Craftsman 917.28903 User Manual [en, es]

Operator’s Manual

CRiFTIMil

LAWN TRACTOR

16.5 HR* 42” Mower

Electric Start

6 Speed Transaxle

Model No.

917.28903

Espanol, p. 33

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and instructions before operating this equipment.

For answers to your questions about

this product, Cali:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL60179 U.S.A.

Visit our Craftsman website:WWW,SearS-COm/craflSman

*AS rated by the engine manufacturer

Warranty............................ .	............ 2	Maintenance.,...................... ......................17
Safety Rules................ ....... .........	.........3	Service and Adjustments.	..................... 22
Product Specifications............... .	.........6	Storage............... ............... .	................... .......27
........... .Assembiy/Pre-Operation	.........8	Troubleshooting...................	..................... 28
Operation.....................................	...... 11	Sears Service......................	......... Back Cover
Maintenance Schedule.................	.......17

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CRAFTSMAN LIMITED WARRANTY
TWO YEARS ON TRACTOR
When operated and maintained according to	all supplied instructions, if this tractor fails
due to a defect in material or workmanship	within two years from the date or purchase,

call 1 “BOO-4-MY-HOME® to arrange for free repair.

During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, in-home warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the

tractor to an authorized	Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®.

90 DAYS ON BATTERY

For ninety (90) days from date of purchase, if the battery^ included with this tractor is defective in material or workmanship (our testing proves it will not hold a charge), it will be replaced free of charge in your home.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

•Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oii filters.

•Standard maintenance servicing, oil changes, or tune-ups.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

•Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's manual,

•Engine (fuelsystem) cleaningorrepairscausedbyfueldeterminediobecontaminatedor oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

All tractor and battery warranty coverage is void If this product is ever used for commercial or rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

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DANGER: This cutting machine Is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Jk WARNING: in order to prevent accidental starting when setting up, transporting, ad­ justing ormaking repairs, always disconnect spark plug wire and place wire where it can not contact spark plug,

^WARNING: Do not coast down a hill in neutral, you may lose control of the tractor,

A WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor,

AWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I.GENERAL OPERATION

•Read, understand, and follow all instruc­ tions on the machine and in the manual before starting.

•Do not put hands or feet near rotating

parts or under the machine. Keep clear of the discharge opening at all times.

•Only allow responsible adults, who are

familiar with	the instructions, to operate
the machine.

•Clear the area of objects such as rocks, toys, wire, etc,, which could be picked up and thrown by the blades.

•Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

• Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never direct discharged materia! toward anyone. Avoid discharging material agalnsta wall or obstruction. Materia! may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning.

Never leave a running machine unat­ tended. Always turn off blades, set park­ ing brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

Always wear eye protection when operat­ ing machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju­ ries, These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommen­ dation for wheel weights or counter­ weights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

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li. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it,

•Mow up and down slopes, not across.

•Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tali grass can hide obstacles,

•Choose a low ground speed so that you

will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction..

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

•Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage the blades and proceed slowly straight down the slope.

•Keep all movement on the slopes slow and

gradual.	Do	not make sudden changes
in speed	or	direction, which could cause

the machine to roll over,

“Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes,

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not mow near drop-offs, ditches, or embankments. The machine could sud­ denly roll over if a wheel is over the edge or if the edge caves in,

III.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine

and	the mowing	activity.	Never	assume
that	children will	remain	where	you iast

saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Never carry children, even with the blades shutoff. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear In the mowing areafor another ride and be run over or backed over by the machine.

•Never allow children to operate the ma­ chine,

•Use extra care when approaching blind

corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

•Follow the manufacturer’s recommenda­ tion for weight limits for towed equipment and towing on slopes.

•Never allow children or others in or on

towed equipment,

•On slopes, the weight of the towed equip­ ment may cause loss of traction and loss of control,

•Travel slowly and allow extra distance to stop,

V SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam­ age, use extreme care in handling gasoline, Gasoline is extremely flammable and the vapors are explosive.

