6" Deluxe Jointer
(Model 37-190)
PART NO. 902023 (013)
Copyright © 2001 Delta Machinery
To learn more about DELTA MACHINERY |
ESPAÑOL: PÁGINA 27 |
visit our website at: www.deltamachinery.com. |
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For Parts, Service, Warranty or other Assistance, |
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please call 1-800-223-7278 (In Canada call 1-800-463-3582).
<![endif]>MANUAL INSTRUCTION
SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY
1.FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s application and limitations as well as the specific hazards peculiar to it.
2.KEEP GUARDS IN PLACE and in working order.
3.ALWAYS WEAR EYE PROTECTION.
4.REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it “on”.
5.KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6.DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well-lighted.
7.KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
8.MAKE WORKSHOP CHILDPROOF – with padlocks, master switches, or by removing starter keys.
9.DON’T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed.
10.USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
11.WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
12.ALWAYS USE SAFETY GLASSES. Wear safety glasses. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty. These safety glasses must conform to ANSI Z87.1 requirements. Note: Approved glasses have Z87 printed or stamped on them.
13.SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
14.DON’T OVERREACH. Keep proper footing and balance at all times.
15.MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16.DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
17.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons.
18.R E D U C E T H E R I S K O F U N I N T E N T I O N A L STARTING. Make sure switch is in “OFF” position before plugging in power cord.
19.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20.CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop.
23.DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication.
24.MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted, connected or re-connected.
25.THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well ventilated areas and provide for proper dust removal. Use wood dust collection systems whenever possible.
26.
WARNING: SOME DUST CREATED BY
POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
·lead from lead-based paints,
·crystalline silica from bricks and cement and other masonry products, and
·arsenic and chromium from chemically-treated lumber.
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Your risk from these exposures varies, depending on |
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how often you do this type of work. To reduce your |
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exposure to these chemicals: work in a well ventilated |
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area, and work with approved safety equipment, such as |
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those dust masks that are specially designed to filter out |
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microscopic particles. |
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SAVE THESE INSTRUCTIONS. Refer to them |
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often and use them to instruct others. |
ADDITIONAL SAFETY RULES
FOR JOINTERS
1.DO NOT OPERATE the tool until it is completely assembled and installed according to the instructions.
2.IF YOU ARE NOT thoroughly familiar with the operation of jointers, obtain advice from your supervisor, instructor or other qualified person.
3.KEEP cutterhead sharp and free of all rust and pitch.
4.BEFORE starting machine, check cutterhead guard to make sure it is not damaged and operates freely.
5.ALWAYS make sure exposed cutterhead behind the fence is guarded, especially when jointing near the edge.
6.NEVER perform jointing or planing operations with the cutterhead guard removed.
7.MAKE CERTAIN the infeed and outfeed tables are tightened before starting the machine.
8.NEVER start the jointer with the workpiece contacting the cutterhead.
9.ALWAYS hold the workpiece firmly against the tables and fence.
10.NEVER perform any operation “Free-hand” which means using your hands to support or guide the workpiece. ALWAYS use the fence to position and guide the work.
11.AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the cutterhead.
12.ALWAYS use hold-down/push blocks for jointing material less than 3 inches in height or planing material thinner than 3 inches.
13.DO NOT perform jointing operations on material shorter than 10 inches, narrower than 3/4 inch or less than 1/2 inch thick.
14.DO NOT perform planing operations on material shorter than 10 inches, narrower than 3/4 inch, wider than 6 inches or less than 1/2 inch thick.
15.NEVER make jointing or planing cuts deeper than 1/8 inch. On cuts more than 1-1/2 inches wide, adjust depth of cut to 1/16 inch or less to avoid overloading machine and to minimize chance of kick-back (work thrown back toward you).
16.MAINTAIN the proper relationship of infeed and outfeed table surfaces and cutterhead knife path.
17.SUPPORT the workpiece adequately at all times during operation; maintain control of the work at all times.
18.DO NOT back the workpiece toward the infeed table.
19.DO NOT attempt to perform an abnormal or littleused operation without study and the use of adequate hold-down/push blocks, jigs, fixtures, stops, etc.
20.SHUT OFF power before servicing or adjusting jointer.
21.DISCONNECT jointer from power source and clean the machine before leaving it.
22.MAKE SURE the work area is clean before leaving the machine.
23.SHOULD any part of your jointer be missing, damaged, or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation.
24.THE USE of attachments and accessories not recommended by Delta may result in the risk of injuiries.
25.IMPORTANT: When the tool is not in use, the switch should be locked in the “OFF” position to prevent unauthorized use.
26.ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in the Accident Prevention Manual for Industrial Operation and also in the Safety Data Sheets provided by the NSC. Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.
