Valid data range: 10 to 32760
Units: ms
(3)Trigger: Set the PMC address and bit for the signal used to trigger the
start of data sampling, when 1 or 2 is set for the start condition.
Example) G0007.2: ST signal
70
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
(4)Data number: The table below lists the numbers of the data items for
which a waveform can be displayed (n = 1 to 8).
Data No. Description Units
00 Does not display a waveform. –
0n Servo error (8 ms) for the n–th axis (positional devi-
ation)
1n Pulse distribution for the n–th axis
(move command)
2n Torque for the n–th axis (actual current) % (relative to maxi-
3n Servo error (2 ms) for the n–th axis (positional devi-
ation)
5n Actual speed for the n–th axis RPM
6n Command current for the n–th axis % (relative to maxi-
7n Thermal simulation data for the n–th axis % (OVC alarm ratio)
90 Composite speed for the first, second, and third axes Pulses
99 On/off state of a machine signal specified with a sig-
nal address
10n Actual spindle speed for the n–th axis % (relative to maxi-
11n Load meter for the spindle for the n–th axis % (relative to maxi-
Pulses
(detection units)
Pulses
(input increments)
mum current)
Pulses
(detection units)
mum current)
(input increments)
None
mum rotation speed)
mum output)
(5) Data units: Weight of data when 1 is specified. The data units are
automatically specified for each data item and need not be set unless
the units must be changed for some reason.
[Valid data range] 1 to 1000
[Unit] 0.001
(6)Signal address: PMC address and bit number. Set in the same way as
that for trigger, when the data number is 99.
71
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
D Waveform diagnosis
parameters (storage
type)
(1) Display start condition
100 : Draws a waveform for the stored data.
(2)Sampling period: Invalid
(3)Trigger: Invalid
(4)Data number: The table below lists the numbers of the data items for
which a waveform can be displayed (n = 1 to 8). Numbers for which
no data is stored cannot be specified.
Data No. Description Units
00 Does not display a waveform. –
0n Servo error (8 ms) for the n–th axis (positional devi-
ation)
1n Pulse distribution for the n–th axis (move command) Pulses
2n Torque for the n–th axis (actual current) % (relative to maxi-
5n Actual speed for the n–th axis RPM
6n Command current for the n–th axis % (relative to maxi-
7n Thermal simulation data for the n–th axis % (OVC alarm ratio)
Pulses
(detection units)
(input increments)
mum current)
mum current)
(5) Data units: Weight of data when 1 is specified. The data units are
automatically specified for each data item and need not be set unless
the units must be changed for some reason.
[Valid data range] 1 to 1000
[Unit] 0.001
(6)Signal address: Invalid
72
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
1.10.3
Graphic of Wave Diagnosis data
1. Press soft key [W.GRPH], then graph of waveform diagnosis is
displayed.
WAVE DIAGNOSE (GRAPHIC)
CH1 CH2
1.0
0.5
0
–0.
5
–1.
0
[START] [TIME³] [²TIME] [H–DOBL] [H–HALF]
1.0
0.5
0
–0.
5
–1.
0
2. Press soft key [(OPRT)], then the following soft keys are displayed.
The following three sets of soft keys are displayed by the key.
D Drawing a waveform for
one–shot type waveform
diagnosis
[START] [TIME³] [²TIME] [H–DOBL] [H–DOBL]
[START] [CH–1°] [CH–1±] [V–DOBL] [V–HALF]
[START] [CH–2°] [CH–2±] [V–DOBL] [V–HALF]
1) [START ] : Starts Graphic data
2) [TIME→] : Shift the waveform of channel 1 and 2 rightward
3) [←TIME] : Shift the waveform of channel and 2 leftward
4) [H–DOBL] : Double the time scale of the waveform of channel 1
and 2
5) [H–HALF] : Half the time scale of the waveform of channel 1 and 2
6) [H–DOBL] : Double the height of waveform of channel 1 and 2
7) [V–HALF] : Half the height of waveform of channel 1 and 2
8) [CH–1↑] : Shift the zero point of channel 1 upward
9) [CH–1↓] : Shift the zero point of channel 1 downward
10) [CH–2↑] : Shift the zero point of channel 2 upward
11) [CH–2↓] : Shift the zero point of channel 2 downward
The one–shot type waveform diagnosis function draws a waveform for a
specified data item in real time as the data is sampled. The sampled data,
however, is not stored and thus cannot be output later.
