fanuc 16C, 160C, 18C, 180-C Maintenance Manual
GE Fanuc Automation
Computer Numerical Control Products
Series 16 / 18 / 160 / 180 – Model C
Maintenance Manual
B-62755EN/01 December 1995
Warnings, Cautions, and Notes
as Used in this Publication
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution notices are used where equipment might be damaged if care is not taken.
GFL-001
Warning
Caution
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
©Copyright 1995 GE Fanuc Automation North America, Inc.
All Rights Reserved.
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into W arning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
Read this manual carefully, and store it in a safe place.
B–62755EN/01
PREFACE
PREFACE
Description of
this manual
1. CRT/MDI display and operation
This chapter covers those items, displayed on the CR T , that are related to
maintenance. A list of all supported operations is also provided at the end
of this chapter.
2.Hardware
This chapter covers hardware–related items, including the hardware
configuration, connection, and NC status indicated on printed circuit
boards. A list of all units is also provided as well as an explanation of how
to replace each unit.
3. Data input/output
This chapter describes the input/output of data, including programs,
parameters, and tool compensation data, aswell as the input/output
procedures for conversational data.
4.Interface between the NC and PMC
This chapter describes the PMC specifications, the system configuration,
and the signals used by the PMC.
5.Digital servo
This chapter describes the servo tuning screen and how to adjust the
reference position return position.
6.and 7. AC spindles
These chapters describe the spindle amplifier checkpoints, as well as the
spindle tuning screen.
8. Trouble shooting
This chapter describes the procedures to be followed in the event of
certain problems occurring, for example, if the power cannot be turned on
or if manual operation cannot be performed. Countermeasures to be
applied in the event of alarms being output are also described.
9. and 10. Spindle trouble shooting
These chapters explain the alarms related to spindles, as well as the
corresponding countermeasures to be applied.
APPENDIX
The appendix consists of a list of all alarms, as well as a list of
maintenance parts. The I/O Unit–MODEL A is also described.
This manual does not provide a parameter list. If necessary, refer to the
separate PARAMETER MANUAL (B–62760EN) .
PREFACE
M series
B–62755EN/01
This manual describes all optional functions. Refer to the manual
provided by the machine tool builder for details of any options with which
the installed machine tool is provided.
This manual can be used with the following models. The abbreviated
names may be used.
Applicable models
Pruduct name Abbreviation
FANUC Series 16–TC 16–TC
FANUC Series 160–TC 160–TC
FANUC Series 16–MC 16–MC
FANUC Series 160–MC 160–MC
FANUC Series 18–TC 18–TC
FANUC Series 180–TC 180–TC
FANUC Series 18–MC 18–MC
FANUC Series 180–MC 180–MC
T series or T series
(two–path control)*
M series or M series
(two–path control)*
T series or T series
(two–path control)*
NOTE
Some function described in this manual may not be applied
to some products.
For details, refer to the DESCRIPTIONS manual
(B–62752EN/01)
1
1
1
B–62755EN/01
PREFACE
Related manuals
The table below lists manuals related to MODEL C of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Related Manuals
Manual name
DESCRIPTIONS B–62752EN
CONNECTION MANUAL (HARDWARE) B–62753EN
CONNECTION MANUAL (FUNCTION) B–62753EN–1
OPERATOR’S MANUAL FOR LATHE B–62754EN
OPERATOR’S MANUAL FOR MACHINING B–62764EN
MAINTENANCE MANUAL B–62755EN *
PARAMETER MANUAL B–62760EN
PROGRAMMING MANUAL (Macro Compiler/Macro Executer) B–61803E–1
FAPT MACRO COMPILER PROGRAMMING MANUAL B–66102E
FANUC Super CAP T/Super CAP II T OPERATOR’S MANUAL B–62444E–1
Specification
number
FANUC Super CAP M/Super CAP II M OPERATOR’S
MANUAL
FANUC Super CAP M PROGRAMMING MANUAL B–62153E
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION I FOR LATHE OPERATOR’S MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION II FOR LATHE OPERATOR’S MANUAL
CONVERSATIONAL AUTOMATIC PROGRAMMING
FUNCTION FOR MACHINING CENTER OPERATOR’S
MANUAL
B–62154E
B–61804E–1
B–61804E–2
B–61874E–1
PREFACE
B–62755EN/01
For specifications and maintenance of FANUC CONTROL MOTOR α
series, refer to the following manuals :
Document name
FANUC AC SERVO MOTOR α series
DESCRIPTIONS
FANUC AC SPINDLE MOTOR α series
DESCRIPTIONS
FANUC CONTROL MOTOR AMPLIFIER
α series DESCRIPTIONS
FANUC CONTROL MOTOR α series
MAINTENANCE MANUAL
FANUC AC SERVO MOTOR α series
PARAMETER MANUAL
FANUC AC SPINDLE MOTOR α series
PARAMETER MANUAL
Document
number
B–65142E
B–65152E
B–65162E
B–65165E
B–65150E
B–65160E
Major contents Major usage
D Specification
D Characteristics
D External dimensions
D Connections
D Specification
D Characteristics
D External dimensions
D Connections
D Specifications and functions
D Installation
D External dimensions and main-
tenance area
D Connections
D Start up procedure
D Troubleshooting
D Maintenance of motor
D Initial setting
D Setting parameters
D Description of parameters
D Initial setting
D Setting parameters
D Description of parameters
D Selection of motor
D Connection of motor
D Selection of amplifier
D Connection of amplifier
D Start up the system
(Hardware)
D Troubleshooting
D Maintenance of motor
D Start up the system
(Software)
D Turning the system
(Parameters)
B–62755EN/01
Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE
PREFACE
1. DISPLAY AND OPERATION OF CRT/MDI 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Soft Keys 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 22. . . . . . . . . . . . . . . . . .
