Craftsman 917.271910 User Manual

0 (0)

Owner’s Manual

CRRFTSMRir

LAWN TRACTOR

20.0 HP, 42” Mower

Electric Start

6 Speed Transaxle

Model No. 917.271910

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

CAUTION:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A.

Visit our Craftsman websiteiwww.sears.com/craftsman

TABLE OF CONTENTS

Warranty....................... ....................

2

Maintenance...................

................17

Safety Rules................. ....................

3

Service and Adjustments.................

21

Product Specifications........................

6

Storage

27

Assembly/Pre-Operation

8

Operation ....................

Troubleshooting..............................

28

11

Repair Parts.................... ................

32

Maintenance Schedule ....................

17

Sears Senrice.................. ...

Back Cover

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubri^ted and tuned up according to the instructions in the owner’s manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for Issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts­ man product' '' ‘ is dropped• " off at an authorizecid Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.This warranty applies only while this product is within the United States.

This Warranty does not cover:

Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in the owner’s manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contami­

nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipmerit proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there wilt be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived If the Crateman

product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME©.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to obsenre the following safety instructions could result in serious injury or death.

^Look for this symbol to point out important safety precautions. It means

CAUTIONI!! BECOMEALERTin YOUR SAFETY IS INVOLVED.

^ CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

A CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

^kwARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro­ ductive harm.

AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Caiifomia to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I.GENERAL OPERATION

*Read, understand, and follow all instructions in the manual and on the machine before starting.

*Only allow responsible adults, who are familiar with the instructions, to operate the machine.

*Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of o№er people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or frie guard in place.

Slow down before turning. Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unload­ ing the machine into a trailer or tiuck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them­ selves and others from serious injury. Keep machine free of grass, leaves or oflier debris build-up which can touch hot exhaust / engine parts and bum . Do not allow the mower deck to plow leaves or other debris which can cause build­ up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.

fl. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re­ sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SAFETY RULES

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, mts, or bumps. Uneven terrain could overturn the machine. Tail

grass can hide testacies.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use slow speed. Choose a low gear so

 

 

that you wilt not have to stop or shift

IV. SERVICE

while on the slope.

• Use extra care in handling gasoline

• Follow the manufacturer’s recommenda­

and other fuels. They are flammable

tions for wheel weights or counter­

 

weights to improve stability.

 

and vapors are explosive.

• Use extra care with grass catchers or

 

- Use only an approved container.

other attachments. These can change

 

- Never remove gas cap or add fuel

the stability of the machine.

 

with the engine running. Allow

• Keep all movement on the slopes slow

 

engine to cool before refueling. Do

and gradual. Do not make sudden

 

not smoke.

changes in speed or direction.

 

- Never refuel the machine indoors.

• Avoid starting or stopping on a slope. If

 

- Never store the machine or fuel

tires lose traction, disengage the blades

 

container inside where there is an

and proceed slowly straight down the

 

open flame, such as a water heater.

slope.

• Never run a machine inside a closed

DO NOT:

 

area.

Do not turn on slopes unless necessary,

• Keep nuts and bolts, especially blade

and then, turn slowly and gradually

 

attachment bolts, tight and keep

downhill, if possible.

 

equipment In good condition.

Do not mow near drop-offs, ditches, or

• Never tamper with safety devices.

embankments. The mower could

 

Check their proper operation regularly.

suddenly turn over If a wheel Is over the

Keep machine free of grass, leaves, or

edge of a cliff or ditch, or if an edge

 

other debris build-up. Clean oil or fuel

caves in.

 

spillage. Allow machine to cool before

Do not mow on wet grass. Reduced

 

storing.

traction could cause sliding.

■ Stop and inspect the equipment if you

Do not try to stabilize the machine by

 

strike an object. Repair, if necessary,

putting your foot on the ground.

 

before restarting.

Do not use grass catcher on steep

• Never make adjustments or repairs

slopes.

 

with the engine running.

III. CHILDREN

• Grass catcher components are subject

 

to wear, damage, and deterioration,

Tragic accidents can occur if the operator

 

which could expose moving parts or

is not alert to the presence of children.

