Craftsman 917.272281 User Manual

Owner’s Manual

CRRFTSMRN*

LAWN TRACTOR

22.0 HP, 42” Mower

Electric Start

Automatic Transmission

Model No.

917.272281

This product has a low emission engine which operates differentiy from prevlousiy built engines. Before you start the engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

TABLE OF CONTENTS

Warranty.............		..2	Maintenance Schedule...............	...................18
Safety	Rules ..	..3	Service and Adjustments...	...................22
Product	Specif	..6	Storage...................................... ...................	29
AssembIyPre-(		..8	Troubleshooting......................... ...................	30
		11	Repair Parts............................... ...................	34
		18	Sears Service............................. ..	Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, iubricated and tuned up according to the instructions in the owner’s manuai, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guideiines of coverage iisted beiow. Sears wili aiso provide free iabor for these applicabie warranted parts for the two full years. During the first 30 days of purchase, there wiii be no charges to service the product at your home for issues covered by this warranty. (See exciusions beiow). For your convenience, IN HOME warranty senrice will still be available after the first 30 days of purchase, but a trip charge wiii appiy. This charge wiii be waived if the Crafts­ man product Is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOMECg>. This warranty applies only while this product is within the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

•Standard Maintenance Servicing, oil changes, or tune-ups

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but		not limited	to, damage
caused by towing objects beyond the capability of the nding		equipment,	impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami­
nated or oxidized (state). In general, fuel should be used within 30 days of its
Rurchase date.	lormal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty sen/ice will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Faiiure to observe the foilowing sarety instructions couid resuit in serious injury or death.

^Look for this symbol to point out important safety precautions. It means CAUTIONMI BECOME ALERT!!! YOUR SAFETY !S!NVOLVED.

A CAUTION: !n order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

A CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

A CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro­ ductive harm.

AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I.GENERAL OPERATION

•Read, understand, and follow all instructions in the manual and on the machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys tefore dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unciogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unload­ ing the machine into a trailer or truck.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them­ selves and others from serious injury.

•Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build­ up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

II.SLOPE OPERATION

Slopes are a major factor related to ioss-of- control and tipover accidents, which can re­ sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

SAFETY RULES

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the m^iufacturer’s recommenda­ tions for wheel weights or counter­ weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope. DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

III.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fail off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the machine.

•Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tail grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

if machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces­ sary, and then, turn slowly and gradu­ ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline	4 Gallons
Capacity	Unleaded
and Type:	Regular
Oil Type	SAE 30 (Above 32“F)
(API-SF-SJ):	SAE 5W-30
	(Below 32»F)
Oil Capacity:	4.0 Pints
Spark Plug:	Champion RC12YC
(GAP: .040")
Ground Speed	Fonward: 5.5
(MPH):	Reverse: 2.4
Tire Pressure:	Front: 14PSI
	Rear 10-PSI
Charging
System:	16 Amps @ 3600 RPM
Battery:	Amp/Hr 28
	Min. CCA: 230
	Case Size: U1R
Blade Bolt	27-35 Ft. Lbs.
Torque:

CONGRATULATIONS on your purchase of a new tractor, it has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni­ cians and the proper tools to service or repair this tractor.

Please read emd retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always obsenre the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is availabie on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain­ ing, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance” and “Storage* sections of this owner’s manual.

^WwARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the

engine’s	exhaust	system	is equipped	with
a spark	arrester	meeting	applicable	local

or state laws (if any). If a spark arrester Is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears senrice center (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

(U)		Keys
Mower			(1) Oil Drain Tube
Leveling			For Future Use
Wrench
			Bubble Level	u
			VidiÌO Cassei
(n)		Slope Sheet

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1.Remove all accessible loose parts and parts boxes from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay panels flat.

3. Check for any additional loose parts or cartons and remove.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See “BATTERY” in Maintenance section of this manual for charging instructions).

ADJUST SEAT

1.Raise seat and loosen adjustment knobs.

2.Lower seat into operating position and sit in seat.

3.Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4.Get off seat without moving its adjusted position.

5.Raise seat and tighten adjustment

knob securely.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

Adjustment

Knob

8

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3.Place freewheel control in disen­ gaged position to disengage transmis­ sion (See TO TRANSPORr in the Operation section of this manual).

4.Roll tractor fonvard off skid.

5.Remove banding holding the deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

A WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a welt-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1.Be sure all the above assembly steps have been completed.

2.Check engine oil level and fill fuel tank with gasoline.

3.Place freewheel control in “transmis­ sion engaged" position (see TO TRANSPORT" in Operation section of this manual).

4.Sit on seat in operating position,

depress brake pedal and set the parking brake.

5.Press lift lever plunger and raise attachment lift lever to its highest

position.

