Craftsman 917.275632 User Manual

Owner’s Manual

LAWN TRACTOR

18.5 HR 42” Mower

Electric Start

6 Speed Transaxle

Model No.

917.275632

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

TABLE OF CONTENTS

Warranty............................	...................... 2	Maintenance........................	..................15
Safety Rules......................	...................... 3	Service and Adjustments....	..................19
Product Specifications.............................	6	Storage................................	..................25
Assembly/Pre-Operation ..	...................... 7	Troubleshooting...................	..................26
.................................................Operation	9	Repair Parts.........................	..................30
Maintenance Schedule..........................	15	Sears Service......................	....Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner’s manual. Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your conve­ nience, IN HCME warranty service will still be available after the first 30 days of pur­ chase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HCME®. This warranty applies only while this product is within the United States.

This Warranty does not cover:

•Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

•Repairs necessary because of operator negligence, including but not limited to, elec­ trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contami­ nated or oxidized (stale). In general, fuel should be used within 30 days of its pur­ chase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

•Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip­ ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail­ able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw­ ing objects. Failure to observe the following safety instructions could result in serious injury or death.

A WARNING: In order to prevent ac­ cidental starting when setting up, trans­ porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

A WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

A WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

A WARNING: Engine exhaust, some of its constituents, and certain vehicle com­ ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

A WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I.GENERAL OPERATION

•Read, understand, and follow all instructions on the machine and in the manual before starting.

•Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

•Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

•Be sure the area is clear of bystand­ ers before operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross­ ing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

Slow down before turning. Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean­ ing the machine, removing the grass catcher, or unclogging the discharge guard.

Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unload­ ing the machine into a trailer or truck. Always wear eye protection when oper­ ating machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­ lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommen­ dation for wheel weights or counter­ weights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Opera­ tion on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

•Mow up and down slopes, not across.

•Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis­ engage the blades and proceed slowly straight down the slope.

•Keep ail movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

•Use extra care while operating ma­ chine with grass catchers or other at­ tachments; they can affect the stability of the machine. Do no use on steep slopes.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and in the watchful care of a respon­ sible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

•Tow only with a machine that has a hitch designed for towing. Do not at­ tach towed equipment except at the hitch point.

•Follow the manufacturer’s recom­ mendation for weight limits for towed equipment and towing on slopes.

•Never allow children or others in or on towed equipment.

•On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

•Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

•Use only approved gasoline container.

•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

•Never fuel the machine indoors.

•Never store the machine or fuel con­ tainer where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

•Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

SAFETY RULES

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle In contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed area.

•Keep all nuts and bolts tight to be sure

the equipment is in safe working condi­ tion.

•Never tamper with safety devices. Check their proper operation regularly.

Be sure the area is clear of bystand­ ers before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear In the mowing area for another ride and be run over or backed over by the machine.

Keep children out of the mowing area and in the watchful care of a respon­ sible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

If you strike a foreign object, stop and inspect the machine. Repair, if neces­ sary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recom­ mended parts, when necessary. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Ad­ just and service as required.

Maintain or replace safety and instruc­ tion labels, as necessary.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis­ engage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces­ sary, and then, turn slowly and gradu­ ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline	4.0
Capacity and	Unleaded
Type;	Regular
Oil Type	SAE 30 (above 32°F)
(API-SG-SL):	SAE 5W-30(below 32°F)
Oil Capacity:	W/Filter:	3.5 Pints
	W/0 Filter;	3.0 Pints
Spark Plug:	Champion RC12YC
(Gap: .030")
Ground Speed	Forward;
(MPH):	1st	1.2
	2nd	1.5
	3rd	2.4
	4th	3.5
	5th	4.8
	6th	5.3
	Reverse:	1.5
Tire Pressure:	Front:	14 PSI
	Rear;	10 PSI
Charging System: 9 amps @ 3600 RPM
Battery:	Amp/Hr:	28
	Min. CCA;	230
	Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni­ cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in main­ taining, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance” and “Storage” sections of this owner's manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim­ proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re­ quired by law (Section 4442 of the Califor­ nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart pur­ chase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseif from unexpected hassie and expense.

Here’s what’s included in the Agreement:

•Expert service by our 12,000 profe­ sional repair specialists.

•Unlimited service and no charge for parts and labor on all covered repairs.

