Delta 36-842, 36-844, 36-845 User guide

Limited Edition 3H.P. Left Tilt Unisaw® with 52" Unifence®

(Model 36-842)

36-842 Consists of:

36-869 Base Unit

36-937 10" Cast Iron Wings (2)

36-918 (52") Unifence Assembly

36-947 Gray table boards

36-904 Unifence front rail with stop

35-617 Carbide blade

50-289 Mobile Base

36-862 Zero Clearance Insert

Limited Edition 3 H.P. Left Tilt Unisaw® with 50" Commercial Biesemeyer® Fence System

(Model 36-844)

36-844 Consists of:

36-869 Base Unit

36-937 10" Cast Iron Wings (2)

78-995 50" Biesemeyer Rail System

78-924 Gray Table Board

35-617 Carbide Blade

50-289 Mobile Base

36-862 Zero Clearance Insert

78-996 Commercial Fence with Legs

Limited Edition 5 H.P. Left Tilt Unisaw® with 50" Commercial Biesemeyer® Fence System

(Model 36-845)

36-845 Consists of:

34-855 Base Unit

36-937 10" Cast Iron Wings (2)

78-995 50" Biesemeyer Rail System

78-924 Gray Table Board

35-617, 35-611, 35-616, Carbide Blades

36-862 Zero Clearance Insert

78-996 Commercial Fence with Legs

78-969 Rear Support Table

PART NO. 422-40-651-0012 - 10-16-02

Copyright © 2002 Delta Machinery

To learn more about DELTA MACHINERY

visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance,

please call 1-800-223-7278 (In Canada call 1-800-463-3582).

<![if ! IE]>

<![endif]>MANUAL INSTRUCTION

GENERAL SAFETY RULES

Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.

This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.

Technical Service Manager Delta Machinery

4825 Highway 45 North Jackson, TN 38305

(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

1.FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s application and limitations as well as the specific hazards peculiar to it.

2.KEEP GUARDS IN PLACE and in working order.

3.ALWAYS WEAR EYE PROTECTION. Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. NOTE: Approved glasses have Z87 printed or stamped on them.

4.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches

are removed from tool before turning it “on”.

5.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

6.DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.

7.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.

8.MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.

9.DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.

10.USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

11.WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

12.SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

13.DON’T OVERREACH. Keep proper footing and balance at all times.

14.MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15.DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.

16.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.

17.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord. In the event of a power failure, move switch to the “OFF” position.

18.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

19.CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

21.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

22.STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE WHEN OPERATING A POWER TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating power tools may result in serious personal injury.

23.MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or reconnected.

24.THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.

25. WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

· lead from lead-based paints,

· crystalline silica from bricks and cement and other masonry products, and

· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

2

ADDITIONAL SAFETY RULES FOR

TABLE SAWS

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the instructions.

2.OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.

3.FOLLOW ALL WIRING CODES and recommended electrical connections.

4.USE THE GUARDS WHENEVER POSSIBLE.

Check to see that they are in place, secured, and working correctly.

5.AVOID KICKBACK by:

A.keeping blade sharp and free of rust and pitch.

B.keeping rip fence parallel to the saw blade.

C.using saw blade guard and spreader for every possible operation, including all through sawing.

D.pushing the workpiece past the saw blade prior to release.

E.never ripping a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.

F.using featherboards when the anti-kickback device cannot be used.

G.never sawing a large workpiece that cannot be controlled.

H.never using the fence as a guide when crosscutting.

I.never sawing a workpiece with loose knots or other flaws.

6.ALWAYS USE GUARDS, SPLITTER, AND ANTIKICKBACK FINGERS except when otherwise directed in the manual.

7.REMOVE CUT-OFF PIECES AND SCRAPS from the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out. After cutting, turn the machine off. When the blade has come to a complete stop, remove all debris.

8.NEVER START THE MACHINE with the workpiece against the blade.

9.HOLD THE WORKPIECE FIRMLY against the miter gauge or fence.

10.NEVER run the workpiece between the fence and a moulding cutterhead.

11.NEVER perform “free-hand” operations. Use either the fence or miter gauge to position and guide the workpiece.

12.USE PUSH STICK(S) for ripping a narrow workpiece.