» Extinguish all cigarettes, cigars, pipes, and other sources of ignition,

•Use only approved gasoline container,

•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

•Never fuel the machine indoors.

•Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or

other appliances,

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipmentwith a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim

of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed area,

•Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

•Never tamper with safety devices. Check their proper operation regularly.

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never cany children, even with the blades shutoff. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

Keep machine free of grass, leaves, or otherdebris build-up. Clean oil orfue! spill­ age and remove any fuel-soaked debris. Allow machine to cool before storing.

If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as required.

Maintain or replace safety and instruction labels, as necessary.

Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15“ Max), not across.

Choose a low ground speed so thatyou will not have to stop or shift while on the slope. Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphili, disen­ gage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessay, and then, turn slowly and gradually down­ hill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Unleaded

and Type: Regular

Oil Type	SAE 30 (above 32” F)
(API-SG-SL):	SAE5W~30(below32°F)
Oil Capacity:	W/Filter 56 oz.
	W/0 Filter 48 oz.
Spark Plug:	Champion RC12YC
	(Gap: .030“)
Ground Speed	Forward:
(MPH):	1st	1.1
	2nd	1.4
	3rd	2.2
	4th	3.4
	5th	4.3
	6th	5.5
	Reverse: 1.7
Charging System: 3 Amps Battery
	5 Amps Headlights
Battery:	Amp/Hr:	28
	Min, CCA:	230
	Case Size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs,

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easi ly remedy, please contact a Sears or other qualified service center. We have

competent,	well-trained	representatives
and the proper tools to		service or repair

this tractor.

Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules,

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance” and “Storage” sections of this

owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting ap­ plicable local or state laws (if any), if a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense-

Here's what’s included in the Agreement:

•Expert service by our 12,000 profesional repair specialists.

•Unlimited service and no charge for parts and labor on all covered repairs.

•Product replacement if your covered product can't be fixed.

•Discount of 10% from regular price of ser­ vice and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

•Fast help by phone - phone support from a Sears representative on products requiring in-home repair, plus convenient

repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appoint­ ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. Thai’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U-S,A. call 1-800-4-MY-HOW1E®

6

UNASSEMBLED

steering Wheel

(1) Hex Bolt

5/16-18x4

Steering Wheel

Adapter

Seat

(1) Oil Drain Tube

For Future Use

Keys

(1) 5/16 Lock Washer

Steering

Extension

Shaft

(1)Washer

(1)Knob

Slope Sheet

(2) Keys

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Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier.		Standard	wrench		sizes you need
are listed below.
(1)	3/4“ wrench		(1)	Pliers
(1)	1/2" wrench		(1)	Utility knife
(1)	Tire pressure gauge
When		right or	let hand		is mentioned in

this manual, it means when you are in the operating position (seated behind the steer­ ing wheel).

Insert

,5/16 Hex Bolt

5/16 Lock

Washer

~ Large Flat

Washer

Steering

Wheel

Steering

300t

Tabs

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1.Remove all accessible loose parts and parts boxes from carton.

2.Cut along dashed lines on all four panels of carton. Remove end panels and lay

side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1.Slide extension shaft onto lower steer­ ing shaft,

2.Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3.Position front wheels of the tractor so they are pointing straight forward.

4.Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5.Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6.Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se­ curely.

7.Snap steering wheel Insert into center

of steering wheel.

8. Remove protective materials from trac­ tor hood and grill.

Extension

Shaft

Lower

Steering

Shaft

.'//^Tab

Slots

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to trac­ tor.

2. Pivot seat upward and remove from the cardboard packing. Remove the card­ board packing and discard.

3.Place seat on seat pan so head of shoul­ der bolt is positioned over large slotted hole in pan.

4.Push down on seat to engage shoulder bolt in slot and pull seat towards rear of

tractor

5. Pivot seat and pan forward and assemble adjustment knob and flatwasher loosely. Do not tighten.

8

Lower seat into operating position and sit in seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

CHECK BATTERY

1. Lift seat pan to raised position,

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps, (See "BATTERY" in Maintenance section of this manual for charging instructions).