•Product replacement if your covered product can’t be fixed.

•Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte­ nance check.

•Fast help by phone - phone support

from a Sears technician on products requiring in-home repair, plus conve­ nient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service ap­ pointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

PARTS BAG CONTENTS

Slope Sheet

(1) Oil Drain Tube	Keys
For Future Use	(2) Keys

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory.

When right or left hand is mentioned in this manual, it means when you are in the oper­ ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1.Cut along dotted lines on all four pan­ els of carton. Remove end panels and lay side panels flat.

2.Remove protective materials from trac­

tor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc­ tions).

ADJUST SEAT

1.Raise seat and loosen adjustment knob.

2.Lower seat into operating position and sit in seat.

3.Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4.Get off seat without moving its ad­ justed position.

5.Raise seat and tighten adjustment knob securely.

Adjustment

Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1.Press lift lever plunger and raise attachment lift lever to its highest po­ sition.

2.Release parking brake by depressing clutch/brake pedal.

3.Place gearshift lever in neutral (N) position.

4.Roll tractor forward off skid.

5.Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

A WARNING: Before starting, read, un­ derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1.Be sure all the above assembly steps have been completed.

2.Check engine oil level and fill fuel tank with gasoline.

3.Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4.Place gear shift lever in neutral (N) position.

5.Press lift lever plunger and raise attachment lift lever to its highest posi­ tion.

6.Start the engine. After engine has started, move throttle control to idle position.

7.Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8.Slowly release clutch/brake pedal and slowly drive tractor off skid.

9.Apply brake to stop tractor, set park­ ing brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position. Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overin­ flated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous­ ing should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac­ ing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

^CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: y All assembly instructions have been

completed.

,/' No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and tight­ ened securely.

/All tires are properly inflated. (For ship­ ping purposes, the tires were overin­ flated at the factory).

/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/' Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important items:

/ Engine oil is at proper level.

y Fuel tank is filled with fresh, clean, regu­ lar unleaded gasoline.

,/' Become familiar with all controls - their location and function. Operate them before you start the engine.

/Be sure brake system is in safe oper­ ating condition.

/Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Opera­ tion and Maintenance sections in this manual).

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE	N H	HIGH	LOW	|\| ^	FAST	SLOW
	NEUTRAL			CHOKE			IGNITION SWITCH
ISTOPl		(§) 0			fl
ENGINE OFF REVERSE		ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
	OPERATION					LOCKED	UNLOCKED
	SYSTEM (ROS)

©I a Q

/SI

^ iK

OVER TEMP	FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
ATTACHMENT		ATTACHMENT	BRAKE/CLUTCH	KEEP AREA CLEAR	SLOPE HAZARDS
CLUTCH DISENGAGED		CLUTCH ENGAGED	PEDAL
				(SEE SAFETY RULES SECTION)

				D
				LIGHTS ON
		■0
FREE WHEEL
(Automatic Models only)
				DANGER, KEEP HANDS
				AND FEET AWAY

A	DANGER indicates a hazard which, if not avoided,
	will result in death or serious injury.
A	WARNING indicates a hazard which, if not avoided,
	could result in death or serious injury.
A	CAUTION indicates a hazard which, if not avoided,
	might result in minor or moderate injury.

A

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, Indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at­ tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse,

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

10

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1.Depress clutch/brake pedal all the way down and hold.

2.Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac­

tor secure.

Attachment Clutch Switch Throttle/ “Engaged” Position Choke

Contro

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^CAUTION: Always stop tractor com­ pletely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the battery charging rate.

•Full throttle offers the best bagging and mower performance.

“Brake”

Position

		“Disengaged”
Clutch/		Position
Brake	“Disengaged”	Parking Brake
Pedal	Position	“Engaged”
		Position

STOPPING

MOWER BLADES -

•To stop mower blades, push attachment clutch switch in to disengaged position.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1.Start tractor with clutch/brake pedal de­ pressed and gearshift lever in neutral

(N) position.

2.Move gearshift lever to desired po­ sition.

3.Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

GROUND DRIVE -

•To stop ground drive, depress clutch/ brake pedal all the way down.

•Move gearshift lever to neutral (N) posi­ tion.

ENGINE-

•Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi­ tion, before stopping, may cause engine to “backfire”.