6. Start the engine. After engine has started, move throttle control to idle position.

7.Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position. Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGE WHEEL

For shipping purposes, the right rear gauge wheel assembly is mounted upside down on the mower. Remove the gauge wheel assembly and reinstall from the bottom as shown. To adjust gauge wheels, see the Operation section in this manual.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3.Hook front latch into hole on front of mower deck.

4.Hook rear latch into hole on back of mower deck.

Mulcher

Deflector Plate

Shield

Latch

Hooks

A CAUTION; Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING” in the Senrice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

t^CHECKUST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

All assembly instructions have been completed.

/No remaining loose parts in carton.

/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and tightened secureiy.

/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting

results. (Tires must be property inflated for leveling).

/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

/Check wiring. See that all connections are still secure and wires are properly clamped.

/Before driving tractor, be sure freewheel

control is in transmission engaged” position (see TO TRANSPORT in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important items:

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

/Become familiar with all controls - their location and function. Operate them before you start the engine.

Be sure brake system is in safe operat­ ing condition.

/ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans­ mission purging instructions (See TO START ENGINE” and “PURGE TRANS­ MISSION” in the Operation section of this manual).

10

OPERATION

These symbols may appear on your tractor or in literature suppiied with the product. Learn and understand their meaning.

	Q	A	a;	4
			♦	in
	BATTERY	CAUTION OR	REVERSE	FORWARD	FAST	SLOW
	(§)	WARNING		a|	01	la
	ENGINE ON	ENGINE OFF	OIL PRESSURE	LIGHTS ON	OVER TEMP	Í
					LIGHT
	fl	l\l	jjli	PARKING BRAKE	UNLOCKED	if
	FUEL	CHHOKE	MOWER HEIGHT			MOWER LIFT
				©
				LOCKED

Ü' R N H L ®|I

ATTACHMENT REVERSE NEUTRAL	HIGH	LOW	PARKING BRAKE
CLUTCH ENGAGED

	ATTACHMENT	KEEP AREA CLEAR	SLOPE HAZARDS
		{SEE SAFETY RULES SECTION)
IGNmON	CLUTCH DISENGAGED

		4 - i a
DANGER. KEEP HANDS AND FEET AWAY	FREEWHEEL
	(Automatic Models only)

11

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself wi№ the locations of various controls and adjustments. Save this manual for future reference.

Hourmeter	Attachment	, Light Switch
	Clutch Switch	Position
Ignition Switch		Lift Lever Plunger
Ammeter.		Attachment
Throttle		Lift Lever
Control		Fonivard Drive Pedal
		Reverse Drive Pedal
Brake Pedal		Height
		Adjustment

Freewheel

Control

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (>) of battery. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

BRAKE PEDAL - Used for braking the tractor and starting the engine.

CRUISE CONTROL LEVER • Used to set forward movement of tractor at desired speed without holding the forward drive pedal.

FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal Into the brake position. THROTTLE CONTROL - Used for controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

CHOKE CONTROL - Used for starting engine.

HOURMETER - Indicates hours of operation.

12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles._______________________________

HOWTO USEYOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1.Depress brake pedal all the way down and hold.

2.Pull parking brake lever up and release pressure from brake pedal. Pedal should remain in brake posi­ tion. Make sure parking brake will hold tractor secure.

			Attachment
	“Disengaged”		Clutch Switch
			“Engaged”
	Position
			Position
	Choke
	Control Ignition			Forward
	Throttle
				Drive
	Control			Pedal
	“Brake”
	Position
				Reverse
				Drive
	7			Pedal
		Parking		Cruise
	Brake Pedal	Brake
	“Drive”			Control
		“Engaged”
	Postion “DisengagecT			Lever
		Position
	Position

STOPPING

MOWER BLADES •

•To stop mower blades, push attach­ ment clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not depressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to stow position to allow engine to idle before stopping may cause engine to “backfire”.

•Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than “STOP” will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. CAUTION: Always stop tractor com­ pletely, as described above, before leaving the operator’s position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the battery charging rate.

•Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the fonward and reverse drive pedals.

1.Start tractor and release parking brake.

2.Slowly depress fonward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

13

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

1.With forward drive pedal depressed to desired speed, nriove cruise control lever forward to “SET" position and

hold while lifting your foot off the pedal, then release the cruise control lever.

To disengage the cruise control, pull the lever backward to “OFP position, or fully depress the brake peda).

4.Replace retainer spring into clevis pin.

5.Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move lever to desired position.

The cutting height range is approxi­ mately 1-1/2 to 4“. The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending u|:№n soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the coot season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1.Select desired height of cut.

2.Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

^^CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

	Attachment
Attachment Clutch	Lift Lever High
Switch “Engaged”	Position
Position

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1.Lower mower and adjust mower to desired cutting height(See ‘TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2.Remove retainer spring and clevis pin which secure each gauge wheel bar.