13.AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.

14.KEEP ARMS, HANDS, AND FINGERS away from the blade.

15.NEVER have any part of your body in line with the path of the saw blade.

16.NEVER REACH AROUND or over the saw blade.

17.NEVER attempt to free a stalled saw blade without first turning the machine “OFF”.

18.PROPERLY SUPPORT LONG OR WIDE workpieces.

19.NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.

20.TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.

21.TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.

22.ADDITIONAL INFORMATION regarding the safe and proper operation of this tool is available from the Power Tool Institute, 1300 Summer Avenue, Cleveland, OH 44115-2851. Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.

SAVE THESE INSTRUCTIONS. Refer to them often

and use them to instruct others.

3

POWER CONNECTIONS

A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3- prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the motor.

WARNING: DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

MOTOR SPECIFICATIONS

Your machine is wired for 230 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS

WARNING: THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.

1. All grounded, cord-connected machines:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. B.

Repair or replace damaged or worn cord immediately.

GROUNDED OUTLET BOX

CURRENT CARRYING

PRONGS

240 VOLT

GROUND

PRONG

Fig. B

2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:

This machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. B. The machine has a grounding plug that looks like the plug illustrated in Fig. B. Make sure the machine is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this machine. If the machine must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the machine should comply with all local codes and ordinances.

WARNING: IN ALL CASES, MAKE SURE THE RECEPTACLE IN QUESTION IS PROPERLY

GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE. NEVER REMOVE GROUNDING PRONG FROM POWER PLUG.

4

EXTENSION CORDS

Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

MINIMUM GAUGE EXTENSION CORD

RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere		Total Length	Gauge of
Rating	Volts	of Cord in Feet	Extension Cord
0-6	230	up to 50	18 AWG
0-6	230	50-100	16 AWG
0-6	230	100-200	16 AWG
0-6	230	200-300	14 AWG
6-10	230	up to 50	18 AWG
6-10	230	50-100	16 AWG
6-10	230	100-200	14 AWG
6-10	230	200-300	12 AWG
10-12	230	up to 50	16 AWG
10-12	230	50-100	16 AWG
10-12	230	100-200	14 AWG
10-12	230	200-300	12 AWG
12-16	230	up to 50	14 AWG
12-16	230	50-100	12 AWG
12-16	230	GREATER THAN 100 FEET NOT RECOMMENDED

Fig. D

OPERATING INSTRUCTIONS

FOREWORD

The Limited Edition 10" Left Tilt Unisaw is available with either the 52" Unifence Saw guide, or the 50" Commercial Biesemeyer Fence system. The Limited Edition 10" Left Tilt Unisaw is a very powerful machine. The motor supplied with the Unisaw, is single phase 230 volt motor, that turns the circular blade at 4000 RPM. The Left Tilt Unisaw is a versatile machine, in that it can do precision ripping, cross-cutting, dadoing, moulding and tenoning.

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax. Figures 1 and 2, illustrate the saw and all loose items supplied with the machine. Figs. 3, 4, 5, and 6, illustrate the items supplied with the fence system.

NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR ACCESSORIES.

5

UNISAW

1.Unisaw

2.Switch

3.Motor cover

4.Blade guard and splitter bracket

5.Support rod

6.5/8" Internal tooth washer

7.5/8-18 Jam nut

8. Upper bracket for splitter

2

9.Lower bracket for support rod

10.5/16" l.D. Flat washers (2)

11.5/16" l.D. Lockwashers (3)

12.5/16-18 x 1" hex head cap screws (4)

13.Arbor wrenches (2)

14.1/8" and 5/64" hex wrenches

15. Miter gage		1

16.Flat washer for miter gage

17.Handle for miter gage handle

18.Cap for miter gage handle

19.Dust chute adapter

	20. #10 x 1/2" hex washer head
		Fig. 1
	screws (8)

21.Extension Wing (2)

22.Hangers for rip fence (2)

23.Flat head screw for mounting switch

24.Flat washer for mounting switch

25.Hex nut for mounting switch

26.Gasket for motor cover

27.Cable tie

28.Handwheel

29.Locknob

30.7/16-20x1¼" Hex head screw (6)

31.7/16" Lockwasher (6)

32.Fiber washer (for handwheel)