•Turn ignition key to “STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi­ mately 1-1/2 to 4". The heights are mea­ sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approxi­ mately 2-1/2 inches during the cool season

	and to over 3 inches during hot months.
	For healthier and better looking lawns, mow
11	often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface.

1.Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2.With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap­ propriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

3.Repeat for opposite side, installing gauge wheel in same adjustment hole.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip­ ment on rough, rolling terrain or hills.

1.Select desired height of cut.

2.Start mower blades by engaging at­ tachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

ACAUTION: DO not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment

Attachment Lift

OPERATING IN REVERSE

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc­ tion with the attachment clutch engaged will shut off the engine unless the ignition key is placed in the ROS "ON" position.

AWARNING: Backing up with the at­ tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

1.Depress clutch/brake pedal all the way down and hold.

2.With engine running, turn ignition key counterclockwise to ROS "ON" posi­ tion.

3.Look down and behind before backing up.

4.Move gear shift lever to reverse (R) po­ sition and slowly release clutch/brake pedal to start movement.

5.When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" Position	Engine "ON" Position
	(Normal Operating)

0282»

12

TO OPERATE ON HILLS

^WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. Use the slope guide at the back of this manual.

•Choose the slowest speed before start­ ing up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi­ tion and engage parking brake.

•Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

•Raise attachment lift to highest position with attachment lift control.

•When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

•Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH­ MENTS

Tow only the attachments that are recom­ mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1.Check engine oil with tractor on level ground.

2.Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re­ move and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

•To change engine oil, see the Mainte­ nance section in this manual.

ADD GASOLINE

•Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan­ tities that can be used within 30 days to assure fuel freshness.

A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temper­ atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION; Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa­ tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1.Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2.Place gear shift lever in neutral (N) position.

3.Move attachment clutch to disengaged position.

4.Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

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5.Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and

above)

6.When engine starts, move the throttle control to the fast position.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

6.When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, imme­ diately move the throttle control to the fast position. Engine warm-up may

take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

•The attachments can also be used dur­ ing the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).

MOWING TIPS

•Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

iMi

If grass is extremely tall, it should be mowed twice to reduce load and pos­ sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the at­ tachment being used.

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MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

SERVICE DATES

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

ROS Systems

Check for Loose Fasteners

5

Sharpen/Replace Mower Blades

3

Lubrication Chari

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

V^1.2

Clean Air Filter

3

Clean Air Screen

2

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

1^.2

Clean Engine Cooling Fins

% / 2

Replace Spark Plug

Replace Air Filter Paper Cartridge

2

Replace Fuel Filter

1 -

Change more often when operating under a heavy

load or

3 - Replace blades more often when mowing in sandy soil.

in high ambient temperatures.

4 - Not required if equipped with maintenance-free battery.

2 - Service more often when operating in dirty or dusty conditions.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

•At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1.Check engine oil level.

2.Check brake operation.

3.Check tire pressure.

4.Check operator presence and ROS systems for proper operation.

5.Check for loose fasteners.

LUBRICATION CHART

©SAE 30 or 10w30 Motor Oil ©General Purpose Grease

©Refer to Maintenance “ENGINE” Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow­ dered graphite type lubricant sparingly.

15

TRACTOR

Always observe safety rules when per­ forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See ‘TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).

•Keep tires free of gasoline, oil, or insect control chemicals which can harm rub­ ber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de­ scribed, repair the problem immediately.

•The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen­ gaged position.

CHECK OPERATOR PRESENCE SYSTEM

•When the engine is running, any at­ tempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

•When the engine is running and the attachment clutch is engaged, any at­ tempt by the operator to leave the seat should shut off the engine.

•The attachment clutch should never op­ erate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

•When the engine is running with the ig­ nition switch in the engine "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into reverse should shut off the engine.

ROS "ON" Position	Engine "ON" Position
	(Normal Operating)

•When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch is engaged, any attempt by the operator to shift into

reverse should NOT shutoff the engine.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

A CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1.Raise mower to highest position to al­ low access to blades.

2.Remove blade bolt, lock washer and flat washer securing blade.

3.Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4.Reassemble blade bolt, lock washer and flat washer in exact order as shown.

5.Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.

Trailing	Mandrel Assembly
Edge Up-	Blade
Flat Washer
Lock Washer	Star

'Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp­ ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

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