NOTE: You may now roil your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

WARNING: Before starting, read, un­ derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID

(See Operation section for location and function of controls)

1.Press lift lever plunger and raise attach­ ment lift lever to its highest position.

2.Release parking brake by depressing clutch/brake pedal.

3.Place gearshift lever in neutral (N) po­ sition.

4.Roil tractor forward off skid.

5.Remove banding holding the deflector shield up against tractor.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance,

•Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac­ ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

y/CHECKLlST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

All assembly instructions have been com­ pleted.

'ZNo remaining loose parts in carton. v^Battery is properly prepared and

charged.

ZSeat is adjusted comfortably and tightened securely.

'^All tires are properly inflated. (For ship­ ping purposes, the tires were overinflated at the factory).

yZBe sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

yZCheck mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

yZCheck wiring. See that all connections are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important items:

Engine oil is at proper level.

yZFuel tank is fiiled with fresh, clean, regular unleaded gasoline,

ZBecome familiar with all controls - their location and function. Operate them before you start the engine.

ZBe sure brake system is in safe operating condition,

ZBe sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

10

«•V»« ».«tlvIkltM. |. IV.» 1 «_! f >1.	> * f , ,* '-*1 ■‘•Jil ‘ '-'	*<11.	OPERATION
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These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE	NEUTRAL	HIGH	LOW	CHOKE	FAST	SLOW
						IGNtTIQN SWITCH
					/51
ENGINE OFF	REVERSE	ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT				MOWER LIFT
		® s ®
	OPERATION
D	SYSTEM (ROS)
	A—		;i;		Ov c«fe*.@	c7l
				|H|		CLOTCH/BRAKE
LIGHTS ON	FUEL BATTERY		REVERSE	FORWARD	CRUISE CONTROL
						PEDAL

ATTACHMENT	ATTACHMENT	DANGER, KEEP HANDS
CLUTCH DISENGAGED CLUTCH ENGAGED		AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS
		(SEE SAFETY RULES SECTION)

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FREEWHEEL (AulPtnatlo Models only)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury,

CAUTION Indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

Failure to follow instructions

	could result in serious injury or		HOT SURFACES indicates a hazard which,
	death. The safety alert symbol		if not avoided, could result In death, serious injury
			and/or property damage.
	is used to identify safety inform­
		iS^'j	indicates a hazard which, if not avoided,
	ation about hazards which can
	resuit in death, serious injury		could result In death, serious Injury and/or
			property damage.
	and/or property damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the lustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attach­ ments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor,

CLUTCH/BRAKE PEDAL - Used for de­ clutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse.

12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat withoutfirst setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hoid tractor se­ cure.

	Throttle/	Attachment Clutch Lever
	Choke	Engaged” Position
	Control	gnition Key
		"Disengaged"
	"Brake”	Position
	Position	Parking Brake
		“Engaged"
		Position
		Gearshift
	Clutch/Brake	"Disengaged" Lever
		Position
	Pedal

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment clutch lever to disengaged position.

GROUND DRIVE-

•To stop ground drive, depress clutch/brake pedal all the way down.

•Move gearshift iever to neutral (N) po­

sition.

ENGINE-

» Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi­ tion, before stopping, may cause engine to "backfire".

•Turn ignition key to “STOP" position and re­ move key. Always remove key when leav­ ing tractor to prevent unauthorized use.

' Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

N OTE: Under certai n conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "brown­ ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

liCAUTlON: Always stop tractor com­ pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full speed (fast),

•Operating engine at less than full speed (fast) reduces engine's operating effi­ ciency.

•Full speed (fast) offers the best mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral

(N)position.

2.Move gearshift lever to desired po­

sition.

3. Slowiy release ciutch/brake pedai to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so wili shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi­ tions, height of grass and types of grass being mowed.

13

« The average lawn should be cut to ap­ proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• for best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the sec­ ond to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut oft the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1.Select desired height of cut.