33.Key (for handwheel)

21	22		19										4
			5			29		25		28							3
			13						15								8
						23
								24
						12				14		18	32		9				30
													16
	26			10		7		6		11		17					31
															20
			27
										33

Fig. 2

6

52" UNIFENCE

1.Unifence body (1)

2.Fence (1)

3.Shelf support bracket (2)

4.Legs (2)

5.Table support brackets (2)

6.Unifence cursor (1)

7.Unifence guide rail (1)

8.#8 x 7/8" wood screws (17)

9.Z brackets (3)

10.Angle brackets (3)

11.Guide rail end caps (2)

12.7/16-20 x 3/4" bolt, lockwasher, flat washer, (3)

13.1/4-20 x 3/4" bolt, flat washer, nut, (2)

14.3/8-24 x 1" bolt, flat washer, nut, (4)

15.5/16-18 x 2-3/4" bolt, flat washer, lockwasher, flat washer, nut, (4)

16.Rail stop (1)

17.Leveling screw, nut, (2)

18.Table (1)

19.Shelf (1)

2

7

1

16

15

14

17

13

11

12

10

9

8

6

5

18

3

19 4

Fig. 3

7

50" COMMERCIAL BIESEMEYER FENCE SYSTEM

& OUTFEED TABLE

3 1

2

											18	17	5				10	15
																						16
			6																				8
			8								7	11											9
			9										12		13		14
														Fig. 4
4																				24
																							25
																		28								27
												19											26
21									20								29
22																																31
			23																				30
																															32
																														33
						Fig. 5																		Fig. 6

NOTE: A common hardware package is used for several different models, therefore you may have leftover hardware.

Fig. 4

1 - Rear Rail

2 - Front Rail

3 - Guide Tube

4 - T-Square® Fence Assembly (Fig. 5) 5 - Cable Strap

6 - Template for aligning front rail to saw table

for fastening front and rear rails to right extension table

Fig. 4

7 - 1/4-20x11/2" long flat head Phillips screws (12) 8 - 11/4" O.D. Flat Washers (12)

9 - 1/4-20 hex nuts (12)

for fastening rear rail to saw table Fig. 4

10 - 3/8-24 x 11/4" long hex head cap screws (2) 11 - 7/8" O.D. flat washers (2)

12 - Lock washers (2)

for fastening front rail to saw table Fig. 4

13 - 3/8-16 x 11/4" long flat head Phillips screws (2) 14 - 7/8" O.D. flat washers (2)

15 - Lock washers (2) 16 - 3/8-16 hex nuts (2)

for fastening guide tube to front rail Fig. 4

17 - 1/2 long hex screws (9)

18 - Lock washers (9)

leg hardware Fig. 5

19 - Legs (2)

20 - 5/8" long wood screws #8 (8)

21 - 1/4-20 x 11/2" long flat head phillips screws (4) 22 - 1/4" flat washers (4)

23 - 1/4-20 hex nuts (4)

Model 36-845 ONLY rear extension table

Fig. 6

24 – Table board

25 – 10-32 hex head screw (2)

26 – 10-32 nut (2)

27 – Flat washer (4)

28 – Lock washer (2)

29 - Legs (2)

30 - 5/8" long wood screws #8 (8)

31 - 1/4-20 x 11/2" long flat head phillips screws (4) 32 - 1/4" flat washers (4)

33 - 1/4-20 hex nuts (4)

8

LIMITED EDITION UNISAW ASSEMBLY

INSTRUCTIONS

WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE SAW TO THE POWER SOURCE UNTIL THE SAW IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.

ASSEMBLING BLADE

TILTING MECHANISM

HANDLE

1.Install fiber washer (A) Fig. 6A, on the blade tilting mechanism shaft (B). Install key (C), into shaft keyway.

2.Place handwheel (D) on shaft (B) Fig. 6A. Make sure the groove (E), in the handwheel lines up with the key (C).

3.Push the handwheel snugly against the fiber washer and tighten the set screw.