1.2.1 Slot Status Display 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Setting Module Screen 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Configuration Display of Software 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 SYSTEM CONFIGURATION SCREEN 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Display Method 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Configuration of PCBs 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Software Configuration Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Module Configuration Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 ALARM HISTORY SCREEN 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 General 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Screen Display 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.3 Clearing Alarm History 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.4 Alarm Display 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 EXTERNAL OPERATOR MESSAGES RECORD 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Screen Display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.2 Deletion of External Operator Messages Record 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.3 Parameter 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.4 Notes 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 OPERATION HISTORY 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Parameter Setting 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Screen Display 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.3 Setting The Input Signal or Output Signal to Be Recorded in The Operation History 35. . . . . . . .
1.6.4 Inputting and Outputting the Operation History Data 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.5 Notes 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 HELP FUNCTION 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 General 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 Display Method 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DISPLAYING DIAGNOSTIC PAGE 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.1 Displaying Diagnostic Page 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.2 Contents Displayed 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9 NC STATE DISPLAY 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 WAVE FORM DIAGNOSTIC FUNCTION 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.1 Setting Parameters 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.2 Waveform Diagnostic Parameter Screen 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.3 Graphic of Wave Diagnosis data 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.4 Data Sampling for Storage Type Waveform Diagnosis 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.5 Outputting Waveform Diagnosis Data (Storage Type) 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11 OPERATING MONITOR 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11.1 Display Method 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c–1
TABLE OF CONTENTS
1.12 LIST OF OPERATIONS 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 87. . . . . . . . . . . . . . . . . . . . .
1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED
(SYSTEM LABEL CHECK ERROR) 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–62755EN/01
2. HARDWARE 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 STRUCTURE 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 GENERAL OF HARDWARE 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Series 16/160 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Series 18/180 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 TOTAL CONNECTION DIAGRAM 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 16–TC/MC, 160–TC/MC, 18–TC/MC, 180–TC/MC 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 When Power C is Used 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 INTER–MACHINE CONNECTION 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 CRT/MDI Unit 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Reader/Puncher Interface 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3 Manual Pulse Generator 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.4 I/O LINK 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.5 Servo Interface 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.6 Connections by Type of Detectors 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.7 Combining Serial Spindle and Analog Spindle 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.8 Connection to a Serial Spindle Amplifier 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.9 Connection to Serial Spindle Amplifier 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.10 Connection to Analog Spindle Amplifier 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.11 Remote Buffer Interface 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.12 High–speed DI Signal Interface 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.13 Analog signal interface 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.14 Environmental Requirement 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.15 Power Capacity 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.16 Action Against Noise 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 LED DISPLAY AND MODULE CONFIGURATION OF PCB 131. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Power Supply Unit 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 Main CPU Board 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Option 1 Board 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 Option 2 Board 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5 Option 3 Board 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.6 Loader Control Board 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.7 I/O Card (Sink Type Output) 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.8 I/O Card (Source Type Output) 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.9 I/O Cards with Power Supply (Power C) (Sink Type Output) 149. . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.10 I/O Cards with Power Supply (Power C) (Source Type Output) 150. . . . . . . . . . . . . . . . . . . . . . . .
