Craftsman 917.276240 User Manual

Owner’s Manual

GARDEN TRACTOR

25.0 HP, 54" Mower

Electric Start

Automatic Transmission

Model No.

917.276240

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:	For answers to your questions about
Read and follow all Safety	this product, Call:
Rules and Instructions before	1-800-659-5917
operating this equipment.	Sears Craftsman Help Line
	5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

TABLE OF CONTENTS

Warranty.................................	........... 2	Maintenance....................	................19
Safety Rules........................... ...........	3	Service and Adjustments....................	23
Product Specifications.......................	6	Storage.............................................	29
Assembly/Pre-Operation........ ...........	8	Troubleshooting............... ................	30
Operation.........................................	12	Repair Parts.....................................	34
Maintenance Schedule....................	19	Sears Service................... ...	Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve­ nience, IN HOME warranty service will still be available after the first 30 days of pur­ chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

•Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

•Repairs necessary because of operator negligence, including but not limited to, elec­ trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck dear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami­ nated or oxidized (stale). In general, fuel should be used within 30 days of its pur­ chase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

•Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip­ ment proves defective in materia! or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail­

able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw­ ing objects. Failure to observe the following safety instructions could result in serious injury or death.

^WARNING: In order to prevent ac­ cidental starting when setting up, trans­ porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

AWARNING: DO not coast down a hill in neutral, you may lose control of the tractor.

AWARNING: TOW only the attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AWARNING: Engine exhaust, some of its constituents, and certain vehicle com­

ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I GENERAL OPERATION

•Read, understand, and follow all instructions on the machine and in the manual before starting.

•Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

•Be sure the area is clear of bystand­ ers before operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross­ ing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

Slow down before turning. Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean­ ing the machine, removing the grass catcher, or unclogging the discharge guard.

Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un­ loading the machine into a trailer or truck.

Always wear eye protection when oper­ ating machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­ lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommen­ dation for wheel weights or counter­ weights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

SAFETY RULES

	II. SLOPE OPERATION	• Never carry children, even with the
	Slopes are a major factor related to loss of	blades shut off. They may fall off and
	control and tip-over accidents, which can	be seriously injured or interfere with
	result in severe injury or death. Opera­	safe machine operation. Children who
	tion on all slopes requires extra caution. If	have been given rides in the past may
	you cannot back up the slope or if you feel	suddenly appear in the mowing area
	uneasy on it, do not mow it.	for another ride and be run over or
	• Mow up and down slopes, not across.	backed over by the machine.
	• Watch for holes, ruts, bumps, rocks, or	• Never allow children to operate the
	other hidden objects. Uneven terrain	machine.
	could overturn the machine. Tall grass	• Use extra care when approaching blind
	can hide obstacles.	corners, shrubs, trees, or other objects
	• Choose a low ground speed so that	that may block your view of a child.
	you will not have to stop or shift while	IV. TOWING
	on the slope.
		• Tow only with a machine that has a
	• Do not mow on wet grass. Tires may
		hitch designed for towing. Do not at­
	lose traction.
		tach towed equipment except at the
	Always keep the machine in gear when
		hitch point.
	going down slopes. Do not shift to
		• Follow the manufacturer’s recom­
	neutral and coast downhill.
		mendation for weight limits for towed
	• Avoid starting, stopping, or turning on
		equipment and towing on slopes.
	a slope. If the tires lose traction, dis­
		• Never allow children or others in or on
	engage the blades and proceed slowly
	straight down the slope.	towed equipment.
		• On slopes, the weight of the towed
	• Keep all movement on the slopes slow
	and gradual. Do not make sudden	equipment may cause loss of traction
		and loss of control.
	changes in speed or direction, which
		• Travel slowly and allow extra distance
	could cause the machine to roll over.
		to stop.
	• Use extra care while operating ma­
	chine with grass catchers or other at­	V. SERVICE
	tachments; they can affect the stability	SAFE HANDLING OF GASOLINE
	of the machine. Do no use on steep	To avoid personal injury or property
	slopes.
		damage, use extreme care in handling
	• Do not try to stabilize the machine by
		gasoline. Gasoline is extremely flammable
	putting your foot on the ground.
		and the vapors are explosive.
	• Do not mow near drop-offs, ditches,
		• Extinguish all cigarettes, cigars, pipes,
	or embankments. The machine could
		and other sources of ignition.
	suddenly roll over if a wheel is over the
		• Use only approved gasoline container.
	edge or if the edge caves in.	• Never remove gas cap or add fuel with
	III. CHILDREN	the engine running. Allow engine to
	Tragic accidents can occur if the operator	cool before refueling.
		• Never fuel the machine indoors.
	is not alert to the presence of children.
	Children are often attracted to the machine • Never store the machine or fuel con­
	and the mowing activity. Never assume	tainer where there is an open flame,
		spark, or pilot light such as on a water
	that children will remain where you last
		heater or other appliances.
	saw them.
	• Keep children out of the mowing area	• Never fill containers inside a vehicle
		or on a truck or trailer bed with plastic
	and in the watchful care of a respon­
		liner. Always place containers on the
	sible adult other than the operator.
	• Be alert and turn machine off if a child	ground away from your vehicle when
		filling.
	enters the area.

