Craftsman 917.270822 User Manual

Owner’s Manual

CRRFTSMRN*

19 5 HP ELECTRIC START 42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.270822

Safety

Assembly

Operation

Maintenance

Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip­ ment.

For answers to your questions about this product. Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website:www.sears. com/craftsman

TABLE OF CONTENTS

Warranty .;....................................	............. 2	Maintenance..........................	..................18
Safety Rules ................................ .............	2	Service and Adjustments... ..................	22
Product Specifications............... .............	5	Storage.................................. ..................	27
Assembly...................................... ....... .....	: 8	Troubleshooting................... ..................	28
Operation...................................... ...........	11	Repair Parts.......................... ..................	32
Maintenance Schedule............... ...........	18	Parts Ordering...................... ..	Back Cover

WARRANTY

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or ac­

cident or the failure to maintain the equipment according to the instructions con­ tained in the owner’s manual. •

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. In-home war­ ranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This War­ ranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

SAFETY RULES

IMPORTANT: This cutting machine is ca­ pable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all in­ structions in the manual and on the ma­ chine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge di­ rection and do not point it at anyone. Do not operate the mower without ei­ ther the entire grass catcher or the guard in place.

Slow down before turning.

SAFETY RULES

•Never leave a running machine unat­ tended. Always turn off blades, set parking brake, stop engine, and re­ move keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while un­ der the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or un­ loading the machine into a trailer or truck.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­ lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious in­ jury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Un­ even terrain could overturn the ma­ chine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the manufacturer’s recommen­ dations for wheel weights or counter­ weights to improve stability.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual, Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

•Do nof turn on slopes unless neces­ sary, and then, turn slowly and gradual­ ly downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could sud­ denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma­ chine and the mowing activity. Never as­ sume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another

responsible adult.

.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the ma­ chine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow en­ gine to cool before refueling. Do not smoke.

-Never refuel the machine indoors,

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ ment in good condition.

SAFETY RULES

Never tamper with safety devices.

Check their proper operation regularly. Keep machine free of g^rass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running.

Check brake operation frequently. Ad­ just and service as required. • Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso­ lutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al­ low objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary,

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Un­ even terrain could overturn the ma­ chine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

Do nof turn on slopes unless neces­ sary, and then, turn slowly and gradual­ ly downhill, if possible.

ALook for this symbol to point out impor­ tant safety precautions. It means CAU­

TION!!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

«^CAUTION: In order to prevent acciden­ tal starting when setting up, transporting, adjusting or making repairs always dis­ connect spark plug wire and place wire where it cannot contact spark plug.

^WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIRCATIONS

GASOUNE	3,5 GALLONS
CAPACITY	UNLEADED
ANDPiPE:	REGULAR
OILTYPE	SAE30
(API-SF/SG/SH):	(above 32°F)
	SAE5W-30
	(below 32"F)
OIL CAPACITY:	3.0 PINTS
SPARKPLUG:	Champion RJ19LM
(GAP; .030")	ORJ19LM
VALVE CLEARANCE: INTAKE: .004-.006
	EXHAUST; ,007-.009
GROUND SPEED	FORWARD: 0-5.5
(MPH):	REVERSE: 0-2.4
TIRE PRESSURE:	FRONT; 14PS1
	REAR: 10PSI
CHARGING	3 AMPS BATTERY
SYSTEM:	5AMPSHEADUGHTS
BATTERY;	AMP/HR: 30
	MIN. CCA 240
	CASE SIZE: U1R
BLADE BOLT	27-35 FT. LBS.
TORQUE;

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de­ signed, engineered and manufactured to give you the best possible dependability and performance.

Should you experieince any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to ser­ vice or repair this tractor

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avai able on this product. Contact your neares Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain­ ing, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance" and "Storage" sections of this owner’s manual.

^WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim­ proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is re­ quired by law (Section 4442 of the Califor­ nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 X 1-1/4

(1) Hex Bolt

3/8-16 X 1

(1) Large Flat Washer

(1) Locknut 5/16-18

(1) Shoulder

Bolt 5/16-18

(1) Washer

17/32x1-3/16x12 Gauge

(2) Washers

(2) Lock

O , 3/16x3/4x16 Gauge

Washers #10

(2) Weld
Nuts #10	6	(2) Screws #10x5/8
H

CONTENTS OF HARDWARE PACK

Parts packed separately in carton

Seat

Video

Cassette

Mulcher

Plate

Manual

Parts Bag

Parts Bag contents not shown full size

—cz~,)—		0
Steering Wheel Adapter
-c	Wheel Insert	Steering
		Extension
(2) Keys		Shaft

i:

(2) Latch Hook

Assemblies

(1) 3/4" Socket w/ drive ratchet

(1) Phillips Screw­ driver

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac­ tor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench

(2) 1/2" wrench

(1) Utility knife

(1) Tire pressure guage

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi­ tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons from carton.

•Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

•Check for any additional loose parts or cartons and remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

•Slide extension shaft onto lower steer­ ing shaft. Align mounting holes in ex­ tension and lower shafts and install 5/16 hex bolt and locknut. Tighten se­

curely.

IMPORTANT: Tighten bolt and nut se­ curely to 18-22 ft. lbs. torque.

•Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so they are pointing straight forward.

•Slide steering wheel adapter onto steering shaft extension.

•Position steering wheel so cross bars are horizontal (left to right) and slide in­ side boot and onto adapter.

Insert

•Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten secure­

ly-

•Snap steering wheel insert into center of steering wheel.

•Remove protective materials from trac­

tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift hood to raised position.

•If this battery is put into service after month and year indicated on label (la­ bel located between terminals) charge battery for minimum of one hour at 6-1C amps. (See "BATTERY" in MAINTE­ NANCE section of this manual for charging instructions).

Adjust seat before tightening adjustment knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt se­ curely.

•Assemble adjustment knob and flat washer loosely. Do not tighten.

•Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

TO ROLL TRACTOR OFF SKID (See Op­ eration section for location and function of controls)

•Press lift lever plunger and raise attach­ ment lift lever to its highesL position.

•Release parking brake by depressing clutch/brake pedal.

•Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT" in the Opera­ tion section of this manual).

•Roll tractor forward off skid.

•Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID

^WARNING; Before starting, read, un­ derstand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

•Be sure all the above assembly steps have been completed.

•Check engine oil level and fill fuel tank with gasoline.

•Place freewheel control in "transmis­ sion engaged" position.

•Sit on seat in operating position, de­ press clutch/brake pedal and set the parking brake,

•Place motion control lever in neutral

(N) position.

•Press lift lever plunger and raise at­ tachment lift lever to its highest posi­ tion,

•Start the engine. After engine has started, move throttle control to idle po­ sition.

•Release parking brake.

•Slowly move the motion control lever forward and slowly drive tractor off skid.

•Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

•Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown. .

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in up­ right position.

•Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

•Hook front latch into.hole on front of mower deck.

•Hook rear latch into hole on back of mower deck.

^CAUTION; Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are de­ signed for discharging and bagging also.

Deflector —i».

Shield

Latch

Hooks

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Cor­ rect tire pressure is important for best cut­ ting performance.

•Reduce tire pressure to PSI shown in the “PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Ser­ vice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac­ ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac­ tor, check to see that the brake is properly adjusted. See TO ADJUST BRAKE” in

the Service and Adjustments section of this manual.

%^CHECKUST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO AS­ SURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST:

/ All assembly instructions have been completed.

/No remaining loose parts in carton.

/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and tight­ ened securely.

/All tires are properly inflated, (For ship­ ping purposes, the tires were overin­ flated at the factory).

/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

/Check wiring. See that all connections are still secure and wires are properly clamped.

/Before driving tractor, be sure free­ wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

/Engine oil is at proper level.

/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

/Become familiar with all controls - their location and function. Operate them before you start the engine.

/Be sure brake system is in safe operat­ ing condition.

/It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and trans­

mission purging instructions (See “TO

START ENGINE” and “PURGE TRANS­ MISSION” in the Operation section of this manual). •

10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

		a:
		♦
Q A
BATTERY CAUTION OR REVERSE		FORWARD	FAST	SLOW
	WARNING		0= ©I
©				I	1.
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON			OVER TEMP
			LIGHT
I B l \ l ©©“
FUEL	CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
		LOCKED

R N H L ®|I

ATTACHMENT REVERSE NEUTRAL	HIGH	LOW	PARKING BRAKE
CLUTCH ENGAGED

KEEP AREA CLEAR

SLOPE HAZARDS

ATTACHMENT

(SEE SAFETY RULES SECTI ON)

DANGER, KEEP HANDS AND FEET AWAY	FREE WHEEL
	(Automatic Models only)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUF TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment	Ignition	Light Switch
		Position
Clutch Lever	Switch
Ammeter
Choke
Throttle Control		Lift Leve
		Plunger
Clutch/Brake
Pedal
Height
Adjustment
Knob		parking Brake
Freewheel		Motion
		Control Lever
Control

Our tractors conformToTiie'salety standards oi the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to en­ gage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

CHOKE CONTROL: Used when starting a cold engine.