2.5.11 Background Graphic Board 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.12 64–bit RISC Board 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 LIST OF THE PCBS AND UNITS 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Control Unit Rack 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.2 Power Unit 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.3 Control Unit P.C.B. 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.4 Modules 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.5 CRT/MDI Unit 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.7 HOW TO REPLACE THE MODULES 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Removing 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Insertion 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 HOW TO REPLACE THE BATTERIES 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1 Replacing CNC Battery for Memory Back–up 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.2 Replacing Batteries for Absolute Pulse Coder (a Series Servo Amp Module) 170. . . . . . . . . . . . . .
2.8.3 Replacing Batteries for Absolute Pulse Coder 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 HOW TO REPLACE FAN MOTOR 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 FUSE REPLACEMENT IN POWER SUPPLY UNIT 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 MAINTENANCE OF HEAT PIPE TYPE HEAT EXCHANGER 176. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12 ADJUSTING THE FLAT DISPLAY 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12.1 Adjusting the Color Liquid Crystal Display and Plasma Display 179. . . . . . . . . . . . . . . . . . . . . . .
2.12.2 How to Replace the Monochrome Liquid Crystal Display 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13 REPLACING THE LCD FUSE 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14 REPLACING THE LCD BACKLIGHT 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3. INPUT AND OUTPUT OF DATA 183. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 SETTING PARAMETERS FOR INPUT/OUTPUT 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 INPUTTING/ OUTPUTTING DATA 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Confirming the Parameters Required for Data Output 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Outputting CNC Parameters 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Outputting PMC Parameters 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Outputting Pitch Error Compensation Amount 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Outputting Custom Macro Variable Values 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Outputting Tool Compensation Amount 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Outputting Part Program 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8 Inputting CNC Parameters 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Inputting PMC Parameters 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.10 Inputting Pitch Error Compensation Amount 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.11 Inputting Custom Macro Variable Values 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.12 Inputting Tool Compensation Amount 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.13 Inputting Part Programs 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 INPUT/OUTPUT SUPER CAP DATA 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Input/Output of Conversational Data in a Lump(Super CAP M) 195. . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Input and Output of Each File 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Output of CAP Data (Super CAP T) 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Inputting CAP Data (Super CAP T) 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 INPUTTING/OUTPUTTING CAP–II DATA(16–T) 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 DUMP/RESTORE OF CAP–II DATA (16 – T) 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Kind of Data in Sub Memory 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Operation 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 CLEARING CAP–II DATA (16 – T) 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Deleting File Name and Files 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Clearing CAP–II Memory 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4. INTERFACE BETWEEN NC AND PMC 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 GENERAL OF INTERFACE 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 SPECIFICATION OF PMC 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Specification 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Address 213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Built–in Debug Function 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 System Reserve Area of Internal Relay 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 Execution Period of PMC 217. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 PMC SCREEN 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Display Method 218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 PMCLAD SCREEN 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 PMCDGN SCREEN 223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4 Memory Display (M.SRCH) 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5 PMCRAM Screen 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 LIST OF SIGNALS BY EACH MODE 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 SIGNAL AND SYMBOL CORRESPONDENCE TABLE 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. DIGITAL SERVO 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 INITIAL SETTING SERVO PARAMETERS 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 SERVO TUNING SCREEN 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Parameter Setting 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Displaying Servo Tuning Screen 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 General 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 DOGLESS REFERENCE POSITION SETTING 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 General 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Operation 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Associated Parameters 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. AC SPINDLE (SERIAL INTERFACE) 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 GENERAL OF SPINDLE CONTROL (SERIAL*INTERFACE) 262. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Method A of Gear Change for Machining Center 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Method B of Gear Change for Machining Center (PRM 3705#2=1) 263. . . . . . . . . . . . . . . . . . . . .
6.1.3 For Lathe 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 TABLE OF TEST POINTS 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Printed Circuit Board (A16B–2201–0440) 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Signal Waveform At Test Points 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 CONFIRMING POWER SUPPLY(SERIAL INTERFACE) 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Power Supply 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Test Points 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 SPINDLE SETTING AND TUNING SCREEN 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Display Method 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Spindle Setting Screen 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Spindle Tuning Screen 271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4 Spindle Monitor Screen 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.5 Correspondence Between Operation Mode and Parameters on Spindle Tuning Screen 275. . . . . .