To sample data for one–shot type waveform diagnosis, press the
[START] key on the WA VE DIAGNOS. (GRAPHIC) screen. Then, data
is sampled when the specified start condition is satisfied. Data sampling
continues for the specified period.
73
1. DISPLA Y AND OPERATION OF CRT/MDI
Pressing the [SATART] soft key starts data sampling. While sampling
is being performed, SAMPLING blinks at the top of the screen. Once data
sampling has been completed, a waveform is automatically displayed.
B–62755EN/01
WAVE DIAGNOS. (GRAPHIC) O1234 N12345
CH1 CH2
EDIT **** ******
[START] [TIME³] [²TIME] [H–DOBL] [H–HALF]
D Drawing a waveform for
storage type waveform
diagnosis
To use storage type waveform diagnosis, set 100 for the display start
condition. The maximum data width for storage type waveform diagnosis
is 32760 ms. Data must be sampled before starting drawing. The next
page explains sampling in detail.
Pressing the [ST AR T] soft key loads stored data. While the data is being
loaded, SAMPLING blinks at the top of the screen. Once the data has
been loaded, a waveform is displayed. The date on which the data was
stored is displayed at the top left of the screen. If the [START] soft key
is pressed while data is being stored, storage is stopped and the waveform
for the data stored up to that point is displayed. The WAVE DIAGNOS.
(MOMORY) screen indicates whether data is being stored.
WAVE DIAGNOS. (GRAPHIC) O1234 N12345
CH193/01/13 12:15:00 CH2
EDIT **** ******
[START] [TIME³] [²TIME] [H–DOBL] [H–HALF]
74
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
1.10.4
Data Sampling for Storage Type Waveform Diagnosis
(1)Press the
SYSTEM
function key . Pressing the menu continuation key [ ]
displays the [W.DGNS] soft key. Press this soft key to display the
WAVE DIAGNOS. (PARAMETER) screen.
(2)Press the [W.MEM] soft key to display the WAVE DIAGNOS.
(MEMORY) screen. The operation selection soft keys appear.
The configuration of the operation selection soft keys is as follows:
WAVE DIAGNOS. (MEMORY) O1234 N12345
CONDITION: 100 TRIGGER: G0123.4
DATA KINDS SAMPLING AXIS
POS ERROR XYZABCUV
MOTION CMD XYZABCUV
CURRENT (%) XYZABCUV
SPEED (RPM) NONE
TORQUE CMD NONE
HEAT SIMLT XYZABCUV
SMPL TIME : 2. 0SEC
DATE : MEMORY
EDIT **** *** *** 08:20:52
[SELECT] [ ] [ ] [ ] [START]
(3)The configuration of the operation selection soft keys is as
follows:
[W.PRM] [W.GRPH] [ W.MEM ] [ ] [ ]
Press
[SELECT] [ ] [ ] [ ] [START]
[ ] [ ] [PUNCH] [ ] [ ]
Fig. 1.10.4 Soft keys
(4) Using the cursor, set the necessary data items. To set the sampling
axes, position the cursor to the data item to be set, enter the names of
the axes for which data will be sampled for that data item, then press
I
N-
[SELECT] or
. The axis names are displayed to the right of the
P
U
T
data items.
I
Example) XYZ + [SELECT] or
NP
U
T
Once the sampling axes have been selected, the sampling period for each
axis is displayed. Subsequently pressing the [ST ART] soft key starts data
sampling.
75
1. DISPLA Y AND OPERATION OF CRT/MDI
CAUTION
1 Data items for which ***** is displayed cannot be set.
2 To change the sampling axes, enter new axis names then
press the [SELECT] soft key. Pressing the [SLELCT] soft
key without entering an axis name results in no sampling
axis being set.