 

allow objects to be thrown. Frequently

Children are often attracted to the

 

check components and replace with

machine and the mowing activity. Never

 

manufacturer's recommended parts,

assume that children will remain where

 

when necessary.

you last saw them.

• Mower blades are sharp and can cut.

• Keep children out of the mowing area

 

Wrap the blade(s) or wear gloves, and

and under the watchful care of another

use extra caution when servicing them.

responsible adult.

Check brake operation frequently.

• Be alert and turn machine off if children

 

Adjust and service as required.

enter the area.

 

 

• Before and when backing, look behind and down for small children.

SAFETY RULES

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15“ Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless neces­ sary, and then, turn slowly and gradu­ ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline

3.5

 

 

 

Capacity and

Unleaded and

 

 

Type:

Regular

 

 

 

Oil Type

SAE30

 

 

 

(API-SF-SJ):

(above 32'’F)

 

 

 

SAE 5W-30

 

 

 

 

(below 32“F)

 

 

Oil Capacity:

4.0 Pints

 

 

 

Spark Plug:

Champion RC12YC

(Gap: .030")

 

 

 

 

Ground Speed (MPH):

1st

1.2

 

 

Forward;

 

 

 

2nd 1.5

 

 

3rd

2.4

 

 

 

4th

3.5

 

 

 

5th

4.8

 

 

Reverse:

6th

5.3

 

 

 

1.5

 

Tire Pressure;

Front

14PSI

 

Rear:

10PS1

Charging

3 Amps Battery

 

 

System:

5 Amps Headlights

Battery:

Amp/Hn

28

 

 

 

Min. CCA: 230

 

 

 

Case Size: U1R

 

 

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possibie dependabiiity and performance.

Should you experience any probiem you cannot easiiy remedy, piease contact a Sears or other quaiified service center. We have competent, weii-trained techni­ cians and the proper toois to senrice or repair this tractor.

Please read and retain this manuai. The instructions wiil enable you to assembie and maintain your tractor properiy.

Always observe the “SAFETY RULES”.

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for detaiis.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintain­ ing, caring for and using your tractor.

Follow the instructions under “Mainte­ nance" and “Storage” sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears sen/ice center (See REPAIR PARTS section of this manual).

UNASSEMBLED PARTS

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

 

 

TOOLS REQUIRED FOR ASSEMBLY

Insert

A socket wrench set will make assembly

 

easier. Standard wrench sizes you need

172 Hex Nut

are listed below.

(1) Pliers

Large Flat

(1) 3/4" wrench

Washer

(2) 7/16" wrench

(1) Utility knife

 

(1) Tire pressure gauge

 

 

When right or left hand is mentioned in

Steering

this manual, it means when you are in the

Boot

operating position (seated behind the

 

steering wheel).

 

 

TO REMOVE TRACTOR FROM

 

CARTON

 

 

UNPACK CARTON

 

 

1. Remove all accessible loose parts

 

and parts boxes from carton.

1/4 Hex Bolt

2. Cut, from top to bottom, along lines on

 

all four corners of carton, and lay

 

panels flat.

 

Lower

3. Check for any additional loose parts

Steering

or cartons and remove.

Shaft

BEFORE REMOVING TRACTOR

 

FROM SKID

 

7. Snap steering wheel insert into center

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

of steering wheel.

8. Remove protective materials from

BOOT

 

tractor hood and grill.

1. Slide extension shaft onto lower

IMPORTANT: Check for and remove any

steering shaft. Align mounting holes

staples in skid that may puncture tires

in extension and lower shafts and

where tractor is to roll off skid.

install 1/4 hex bolt and locknut.

CHECK BATTERY

Tighten securely.

 

 

1. Lift hood to raised position.

IMPORTANT: Tighten bolt and nut

NOTE: If this battery is put into service

securely to 10-12 ft. lbs torque.

after month and year indicated on label

2. Place tabs of steering boot over tab

(label located between terminals) charge

slots in dash and push down to

battery for minimum of one hour at 6-10

secure.

 

 

amps. (See "BATTERY" in Maintenance

INSTALL STEERING WHEEL

section of this manual for charging

3.Position front wheels of the tractor so instructions). they are pointing straight forward.