6.5 AUTOMATIC SETTING OF STANDARD PARAMETER 278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7. AC SPINDLE (ANALOG INTERFACE) 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) 280. . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Block Diagram 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Calculation of S Analog Voltage and Associated Parameters 281. . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Tuning S Analog Voltage (D/A Converter) 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 TABLE OF TEST POINTS 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Model 1S to 3S (Amp. Specification : A06B–6059–H00x) 285. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Models 6S to 26S (Amp. specification : A06B–6059–H2xx) 286. . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Test Points Signal Waveform 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 SETTING PARAMETERS (DIGITAL AC SPINDLE) 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 SETTING STANDARD PARAMETERS 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 LIST OF PARAMETER 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 TUNING AFTER REPLACING PCB (S SERIES AC SPINDLE) 293. . . . . . . . . . . . . . . . . . . . . . . . . .
8. TROUBLESHOOTING 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 CORRECTIVE ACTION FOR FAILURES 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Investigating the Conditions under which Failure Occurred 297
8.2 POWER CANNOT BE TURNED ON 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 302. . . . . . . .
8.4 JOG OPERATION CANNOT BE DONE 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 HANDLE OPERATION CANNOT BE DONE 310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 AUTOMATIC OPERATION CANNOT BE DONE 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 CYCLE START LED SIGNAL HAS TURNED OFF 321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 NOTHING IS DISPLAYED ON CRT 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 325. . . . . . . . . . . . . . . . . . . . . . . . .
8.10 REFERENCE POSITION DEVIATES 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 334. . . . . . . . . . . . . . . . . . . . . . . .
8.12 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) 336. . . . . . . . . . . . . . . . . . . . . . .
8.13 ALARM 301 TO 305 (ABSOLUTE PULSE CODER IS FAULTY) 337. . . . . . . . . . . . . . . . . . . . . . . . .
8.14 ALARM 306 TO 308 (ABSOLUTE PULSE CODER BATTERY IS LOW) 339. . . . . . . . . . . . . . . . . . .
8.15 ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.16 ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) 343. . . . . . . . . . . . . .
8.17 ALARM 400 (OVERLOAD) 344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.18 ALARM 401 (*DRDY SIGNAL TURNED OFF) 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.19 ALARM 404 AND 405 (*DRDY SIGNAL TURNED ON) 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.20 ALARM 410 (EXCESSIVE POSITION ERROR AMOUNT DURING STOP) 349. . . . . . . . . . . . . . . .
8.21 ALARM 411 (EXCESSIVE POSITION ERROR DURING MOVE) 350. . . . . . . . . . . . . . . . . . . . . . . .
8.22 ALARM 414 (DIGITAL SER VO SYSTEM IS ABNORMAL) 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.23 ALARM 416 (DISCONNECTION ALARM) 364. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.24 ALARM 417 (DIGITAL SER VO SYSTEM IS ABNORMAL) 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.25 ALARM 700 (OVERHEAT AT CONTROL SIDE) 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.26 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) 367. . . . . . . . . . . . . . . . . .
8.27 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) 368. . . . . . . . . . . . . . . . . . . . . . . . . .
8.28 ALARM 750 (SPINDLE SERIAL LINK CANNOT BE STARTED) 370. . . . . . . . . . . . . . . . . . . . . . . .
8.29 ALARM 751,761 (SPINDLE ALARM) 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.30 ALARM 900 (ROM PARITY ERROR) 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
8.31 ALARM 914 TO 915 (SRAM PARITY) 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.32 ALARM 916 (DRAM PARITY ERROR) 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.33 ALARM 920, 922 (WATCH DOG OR RAM PARITY) 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.34 ALARM 924 (SERVO MODULE MOUNTING ERROR) 381. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.35 ALARM 930 (CPU ERROR) 382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.36 ALARM 950 (PMC SYSTEM ALARM) 383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.37 ALARM 951 (PMC WA TCH DOG ALARM) 385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.38 ALARM 972 (NMI ALARM) 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.39 ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) 387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–62755EN/01
9. TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) 388. . . . . . . . . . . . . . . . . . . . . . .
9.1 LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS 389. . . . . . . . . . . . . . . . . . . . . . . .
9.2 TROUBLESHOOTING FOR EACH ALARM 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) 399. . . . . . . . . . . . . . . . . . . . .