4.Install lock knob (F) Fig. 7, into threaded end of the shaft (B). Hand-tighten lock knob at this time. (Do not over tighten - see “Blade Raising Mechinism”)

ASSEMBLING EXTENSION WINGS

Assemble the extension wings (A) Fig. 8 and Fig. 10, to the saw table using the six 7/16"-20x11/4" hex head screws (B) and 7/16" lockwashers supplied. Use a straight edge (C) Fig. 9, to make sure the extension wings

(A) are level with the saw table before tightening the screws (B) Fig. 8 and Fig. 10. NOTE: MAKE SURE

FRONT EDGE OF WING IS FLUSH TO OR SLIGHTLY BEHIND THE FRONT EDGE OF THE TABLE.

NOTE: When assembling the left extension wing, do not install the front screw and washer at this time, it will be installed when assembling the on/off switch.

D E

A

B

C

Fig. 6A

F

B

Fig. 7

A

B

Fig. 8

A

C

A

B

Fig. 9

Fig. 10

9

F D

E

G

Fig. 11

ASSEMBLING ON/OFF SWITCH

1.Loosely assemble switch and switch bracket (A) Fig. 12, to the inside front lip of the left extension wing with 5/16-18x1" hex flat head screw (D), 5/16" flat washer (E), and 5/16-18 hex nut (F) through hole (G) Fig. 11.

2.Attach the side of switch bracket (A) Fig. 12, to the inside of extension wing at the front of the saw using the 7/16"-20x11/4" screw and 7/16" lockwasher.

3.Tighten screws (C) and (D), Fig. 12, securely.

ASSEMBLING BLADE GUARD AND SPLITTER ASSEMBLY

1.DISCONNECT MACHINE FROM POWER SOURCE.

2.Remove the table insert and saw blade from the machine by following instructions under section

“REMOVING SAW BLADE.”

3.The inside splitter mounting bracket (A) Fig. 13, is assembled to the inside of the saw and aligned at the factory. To check the alignment of the bracket (A) to the inside arbor flange, remove screw and splitter fastener plate (B) Fig. 13.

4.Using a straight edge (C) Fig. 14, check to see if the splitter bracket (A) is aligned with the inside blade flange

(D). Check both the top and bottom of bracket (A) with top and bottom of flange (D).

5.If an adjustment is necessary, loosen two screws (F) Fig. 15, and adjust splitter bracket (A) until it is aligned with the blade flange; tighten two screws (F). Loosely reassemble screw and plate removed in STEP 3.

A

D

C

Fig. 12

B

A

Fig. 13

A

DC

Fig. 14

A

F

Fig. 15

10

H

G

Fig. 16

6.Insert threaded end of support rod (G) Fig. 16, through slot in back of saw and through hole (H) Fig. 16, in rear trunnion. Fasten support rod (G) Fig. 16, to trunnion using star washer and 5/8-18 nut (J) Fig. 17. NOTE: Thread nut (J) onto threaded end of support rod as far as possible by hand. Using a wrench to hold nut (J) Fig. 17, tighten rod (G) Fig. 18, using a small screwdriver

(K) or similar device through hole in end of rod (G) as shown.

7.Assemble lower bracket (L) Fig. 19, to rod (G) and hand tighten the 2 one inch-long hex head screws (S) and lockwashers (T), from underneath bracket (L).

8.Assemble splitter bracket (M) Fig. 20, to lower bracket (L), using one flat washer (P), lockwasher (O), and one inch-long hex head screw (N). Do not fully tighten screw (N) at this time.

9.Fasten splitter and guard assembly (P) Fig. 21, to bracket (M) using one inch-long hex head screw (V) and flat washer (T).

N

O

M

P

L

Fig. 20

J

Fig. 17

G K

Fig. 18

L

S

T G

Fig. 19

P

T

M

V

Fig. 21

11

10.Assemble splitter (P) Fig. 22, inside the splitter mounting bracket as shown. Push splitter (P) down as far as possible, making certain bottom edge (T) of splitter (P) is parallel with table surface, and tighten screw (B).

11.Reassemble the saw blade (U) Fig. 22.

12.Using a straight edge (A) Fig. 23, and square (B) Fig. 24, align splitter (P) with the saw blade and table by moving brackets (M) and (L) until the splitter (P) is in perfect alignment with the blade and square with the table. After alignment is made, tighten hex head screw (N), and two screws (S) Fig. 24.