3 If the sampling axes are changed during data sampling,
data sampling is stopped. In this case, press the [START]
soft key to restart data sampling for the new sampling axes.
4 Initially, no sampling axis is set.
B–62755EN/01
D Storage data parameters
(1)Storage stop condition
100: Stops data storage upon the issue of a servo alarm.
101: Stops data storage upon the issue of a servo alarm or the
detection of the rising edge of the trigger signal.
102: Stops data storage upon the issue of a servo alarm or the
detection of the falling edge of the trigger signal.
The maximum stored data width is 32760 ms. If the storage stop
condition is not satisfied within 32760 ms, data is overwritten, starting
with the oldest data.
Parameter No. 3120 can be used to delay data storage being stopped
by a specified period (ms), after the issue of a servo alarm.
(2)Trigger: Set the PMC address and bit for the signal used to trigger the
stopping of data storage, when 101 or 102 is set for the stop condition.
Example) G0007.2: ST signal
(3) Data type: The following table lists the types of data for which a
waveform can be displayed.
Data type Description Units
POS ERROR Servo error (8 ms) for the n–th axis Pulses
(detection units)
MOTION CMD Pulse distribution for the n–th axis Pulses
CURRENT (%) Torque for the n–th axis % (relative to maxi-
SPEED (RPM) Actual speed for the n–th axis RPM
TORQUE CMD Command current for the n–th axis % (relative to maxi-
HEAT SIMLT Thermal simulation data for the n–th axis %
(input increments)
mum current)
mum current)
(OVC alarm ratio)
(4)Sampling axis: The axes along which data will be sampled are
displayed.
(5)Sampling period: The sampling period for each axis is displayed.
(6)Date of storage: While data is being sampled, MEMORY blinks in this
field. When data sampling stops, the date at that point appears in this
field.
76
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
1.10.5
Outputting Waveform
Diagnosis Data
(Storage Type)
Waveform diagnosis data of servo alarm format can be output to an I/O
device, as follows:
1) Select EDIT mode.
2) Press the
SYSTEM
key , then display the WAVE DIAGNOS. (MEMORY)
screen.
3) Press the [W.MEM],
, [PUNCH], and [EXEC] soft keys, in this
order.
For details of input/output to/from the FANUC Floppy Cassette or FA
Card, see “Output to FANUC Floppy Cassette or FA Card,” below.
WAVE DIAGNOSE (MEMORY) O1234 N12345
CONDIGION: 100 TRIGGER: G0123.4
DATA KINDS SAMPLING AXIS
POS ERROR XYZABCUV
MOTION CMD XYZABCUV
CURRENT (%) XYZABCUV
SPEED (RPM) NONE
TORQUE CMD NONE
HEAT SIMLT XYZABCUV
SMPL TIME : 2.0SEC
DATE : 93/01/13 12:15:00
D Output to FANUC Floppy
Cassette or FA Card
EDIT **** *** *** 12:15:52
[SELECT] [ ] [ ] [ ] [START]
[ ] [ ] [PUNCH] [ ] [ ]
Press
[ ] [ ] [ ] [ CAN ] [ EXEC ]
Press
1) Select EDIT mode.
2) Press the
SYSTEM
key , then display the WAVE DIAGNOS. (MEMORY)
screen.
3) Open the write protect tab on the floppy disk or card.
4) Press the [W.MEM],
, [PUNCH], and [EXEC] soft keys, in this
order.
The waveform diagnosis data is output to a file named WAVE
DIAGNOS, to which the number of the last file is assigned.
If a file named WAVE DIAGNOS already exists in the floppy disk or
on the card, P/S alarm 86 is issued. A floppy disk or card can contain
only one file for waveform diagnosis data. If the existing WAVE
DIAGNOS file contains unnecessary waveform diagnosis data of
servo alarm format, delete that file before attempting to output new
data. The procedure for deleting a file is described later.