10.1 AL–01 (MOTOR OVERHEAT) 400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 AL–02 (EXCESSIVE DEVIATION OF SPEED) 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 AL–06, 07 (OVER SPEED) 402. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 AL–09 (UNIT OVERHEAT / 6S TO 26S ONLY) 403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 AL–10 (LOW INPUTVOLTAGE) 404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 AL–11 (DC LINK EXCESSIVE VOLTAGE) 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7 AL–12 (DC LINK EXCESSIVE CURRENT) 406. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8 ABNORMAL SOUND AND VIBRATION DURING ROTATION 407. . . . . . . . . . . . . . . . . . . . . . . . . .
10.9 NO ROTATION OR INCORRECT SPEED 408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.10 CONFIRMATION OF TRANSISTOR MODULE 409. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX
A.I/O UNIT MODEL A 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 SYSTEM CONFIGURATION 414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 HARDWARE CONFIGURA TION 414. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 LED INDICATION 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 FUSES 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.5 REMOVING A PRINTED CIRCUIT BOARD 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.ALARM LIST 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 LIST OF ALARM CODES 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 LIST OF ALARMS (PMC) 447. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.3 SPINDLE ALARMS (SERIAL SPINDLE) 454. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.4 SPINDLE ALARMS (ANALOG INTERFACE) (S SERIES AC SPINDLE) 459. . . . . . . . . . . . . . . . . .
C.LIST OF MAINTENANCE PARTS 462. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1 MAINTENANCE PARTS 463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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D.BOOT SYSTEM 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1 OVER VIEW 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1.1 Starting the Boot System 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1.2 System Files and User Files 479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1.3 Boot Slot Configuration Screen 479. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE 480. . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.1 System Data Loading Screen 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.2 System Data Check Screen 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.3 System Data Delete Screen 485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.4 SYSTEM DATA SAVE Screen 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.5 SRAM DATA BACKUP Screen 488. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.6 MEMORY CARD FILE DELETE Screen 491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.7 MEMORY CARD FORMA T Function 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2.8 LOAD BASIC SYSTEM Function 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3 ERROR MESSAGES AND REQUIRED ACTIONS 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.NOTATION OF MDI KEYS 497. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
1. DISPLA Y AND OPERATION OF CRT/MDI
DISPLAY AND OPERATION OF CRT/MDI
This chapter describes how to display various screens by the function
keys. The screens used for maintenance are respectively displayed.
1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . .
1.2 SCREEN DISPLAYED IMMEDIATELY AFTER
POWER IS TURNED ON 22. . . . . . . . . . . . . . . . . . . . . . .
1.3 SYSTEM CONFIGURATION SCREEN 24. . . . . . . . . . .
1.4 ALARM HISTORY SCREEN 27. . . . . . . . . . . . . . . . . . . .
1.5 EXTERNAL OPERATOR MESSAGES
RECORD 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 OPERATION HISTORY 30. . . . . . . . . . . . . . . . . . . . . . . .
1.7 HELP FUNCTION 51. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DISPLAYING DIAGNOSTIC PAGE 54. . . . . . . . . . . . . .
1.9 NC STATE DISPLAY 68. . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 WAVE FORM DIAGNOSTIC FUNCTION 69. . . . . . . . .
1.11 OPERATING MONITOR 80. . . . . . . . . . . . . . . . . . . . . . .
1.12 LIST OF OPERATIONS 82. . . . . . . . . . . . . . . . . . . . . . . .
1.13 WARNING SCREEN DISPLAYED WHEN
AN OPTION IS CHANGED 87. . . . . . . . . . . . . . . . . . . . .
1.14 WARNING SCREEN DISPLAYED
WHEN SYSTEM SOFTWARE IS REPLACED
(SYSTEM LABEL CHECK ERROR) 89. . . . . . . . . . . . .
1
1. DISPLA Y AND OPERATION OF CRT/MDI
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1.1
FUNCTION KEYS AND SOFT KEYS
1.1.1
Soft Keys
Operations and soft key display staturs for each function key are described
below:
T o display a more detailed screen, press a function key followed by a soft
key. Soft keys are also used for actual operations.
The following illustrates how soft key displays are changed by pressing
each function key.