13.IMPORTANT: For certain cutting operations such as dadoing and moulding where you are not cutting completely through the workpiece, the blade guard and splitter assembly cannot be used. Loosen screws (B) and

(V) Fig. 25. Lift up and swing blade guard and splitter assembly to the rear of the saw. CAUTION: Always return the blade guard and splitter assembly to its proper operating position for normal thru-sawing operations.

14.IMPORTANT: The splitter (P) Fig. 26, features a notch

(W) cut into the top edge. Raise the front of the clear blade guard (Q) Fig. 26, until the rear edge of the guard slips into notch (W) of the splitter. This notch enables the blade guard to stay in the raised position and makes changing blades easier.

V

B

Fig. 25

T

P

U

B

Fig. 22

P

A

Fig. 23

B

P

M

N

L

S

Fig. 24

Q

W

P

Fig. 26

12

MOTOR COVER

Removing the motor cover

To remove the motor cover, push motor cover to one side to depress clips, and rotate motor cover away from the cabinet.

Attaching the motor cover

Place the motor cover (A) in the opening of the Unisaw as shown in Fig. 31. Place the rear motor cover clips inside the motor opening and push the front of the motor cover until all 4 motor cover clips are engaged with the motor cover opening in the Unisaw.

Fig. 32 shows the motor cover attached to the Unisaw.

ASSEMBLING RIP FENCE HOLDER BRACKETS

Assemble the rip fence holder brackets (A) and (B) Fig. 33, to the four holes located in the right hand side of the saw cabinet using four #10 x 1/2" sheet metal screws supplied. Figure 34 illustrates the Biesemeyer fence (C), (when not in use), positioned on the two holder brackets.

A

Fig. 31

Fig. 32

B

A

Fig. 33

C

Fig. 34

13

	ASSEMBLING DUST CHUTE	A
	ADAPTER
	The Unisaw is supplied with a dust chute connector to	B
	provide a means of connecting a dust collector to the
	machine. Align the four holes in the dust chute adapter
	(A) Fig. 34A,with the four holes in the back of the saw
	cabinet (B) and attach the dust chute adapter with four
	#10 x 1/2" sheet metal screws.

Fig. 34A

ASSEMBLY INSTRUCTIONS FOR MODEL 36-842

52" UNIFENCE

ASSEMBLING UNIFENCE

TABLE AND SHELF BOARD

1.Fig. 35 shows the hole location for mounting the Unifence table legs to the table board.

2.Lay the table upside down on the floor or bench, as shown in Fig. 36.

Fig. 35

Fig. 36

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A	A	A

C

		B
Fig. 37
		Fig. 38

3.Assemble the two table legs (A) Fig. 37 to the bottom of the table using eight #8x7/8" wood screws.

4.Assemble shelf support bracket (B) Figs. 38 & 51, to the table legs (A) using two U-clamps (C), 1/4" flat washers, and 1/4-20 hex nuts. NOTE: Height adjustments to the bracket will be made later.

5.Insert foot adapter (T) Fig. 39, into the bottom of each leg (A), using a rubber mallet. Assemble the 3/8" jam nut (V) approximately 3/4 of the way onto leveling screw (W). Thread the leveling screw (W) into foot adapter. Fig. 40 illustrates the foot leveling assembly on the table leg. Assemble the remaining foot assembly to the other table leg in the same manner. NOTE: Height adjustments can be made later.

6.Fasten the front (F) and rear (G) table supports Fig. 41, to the bottom of the table as shown using four #8x7/8" long wood screws (H) supplied. NOTE: Pilot holes can be drilled in the particle board using a 1/16" drill bit, drilling a 1/2" deep, to help attaching the front and rear table supports.

NOTE: At this time, the screws (H) holding the front support (F) should not be completely tightened.

NOTE: The slots closer to the angles in the supports (F) and (G) should be against the table.

NOTE: Do not put fasteners in location (I) at this time.

NOTE: Make certain the ends of the table supports do not extend out past the table. The rear support (G) Fig. 41, can be fastened to the bottom of the table by tightening screws (H).

CAUTION: DO NOT OVER-TIGHTEN MOUNTING SCREWS. Over-tightening screws in particle board may cause them to strip.

Fig. 39

Fig. 40

F G

H

I

Fig. 41

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