4.Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5.Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6.Assemble large flat washer, 1/2 hex nut and tighten securely.

8

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

INSTALL SEAT

TOROLLTRACTOROFFSKID (See

Adjust seat before tightening adjustment

Operation section for location and

knob.

function of controls)

1. Remove adjustment knob and flat

1. Press lift lever plunger and raise

washer securing seat to cardboard

attachment lift lever to its highest

packing and set aside for assembly of

position.

seat to tractor.

2. Release parking brake by depressing

2. Pivot seat upward and remove from

clutch/brake pedal.

the cardboard packing. Remove the

3. Place gearshift lever in neutral (N)

cardboard packing and discard.

position.

3. Place seat on seat pan so head of

4. Roll tractor forward off skid.

shoulder bolts are positioned over the

5. Remove banding holding deflector

large slotted holes in pan.

shield up against tractor.

4. Push down on seat to engage

TO DRIVE TRACTOR OFF SKID (See

shoulder bolts in slots and pull seat

Operation section for location and

towards rear of tractor.

5. Pivot seat and pan forward and

function of controls)

assemble adjustment knob and flat

ifi^WARNING: Before starting, read,

washer loosely. Do not tighten.

understand and follow all instructions in

6. Lower seat into operating position andthe Operation section of this manual. Be

sit in seat.

sure tractor is in a well-ventilated area.

7. Slide seat until a comfortable position

Be sure the area in front of tractor is clear

is reached which allows you to press

of other people and objects.

clutch/brake pedal all the way down.

1. Be sure all the above assembly steps

8. Get off seat without moving its

have been completed.

adjusted position.

2. Check engine oil level and fill fuel

9. Raise seat and tighten adjustment

tank with gasoline.

knob securely.

3. Sit on seat in operating position,

 

depress clutcIVbrake pedal and set

 

the parking brake.

 

4. Place gear shift lever in neutral (N)

 

position.

 

5. Press lift lever plunger and raise

 

attachment lift lever to its highest

 

position.

 

6. Start the engine. After engine has

 

started, move throttle control to idle

 

position.

 

7. Depress clutch/brake pedal into full

 

"BRAKE" position and hold. Move

 

gearshift lever to 1st gear.

Adjustment

8. Slowly release clutch^rake pedal and

Knob

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10. Turn ignition key to "STOP" position. Continue with the instructions that follow.

INSTALL MULCHER PLATE

CHECK FOR PROPER POSITION OF

(If previously removed)

 

ALL BELTS

1. Raise and hold deflector shield in

See the figures that are shown for

upright position.

 

replacing motion and mower blade drive

2. Place front of mulcher plate over front belts in the Senrice and Adjustments

of mower deck opening and slide into

section of this manual. Verify that the

place, as shown.

 

belts are routed correctly.

3. Hook front latch into hole on front of

CHECK BRAKE SYSTEM

mower deck.

 

 

After you learn how to operate your

4. Hook rear latch into hole on back of

mower deck.

 

tractor, check to see that the brake is

 

 

properly adjusted. See “TO ADJUST

Deflector

 

BRAKE” in the Service and Adjustments

Mulcher

section of this manual.

Shield

Plate

 

 

/CHECKLIST

 

 

 

 

Before you operate and enjoy your new

 

 

tractor, we wish to assure that you receive

 

 

the best performance and satisfaction

 

 

from this Quality Product.

 

Latch

Please review the following checklist;

 

Hooks

All assembly instructions have been

 

 

completed.

id^CAUTION; Do not remove deflector

/ No remaining loose parts in carton.

Battery is properly prepared and

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

charged. (Minimum 1 hour at 6 amps).

to rest on plate while In operation.

Seat is adjusted comfortably and

TO CONVERT TO BAGGING OR

tightened securely.

/ All tires are properly inflated. (For

DISCHARGING

 

 

shipping purposes, the tires were

Simply remove mulcher plate and store in

overinflated at the factory).

a safe place. Your mower is now ready for

Be sure mower deck is properly leveled

discharging or installation of optional

side-to-side/front-to-rear for best cutting

grass catcher accessory.