The symbols in the following figures mean as shown below :
: Indicates screens
: Indicates a screen that can be displayed by pressing a
: Indicates a soft key(*2)
: Indicates input from the MDI panel.
: Indicates a soft key displayed in green (or highlighted).
: Indicates the continuous menu key (rightmost soft key)(*3).
function key(*1)
*1 Press function keys to switch between screens that are used frequently.
*2 Some soft keys are not displayed depending on the option configuration.
*3 In some cases, the continuous menu key is omitted when the 14″ CRT
display or 9.5″ LCD is used.
2
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1. DISPLA Y AND OPERATION OF CRT/MDI
POSITION SCREEN
POS
Absolute coordinate display
[ABS]
Relative coordinate display
[REL]
Current position display
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
(Axis or numeral)
[ORIGIN]
[PTSPRE] [EXEC]
[RUNPRE]
[ALLEXE]
[Axis name] [EXEC]
[EXEC]
[PRESET]
POS
[ALL]
[(OPRT)]
Handle interruption
[HNDL]
Monitor screen
[MONI]
[(OPRT)]
[(OPRT)]
(Axis or numeral)
[ORIGIN]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[ALLEXE]
[Axis name] [EXEC]
[PRESET]
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display screen
[PRGRM]
Program check display screen
[CHECK]
[(OPRT)]
[ABS]
[REL]
Soft key transition triggered by the function key
in the MEM mode
[BG–EDT
[O number]
[N number]
[REWIND]
[P TYPE
[Q TYPE]
[F SRH]
[(OPRT)]
]
]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
[N SRH]
[CAN]
[EXEC
]
[BG–EDT
[O number]
[N number]
[REWIND]
]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
[N SRH]
PROG
1/2
Current block display screen
[(OPRT)]
Next block display screen
[(OPRT)]
Program restart display screen
[(OPRT)]
(2)(Continued on the next page)
[BG–EDT][CURRNT]
[BG–EDT
[BG–EDT
][NEXT]
][RSTR]
[P TYPE
[Q TYPE]
[F SRH]
]
[CAN]
[EXEC
]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
4
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1. DISPLA Y AND OPERATION OF CRT/MDI
(2)
[FL.SDL] [PRGRM]
Return to (1) (Program display)
File directory display screen
[(OPRT)][DIR] [SELECT]
Schedule operation display screen
[SCHDUL] [CLEAR]
[(OPRT)]
(Schedule data)
[File No. ]
[EXEC]
[CAN]
[EXEC
2/2
[F SET]
]
[INPUT]
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display
[PRGRM]
[(OPRT)]
Soft key transition triggered by the function key
in the EDIT mode
[BG–EDT
(O number)
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[F SRH] [CAN]
[READ] [CHAIN]
[PUNCH] [STOP]
[DELETE] [CAN]
[EX–EDT] [COPY] [CRSR∼]
]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
(N number) [EXEC]
(The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number)
[CAN]
(O number)
(N number)
[MOVE] [CRSR∼]
[MERGE] [∼CRSR]
[CHANGE] (Address) [BEFORE]
[EXEC]
[EXEC]
[EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[∼CRSR]
[∼BTTM]
[ALL]
[∼BTTM]
(O number) [EXEC]
(O number) [EXEC]
(O number) [EXEC]
PROG
1/2
(1)(Continued on the next page)
(Address)
[AFTER] [SKIP]
[1–EXEC]
[EXEC]
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1. DISPLA Y AND OPERATION OF CRT/MDI
(1)
Program directory display
[LIB]
Graphic Conversational Programming (T series)
[C.A.P.]
[(OPRT)]
[PRGRM]
[G.MENU]
(G number)
When a G number is omitted,
the standard screen appears.
[BG–EDT
(O number)
[READ] [CHAIN]
[PUNCH] [STOP]
]
Return to the program
[BLOCK] (Data)
See “When the soft key [BG–EDT] is pressed”
[O SRH]
[STOP]
[CAN]
(O number)
[CAN]
(O number)
Return to the program
[EXEC]
[EXEC]
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
2/2
Graphic Conversational Programming (M series)
[C.A.P.]
Floppy directory display
[FLOPPY]
[PRGRM]
[G.MENU]
[(OPRT)]
(G number)
When a G number is omitted, the standard screen appears.