77
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
D Output format
In the servo alarm format, the header, date and time, selected axes, and
waveform diagnosis data are output in this order. Data items are identified
by nine identifier words. Output data other than the identifier words
varies with the data type.
T(identifier word)
T0 : Header
T60: Positional deviation
T61: Move command
T62: Actual current
T63: Actual speed
T64: Command current
T65: Thermal simulation
T68: Selected axes
T69: Date and time
1) Header
T 0 C W A V E D I A G N O S ;
C: Data word
2) Data word
T 6 9 D * * * * * * , * * * * * * ;
D *..*: Data Example: 12:14 59 seconds on June 23, 1992
T 6 9 D 1 9 9 2 0 6 2 3 , 1 2 1 4 5 9 ;
3) Selected axes
T 6 8 P * * D * * , * * , X * * ,
P0: Positional deviation
P1: Actual speed
P2: Move command
P3: Command current
P4: Actual current
P5: Thermal simulation
D*.. *: Axis number (1 to 8)
78
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
4) Waveform diagnosis data
T 6 0 D * * , * * , * * , X * * ,
T 6 1 D * * , * * , * * , X * * ,
T 6 2 D * * , * * , * * , X * * ,
T 6 3 D * * , * * , * * , X * * ,
T 6 4 D * * , * * , * * , X * * ,
T 6 5 D * * , * * , * * , X * * ,
D *..*: Waveform diagnosis data x number of axes
NOTE
No identifier word is output for a data item for which no axis
is selected.
The above file corresponds to a paper tape of about 200 m
in length.
79
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
1.11
OPERATING MONITOR
1.11.1
Display Method
3111
#5:(OPM)
Load meter of the servo axis and the serial spindle and the speed meter
can be displayed.
1. Set a parameter to display operating monitor.
#7
#6 #5
OPM
#4 #3 #2 #1 #0
0 : Operating monitor is not displayed.
l 1 : Operating monitor is displayed.
2. Press the
key to display the position display screen.
POS
3. Press continuous menu key , then soft key [MONI] is displayed.
4. Press the soft key [MONI], then the operating monitor screen is
displayed.
OPERATING MONITOR O0001 N00001
(LOAD METER)
X : * * * 80% S1: 201%
Y : * * * * * 0% (SPEED METER RPM)
Z : * * * * * 0% S1: * * * 1500
PART COUNT 5
RUN TIME 0H15M CYCLE TIME 0H 0M38S
ACT.F 3000 MM/M S 0 T 0000
MEM STRT MTN *** 09:06:35
[
[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ]
CAUTION
1 The bar graph for the load meter shows load up to 200%.
2 The bar graph for the speed meter shows the ratio of the
current spindle speed to the maximum spindle speed
(100%). Although the speed meter normally indicates the
speed of the spindle motor, it can also be used to indicate
the speed of the spindle by setting bit 6153. (OPS) of
parameter 311 to 1.
3 The servo axes for their load meters are displayed are set
to parameter No. 3151 to 3. If parameters 3151 to 3153 are
all zero, the load meter of the basic axes are displayed.
4 For 10″ LCD/14″ CRT, the bar of the load meter that exceed
100% shows purple color.