 

 

results. (Tires must be properly inflated

NOTE: It is not necessary to change

for leveling).

blades. The mulcher blades are de­

/ Check mower and drive belts. Be sure

signed for discharging and bagging also.

CHECK TIRE PRESSURE

 

they are routed properly around pulleys

 

and inside all belt keepers.

The tires on your tractor were overinflated Check wiring. See that all connections

at the factory for shipping purposes.

are still secure and wires are properly

Correct tire pressure is important for best

clamped.

cutting performance.

While learning how to use your tractor,

• Reduce tire pressure to PSI shown in

pay extra attention to the following

“PRODUCT SPECIFICATIONS” section important items;

of this manual.

/ Engine oil is at proper level.

CHECK DECK LEVELNESS

Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

For best cutting results, mower housing

Become familiar with all controls - their

should be properly leveled. See “TO

location and function. Operate them

LEVEL MOWER HOUSING” in the

before you start the engine.

Service and Adjustments section of this

/ Be sure brake system is in safe

manual.

 

operating condition.

10

Craftsman 917.271910 User Manual

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

- +

A

a;

in

 

 

 

BATTERY

WARNING

REVERSE

FORWARD

 

FAST

SLOW

©

 

 

 

©I

 

 

 

Of

 

I

ENGINE ON

 

OIL PRESSURE

UGHTS ON

 

OVER TEMP

IL

iFUEL

 

 

 

 

UGHT

li

 

 

PARKING©BRAKE

 

 

MOWER HEIGHT

UNLOCKED

MOWER LIFT

 

LOCKED

 

A* R N H L ®|I

 

 

ATTACHMENT REVERSE

NEUTRAL

HIGH

LOW

PARKING BRAKE

CLUTCH ENGAGED

 

 

 

 

 

 

 

 

 

 

 

ATTACHMENT

KEEP AREA CLEAR

SLOPE HAZARDS

 

(SEE SAFETY RULES SECTION)

IGNITION

CLUTCH DISENGAGED

*

 

 

 

DANGER, KEEP HANDS AND FEET AWAY

FREEWHEEL

(Automatic Models only)

 

11

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controis and adjustments. Save this manual for future reference.

 

AtlacHirosnt IsnWon Switch

Light Switch

 

Position

 

Clutch Lever

 

 

Ammeter

 

 

 

 

Lift

 

 

Lever

Choke Control

 

Plunger

 

Attachment

Throttle Control

 

 

Lift Lever

Clutch/Brake

Height

Pedal

Adjustment

 

Lever

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL • Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift iever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER • Locks clutch/ brake pedal into the brake position. THROTTLE CONTROL - Used for starting and controlling engine speed. CHOKE CONTROL - Used when starting a cold engine.

12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

IMPORTANT: Leaving the ignition switch

TO SET PARKING BRAKE

in any position other than "STOP* will

cause the battery to discharge and go

Your tractor is equipped with an operator

dead.

presence sensing switch. When engine

NOTE: Under certain conditions when

is running, any attempt by the operator to tractor is standing idle with the engine

leave the seat without first setting the

running, hot engine exhaust gases may

parking brake will shut off the engine.

cause “browning” of grass. To eliminate

1. Depress clutch/brake pedal all the

this possibility, always stop engine when

way down and hold.

stopping tractor on grass areas.

2. Puli parking brake lever up and

^CAUTION: Always stop tractor

release pressure from clutch/brake

pedal. Pedal should remain in brake

comptetely, as described above, before

position. Make sure parking brake will leaving the operator's position.

hold tractor secure.

TO USE THROTTLE CONTROL

 

Attachment Clutch Lever

 

“Engaged” Position

Choke

Ignition Key

Control

Throttle

“Disengaged”

Position

Control

Parking Brake

 

“Engaged”

Clutch/

Position

Brake!

 

Pedal

 

 

Gearshift

“Disengaged”

%rake" Lever

Position

Position

STOPPING

MOWER BLADES -

To stop mower blades, move attach­ ment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

To stop ground drive, depress clutch/ brake pedal all the way down.

Move gearshift lever to neutral (N) position.

ENGINE -

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate,

Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1.Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

2. Move gearshift lever to desired position.

3.Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

• Move throttle control to slow position.