• Before and while backing, look behind and down for small children.

SAFETY RULES

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If fhis is nof possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed are.

•Keep all nuts and bolts tight to be sure the equipment is in safe working condi­ tion.

•Never tamper with safety devices. Check their proper operation regularly.

Be sure the area is clear of bystand­ ers before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

Keep children out of the mowing area and in the watchful care of a respon­ sible adulf other than the operator.

Be alert and turn machine off if a child enters the area.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine fo cool before storing.

If you strike a foreign object, stop and inspect the machine. Repair, if neces­ sary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom­ mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Ad­ just and service as required.

Maintain or replace safety and instruc­ tion labels, as necessary.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on aslope. If the tires lose traction, dis­ engage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces­ sary, and then, turn slowly and gradu­ ally downhill, if possible.

	PRODUCT SPECIFICATIONS			In the state of California the above is re­
				quired by law (Section 4442 of the Califor­
	Gasoline	5 Gallons
				nia Public Resources Code). Other states
	Capacity	Unleaded		may have similar laws. Federal laws apply
	and Type:	Regular		on federal lands. A spark arrester for the
	Oil Type	SAE 10W30 (above 32“F)muffler is available through your nearest
	(API-SG-SL):	SAE 5W30 (below 32°F) Sears service center (See REPAIR PARTS
				section of this manual).
	Oil Capacity:	W/Filter 4.0 Pints
		W/0 Filter 3.5 Pints		REPAIR PROTECTION
	Spark Plug:	Champion RC12YC		AGREEMENTS
	(Gap: .030")			Congratulations on making a smart pur­
	Ground Speed	Forward: 0-5.8		chase. Your new Craftsman® product is
	(MPH):	Reverse: 0-2.1		designed and manufactured for years of
				dependable operation. But like all prod­
	Tire Pressure:	Front: 14PSI
		Rear: 10PSI		ucts, it may require repair from time to
				time. That’s when having a Repair Protec­
	Charging System: 15 Amps @ 3600 RPM
				tion Agreement can save you money and
	Battery:	Amp/Hr: 35		aggravation.
		Min. CCA: 280		Purchase a Repair Protection Agreement
		Case size: U1R		now and protect yourself from unexpected
	Blade Bolt Torque: 45-55 Ft. Lbs.			hassle and expense.
				Here’s what’s included in the Agreement:
	CONGRATULATIONS on your purchase			• Expert service by our 12,000 profe­
	of a new tractor. It has been designed,			sional repair specialists.
	engineered and manufactured to give			• Unlimited service and no charge for
	you the best possible dependability and			parts and labor on ail covered repairs.
	performance.			• Product replacement if your covered
	Should you experience any problem you			product can’t be fixed.
	cannot easily remedy, please contact a			• Discount of 10% from regular price of
	Sears or other qualified service center.			service and service-related parts not
	We have competent, well-trained techni­			covered by the agreement; also, 10%
	cians and the proper tools to service or			off regular price of preventive mainte­
	repair this tractor.
				nance check.
	Please read and retain this manual. The
				• Fast help by phone - phone support
	instructions will enable you to assemble
				from a Sears technician on products
	and maintain your tractor properly. Always
				requiring in-home repair, plus conve­
	observe the “SAFETY RULES”.
				nient repair scheduling.
	CUSTOMER RESPONSIBILITIES			Once you purchase the Agreement, a
	• Read and observe the safety rules.			simple phone call is all that it takes for you
	• Follow a regular schedule In main­			to schedule service. You can call anytime
	taining, caring for and using your tractor. day or night, or schedule a service ap­
	• Follow the instructions under “Mainte­			pointment online.
	nance” and “Storage” sections of this			Sears has over 12,000 professional repair
	owner’s manual.			specialists, who have access to over 4.5
	A WARNING: This tractor is equipped			million quality parts and accessories.
	with an internal combustion engine and			That’s the kind of professionalism you can
	should not be used on or near any unim­			count on to help prolong the life of your
	proved forest-covered, brush-covered or			new purchase for years to come. Purchase
	grass-covered land unless the engine’s			your Repair Protection Agreement today!
	exhaust system is equipped with a spark			Some limitations and exciusions appiy.
	arrester meeting applicable local or state			For prices and additional information
	laws (if any). If a spark arrester is used, it			call 1-800-827-6655.
	should be maintained in effective working			SEARS INSTALLATION SERVICE
	order by the operator.

