Craftsman 917271071 Owner’s Manual

5 (1)
Owner's Manual
CRAFTXMRNo
16 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman Website: ww,x,.sears.com/craftsman
Warranty...............................................2
SafetyRules.........................................2
ProductSpecifications..........................5
Assembly..............................................8
Operation............................................12
MaintenanceSchedule......................18
Maintenance.......................................18
ServiceandAdjustments....................22
Storage...............................................27
Troubleshooting.................................28
RepairParts........................................32
PartsOrdering.....................BackCover
LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENT
Fortwo (2)yearsfromthe dateof purchase,ifthis CraftsmanRidingEquipmentis
maintained,lubricatedandtunedup accordingto theinstructionsin theowner's
manual,Searswill repairor replace,freeofcharge,anypartsfoundto be defectivein
materialor workmanship.
ThisWarrantydoesnotcover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or
accident or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAFFERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. In-home
warranty service on your Craftsman riding equipment is available at no charge for 30
days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman
riding equipment to your nearest Sears Service Center. (In-home warranty service will
still be available after 30 days from the date of purchase but a standard trip charge will
apply). This warranty applies only while this product is in the United States. This
Warranty gives you specific legal rights, and you may also have other rights which may
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
IMPORTANT: This cutting machine is
capable of amputating hands and feet
and throwing objects. Failure to observe
the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to
operate the machine. .
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade. 2
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or
drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO"
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
3
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do notturn on slopes unless neces-
sary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-effs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do nottry to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine'and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adulL
Be alert and turn machine off if
children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching
blind corners, shrubs, trees, or other
objects that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container:
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mew in reverse unless'abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children ou' ff the mowing area
and under the w_ hful care of another
responsible adult.
Be alert and turn machine off if
children enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obsta-
cles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
Do notturn on slopes unless neces-
sary, and then, turn slowly and
gradually downhill, if possible.
i, Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEAWARE!!!YOUR
SAFETY IS INVOLVED.
_i_CAUTION: In order to prevent acciden-
tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE t .25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W-30
API-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F}
OILCAPACITY: W/FILTER: 4.0PINTS
W/O FILTER: 3.5 PINT5
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE CLEARANCE: NOTADJUSTABLE
GROUND SPEED
(MPH):
FORWARD:
1s'r 1.2
2 1.5
3 2.3
4TM 3.5
5TM 4.8
6TM 5.4
REVERSE: 1.5
TIRE PRESSURE:FRONT: 14 PSI
REAR: 10 PSI
CHARGING 15 AMPS @ 3600 RPM
SYSTEM:
BA"N-ERY: AMP/HR: 30
MIN CCA: 240
I " . CASE SIZE: U1R
BLADE BOLT 27-35 F7". LBS.
ITORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible depend-
ability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_, WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it Should be maintained
in effective working order by the opera-
tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the, muffler is available
through your nearest Sears Authorized
Service Center (See REPAIR PARTS
section of this manual).
5
Parts Bag contents shown full size
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Lockwasher 3/8
(1) Large Flat Washer
(1) Hex Bolt
3/8-16 x 1
(1) Locknut 5/16-18
L
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Shoulder
Bolt 5/16-18
(2)
ckWashers #10
(2) Weld
Nuts #10
(2) Screws #10 x 5/8
(2) Washers
3/16 x 3/4 x 16 Gauge
Parts packed separately in carton
Steering
Boot
Seat
Video
Cassette
Mulcher
Plate
Manual
Parts Bag
Steering
Wheel
Parts Bag contents not shown full size
Slope Sheet
t teering
Extension
Shaft
_ teering
Wheel
Insert
Steering Wheel
, , Adapter (2) Keys
_2 I I
) Latch Hook
Assemblys
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe.and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRF") FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/(1 )
Utility knife drive rachet
(2) 1/2" wrench (1) Phillips Screw-
(1) Tire pressure driver
gauge
When right or left h qd is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRA, ;TOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts
and parts boxes from shipping carton.
Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENS!ON SHAFT AND
BOOT
Slide extension shaft onto lower
steering shaft. Align mounting holes in
extension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten
securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs. torque.
Place tabs of steering boot over tab
slots in dash and push down to
secure.
Insert
r_ _ 3/8 Hex Bolt
3/8
Lockwasher
_ Large Flat
_ -_-_-_Wash er
Stee?ing __ Steering
Wheel _ _,_ Boot
Extension _:> Tabs
Shaft _ _ Adapter
5/16
Locknut
5/16 Hex
Bolt
Tab
Slots
INSTALL STEERING WHEEL
Position front wheels of the tractor so
they are pointing straight forward.
Slide steering wheel adapter onto
steering shaft extension.
Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift seat pan to raised position and
open battery box door.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BA-i-FERY" in
Maintenance section of this manual
for charging instructions).
Battery Label
Box Door
Terminal Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat
pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely,
Assemble adjustment knob and flat
washer loosely, Do not tighten,
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its ad-
justed position.
Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise
attachment lift lev_. to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N)
position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.
TO DRIVE TRACTOR OFF SKID
_1, WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check.engine oil level and fill fuel tank
with gasoline.
Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
Place gearshift lever in neutral (N)
position.
Press lift lever plunger and raise
attachment lift lev, to its highest
position.
Start the engine. After engine has
started, move throttle control to idle
position.
Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
Shoulder
Bolt 'k . .