80
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
(1)Associated Parameters
3151 Axis number for which the 1st load meter for servo motor is displayed
3152 Axis number for which the 2nd load meter for servo motor is displayed
3153 Axis number for which the 3rd load meter for servo motor is displayed
81
1. DISPLA Y AND OPERATION OF CRT/MDI
1.12
LIST OF OPERATIONS
Reset
B–62755EN/01
Data
Function
protec-
tion
key
Resetting run hour
Resetting no. of
machined parts
Resetting OT alarm
Resetting alarm 100
Registration from MDI
Data
Function
Inputting
parameters
protec-
tion
key
Param-
eter
write=1
Param-
eter
write=1
Yes
Mode
–
–
At Pow-
er ON
–
Mode
MDI or
E.Stop
Func-
tion
button
POS
POS
–
– CAN
Func-
tion
button
SYSTEM
(PA-
RAM)
Operation
[(OPRT)] [RUNPRE]→[EXEC]
[(OPRT)] [PTSPRE]→[EXEC]
CAN
and
P
RESET
and
Operation
Parameter no.→[NO.SRH]→Data→
→ PWE =0 →
RESET
INPUT
Inputting offset
values
Inputting setting
data
Input of PMC
parameters, counter
and data table
Inputting PMC
parameters
(Timer, keep relay)
Tool length
measurement
OFF –
OFF MDI
OFF
MDI or
E.Stop
OFF
JOG
OFFSET
SETTING
OFFSET
SETTING
SYSTEM
(PMC)
POS
→
OFFSET
SETTING
Offset number→[NO.SRH]→Offset value→
Setting no.→[NO.SRH]Data→
INPUT
INPUT
[PMCPRM]→[COUNTR] or [DATA]→Data→
[PMCPRM]→[TIMER] or [KEEPRL]→Data→
POS
(Display of relative coordinate)<AXIS>→ [ORIGIN]
OFFSET
→→Jog the tool to measuring position
SETTING
Offset no.→[NO.SRH]→<AXIS>→[INP.C]
INPUT
INPUT
82
B–62755EN/01
Input/Output with FANUC Cassette
1. DISPLA Y AND OPERATION OF CRT/MDI
Function
Data
protec-
tion
key
Param-
eter
write=1
Mode
Heading a file EDIT
Deleting a file OFF EDIT
Collating a program EDIT
Inputting From FANUC Cassette
Function
Inputting
parameters
Inputting PMC
parameters
Data
protec-
tion
key
Param-
eter
Mode
write=1
OFF EDIT or
E.Stop
OFF E.Stop
Func-
tion
button
PROG
PROG
PROG
Func-
tion
button
SYSTEM
(PA-
RAM)
SYSTEM
(PMC)
Operation
→File no.→[ " ]→[F SRH]→[EXEC]
N
→File no.→[ " ]→[DELETE→[EXEC]
N
Heading a file→→Program number→[(OPRT)]
O
→[ " ]→[READ]→[EXEC]
Operation
[(OPRT)]→[ " ]→[READ]→[EXEC]
INPUT
[ " ]→[I/O]→(CANNEL NO) →
1
(DEVICE NAME) [FDCAS]→(KIND OF DATA) [PA-
Inputting offset
values
Registering a
program
Inputting macro
variables
OFF EDIT
OFF EDIT
OFF EDIT
MEMO
RY
OFFSET
SETTING
PROG
PROG
PROG
RAM]→[READ]→(FILE NO) File no. →[EXEC]
INPUT
(Heading a file no.)→[(OPRT)]→[ " ]→[READ]→[EXEC]
→File no.→→[" ]→[READ]→[EXEC]
N
N
→File no.→→[" ]→→
INPUT
INPUT
O
Program no. → [READ]→[EXEC]
<START>
83
1. DISPLA Y AND OPERATION OF CRT/MDI
Output to FANUC Cassette
B–62755EN/01
Function
Output of
parameter
Output of PMC
parameter
Data
protec-
tion
key
Param-
eter
write=1
Mode
EDIT
EDIT
Output of offset EDIT
Output of all
programs
Output of one
program
Output of macro
variables
EDIT
EDIT
EDIT
Func-
tion
button
SYSTEM
(PA-
RAM)
SYSTEM
(PMC)
OFFSET
SETTING
PROG
PROG
OFFSET
SETTING
Operation
[(OPRT)]→[ " ]→[PUNCH]→[EXEC]
[ " ]→[I/O]→(CANNEL NO) →(DEVICE
INPUT
1
NAME) [FDCAS] →(KIND OF DATA) [PARAM] → [WRITE]