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

UNASSEMBLED PARTS

Steering Wheel

O

Steering

Wheel

Insert

Gauge Wheels ^

(4) Adjusting

Bar

(4) Retainer Springs

{double loop)

w

(4) Washers (4) Locknut 3/8-16 3/8 X 3/4 X 14 Ga.

(4)Wheels

(4)Shoulder Bolt

	Steering	Steering
		Sleeve
	Wheel
	Adapter
	Seat

(1) Washer

17/32X 1-3/16 X 12 Gauge

(1) Knob

Mower

(2) Retainer Springs	(2)Flanged Pins
(double loop)
Slope Sheet
Keys

(1) Oil Drain Tube

For Future Use

(2) Keys

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of fhose parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1)	9/16" wrench	(1)	Pliers
(1)	1/2" wrench	(1)	Utility knife
(1)	3/4" socket with drive ratchet
(1)	Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi­ tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1.Remove ail accessible loose parts and parts boxes from carton.

2.Cut along dotted lines on all four pan­ els of carton. Remove end panels and lay side panels flat.

3.Remove mower and packing materials.

4.Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

1.Remove locknut and large flat washer from steering shaft.

2.Position front wheels of the tractor so they are pointing straight forward.

3.Slide the steering sleeve over the steering shaft.

4.Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

5.Secure steering wheel to steering shaft with locknut and large flat washer previously removed. Tighten securely.

6.Snap steering wheel insert into center of steering wheel.

7.Remove protective materials from frac-

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

Steering Wheel

Insert

Lock Nut

Large Flat

Washer

Steering

Wheel

A—-—- Steering Wheel

T Adaptor

Steering

Shaft

Steering

Sleeve

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc­ tions).

Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1, Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

8

Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

5. Pivot seat and pan forward and as­ semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its ad­ justed position.

9.Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

^WARNING: Before starting, read, un­ derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3.Place freewheel control in "trans­ mission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

4.Sit on seat in operating position, de­ press brake pedal and set the parking brake.

5.Press lift lever plunger and raise attachment lift lever to its highest posi­ tion.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Release parking brake.

8. Slowly move the motion control lever forward and slowly drive tractor off skid.

9.Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position. Continue with the instructions that follow.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1.Press lift lever plunger and raise attachment lift lever to its highest po­ sition.

2.Release parking brake by depressing brake pedal.

3.Place freewheel control in disengaged position to disengage transmission (See “TO TRANSPORT” in the Op­ eration section of this manual).

4.Roil tractor forward off skid.

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when operating mower.

1.Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

2.For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.

Retainer

See MOWER AND DRIVE BELT AS­ SEMBLY Supplement Sheet for additional guidance on this assembly.

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

1.Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.

1 0

2.Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.

3.Slide mower under tractor until it is centered under tractor. DO NOT con­ nect any pins. When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets.

4.Lower attachment lift lever to lowest position.

5.Cut plastic tie and lower front suspen­ sion plate.

6.ATTACH FRONT PLATE - From left side of mower, position front plate as­ sembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way. The notch is in line with the hole In pin.

7.Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket.

8.Go to right hand side of mower and insert pin and retainer spring in the same manner.

9.CONNECT REAR PINS - Connect right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be

sure pin returns to fully seated position and is attached to the suspension arm.

10.Go to left side of mower and connect rear pin in the same manner.

11.Disengage belt tension rod.

12.From right side of tractor, install belt onto engine clutch pulley.

IMPORTANT: Check belt for proper rout­ ing in all mower pulley grooves. 13.Engage belt tension rod on locking

bracket.

Jk CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and en­ gage slowly.

14.Raise attachment lift lever to highest position.

15. Adjust gauge wheels before operating mower as shown in the Operation sec­ tion of this manual.

CHECK TIRE pRg33UR£

The tires on your tractor were overin­ flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS” section of this manual.