3
CONNECTING TOOL TO POWER SOURCE
POWER CONNECTIONS
A separate electrical circuit should be used for your tools. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and 3-hole receptacles which accept the tool’s plug. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the tool. All line connections should make good contact. Running on low voltage will damage the motor.
MOTOR SPECIFICATIONS
Your tool is wired for 120/240 volt, 60 HZ alternating current. Before connecting the tool to the power source, make sure the switch is in the “OFF” position. The no-load speed of the motor is 4800 RPM.
GROUNDING INSTRUCTIONS
WARNING: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
1 . A l l g r o u n d e d , c o r d - c o n n e c t e d t o o l s : In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. AA. The tool has a grounding plug that looks like the plug illustrated in Fig. AA. A temporary adapter, which looks like the adapter illustrated in Fig. BB, may be used to connect this plug a 2-hole receptacle as shown in Fig. BB if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-hole receptacles that accept the tool’s plug, as shown in Fig. AA.
Repair or replace damaged or worn cord immediately.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
WARNING: IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
HOLES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
HOLES
Fig. AA |
Fig. BB |
4
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and a 3-hole receptacle which will accept the tool’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the saw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. DD, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere |
Volts |
Total Length of |
Gauge of |
Rating |
|
Cord in Feet |
Extension Cord |
0-6 |
120 |
up to 25 |
18 AWG |
0-6 |
120 |
25-50 |
16 AWG |
0-6 |
120 |
50-100 |
16 AWG |
0-6 |
120 |
100-150 |
14 AWG |
6-10 |
120 |
up to 25 |
18 AWG |
6-10 |
120 |
25-50 |
16 AWG |
6-10 |
120 |
50-100 |
14 AWG |
6-10 |
120 |
100-150 |
12 AWG |
10-12 |
120 |
up to 25 |
16 AWG |
10-12 |
120 |
25-50 |
16 AWG |
10-12 |
120 |
50-100 |
14 AWG |
10-12 |
120 |
100-150 |
12 AWG |
12-16 |
120 |
up to 25 |
14 AWG |
12-16 |
120 |
25-50 |
12 AWG |
12-16 |
120 |
GREATER THAN 50 FEET NOT RECOMMENDED |
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Fig. DD
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere |
Volts |
Total Length of |
Gauge of |
Rating |
|
Cord in Feet |
Extension Cord |
0-6 |
240 |
up to 50 |
18 AWG |
0-6 |
240 |
50-100 |
16 AWG |
0-6 |
240 |
100-200 |
16 AWG |
0-6 |
240 |
200-300 |
14 AWG |
6-10 |
240 |
up to 50 |
18 AWG |
6-10 |
240 |
50-100 |
16 AWG |
6-10 |
240 |
100-200 |
14 AWG |
6-10 |
240 |
200-300 |
12 AWG |
10-12 |
240 |
up to 50 |
16 AWG |
10-12 |
240 |
50-100 |
16 AWG |
10-12 |
240 |
100-200 |
14 AWG |
10-12 |
240 |
200-300 |
12 AWG |
12-16 |
240 |
up to 50 |
14 AWG |
12-16 |
240 |
50-100 |
12 AWG |
12-16 |
240 |
GREATER THAN 100 FEET NOT RECOMMENDED |
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Fig. DD
OPERATING INSTRUCTIONS
FOREWORD
Delta Model 37-190 is a Deluxe 6" Jointer with designed cutting capacity of 6" (152mm) width, 1/2" (13mm) depth and rabbeting 1/2" x 6" (13 x 152mm). Unit includes; heavy-duty 3/4 hp, 120/240 volt induction-type motor, stand, dust chute, center-mounted fence, three-knife cutterhead, cutterhead guard, and push blocks.
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DEFINITIONS OF JOINTING AND PLANING OPERATIONS
Fig. 2
Jointing Operations - Jointing cuts or edge jointing is the simplest and most common operation which can be done on the jointer and these cuts are made to square an edge of a workpiece. The fence is square with the table and the depth of cut is approximately 1/8 inch. The workpiece is positioned on the jointer with the narrow edge of the workpiece on the infeed table and the major flat surface of the workpiece against the fence, as shown in Fig. 2. The workpiece is moved from the infeed table, across the cutterhead to the outfeed table. The hand over the outfeed table presses the work down so that the newly-formed surface will make perfect contact with the table. The hand over the infeed table (usually the right hand) exerts no downward pressure, but simply advances the work to the cutterhead. Both hands exert pressure to keep the work in contact with the fence.
Fig. 3
Planing Operations - Planing or surfacing are identical to the jointing operation except for the position of the workpiece. For planing, the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence, as shown in Fig. 3. The workpiece is moved from the infeed table, across the cutterhead to the outfeed table establishing a flat surface on the workpiece. Always use push blocks when performing planing operations.