[PRGRM]
[DIR] (Numeral)
Return to the program
[BLOCK] (Data) [INPUT]
[INPUT]
Return to the program
[(OPRT)]
[F SRH]
[READ]
[PUNCH]
[DELETE]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
[CAN]
[EXEC]
INSERT
[F SET]
[F SET]
[O SET]
[F SET]
[O SET]
[F SET]
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display
Program input screen
Current block display screen
[(OPRT)]
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
in the MDI mode
[BG–EDT
[BG–EDT][MDI]
[START]
(Address)
(Address)
[REWIND]
][PRGRM]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
[CAN]
[EXEC
]
[SRH↓]
[SRH↑]
[BG–EDT][CURRNT]
See When the soft key [BG-EDT] is pressed"
PROG
Next block display screen
[(OPRT)]
Program restart display screen
[(OPRT)]
[BG–EDT][NEXT]
[BG–EDT
See “When the soft key [BG–EDT] is pressed”
][RSTR]
See “When the soft key [BG–EDT] is pressed”
8
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1. DISPLA Y AND OPERATION OF CRT/MDI
PROGRAM SCREEN
PROG
Program display
Current block display screen
Next block display screen
Program restart display screen
[(OPRT)]
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
in the HNDL, JOG, or REF mode
[BG–EDT
[BG–EDT][NEXT]
][PRGRM]
[BG–EDT][CURRNT]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
PROG
[(OPRT)]
[BG–EDT
][RSTR]
See “When the soft key [BG–EDT] is pressed”
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1. DISPLA Y AND OPERATION OF CRT/MDI
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PROGRAM SCREEN
PROG
Program display
Program input screen
Program directory display
[LIB]
[(OPRT)]
[(OPRT)]
[(OPRT)]
Soft key transition triggered by the function key
in the TJOG or THDL mode
[BG–EDT
[BG–EDT
(O number)
(Address)
(Address)
[REWIND]
[BG–EDT
(O number)
][PRGRM]
][MDI]
]
See “When the soft key [BG–EDT] is pressed”
See “When the soft key [BG–EDT] is pressed”
[O SRH] Return to the program
[SRH↓]
[SRH↑]
See “When the soft key [BG–EDT] is pressed”
[O SRH]
Return to the program
PROG
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1. DISPLA Y AND OPERATION OF CRT/MDI
PROGRAM SCREEN
PROG
Program display
[PRGRM]
[(OPRT)]
Soft key transition triggered by the function key
PROG
(When the soft key [BG–EDT] is pressed in all modes)
[BG–END
(O number)
(Address) [SRH↓]
(Address) [SRH↑]
[REWIND]
[F SRH] [CAN]
[READ] [CHAIN]
[PUNCH] [STOP]
[DELETE] [CAN]
[EX–EDT] [COPY] [CRSR∼]
]
[O SRH]
(N number) [EXEC]
(The cursor moves to the end of a program.)
[STOP]
[CAN]
(O number)
[CAN]
(O number)
(N number)
[MOVE] [CRSR∼]
[MERGE] [∼CRSR]
[CHANGE] (Address) [BEFORE]
[EXEC]
[EXEC]
[EXEC]
[∼CRSR]
[∼BTTM]
[ALL]
[∼CRSR]
[∼BTTM]
[ALL]
[∼BTTM]
(O number) [EXEC]
(O number) [EXEC]
(O number) [EXEC]
1/2
(1)(Continued on the next page)
11
(Address)
[AFTER] [SKIP]
[1–EXEC]
[EXEC]
1. DISPLA Y AND OPERATION OF CRT/MDI
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(1)
Program directory display
[LIB]
Graphic Conversational Programming
[C.A.P.]
[(OPRT)]
[PRGRM]
[G.MENU]
(G number)
When a G number is omitted, the standard
screen appears.