TO ADJUST MOWER CUTTING HEIGHT

NOTE: Failure to move throttle control to

The position of the attachment lift lever

slow position and allowing engine to idle

determines the cutting height.

before stopping may cause engine to

• Grasp lift lever.

“backfire”.

• Press plunger with thumb and move

• Turn ignition key to “STOP” position

lever to desired position.

and remove key. Always remove key

 

when leaving tractor to prevent

 

unauthorized use.

• Never use choke to stop engine.

13

The cutting height range is approxi-

2. Start mower blades by engaging

mateiy 1-1/2 to 4". The heights are

attachment clutch control.

 

measured from the ground to the biade

TO STOP MOWER BLADES -

 

tip with the engine not running. These

disengage attachment clutch control.

heights are approximate and may vary

depending upon soii conditions, height of ^CAUTION: Do not operate the mower

grass and types of grass being mowed.

without either the entire grass catcher, on

• The average iawn should be cut to

mowers so equipped, or the deflector

approximateiy 2-1/2 inches during the

shield in place.

 

cooi season and to over 3 inches

/Attachemnt Lift

during hot months. For heaithier and

Lever High Position

better iooking lawns, mow often and

Attachment'

 

after moderate growth.

 

Clutch Lever >

Low

• For best cutting performance, grass

“Engaged;;^

over 6 inches in height should be

Position -

Position

mowed twice. Make the first cut

 

 

relatively high; the second to desired

“Disengaged'

 

height.

 

Position

 

TO ADJUST GAUGE WHEELS

 

 

Gauge wheels are property adjusted

 

 

when they are slightly off the ground

 

Deflector

when mower is at the desired cutting

 

Shield

height in operating position. Gauge

TO OPERATE ON HILLS

 

wheels then keep the deck in proper

 

position to help prevent scalping in most

^CAUTION: Do not drive up or down

terrain conditions.

 

hills with slopes greater than 15° and do

NOTE: Adjust gauge wheels with tractor

not drive across any slope. Use the slope

on a flat level surface.

 

guide at the back of this manual.

1. Adjust mower to desired cutting height

• Choose the slowest speed before

(See “TO ADJUST MOWER CUTTING

starting up or down hills.

 

HEIGHT in this section of manual).

 

• Avoid stopping or changing speed on

2. With mower in desired height of cut

hills.

 

position, gauge wheels should be

 

• if slowing is necessary, move throttle

assembled so they are slightly off the

ground. Install gauge wheel in

control lever to slower position.

• If stopping is absolutely necessary,

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 locknut and

push clutch/brake pedal quickly to

brake position and engage parking

tighten securely.

 

 

brake.

 

3. Repeat for opposite side, installing

 

• Move gearshift lever to 1st gear. Be

gauge wheel in same adjustment

sure you have allowed room for tractor

hole.

 

 

to roll slightly as you restart movement.

Gauge Wheel

 

• To restart movement, slowly release

Mounting

 

parking brake and clutch/brake pedal.

Bracket

 

• Make all turns slowly.

 

 

 

TO TRANSPORT

 

3/8-16

 

• Raise attachment lift to highest position

Locknut

Shoulder

with attachment lift control.

 

3/8 Washer

• When pushing or towing your tractor,

Bolt

be sure gearshift lever is in neutral (N)

Gauge Wheel

 

TO OPERATE MOWER

 

position.

 

 

• Do not push or tow tractor at more than

Your tractor is equipped with an operator

five (5) MPH.

 

presence sensing switch. Any attempt by

NOTE: To protect hood from damage

the operator to leave the seat with the

when transporting your tractor on a truck

engine running and the attachment clutch or a trailer, be sure hood is closed and

engaged will shut off the engine.

secured to tractor. Use an appropriate

1. Select desired height of cut.

means of tying hood to tractor (rope, cord,

14etc.).