→ (FILE NO) →[EXEC]
*
INPUT
1
[(OPRT)]→[ " ]→[PUNCH]→[EXEC]
→–9999→[ " ]→[PUNCH]→[EXEC]
O
→Program no.→[ " ]→[PUNCH]→[EXEC]
O
[ " ]→[MACRO]→[(OPRT)]→[ " ]→[PUNCH]→[EXEC]
Search
Function
Searching a
program number
Searching a
sequence number
Searching an
address word
Searching an
address only
Searching an offset
number
Searching a
diagnostic number
Data
protec-
tion
key
Param-
eter
write=1
Mode
MEMO
RY
or EDIT
MEMO
RY
EDIT
EDIT
–
–
Func-
tion
button
PROG
PROG
PROG
PROG
OFFSET
SETTING
SYSTEM
(DGNOS)
Operation
→Program no.→[O SRH]
O
Program no. search→→Sequence number→[NSRH]
N
Data to be searched→[SRH↑] or[SRH↓] or
(cursor key)
Address to be searched [SRH↑] or[SRH↓] or
(Cursor key)
Offset no.→[NO.SRH]
Diagnostic number→[NO.SRH]
Searching a
parameter number
SYSTEM
–
(PA-
Parameter no.→[NO.SRH]
RAM)
84
B–62755EN/01
Edit
1. DISPLA Y AND OPERATION OF CRT/MDI
Function
Display of memory
capacity used
Deleting all
programs
Deleting a program
Deleting several
blocks
Deleting a block
Deleting a word
Changing a word
Inserting a word
Data
protec-
tion
key
Param-
eter
write=1
Mode
EDIT
OFF
OFF
EDIT
EDIT
OFF EDIT
OFF
OFF
OFF
EDIT
EDIT
EDIT
OFF
EDIT
Func-
tion
button
PROG
PROG
PROG
PROG
PROG
PROG
PROG
PROG
Operation
[LIB]
→–9999→
O
→Program no.→
O
→Sequence no.→
N
DELETE
DELETE
DELETE
(Deleted up to a block with a specified sequence no.)
→
DELETE
DELETE
ALTER
EOB
Searching a word to be deleted→
Searching a word to be changed→New Data→
Searching a word immediately before a word to be
searched→New Data→
INSERT
Collation
Function
Collating memory
Playback
Function
Input of NC data
Data
protec-
tion
key
ON
Data
protec-
tion
key
Param-
eter
write=1
Param-
eter
write=1
Mode
EDIT
Mode
TEACH
–IN
JOG/
HAN-
DLE
Func-
tion
button
PROG
Func-
tion
button
PROG
Operation
[(OPRT)]→[ " ]→[READ]→[EXEC]
Operation
Jog the machine→ , or →
→ NC data → → →
X
Y
INSERT INSERT
EOB
Z
INSERT
85
1. DISPLA Y AND OPERATION OF CRT/MDI
Power
Clear
Function
Memory all clear
Data
prote-
ction
key
Param-
eter
write=1
Mode
At
power
ON
Func-
tion
key
M/T : AND
On 2path are controlled
On 2path are controlled
Path1 : AND
Path2 : AND
RESET DELETE
CAN
CAN
B–62755EN/01
Operation
1
2
Parameter/offset
clear
Clearing a program
Program under
edition at power
off(PS101)
PMC RAM (Note)
f
f
Loader is controlled : AND
M/T :
On 2path are controlled
At
Power
ON
At
Power
ON
– AND
At
Path1 : AND
Path2 : AND
Loader is controlled : AND (Parameter
M/T :
On 2path are controlled
Path1 : AND
Path2 : AND
Loader is controlled : AND
PROG
Main CPU: AND (O)
RESET
RESET
DELETE
DELETE
RESET
DELETE
RESET
X
CAN
RESET
only)
1
2
RESET
5
1
2
5
5
0
ON
Additional SRAM
area clear
At
Power
ON
Loader is controlled : AND
M/T : (O) AND
On 2path are controlled
Path1 : (O) AND
Path2 : (O) AND
O
O
O
X
DELETE
1
2
CAUTION
If a PMC ladder program is stored in FROM, loading into DRAM is not performed.
If a PMC ladder program is not stored in FROM, the ladder area in DRAM is cleared.
86
5
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