Echo CS-4200ES User Manual

4 (1)
Echo CS-4200ES User Manual

01-36C-01

CS-3700ES, CS-4200ES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

0

INTRODUCTION

We are constantly working on technical improvement of our products. For this reason, technical data, equipment and design are subject to change without notice. All specifications, illustrations and directions in this SERVICE DATA are based on the latest products information available at the time of publication.

ECHO SERVICE MANUAL Ord. 40121(Model : CS-4200, CS-4400) contains lots of information for servicing this model.

Introduction of primer and carburettor change

on CS-3700ES are informed by Technical Information No. 2006-324.

CONTENTS

1 SERVICE INFORMATION

page

2

1-1 Specification ...............................................

2

1-2 Technical data ............................................

3

1-3 Torque limits ...............................................

4

1-4 Special repairing materials.........................

4

1-5 Service limits ..............................................

5

1-6

Special tools ...............................................

6

2 EMISSION ADJUSTMENT GUIDE ...............

7

2-1

General adjusting rules ..............................

7

2-2

Presetting idle adjust screw, L mixture needle

and H mixture needle .......................................

8

2-3 Adjusting carburettor..................................

9

Reference No. 01-36C-01

R E V I S E D : 2 0 0 6 0 7

ISSUED: 200409

INDEX

2

 

 

 

 

 

 

 

 

CS-3700ES

 

SERVICE INFORMATION

 

 

 

CS-4200ES

1 SERVICE INFORMATION

 

 

 

 

 

 

 

 

1-1 Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

 

 

CS-3700ES

 

 

CS-4200ES

 

 

 

 

 

 

 

 

 

 

Dimensions

Length*

 

mm(in)

 

383

(15.1)

 

 

 

 

 

 

 

 

 

 

 

 

Width

 

mm(in)

 

238

(9.4)

 

 

 

 

 

 

 

 

 

 

 

 

Height

 

mm(in)

 

270

(10.6)

 

 

 

 

 

 

 

 

 

 

 

Dry weight*

 

 

kg(lb)

 

4.4

(9.7)

 

 

 

 

 

 

 

 

Engine

Type

 

 

KIORITZ, air-cooled, two-stroke, single cylinder

 

 

 

 

 

Ventilated piston

 

 

 

 

 

 

 

 

 

Rotation

 

 

Clockwise as viewed from the output end

 

 

 

 

 

 

 

 

 

Displacement

 

cm3(in3)

35.8 (2.19)

 

39.6 (2.42)

 

Bore

 

mm(in)

39

(1.54)

 

41

(1.61)

 

 

 

 

 

 

 

 

 

 

 

Stroke

 

mm(in)

30

(1.18)

 

30

(1.18)

 

 

 

 

 

 

 

 

 

Compression ratio

 

 

7.4

 

7.45

 

 

 

 

 

 

 

Carburettor

Type

 

 

Diaphragm horizontal-draught with auto-return choke

 

 

 

 

 

 

 

 

 

 

Model

 

 

WT-416C

 

 

Walbro WT-594

 

 

 

 

 

 

 

 

 

 

 

 

Walbro WT-812 with primer**

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Venturi size-Throttle bore

mm(in)

 

13.5 - 15.85 (0.532 - 0.624)

 

 

 

 

 

 

 

Ignition

Type

 

 

CDI (Capacitor discharge ignition) system

 

 

 

 

 

 

 

 

 

Spark plug

 

 

BPMR7A

 

 

RCJ6Y

 

 

 

 

 

 

 

 

Starter

Type

 

 

 

ES (Effortless-start)

 

 

 

 

 

 

 

 

 

Rope diameter x length

mm(in)

 

3.0 x 830 (0.12 x 32.7)

 

 

 

 

 

 

 

 

 

Fuel

Type

 

 

 

Premixed two-stroke fuel

 

 

 

 

 

 

 

 

 

 

Mixture ratio

 

 

 

50 : 1 (2 %)

 

 

 

 

 

 

 

 

Petrol

 

 

Minimum 89 octane petrol (RON)

 

 

 

 

 

 

Two-stroke air cooled engine oil

 

ISO-L-EGD (ISO/CD13738), JASO FC

 

 

 

 

 

 

 

 

 

Tank capacity

L (U.S.fl.oz.)