THROTTLE CONTROL: Used to control en­ gine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and start­ ing the engine.

FREEWHEEL CONTROL: Disengages trans­ mission for pushing or slowly towing the trac­ tor with the engine off.

HEIGHT ADJUSTMENT KNOB: Used to ad­ just the mower cutting height.

MOTION CONTROL LEVER: Selects the speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attach­ ments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release at­ tachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safe^ glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safe^ mask over spectacles, or standard safety glasses. _______

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

*Depress clutch/brake pedal into full

“BRAKE” position and hold.

•Place parking brake lever in “EN­ GAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

	Choke	Attachment Clutch
	Control	Lever“Engaged”
	Throttle	Position
	Control	“Disengaged"
	Height	Position
	Adjustment	Parking Brake
	Knob
		"Engaged"
	“Brake”
		Position
	Position
		Motion Control
	Clutch/Brake	Lever
	Pedal “Drive"	“Disengaged”
	Position	Position

STOPPING

MOWER BLADES -

•To stop mower blades, move attach­ ment clutch lever to "DISENGAGED” position.

GROUND DRIVE -

•To stop ground drive, depress clutch/ brake pedal into full “BRAKE” position.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de­ pressed.

ENGINE- ,

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle bbfore stopping may cause engine to “backfire". .

•Turn ignition key to “OFF position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than “OFF” will cause the battery to be discharged, (dead).

NOTE; Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause ""browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

ACAUTION; Always stop tractor com-

^tely, as described above, before leav­ ing the operator's position; to empty grass catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the battery charging rate.

•Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

•Start tractor with motion control lever in neutral (N) position.

•Release parking brdke and clutch/ brake pedal.

•Slowly move motion control lever to de­ sired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired di­ rection.

•Turn knob clockwise (<><) to raise cutting height.

•Turn knob counterclockwise (r^) to

lower cutting height.

The cutting height range is approximately

1 -1/2" to 4 . The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

13

•The average lawn should be cut to ap­ proximately 2-1/2 inches during the cool season and to over 3 inches dur­ ing hot months. For healthier and bet­ ter looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height shouid be mowed twice. Make the first cut rela­ tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper po­ sition to help prevent scalping in most ter­ rain conditions.

•Adjust gauge wheels with tractor on a fiat level surface.

•Adjust mower to desired cutting height (See ‘TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).

•With mower in desired height of cut po­ sition, gauge wheels should be as­ sembled so they are slightly off the ground. Install gauge wheel in appro­ priate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

•Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16 Locknu

Gauge Wheel

Mounting

Bracket—

3/8 Washer

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the en­ gine running and the attachment clutch engaged will shut off the engine.

•Select desired height of cut.

•Lower mower with attachment lift con­ trol.

•Start mower blades by engaging attach­ ment clutch control.

•TO STOP MOWER BLADES - disen­ gage attachment clutch control.

i^CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS

■CAUTION: Do not drive up or down iHs with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•If stopping is absolutely necessary,

3ush clutch/brake pedal quickly to Drake position and engage parking Drake.

•Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de­ pressed.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

Attachment		Clutch	Attachment Lift
Lever	“Engage^		Lever High Position
Position		'
“Disengaged”			Low
Position
			Position

Discharge

Guard

TOTRANSPOFTT

When pushing or towing your tractor, be sure to disengage transmission by plac­ ing freewheel control in freewheeling po­ sition. Freewheel control is located at the rear drawbar of tractor.

•Raise attachment lift to highest position with attachment lift control.

•Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and se­ cured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

1 4

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom­ mended by and comply with specifica­ tions of the manufacturer of your tractor.

Use common sense when towing. Too heavy of a load, while on a slope, is dan­ gerous. Tires can lose traction with the ground and cause you to lose control of

your tractor,

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level

ground.

temove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re­ move and read oil level. If necessary, add oil until “FULL" mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting {See “OIL VISCOSITY CHART' in the Mainte­ nance section of this manual).

•To change engine oil, see the Mainte­ nance section in this manual.

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide depos­ its and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quanti­ ties that can be used within 30 days to

assure fuel freshness.

IMPORTANT: When operating in tem­ peratures below 32°F(0“C), use fresh, clean winter grade gasoline to help in­ sure good cold weather starting.

i^WARNING; Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an en­ gine while in storage. To avoid engine

problems, the fuel system should be emp­ tied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional in­ formation. Never use engine or carburetor cleaner products in the fuel tank or per­ manent damage may occur.