Belt Tension Rod	-Locking Bracket
Disengaged Position	Electric Clutch Pulley
	Front Plate Assembly
	Double Loop
Gauge	Retainer Springs
Wheei
	Front Mower Bracket
	Flanged Pin -
	Position Notch
	Vertically

Rear Mower Pins

Deflector Shield

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

See the figures that are shown for re­ placing motion, mower drive, and mower blade drive belts in the Service and Ad­ justments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac­ tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

/CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

/All assembly instructions have been completed.

/No remaining loose parts in carton.

/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and tight­ ened securely.

/All tires are properly inflated. (For ship­ ping purposes, the tires were overin­

flated at the factory).

/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

/Check wiring. See that all connections are still secure and wires are properly clamped.

/Before driving tractor, be sure freewheel control is in “transmission engaged” position (see “TO TRANSPORT” in the

Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important items:

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean, regu­ lar unleaded gasoline.

/Become familiar with all controls, their location and function. Operate them before you start the engine.

/Be sure brake system is in safe operat­ ing condition.

/Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Opera­ tion and Maintenance sections in this manual).

/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmis­ sion purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

1 1

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

	N H		L l\l		FAST	-m
REVERSE	NEUTRAL	HIGH	LOW	CHOKE		SLOW
	tM		0
ENGINE OFF REVERSE		ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
	OPERATION		Q			LOCKED	UNLOCKED
	SYSTEM (ROS)
01ii				♦

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT	ATTACHMENT	DANGER, KEEP HANDS	KEEP AREA CLEAR SLOPE HAZARDS
CLUTCH DISENGAGED CLUTCH ENGAGED
		AND FEET AWAY	(SEE SAFETY RULES SECTION)

D

LIGHTS ON

I = km

FREE WHEEL (Automatic Models only)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, If not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

A

CAUTION when used without the alert symbol, indicates a situation that could result in damage

	Failure to follow instructions		to the tractor and/or engine.
	could result in serious injury or		HOT SURFACES indicates a hazard which,
	death. The safety alert symbol		if not avoided, could result in death, serious injury
	is used to identify safety inform­		and/or property damage.
	ation about hazards which can	&	FIRE indicates a hazard which, if not avoided,
	result in death, serious injury
			could result in death, serious injury and/or
	and/or property damage.		property damage.

12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Choke Control	Ignition Switch	ROS "ON"
		Position
	Ammeter	Attachment
		Clutch Switch
Throttle Control
Brake Pedal		Lift Lever
		Plunger

		Attachment
		Lift Lever
		Light Switch
		Parking Brake
	Motion Drive Belt	Motion Control
	Tension Handle
		Lever

Freewheel Control

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at­ tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. BRAKE PEDAL - Used for braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

MOTION DRIVE BELT TENSION HAN­ DLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions. PARKING BRAKE - Locks clutch/brake into the brake position.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse.

THROTTLE CONTROL - Used to control engine speed.

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The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

	HOW TO USE YOUR TRACTOR	IMPORTANT: Leaving the ignition switch in
	TO SET PARKING BRAKE	any position other than "STOP" will cause
		the battery to discharge and go dead.
	Your tractor is equipped with an operator
		NOTE: Under certain conditions when
	presence sensing switch. When engine
		tractor is standing idle with the engine
	is running, any attempt by the operator
		running, hot engine exhaust gases may
	to leave the seat without first setting the
		cause “browning” of grass. To eliminate
	parking brake will shut off the engine.
		this possibility, always stop engine when
	1. Depress brake pedal all the way down
		stopping tractor on grass areas.
	and hold.

2. Pull parking brake lever up and release id^CAUTION: Always stop tractor com­

	pressure from brake pedal. Pedal			pletely, as described above, before leaving
	should remain in brake position. Make			the operator's position.
	sure parking brake will hold tractor			TO USE THROTTLE CONTROL
	S0CU r©.
				Always operate engine at full throttle.
	Choke Push-In to		Attachment Clutch
				• Operating engine at less than full throttle
	Control	“Disengaged	Switch Pull Out To
				reduces the battery charging rate.
	Throttle		“Engage”-	• Full throttle offers the best mower perfor­
				mance.
	Control			TO USE CHOKE CONTROL

“Brake' Position

Motion

Brake Pedal

“Drive” Position “Disengaged” \ Control

Position \ Lever

Height Adjustment	Parking Brake
Knob	“Engaged” Position

STOPPING

MOWER BLADES -

Use choke control whenever you are start­ ing a cold engine. Do not use to start a warm engine.

•To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

kCAUTION: Do not attempt to oper­ ate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system.