2.Start mower biades by engaging at­ tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

SJCAUTION: DO not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

/Attachment Lift Lever High Position

Attachment'
Clutch Lever	Low
“Engaged'
	Position
Position ’
“Disengage!
Position
	Deflector
	Shield
OPERATING IN REVERSE
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc­
tion with the attachment clutch engaged will
shut off the engine unless the ignition key is
placed in the ROS "ON" position.
AWARNING: Backing up with the at­
tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS "ON",
to allow reverse operation with the attach­
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary.		-14

USING THE REVERSE OPERATION SYSTEM -

1. Depress clutch/brake pedal ail the way down and hold.

2.With engine running, turn ignition key counterclockwise to ROS "ON" posi­ tion.

3.Look down and behind before and while backing up.

4.Move gear shift lever to reverse (R) position and slowly release clutch/brake pedal to start movement.

5.When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position	Engine "ON" Position
	(Normal Operating)

TO OPERATE ON HILLS

AWARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on

hiils.

•if stopping is absolutely necessary, push clutch/brake pedai quickly to brake position and engage parking brake.

•Move gearshift fever to 1 st gear. Be sure

you have allowed room for tractor to roll slightly as you restart movement.

■To restart movement, slowly release park­ ing brake and clutch/brake pedal

• Make all turns slowly.

TO TRANSPORT

•Raise attachment lift to highest position with attachment lift control

•When pushing or towing your tractor, be sure gearshift lever is in neutral (N) posi­ tion.

•Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting yourtractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH­ MENTS

Tow only the attachments that are recom­ mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor,

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine inyourtractor has been shipped, from the factory, already filled with summer weight oil.

1, Check engine oil with tractor on level ground,

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, waitforafew seconds, remove and read oi! level if necessary, add oil until "FULL mark on dipstick is reached. Do not overlilL

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte­ nance section in this manual

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchasefuel in quantities that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper­ atures below 32®F(0“C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carbu retor cleaner products i n the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine,

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2.Place gear shift lever in neutral (N) posi­ tion.

3.Move attachment clutch to disengaged

position.

4.Move throttle control to choke position, NOTE: Before starting, read the warm and cold starting procedures below.

5.Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50“ F and above)

6. When engine starts, move the throttle control to the fast position,

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

15

COLD WEATHER STARTiNG ( 50° F and

below)

6.When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the throttle control tothefast position. Engine warm-up may take from several seconds to several minutes (the colder the tem­

perature, the longer the warm-up).

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJ UST CARBURETOR” in the Service and Adjustments section of this manual).

MOWING TIPS

•Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drivesothatclippingsaredischargedonto

the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesir­ able clumps. Aliow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mow­ ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

16

MAINTENANCE	BEFORE	EVERY	EVERY	EVERY	EVERY	EVERY	BEFORE
	EACH	a	25	BÚ	100	SEASON	STORAGE
SCHEDULE	USE	HOURS	HOURS	HOURS	HOURS
Check Brake OperBlion	%/
Check Tire Pressure
Check Opsmiof Presence & ROS Sysiems	1^
Check for Loose Fasleners							i/'
Check/Rapiaoe Mower Blades			1^3
Lubrication Chari			%/
Check Battery Level			s/(
Clean Bailery and Termwals
Check Transaxle Cooling			%/
Check Mower Levetness				1/
Check V-Belts					(/
Check Efinlne OH Level
Chanqe Enqlne Oil {with oil tiltert				4^ i.K			t/'
Chang® Engine Oil (withoul oil filter)			1.2				i/
Clean Air Filler
Clean Air Screen
Inspect Murtlef/Spark Arrester				6/
Replace Oil Filter (11 equipped)					4/. a
Clean Enpins Cootinq Fins					i/s
Replace Spark Plug
Replace Air Filler Paper Cartridge					i/'2
Replace Fuel Filter						«/

1 - Change mom often when operating unrjer a heavy toad or In high ambient teniparatufes.

