Craftsman 917.271110 User Manual

Owner’s Manual

CRflFTSMRH^

16.5 HP ELECTRIC START 42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No. 917.271110

Safety

Assembly

Operation

Maintenance

Repair Parts

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CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip­ ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS

Warranty.......................................	................2	Product Specifications................................	5
Safety Rules.................................................	2	Service and Adjustments.... ....................	23
Assembly..................................... ................	8	Storage................................... ....................	29
Operatbn...................................... ..............	12	TroubleshootitSg................... ....................	30
Maintenance Schedule............... ..............	19	Repair Parts........................... ....................	34
Maintenance................................ ..............	19	Parts Ordering....................... ....	Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main­ tained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not coven

•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or acci­ dent or the failure to maintain the equipment according to the instructions contained in the owner’s manual.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip­ ment proves defective in material or workmanship and our testing determines the bat­ tery will not hold a charge. Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest sen/ice center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip­ ment to your nearest Sears Service Center. (In-home warranty service will still be avail­ able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

GENERAL OPERATION

•Read, understand, and follow all instruc­ tions in the manual and on the machine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people befOPb mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolute­ ly necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc­ tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unat­ tended. Always turn off blades, set park­ ing brake, stop engine, and remove keys before dismounting.

SAFETY RULES

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificiai

light.

• Do not operate the machine while under

-the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unload­ ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. Ail slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the manufacturer's recommen­ dations for wheel weights or counter­ weights to improve stability.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud­ denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do aoj^ow^ wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuei with the engine running. Allow en­ gine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container Inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ ment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cooi before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary.

SAFETY RULES

before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolute­ ly necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep chiidren out of the mowing area and under the watchfui care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

A Look for this symbol to point out impor­ tant safety precautions. It means CAU­ TION!!! BECOME AWARE!!! YOUR SAFE­ TY IS INVOLVED.

i^CAUTION: In order to prevent acciden­ tal starting when setting up, transporting, adjusting or making repairs always discon­ nect spark plug wire and place wire where it cannot contact spark plug.

manufacturer’s recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required.

Mow up and down slopes (15® Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

A.WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIRCATIONS

GASOLINE	1.25 GALLONS
CAPACITY
AND TYPE:	UNLEADED
	REGULAR
OIL TYPE	SAE30
(API-SF/SG/SH):	(above 32°F)
	SAE10W-30
	(below 32°F)
OIL CAPACITY:	W/RLTER: 4.0 PINTS
	W/ORLTER: 3.5 PINTS
SPARK PLUG:	Champion J19LM
(GAP: .030")	STD361458-
GROUND SPEED	FORWARD:
(MPH):	1ST 1 ■,
	2ND 1.4
	3RD 2.3
	4TH 3.5
	5TH 4.5
	6TH 6.0
	REVERSE: 1.7
TIRE PRESSURE:	FRONT: 14PSI
	REAR: 10PSI
CHARGING	3 AMPS BATTERY
SYSTEM:	5 AMPS HEADLIGHTS
BATTERY:	AMP/HR: 20
	MIN. CCA:240
	CASE SIZE: U1R
BLADE BOLT	27-35 FT. LBS.
TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Sen/ice Center. We have competent, well-trained techni­ cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail­ able on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain­ ing, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance” and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim­ proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meoting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

CONTENTS OF HARDWARE PACK

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Video

Cassette

Mulcher

Plate

Manual

Parts Bag

(2)Shoulder Bolts

(2) Washers 3/8

X 7/8 X 14 Gauge

Parts Bag contents not shown full size

(2) Center­ lock Nuts

/ Steering

7 Wheel

TP

Slop^Sheet	CJ (2) Latch Hook
	Assemblys

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.
(1)	9/16" wrench	(1)3/4" Socket w/
(2)	7/16" wrenches	drive rächet
(2) 1/2" wrench		(1) Phillips Screw­
(1) 3/4" wrench		driver
(1) Utility knife		(1) Tire pressure
(l)Pliers		gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi­ tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts boxes from shipping carton (See page 6).

•Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.

•Remove mower and package materials.

•Check for any additional loose parts or boxes and remove.

are horizontal (left to right) and slide inside boot and onto adapter.

•Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

•Snap steering wheel insert into center of steering wheel.

•Remove protective materials from trac­

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

Insert

3/8 Hex Bolt

3/8 Lockwasher

Large Flat

Washer

Steering

Boot

Adapter

Extension

Shaft

5/16 Hex Bolt

5/16 Locknut

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT -

•Slide extension shaft onto lower steer­ ing shaft. Align mounting holes in exten­ sion and lower shafts and install 5/16

hex bolt and locknut. Tighten securely. IMPORTANT: Tighten bolt and nut secure­ ly to 18-22 ft. lbs. torque.

•Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so they are pointing straight forward.

•Slide gteering wheel adapter onto steer­ ing shah exfension.

•Position steering wheel so cross bars

Lower Steering

Shaft

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

•Press lift lever plunger and raise attach­ ment lih lever to its highest position.

•Release parking brake by depressing clutch/brake pe^l.

•Place freewheel control in freewheeling position to disengage transmission (See TO TRANSPOFtT” in the Operation section of this manual).

•Roll tractor backwards off skid.

•Remove banding holding discharge guard up against tractor.

8

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY

iidiCAUTION: Do not short battery termi­ nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, re­ move metal bracelets, wristwatch bands, rings, etc. Positive terminal must be con­ nected first to prevent sparking from acci­ dental grounding.

•Remove cardboard packing from seat pan and lift seat pan to raised position.

•Open battery box door and remove pro­ tective plastic.

•Remove terminal protective caps and discard.

•If this battery is put into service after month and year indicated on label (label located between terminals) charge bat­ tery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to posi­ tive (+) terminal with hex bolt, flat wash­ er, lock washer and hex nut as shown.

Tighten securely.

•Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

Discard Terminal

■ Proctective Caps
Lock Washer	Flat
	Washer

Seat Pan

Battery

Box Door

INSTALL SEAT

Adjust seat before tightening adjustment knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

•Assemble adjustment knob and flat washer loosely. Do not tighten.

•Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder

Bolt

	Positive	Negative
	(Red) Cable
		(Black) Cable	Flat Washer
	Close battery box door. Open battery		Adjustment Knob
	box door for

•Inspection for secure connections (to tighten hardware).

•Inspection for corrosion.

•Testing battery.

•Jumping (if required).

•Periodic charging.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shying purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown in “PRODUCT SPECiFICATiONS” on page 5 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be property leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac­ ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are rout­ ed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac­ tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in up­ right position.

•Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

•Hook front latch into hole on front of mower deck.

•Hook rear latch into hole on back of mower deck.

^CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

10

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are proper­ ly adjusted to ensure optimum mower per­ formance.

•Assemble gauge wheels with tractor on a flat level surface.

•- Adjust mower to desired cutting height (See “TO AD.JUST MOWER CUTTING HEIGHT in the Operation section of this manual).

•With mower in desired height of cut po­ sition, gauge wheels should be assem­ bled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8- 16 locknut and tighten securely.

•Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel

y'CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure free­ wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/Engine oil is at proper level.

/Fuel tank is fill^ with fresh, clean, regular unleaded gasoline.

/Become familiar with all controls - their cation and function. Operate them before you start the engine.

/Be sure brake system is in safe operat­ ing condition.

/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

TO START ENGINE* and “PURGE TRANSMISSION’ in the Operation section of this manual).

11

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

O A		X	X		4*
BATTERY CAUTION OR REVERSE			FORWARD		FAST SLOW
	WARNING		0~ <S)IIL
©
ENGINE ON ENGINE OFF OIL PRESSURE UGHTSON OVER TEMP					LIGHT	Î
iflFUEL	IXICHOKE MOWER HEIGHTiâffPARKING BRAKE ©UNLOCKED MOWERc©LIFT
			LOCKED
ft* R N H L (®)|I
ATTACHMENT REVERSE NEUTRAL			HIGH	LOW		PARKING BRAKE

CLUTCH ENGAGED

	ATTACHMENT	KEEP AREA CLEAR		SLOPE HAZARDS
IGNmON			(SEE SAFETY RULES SECTION)
	CLUTCH DISENGAGED

f i »

DANGER. KEEP HANDS AND FEET AWAY	HYDROSTATIC FREE WHEEL
	(Hydro Models only)

12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment	Ignition	Light Switch
		Position

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attach­ ments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLBCHOKE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for deciutching and braking the tractor and starting the engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

13

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles, or standard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

TO SET PARKING BRAKE

•Depress clutch/brake pedal into full “BRAKE” position and hold.

•Place parking brake lever in “EN­ GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Attachment Clutch

	Throttle/Choke	Lever “Engaged”
	Control
		Position
		“Disengaged”
		Position
	“Brake”	Parking Brake
	Position
		“Engaged”
		Position

Clutch/Brake	“Disengaged”	Motion
Pedal “Drive'		Control
Position	Position	Lever

STOPPING

MOWER BLADES - •

•Move attachment clutch lever to “DIS­ ENGAGED” position.