TOWING CARTS AND OTHER ATTACH­

longer. Drain the gas tank, start the

MENTS

engine and let it run until the fuel lines

Tow only the attachments that are

and carburetor are empty. Use fresh fuel

recommended by and comply with

next season. See Storage Instructions for

specifications of the manufacturer of youradditional information. Never use engine

tractor. Use common sense when towing. or carburetor cleaner products in the fuel

Too heavy of a load, while on a slope, is

tank or permanent damage may occur.

dangerous. Tires can lose traction with

TO START ENGINE

the ground and cause you to lose control When starting the engine for the first time or if

of your tractor.

the engine has run out of fuel, it wll take

BEFORE STARTING THE ENGINE

extra cranking time to move fuel from the

tank to the engine.

CHECK ENGINE OIL LEVEL

1. Sit on seat in operating position,

The engine in your tractor has been

depress clutch/brake pedal and set

shipped, from the factory, already filled

parking brake.

with summer weight oil.

2. Place gear shift lever in neutral (N)

1. Check engine oil with tractor on level

position.

ground.

3. Move attachment clutch to disen­

2. Remove oil fill cap/dipstick and wipe

gaged position.

clean, reinsert the dipstick and screw

4. Move throttle control to fast position

cap tight, wait for a few seconds,

5. Pull choke control out for a cold

remove and read oil level. If neces­

engine start attempt. For a warm

sary, add oil until TULL” mark on

engine start attempt the choke control

dipstick is reached. Do not overfill.

may not be needed.

For cold weather operation you should NOTE: Before starting, read the warm and change oil for easier starting (See the oilcold starting procedures below.

viscosity chart in the Maintenance section of tills manual).

To change engine oil, see the Mainte­ nance section in this manual.

ADD GASOLINE

Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

wilt increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

^kcAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below32“F(0‘’C), use fresh, clean winter grade gasoline to help

ire good cold weather starting. CAUTION; Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50” F and above)

7.When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

15

COLD WEATHER STARTING (50“ F and

• Do not mow grass when it is wet. Wet

below)

 

grass will plug mower and leave

7. When engine starts, slowly push

 

undesirable clumps. Allow grass to dry

choke control in until the engine

 

before mowing.

begins to run smoothly. Continue to

• Always operate engine at full throttle

push the choke control in small steps

 

when mowing to assure better mowing

allowing the engine to accept small

 

performance and proper discharge of

changes in speed and load, until the

 

material. Regulate ground speed by

choke control is fully in. If the engine

 

selecting a low enough gear to give the

starts to run roughly, pull the choke

 

mower cutting performance as well as

control out slightly for a few seconds

 

the quality of cut desired.

and then continue to push the control

• When operating attachments, select a

in slowly. This may require an engine

 

ground speed that will suit the terrain

warm-up period from several seconds

 

and give best performance of the

to several minutes, depending on the

 

attachment being used.

temperature.

MULCHING MOWING TIPS

• The attachments can be used during

the engine warm-up period and may

IMPORTANT; For best performance,

require the choke control be pulled out

keep mower housing free of built-up

slightly.

grass and trash. Clean after each use.

NOTE: If at a high altitude (above 3000 feet)•

The special mulching blade will recut

or in cold temperatures (below 32 F) the

 

the grass clippings many times and

carbúrete»' fu^ mixture may need to be

 

reduce them in size so that as they fall

adjusted k)r best engine performance (see

 

onto the lawn they will disperse into the

TO ADJUST CARBURCTOR” in the Service

grass and not be noticed. Also, the

and Adjustments sectíon of this manual).

 

mulched grass will biodegrade quickly

MOWING TIPS

 

to provide nutrients for the lawn.

• Mower should be properly leveled for

 

Always mulch with your highest engine

 

(blade) speed as this will provide the

best mowing performance. See TO

 

 

best recutting action of the blades.

LEVEL MOWER HOUSING” in the

 

• Avoid cutting your lawn when it is wet.

Service and Adjustments section of this

manual.

 

Wet grass tends to form clumps and

 

interferes with the mulching action.

• The left hand side of mower should be

 

 

The best time to mow your lawn is the

used for trimming.

 

 

early afternoon. At this time the grass

• Drive so that clippings are discharged

 

 

has dried and the newly cut area will

onto the area that has already been

 

not be exposed to the direct sun.

cut. Have the cut area to the right of the

• For best results, adjust the mower

tractor. This will result in a more even

 

cutting height so that the mower cuts off

distribution of clippings and more

 

only the top one-third of the grass

uniform cutting.