 

0.41

(13.9)

 

 

 

 

 

 

 

Clutch

Type

 

 

Centrifugal, 3-shoe slide with 3-tension spring

 

 

 

 

Guide bar / Saw chain lubrication type

 

Automatic with volume adjuster

 

 

 

 

 

 

 

Oil

Tank capacity

L (U.S.fl.oz.)

 

0.24 (8.1)

 

 

 

 

 

 

 

 

 

Sprocket

Type

 

 

 

Spur

 

 

 

 

 

 

 

 

 

 

 

 

Number of teeth

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

Pitch

 

in

 

0.325

 

 

 

 

 

 

 

 

 

 

 

*Without guide bar and saw chain.

**Primer is installed on switch bracket since serial number 36008701 on CS-3700ES.

Cutting devices

 

 

 

 

Guide bar

Type

 

33RD58-325

38RD58-325

43RD58-325

 

 

 

 

 

 

 

Called length

cm

33

38

43

 

 

 

 

 

 

 

Gauge

in

 

0.058

 

Saw chain

Number of drive links

 

56

64

72

 

 

 

 

 

 

 

Pitch

in

 

0.325

 

 

 

 

 

 

 

 

Gauge

in

 

0.058

 

 

 

 

 

 

 

CS-3700ES

 

 

 

 

 

 

 

 

 

3

CS-4200ES

 

 

SERVICE INFORMATION

1-2 Technical data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

 

 

 

CS-3700ES

 

CS-4200ES

 

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

 

 

 

 

 

 

 

 

 

Idling speed

 

 

 

r/min

 

2300 - 3000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating speed*

 

 

 

r/min

 

8500 - 9000

 

 

 

 

 

 

 

 

 

 

 

High speed (No load full throttle)*

 

r/min

 

11500 - 12500

 

 

 

 

 

 

 

 

 

 

 

 

Clutch engagement speed*

 

 

r/min

 

3500 - 4300

 

 

 

 

 

 

 

 

 

 

Compression pressure

MPa (kgf/cm2) (psi)

1.0 (10) (145)

 

 

1.15 (11.5) (165)

Ignition system

 

 

 

 

 

 

 

 

 

 

 

Spark plug gap

 

 

mm(in)

 

0.6 - 0.7 (0.024 - 0.028)

 

 

 

 

 

 

 

 

 

 

Minimum secondary voltage at 1000 r/min

kV

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

Secondary coil resistance

 

 

kΩ

 

1.7 - 2.2

 

 

 

 

 

 

 

 

 

 

 

 

Pole shoe air gaps

 

 

mm(in)

 

0.35 - 0.45 (0.014 - 0.018)

 

 

 

 

 

 

 

 

 

 

 

 

Ignition timing

at 1500

r/min

° BTDC

 

25

 

Carburettor

 

 

 

 

WT-416C

 

WT-812

 

WT-594

 

 

 

 

 

 

 

 

 

 

Idle adjust screw initial setting

turns in**

1 1/8

 

1 3/4

 

 

1 3/8

 

L mixture needle initial setting

turns back

1 1/4

 

 

1 1/4

 

 

 

 

 

 

 

 

 

 

H mixture needle initial setting

turns back

3

 

3 1/2

 

 

2 5/8

 

 

 

 

 

 

 

 

 

 

Test Pressure, minimum

MPa (kgf/cm2) (psi)

 

0.05(0.5)(7.0)

 

 

Metering lever height

 

mm(in)

1.65 (0.06) lower than diaphragm seat

 

 

 

 

 

 

 

Chain oil discharge volume at 7000 r/min

 

 

Adjustable : 1.5 - 13 (0.05 - 0.40)

 

 

mL/min(U.S.fl.oz./min)

 

 

(Factory set 7 mL/min)

BTDC: Before top dead centre.

*With 38cm guide bar and saw chain.

**Set idle adjust screw to contact throttle plate before initial setting.

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