The direction and speed of movement is

•To stop mower blades, push attachment controlled by the motion control lever. clutch switch in to disengaged position. 1. Start tractor with motion control lever in

	GROUND DRIVE -	neutral (N) position.
		2. Release parking brake.
	• To stop ground drive, depress brake
		3. Slowly move motion control lever to
	pedal all the way down.	desired position.
	IMPORTANT: The motion control lever	TO ADJUST MOWER CUTTING HEIGHT
	returns to neutral (N) position when the
	brake pedal is fully depressed.	The cutting height is controlled by turn­
	ENGINE -	ing the height adjustment knob in desired
		direction.
	• Move throttle control between half and	• Turn knob clockwise (r^) to raise cutting
	full speed (fast) position.	height.
	NOTE: Failure to move throttle control	• Turn knob counterclockwise to
	between half and full speed (fast) posi­	lower cutting height.

tion, before stopping, may cause engine to The cutting height range is approximately

“backfire”.		1-1/2" to 4-1/2". The heights are mea­
•	Turn ignition key to “STOP” position and sured from the ground to the blade tip with
	remove key. Always remove key when	the engine not running. These heights
	leaving tractor to prevent unauthorized	are approximate and may vary depending
•	use.	upon soil conditions, height of grass and
	Never use choke to stop engine.	^ ^types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface.

1.Lower mower and adjust mower to de­ sired cutting height(See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3.Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4.Replace retainer spring into clevis pin.

5.Be sure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Clevis

Pin

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip­ ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Lower mower with attachment lift con­ trol.

3. Start mower blades by engaging at­ tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control. ACAUTION: DO not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Lift Lever

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc­ tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

^WARNING: Backing up with the at­ tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1, Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi­ tion.

3.Look down and behind before backing.

4.Slowly move motion control lever to reverse (R) position to start movement.

5.When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position	Engine "ON" Position
	(Normal Operating)

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TO OPERATE ON HILLS

^WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

•Choose the slowest speed before start­ ing up or down hills.

•Avoid stopping or changing speed on hills.

•If stopping is absolutely necessary, push

brake pedal quickly to brake position and engage parking brake.

IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed.

•To restart movement, slowly release parking brake and brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

1.Raise attachment lift to highest position with attachment lift control.

2.Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To re-engage transmission, reverse above procedure.

Transmission Engaged

Hh =

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH­ MENTS

Tow only the attachments that are recom­ mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1.Check engine oil with tractor on level ground.

2.Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not

overfill.

•For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

•To change engine oil, see the Mainte­ nance section in this manual.

ADD GASOLINE

•Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan­

tities that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper­ atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

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CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa­ tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1.Be sure freewheel control is in the transmission engaged position.

2.Sit on seat in operating position, depress brake pedal and set parking brake.

3.Move attachment clutch to disengaged position.

4.Move throttle control to fast position

5.Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6.Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con­ trol out and retry.

WARM WEATHER STARTING (50° F and

above)

7.When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

•The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

7.When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en­ gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push

the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start you may need to dis­ engage the motion drive belt as follows:

1.Be sure parking brake is engaged.

2.Remove retainer spring from the drive belt tension handle to relieve belt ten­ sion.

3.Start engine and allow it to warm up for three (3) minutes.

4.Shut-off engine and engage parking brake.

5.Engage drive belt tension handle and replace the retainer spring.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1.Be sure the tractor is on level ground.

2.Place the motion control lever in neutral. Release the parking brake and let the brake slowly return to operating position.

3.Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).

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PURGE TRANSMISSION

MOWING TIPS

^CAUTION: Never engage or dis­ engage freewheel lever while the engine is running.

To ensure proper operation and per­ formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure remove any trapped air inside the trans­ mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replace­ ment, it should be purged after réinstall­ ation before operating the tractor.

1.Place tractor safely on level surface with engine off and parking brake set.

2.Disengage transmission by plac­ ing freewheel control in disengaged

position {See “TO TRANSPORT” in this section of manual).

3.Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disen­ gage parking brake.

4.Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5.Move motion control lever to neutral

(N)position. Shutoff engine and set parking brake.

6.Engage transmission by placing free­ wheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7.Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

8.Slowly move motion control lever for­ ward, after the tractor moves approxi­ mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five

(5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever

three (3) times.

Your transmission is now purged and now ready for normal operation.

•Tire chains cannot be used when the mower housing is attached to tractor.

•Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

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If grass is extremely tall, it should be mowed twice to reduce load and pos­ sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the at­ tachment being used.

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