Z' Service more olten when opBratlng in tiiny or dusty conditions

3 - Replace blades mare ollcn when mowing in sandy soil '1 - Not required it equipped vrilh nialnlenance-IrBS battery

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover

items that have been subjected to operator (^Sptndii

abuse or negligence. To receive full value	Zerk
from the warranty, operator must maintain
tractor as instructed in this manual

Some adjustments wili need to be made periodicaiiy to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

(^Front Wheel

^ Bearing

Zerk

©Engine

(2)Spinclle

^Zerk

Front Wheel

Bearing Zerk

•At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your en­

gine run better and last longer.

oppnRP P A r W IICIP

1, Check engine oil level 2, Check brake operation. 3, Check tire pressure.

4.Check operator presence and ROS systems for proper operation.

5.Check for loose fasteners.

/^Gearshift

vi/Pivots

1.SAE 30 or 10w30 Motor Oil

2.General Purpose Grease

3.Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu­ bricant sparingly.

17

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in al! tires (See sides of tire for proper PSI).

•Keep tires free of gasoline, oil, or insect control chemicafs which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly, if your tractor does not function as described, repair the problem immediately.

» The engine should not start unless the brake pedal is fuily depressed, and the attachment clutch control is in the disen­ gaged position.

C H E C K O P E R A T O R P R E S E N C E SYSTEM

•When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

•When the engine is running and the at­

tachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never oper­ ate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

•When the engine is running with the ignition switch in the engine “ON" position and the attachment clutch is engaged, any attempt by the operator to go into reverse should shut off the engine.

ROS "ON" Position	Engine "ON" Position
	(Normal Operating)

•When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should

NOT shut off the engine.

BLADE CARE

For best results mower biades must be kept sharp. Replace bent or damaged blades. A CAUTION: Use only a replacement

blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2.Remove blade bolt by turning counter­ clockwise.

3.Install new blade with stamped "THIS SIDE UP" facing deck and mandrel

assembly.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly,

4.install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

Mandrel

IMPORTANT: Special blade bolt is heat treated.

18

BATTERY

Your tractor has a battery charging system which is sufficient for norma! use. However, periodic charging of the battery with an au­ tomotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi­ nals can cause the battery to “leak” power,

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2.Rinse the battery with plain water and dry.

3.Clean terminals and battery cable ends with wire brush until bright.

4.Coat terminals with grease or petroleum

Jelly.

5. Reinstall battery (See “REPLACING BATTERY“ in the SERVICE AND AD­ JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if neces­ sary. The beits are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

TEMPERATURE RANGE ANTiCIPATED SEFORS NEXT OIL CHANGE

.....................■"■■■■■■'•.........................................

NOTE: Although multi-viscosity oils {5W30, 10W30 etc.) improve starting in cold weather, the oils will result in increased oil consumption when used above 32“F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of opera­ tion or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oii filf cap/dipstick se­ curely each time you check the oil level,

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

•Be sure tractor is on level surface,

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

1.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when

changing oii.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Drain

Tube

3.Unlock drain valve by pushing inward slightly and turning counterclockwise.

4.To open, pull out on the drain valve.

5.After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin Is in the locked position as shown.

Remove the drain tube and replace the cap onto the end of the drain valve. Refil! engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT

SPECIFICATIONS" sectionofthis manual. 8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil at “FULL line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oii change if the tractor is used more than 100 hours in one year.

19

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob­ structing fuel flow to carburetor, replacement is required.

1, With engine coot, remove filter and plug fuel line sections,.

2, Place new fuel filter in position in fuel line with arrow pointing towards carburetor. Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline.

Clamp

Clamp

Fuel Filter

AIR FILTER

Your engine wiil not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first Service air cleaner more often under dusty conditions.

1.Pull up on air filter cover handle and rotate towards engine.

2.Remove cover.

3.Carefully remove air filter cartridge and pre-cleaner from base.

4.Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge,

5.Place new pre-cleaner and cartridge firmly in base.

6.Align tabs on cover with slots in blower housing and replace cover.

7.Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge.

Cover

Cartridge

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign matter,

•Keep finished surfaces and wheels free of ail gasoline, oil, etc.

•Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage,

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS" section of this manual.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cooling system. Remove blower housing and clean area shown to prevent overheating and engine damage.

Clean out chaff and debris

Air Screen

Tabs

Slots 20