Adjustment Knob
Flat Washer
9
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purpos-
es. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
sectoin of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
Install two latch hooks to mulc.her plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
Weld Nut From
The Top
Lock
Weld .Washer
Nut
Hook Points
Down
Latch
Latch
Mulcher
Plate
Deflector
Shield
Lock Washer
Washer
'_/-" Screw
ooks
_I, CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow
it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging
also.
10
_CHECKUST
Before you operate and enjoy your new
tractor, we wish to assure that you
receive the best performance and
satisfaction from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
4" Engine oil is at proper level.
4" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
,,, ov .
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATFACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
'_TTACHMENT
IGNITION C FCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Attachment Ignition
Clutch Lever Switch
Light Switch
Position
Lift Lever
Throttle/Choke
Control
Clutch/Brake
Control
AMachment
Lift Lever
g Brake
Height
Adjustment
Knob
- Gearshift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE/CHOKE CONTROL: Used to
control engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
HEIGHT ADJUASTMENT KNOB: .Used
to Adjust the mower cutting height.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever len changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: .Indicates battery charging
(+) or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses
I
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision.safety mask over spectacles, or
standard safety glasses.
HOW TO USEYOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Throttle/ Attachment Clutch Lever
Choke "Engaged" Position
Control
led',
"Brak_ Position
Position ,Parking Brake
ed"
/_ Position
G.ear Shift
Lever
Clutch/Brake Height
Pedal "Drive" Adjustment "Disengaged"
Position Knob Positio'n
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
THROI-I'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
Move gearshift lever to desired
position.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER cu'n'ING
HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (F_I) to raise
cutting height.
Turn knob counterclockwise (P_)to
lower cutting height.
14
Thecuttingheightrangeis approxi-
mately1-1/2"to4". Theheightsare
measuredfromthe groundto theblade
tipwiththeenginenotrunning.These
heightsareapproximateandmayvary
dependinguponsoil conditions,height
of grassandtypesofgrassbeing
mowed.
The averagelawnshouldbecutto
approximately2-1/2 inchesduringthe
coolseasonandto over3 inches
duringhot months. Forhealthierand
betterlookinglawns,mowoftenand
aftermoderategrowth.
Forbestcuttingperformance,grass
over6 inchesin heightshouldbe
mowedtwice. Makethefirstcut
relativelyhigh;the secondto desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position, Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions,
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUFFING
HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge
Wheel
Mounting
Bracket --,
3/8-16
Locknut
3/8-1E
Gauge
TO OPERATE MOWER
Shoulder
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift
control.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
_CAUTION: Do no_ operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Attachment Lift
Lever "Engage Lever High Position
"Disengaged'
Position
ge
Guard
TO OPERATE ON HILLS
h_ilCAUTION: Do not drive up or down
Is with. slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move gearshift le,,r to 1st gear. Be
sure you have all( ed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest
position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
15 cord, etc.).
TOWING CARTSAND OTHER
A'n'ACHM ENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a toad, while on a slope, is
dangerous. Tires can lose traction with
the ground and cau._e you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and re_ ove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessa,',, add oil until
"FULL" mark on a,pstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Cus-
tomer Responsibilities section.in this
manual.
ADDGASOLINE
Fill fuel tank. Use fresh, clean: regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel _,,stem should be
emptied before stor ge of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_, CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutrat (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes and
try again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F
AND BELOW)
When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
16
The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32
F) the carburetor fuel mixture may need
to be adjusted for best engine perfor-
mance. See "TO ADJUST CARBURE-
TOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of
this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively high;
the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give
the mower the best cutting perfor-
mance as well as the quality of cut
desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
f
1
MULCHING MOWING TIPS
J
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, a, _ust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then Change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3
17
MAINTENANCE SCHEDULE _,'_/_/_o_
Check Brake Operation _
Chock Tire Pressure
Cheek Operator Presence and
T Interlock Systems
R" Check for Loose Fasteners ll_ ¥/z ll_
Sharpen/Replace Mower Blades _I
T Lubrication Char[ V #
0 Chock Battery Level
a Clean Battery and T_rminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension _s
Adjust Motion Drive Belt(s) Tension 11_5
Check Engine Oil Level _
Change Engine Oil _2; V #
E CleanAirFilter _2
N Clean Air Screen
G Inspect Muffler/Spark Arrester
N Replace Oil Filter (If equipped) 1_1.2
Clean Engine Cooling Fins _11_2
Replace Spark Plug _2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 Change more ellen when operating under a heaVy Iood or in hngh ambient temperatures. 5 If equipped with adjustable system
2 Service more ellen when operQting in dirty or dusty conditions 6 Not required if equtpped w_th mainlenQP, ce-free bOtter-/
3 If equipped w_h oil filter¸ chQnge oil every 50 hours¸ 7 Tighten front aLxle p_vot her to 35 fl .Ibs mRx_mum
4 Replace bh_des more o_en when mowin 0 in sandy sob Do not overtighten
GENERAL RECOMMENDATIONS
I
The warranty on this tractor does not
cover items tha_ have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual. Some adjustments will need to
be made periodically to properly
maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter
assure proper air-fuel mixture and
help your engine run better and last
longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and inter-
lock systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
_)Spindle )indle Zerk
Wheel Wheel
zerk Bearing
zerk
18
OSAE 30 or 10w30 motor oil
_)General Purpose Grease
(_)Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
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