6
UNPACKING AND CLEANING
WARNING: JOINTER WEIGHT IS APPROXIMATELY 175 LBS. CARE MUST BE TAKEN WHEN LIFTING JOINTER ONTO STAND. A MINIMUM OF TWO PEOPLE WILL BE REQUIRED TO LIFT THE MACHINE.Your new jointer is shipped complete in one carton. Carefully unpack the jointer and all loose items. Fig. 4 and Fig. 4A, illustrate the jointer and all loose items supplied with your machine. Remove the protective coating from the table surface and all unpainted parts. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning cover the table surface with a good quality paste wax. Buff out the wax thoroughly to prevent it from rubbing into the workpieces.
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41
39
40
Fig. 4A
1- Motor and Switch
2- Key for Motor Shaft and Pulley
3- Motor Pulley
4- V-Belt
5- Two Top End Braces for Stand (11-3/4" long)
6- Two Top Side Braces for Stand (15-3/4" long)
7- Two Lower Side Braces for Stand (20-1/2" long)
8- Two Lower End Braces for Stand (16-1/2" long)
9- Four Legs for Stand
10- Four Feet for Stand Legs
11- Cutterhead Guard
12- Fence Locking Handle
13- M8.4 Flat Washer for Fence Locking Handle
14- Fence Tilting Handle
15- 5/16-18 x 3/4" carriage bolts -(36) (for assembling stand and dust chute to stand)
16- 5/16 flat washers -(36) (for assembling stand and dust chute to stand)
17- 5/16-18 hex nuts -(36) (for assembling stand and dust chute to stand)
18- Three special studs - (for assembling Jointer to stand)
19- M10.2 lockwashers for special studs - (3) (for assembling Jointer to stand)
20- 5/16-18 x 1-1/4" long carriage bolts -(4) (for assembling motor to dust chute)
21- 5/16 flat washers -(4) (for assembling motor to dust chute)
22- 5/16 lock washers -(4) (for assembling motor to dust chute)
23- 5/16-18 hex nuts -(4) (for assembling motor to dust chute)
24- M4 x 10mm screws -(2) (for assembling switch to stand)
25- M4.1 flat washers -(2) (for assembling switch to stand)
26- M6 x 10mm screws -(4) (for assembling motor pulley and belt guard to Jointer)
27- M6.1 lockwashers -(4) (for assembling motor pulley and belt guard to Jointer)
28- Two Allen Wrenches
29- Two Open End Wrenches
30- M8 x 12mm screw - (for attaching rear cutterhead guard)
31- M8.4 flat washer - (for attaching rear cutterhead guard)
32- Two wing screws - (for assembling cover to dust chute)
33- Dust chute cover
34- Dust chute
35- Jointer
36- Fence
37- Rear Cutterhead Guard
38- Motor Pulley and Belt Guard
39- Dust Collector Adapter
40- Infeed Table Adjustment Rod and Handle
41- Push Blocks
ASSEMBLY INSTRUCTIONS
WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE TOOL IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTAND THE ENTIRE OWNERS MANUAL.
ASSEMBLING STAND
1.Assemble stand as shown in Fig. 5 using parts shown in Fig. 4. The braces, legs and feet are labeled the same in both illustrations. Insert screws through legs and braces then place washer on screw and secure with nut. Only tighten nuts finger-tight at this time. IMPORTANT: The top lips of two upper end braces (A) must fit on top of the top lips of two upper side braces
(B).
2.Assemble four rubber feet (10) Fig. 5, to the bottom of each leg (9) as shown.
ASSEMBLING DUST CHUTE TO STAND
1.The front of the stand is indicated by switch opening
(B) Fig. 6, making the outfeed end of the stand (C) and the infeed end (A).
2.Assemble dust chute to outfeed end of stand (C) as shown in Fig. 6, using parts shown in Fig. 4. Parts are labeled the same in both illustrations. Insert screws (15) then place washer (16) on screw and secure with nut (17). Only tighten hex nuts fingertight at this time.
ASSEMBLING MOTOR AND SWITCH TO STAND
1.Assemble motor (B) Fig. 7, to the bottom of the dust chute as shown, using parts shown in Fig. 4. Parts are labeled the same in both illustrations. Insert screws (20) then place flat washer (21) and lock washer (22) on screw and secure with nut (23). Do not completely tighten hex nuts at this time as the motor must be adjusted for proper alignment and belt tension later.
2.Assemble the switch (C) Fig. 7, to the inside of switch opening (D) using the two 3/8" long screws (24) Fig. 8, and flat washers as shown.
6 |
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5 |
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5
7
6
8
8
9 7
10
Fig. 5
C |
15 |
15 
34 |
A |
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15 B
Fig. 6
20
D
C
20 B
Fig. 7
24
Fig. 8
9
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