3.Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

Low

Position

“Disengaged'	Deflector
Position	Shield

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If stopping is absolutely necessary,

push brake pedal quickly to brake position and engage parking brake.

14

2.

•To restart movement, slowly release parking brake and brake pedal.

•Slowly depress appropriate drive pedal to slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) MPH.

To re-engage transmission, reverse above procedure.

Transmission Engaged

o H-i- = i

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWiNG CARTS AND OTHER ATTACH­ MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2.Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If neces­ sary, add oil until “FULL” maik on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).

•To change engine oil, see the Mainte­ nance section in this manual.

ADD GASOLINE

•Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tem­ peratures below 32“F(0'’C), use fresh, clean winter grade gasoline to help Insure good cold weather starting. ^CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc­ tions for additional information.

Never use engine or carburetor cleaner products In the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the erigine has run out of fuel, it will take extra cranking time to nrove fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position. Sit on seat in operating position,

depress brake pedal and set parking brake.

3.Move attachment clutch to disen­ gaged position.

4.Move throttle control to fast position

5.Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

15

NOTE: Before steuling, read the warm aixl c(^ starting proceckjres bebw.

6.Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING {50" F and

above)

7.When engine starts, slowly push choke control in until the engine begins to run smoothly, if the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly.

•The attachments and ground drive can now be used. If the engine does not accept the bad, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50" F and below)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows;

1.Be sure the tractor is on level ground.

2.Release the parking brake and let the brake slowly return to operating position.

3.Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

•The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be

lied out slightly.

NOTE: If at a high attitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see ‘TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGETRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and perfor­ mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission whbh may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace­ ment, it should be purged after reinstallatbn before operating the tractor.

1.Place tractor safely on level surface with engine off and parking brake set.

2.Disengage transmission by placing freewheel control in disengaged position (See TO TRANSPORT in this section of manual).

3.Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake.

4.Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position and hold for five (5) seconds and release pedal. Repeat this

procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5.Shutoff engine and set parking brake.

6.Engage transmission by placing freewheel control in engaged position (See TO TRANSPORT in this section of manual).

7.Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8.Drive tractor forward for approxi­ mately five feet then backwards for five feet. Repeat this driving proce­

dure three times.

Your transmission is now purged and now ready for normal operation.

16

MOWING UPS

•Mower should be property leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The ieft hand side of mower shouid be used for trimming.

•Drive so that ciippings are discharged onto the area that has aiready been cut. Have the cut area to the right of the tractor. This wiii result in a more even distribution of ciippings and more uniform cutting.

•When mowing iarge areas, start by turning to the right so that ciippings wili discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making ieft hand turns untii finished.

r
' --------------------------- ^
	( ■				1
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•if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­ pings. Make first cut reiatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass wili piug mower and leave undesirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of materiai. Reguiate ground speed by selecting a iow enough gear to give the mower cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT; For best performance, keep mower housing free of buiit-up grass and trash. Ciean after each use.

•The speciai mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the iawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

•Avoid cutting your iawn when it is wet. Wet grass tends to form dumps and interferes with the muiching action. The best time to mow your lawn is the eariy afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

•For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.

Max 1/3

Certain types of grass and grass conditions may require that an area be muiched a second time to compieteiy hide the clippings. When doing a second cut, mow across or perpendicu­ lar to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

17

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Intertock Systems

Check for Loose Fasteneta

s

ShaipeiVReplace Mower Blades

Lubrication Chart

Check Battaiy Level

4

Cletut Battery and Tarmlnals

Che<d( Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine OH (with oil filter)

Change Enj^ne Oil (wilhoiit oH filter)

Clean Air Filler

Clean Air Screen

2

Inspect Muffiei/Spaik Aiiester

Replace OH Filter (If er^uipped)

V<.2

Clean Engine Cooing Fins

2

Replace Spark Plug

Replace Air Fitter Paper Cartridge

2

Replace Fuel Rttsr

1 -

Changemoreoftenwhenoperatingunderaheavytoedor

3 <ReplacebtadMmomoftenwhenmowinginsandysoil.

inhighambienttemperatures.

4 <NotrequiredIfequippedWithrnefntenance-freebattery.

2 -Servicemoreoftenwhenoperatingindutyordustyconditions.

5 •Tightenfrontaxlepi^b<^to35ft-lbe.maximum.

Dortotovertighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments In the Sen/ice and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3.Check tire pressure.

4.Check operator presence and interlock systems for proper opera­ tion.

5.Check for loose fasteners.

LUBRICATION CHART

d) General Purpose Grease

<S>BEFERTO Maintenance “ENGINP SECTION

IMPORTANT; Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubncated, use only a dry, powdered graphite type lubricant sparingly.

18