[BG–EDT
(O number)
[READ] [CHAIN]
[PUNCH] [STOP]
]
[O SRH]
[STOP]
[CAN]
(O number)
[CAN]
(O number)
Return to the program
[BLOCK] (Data)
2/2
Return to the program
[EXEC]
[EXEC]
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
Floppy directory display
[FLOPPY]
[PRGRM]
[DIR]
Return to the program
[(OPRT)]
[F SRH]
[READ]
[PUNCH]
[DELETE]
(Numeral)
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
(Numeral)
[STOP]
[CAN]
[EXEC]
(Numeral)
[CAN]
[EXEC]
[F SET]
[F SET]
[O SET]
[F SET]
[O SET]
[F SET]
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1. DISPLA Y AND OPERATION OF CRT/MDI
OFFSET/SETTING SCREEN (T series)
OFFSET
SETTING
Tool offset screen
[OFFSET]
[WEAR]
[GEOM]
[(OPRT)]
Soft key transition triggered by the
function key
(Number)
(Axis name and numeral) [MEASUR]
(Axis name)
(Numeral)
(Numeral)
[CLEAR] [ALL]
[READ] [CAN]
[PUNCH] [CAN]
OFFSET
SETTING
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[WEAR]
[GEOM]
[EXEC
[EXEC
]
]
1/2
Setting screen
[SETING]
Work coordinate system setting screen
[WORK]
Macro variables display screen
[MACRO]
[(OPRT)]
[(OPRT)]
[(OPRT)
(Number)
(Axis name and numeral) [MEASUR]
(Numeral)
(Numeral)
]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
(Number)
(Axis name) [INP.C.]
(Numeral)
[PUNCH]
[NO SRH]
[+INPUT]
[INPUT]
[NO SRH]
[+INPUT]
[INPUT]
[NO SRH]
[INPUT]
[CAN]
[EXEC
]
(1)(Continued on the next page)
13
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
(1)
Menu programming screen
[(OPRT)][MENU]
Software operator’s panel screen
[OPR]
Tool life management setting screen
[TOOLLF]
Y axis tool offset screen
[OFST.2]
[(OPRT)]
[WEAR]
[GEOM]
(Number)
[CLEAR]
(Numeral)
[(OPRT)]
[SELECT](Number)
[NO SRH]
[CAN]
[EXEC]
[INPUT]
(Number)
(Axis name and numeral) [MEASUR]
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
2/2
Workpiece shift screen
[WK.SHFT]
[(OPRT)
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC
]
[PUNCH] [CAN]
[EXEC
]
]
(Numeral)
(Numeral)
[+INPUT]
[INPUT]
14
B–62755EN/01
1. DISPLA Y AND OPERATION OF CRT/MDI
OFFSET/SETTING SCREEN (M series)
OFFSET
SETTING
Tool offset screen
[OFFSET]
Setting screen
[SETING]
Work coordinate system setting screen
[(OPRT)]
[(OPRT)]
(Number)
(Axis name)
(Numeral)
(Numeral)
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
Soft key transition triggered by the
function key
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[NO SRH]
[+INPUT]
[INPUT]
OFFSET
SETTING
[WORK]
Macro variables display screen
[MACRO]
Menu programming screen
[MENU]
Software operator’s panel screen
[OPR]
[(OPRT)]
[(OPRT)]
[(OPRT)]
(Number)
(Numeral)
(Numeral)
(Number)
(Axis name) [INP.C.]
(Numeral)
[PUNCH]
[NO SRH]
[+INPUT]
[INPUT]
[NO SRH]
[INPUT]
[SELECT](Number)
Tool life management setting screen
[TOOLLF]
[(OPRT)]
(Number)
[CLEAR]
(Numeral)
[NO SRH]
[CAN]
[EXEC]
[INPUT]
15
1. DISPLA Y AND OPERATION OF CRT/MDI
B–62755EN/01
SYSTEM SCREEN
SYSTEM
Parameter screen
[PARAM]
Diagnosis screen
Soft key transition triggered by the function key
[(OPRT)]
(Number)
[ON:1]
[OFF:0]
(Numeral)
(Numeral)
[READ] [CAN]
[PUNCH] [CAN]
[NO SRH]
[+INPUT]
[INPUT]
[EXEC]
[EXEC]
To enter a file number: Press , enter a file
number, then press on the PRGRM screen
SYSTEM
1/3
N
INPUT
[DGNOS]
PMC screen
[PMC]
(1)
(Continued on the next page)
(2)
[(OPRT)]
[PMCLAD]
[SEARCH]
[ADRESS]/[SYMBOL]
[WINDOW]
(3)
[NO SRH](Number)
[TOP]
[BOTTOM]
[SRCH]
[W–SRCH]
[N–SRCH]
[F–SRCH]
[TRGON][TRIGER]
[TRGOFF]
[START]
[DPARA]/[NDPARA]
[TRGSRC]
[INIT]
[DIVIDE]
[CANCEL]
[DELETE]
[SELECT]
[WIDTH]
[SEARCH][DUMP]
[BYTE]
[WORD]
[D.WORD]
16
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