 

blades. For extremely heavy grass,

• When mowing large areas, start by

 

reduce your width of cut on each pass

turning to the right so that clippings will

 

and mow slowly.

discharge away from shrubs, fences,

MAX 1/3

driveways, etc. After one or two

rounds, mow in the opposite direction

 

making left hand turns until finished .

 

 

 

• Certain types of grass and grass

 

 

conditions may require that an area be

 

 

mulched a second time to completely

 

 

hide the clippings. When doing a

 

 

second cut, mow across or perpendicu­

If grass is extremely tall, it should be

 

lar to the first cut path.

 

• Change your cutting pattern from week

mowed twice to reduce load and

 

 

to week. Mow north to south one week

possible fire hazard from dried clip­

 

 

then change to east to west the next

pings. Make first cut relatively high; the

week. This will help prevent matting

second to the desired height.

■(0 and graining of the lawn.

®SAE 30 or 10w30 MOTOR OIL ©GENERAL PURPOSE GREASE ©REFER TO Maintenance “ENGINE” SECTION
©Front Wheel
Bearing Zerk

MAINTENANCE

MAINTENANCE SCHEDULE

RLL IN DATES

 

 

 

 

 

 

 

 

 

 

 

 

 

AS YOU COMPLETE

 

 

 

 

 

 

 

 

 

SERVICE DATES

REGULAR SERVICE

 

 

 

 

 

 

 

 

 

 

Check Brake Operatim

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Tire Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Operator Presence and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interlock Systems

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loose Fasteners

 

 

 

 

 

 

s

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SharperVReptace Mower Blades

 

 

l/'s

 

 

 

 

 

 

 

 

 

 

Lubrication Chart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Level

 

 

r

 

 

 

 

 

 

 

 

 

 

Ctaan Battery and Terminals

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Trartsaxle Cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

Check V-Belts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Oi Level

f /

 

 

 

 

 

 

 

 

 

 

 

 

 

Change Engine Oil (wUh oi fllter)

 

 

 

 

1,2

 

 

 

 

 

 

 

 

 

Change Engine Oil (without oil filter)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Air Filter

 

 

2

 

 

 

 

 

 

 

 

 

 

Clean Air Screen

 

 

2

 

 

 

 

 

 

 

 

 

 

Inspect Muffler/Spark Arrests

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Oi Rlter (If equipped)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Engine Cooling Fins

 

 

 

 

 

 

2

 

 

 

 

 

 

 

Replar^e Spark Rug

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Air Rlter Paper Cartridge

 

 

 

 

 

2

 

 

 

 

 

 

 

Replace Fuel Rlter

 

 

 

 

 

 

 

 

 

 

 

 

 

1' Change more often when operating under a heavy load or

 

 

 

 

3 < Replace blades rnoj’s often when mowing In sandy soil.

 

In high ancient temperatures.

 

 

 

 

4 • Not required H equipped with maintenance-free battery.

 

2 ■ Service more often when operating In dirty or dusty conditions.

 

 

 

5 - Tighten front

 

bolt to 35 ft-tbs. maximum.

 

 

 

 

 

 

 

Do not overtighten.

 

GENERAL RECOMMENDATIONS

 

 

 

 

 

 

LUBRICATION CHART

The warranty on this tractor does not cover

® Spindle

items that have been subjected to operator Zerk abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments wilt need to be made periodically to properly maintain your tractor.

Ait adjustments in the Sen/ice and

Adjustments section of this manual should©Engine be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

©Spindle Zerk

font Wheel Bearing Zerk

©Gear­ shift Pivots

1.

Check engine oil level.

IMPORTANT: Do not oil or grease the

2.

Check brake operation.

pivot points which have special nylon

3.

Check tire pressure.

bearings. Viscous lubricants wilt attract

4.

Check operator presence and

dust and dirt that will shorten the life of

5.

interlock systems for proper operation.the self-lubricating bearings. If you feel

Check for loose fasteners.

they must be lubricated, use only a dry,

 

 

powdered graphite type lubricant

 

 

.|ysparingly.

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