GROUND DRIVE -

•Depress clutch/brake pedal into full “BRAKE” position.

•Move gearshift lever to neutral (N) posi­ tion.

ENGINE -

•Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle beforETStbpping may cause ehgine to “backfire”.

•Turn ignition key to “OFP position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. NOTE: Under certain conditions when tractor is standing idle with the engine run­ ning, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^ CAUTION: Always stop tractor com­ pletely, as described above, before leaving the operator’s position; to empty grass catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throt­ tle reduces the battery charging rate.

•Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

•Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N) position.

•Move gearshift lever to desired posi­ tion.

•Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction.

•	Turn knob clockwise (	) to raise cut­
	ting height.
•	Turn knob counterclockwise (	) to
	lower cutting height.

The cutting height range is approximately 1-1/2“ to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap­ proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

14

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela-

■ lively high; the second to desired height. TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

•Select desired height of cut.

•Lower mower with attachment lift con­ trol.

•Start mower blades by engaging attach­ ment clutch control.

•to Stop mower blades - disengage attachment clutch control.

ilkCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

Attachment	Clutch	Attachment Lift
Lever“Engaged”		Lever High Position

TO OPERATE ON HILLS ^CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

•Choose the slowest speed before start­ ing up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position'an&engagé parking brake.

• Move gearshift leverto 1st gear. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

•Raise attachment lift to highest position with attachment lift control.

•When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

•Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom­ mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy o1 a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove-and read oil level. If nec­ essary, add oil until “FULL" mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART in the Customer Responsibilities section of this manual).

•To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera­ tures below 32°F(0'’C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

A.WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp­ tied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carbure­ tor cleaner products in the fuel tank or per-

anent damage may occur. 2kCAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Sit on seat in operating position, depress clutchA>rake pedal and set parking brake.

•Place gear shift lever in neutral (N) posi­ tion.

•Move attachment clutch to “DISEN­ GAGED” position.

•Move throttle control to choke position.

Note: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50" F AND ABOVE)

•When engine starts, move the throttle control to the fast position.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50" F AND BELOW)

•When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi­ tion. This may require an engine warm­ up period from several seconds to sev­ eral minutes, depending on the temper­ ature.

•The attachments can also be used dur­ ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

MOWING TIPS

•Tire chains cannot be used when the mower housing is attached to tractor.

•Mower should be properly leveled for best mowing performance. See TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has been cut. Have the cut area to-lhe right of the tractor.

This will result in a more even distribu­ tion of clippings and more uniform cut­ ting.

r

16

•When mowing large areas, start by turn­ ing to the right so that clippings will dis­ charge away from shrubs, fences, drive­ ways, etc. After one or two rounds, mow in the opposite direction making left hand turns untii finished. ,

•If grass is extremely tall, it should be mowed twice to reduce load and possi­ ble fire hazard from dried clippings.

. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave unde­ sirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se­ lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the at­ tachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

•The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade) speed as this wiii provide the best recut­ ting action of the blades.

Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your iawn is the early

Max 1/3

afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

For best results, adjust the mower cut­ ting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

Certain types of grass and grass condi­ tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec­ ond cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the iawn.

17

MAINTENANCE

CUSTOMER RESPONSIBIUTIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation

Che^ Tire Pressure

Check Operator Presence ar>d

Interlock Systems

Check for Loose Fasterters

7

SharpeiVReplace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Termnals/Recharge

Check Transaxie Cooling

Adjust Blade Belt(s) Tension

5

Adjust Motion Drive Belt(s) Tension

5

Check Engine OH Level

Change Engine Oil

Clean Air RIter

Clean Air Screen

2

Inspect Muftier/Spark Arrester

Replace Oil RIter (If equipped)

•^.2

Clean Engine Cool trig Fins

Replace Spark Plug

Replace Air RIter Paper Cartridge

2

Replace Fuel Filter

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GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodi­ cally to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

•Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and interlock sysferffe foriprbper operation.

•Check for loose fasteners.

			©	Spindle
			Zerk
				© Front
	©	Front	Wheel	Wheel
				Bearing
	Bearing Zerk
				Zerk
	6 Engine
	O	Attachmenf		©Gear
	Clutch		'
	Pivotfs)			Shift
				Pivots

O SAE 30 or 10w30 Motor OIL © General Purpose Grease

G Refer to MaintenatKe “Engine’ Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubri­ cant sparingly.

18