^CAUTION: Fill to bottom of gas"tank

5r neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Be sure freewheel control is in the transmission engaged position.

*Sit on seat in operating position, de­ press clutch/brake pedal and set park­ ing brake.

•Place motion control lever in neutral

(N) position.

•Move attachment clutch to “DISEN­ GAGED” position,

•Move throttle control to fast position

•Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed,

NOTE: Before starting, read the warm and cold starting procedures below.

•Insert key into ignition and turn key clockwise to “START” position and re­ lease key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several at­ tempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control

out and retry.

WARM WEATHER STARTING (50“ F

AND ABOVE)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run rou^ly, pull the choke control out slightly for a few seconds and then con­ tinue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not ac­ cept the load, restart the engine and al­ low it to warm up for one minute using the choke as described above.

15

COLD WEATHER STARTING (50° F AND

BELOW)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the en­ gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

•Before driving the unit in cold weather, the transmission should be warmed up as follows:

•Be sure the tractor is on level ground.

•Place the motion control lever in neu­ tral. Release the parking brake and let the clutch/brake slowly return to operating position.

•Allow one minute for transmission to warm up. This can be done during the engine warm up period.

•The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See ‘TO ADJUST CARBURETOR” in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION

i^CAUTION: Never engage or disen­ gage freewheel lever while the engine is running.

To ensure proper operation and perfor­ mance, it is recommended that the trans­ mission be purged before operating trac­ tor for the first time. This procedure will re­ move any trapped air inside the transmis­ sion which may have developed during shipping of TOur tractor.

IMPORTANT: Should your transmission require removal for service or replace­ ment, it should be purged after reinstalla­ tion before operating the tractor.

•Place tractor safely on level surface with engine off and parking brake set.

•Disengage transmission by placing freewheel control in freewheeling posi­ tion (See “TO TRANSPORT” in this sec­ tion of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) posi­ tion, slowly disengage clutch/brake pedal.

•Move motion control lever to full for­ ward position and hold for five (5) sec­ onds. Move lever to full reverse positiot and hold for five (5) seconds. Repeat

this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

•Move motion control lever to neutral (N position. Shut off engine and set park­ ing brake.

•Engage transmission by placing free­ wheel control in driving position (See ‘TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) posi­ tion, slowly disengage clutch/brake pedal.

•Slowly move motion control lever for­ ward; after the tractor moves approxi­ mately five (5) feet, slowly move motior control lever to reverse position. After the tractor moves approximately five (5 feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control levei three (3) times.

•Your tractor is now purged and ready for normal operation.

MOWING TIPS

•Mower should be properly leveled for best mowing performance. See ‘TO LEVEL MOWERHOUSING""inthetl Ser­ vice and Adjustments section of this manual.

The left hand side of mower should be used for trimming.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu­ tion of clippings and more uniform cut­ ting.

When mowing large areas, start by turning to the right so that clippings wil discharge away from shrubs, fences, driveways, etc. After one or two rounds mow in the opposite direction making left hand turns until finished.

1 6

If grass is extremely tall, it should be mowed twice to reduce load and pos­ sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave unde­ sirable clumps. Allow grass to dry be­ fore mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se­ lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the at­ tachment being used.

Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and in­ terferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

For best results, adjust the mower cut­ ting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

Certain types of grass and grass condi­ tions may require that an area be mulched a second time to completely hide the clippings. When doing a sec­ ond cut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

Max 1/3

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.

*The special mulching blade will recut the grass clippings many times and re­ duce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide, nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best re­ cutting action of the blades.

17

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

r

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

e

Clean Battery and Terminals

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

s

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

1^.3

Clean Air Filter

2

Clean Air Screen

2

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

1^,2

Clean Engine Cooling Fins

2

Replace Spark Plug

Replace Air Filter Paper Cartridge

2

Replace Fuel Rlter

1 ■ Changg more oRen wtien operating under a heavy load or in high ambient temperatures. S - M equipped wtth adjustable system

2 ' Service more often when operating in dltly or dusty conditions

6 - Not required if equipped with maintenarwe-free batter

3 - tt equipped wtth oil flter, chartge oil every 50 hours.

7 - Tighten front axle pivot bolt to 35 ft.-lbs- maximum.

4 - Replace blades more often when mowing In sartdy soil.

Donotovertighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor.

Ail adjustments in the Service and Adjust­ ments section of this manual should be checked at least once each season.

•Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter as­ sure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and interlock systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

® Spindle	0 Spindle
Zerk	Zerk
® Front	Front Wheel©
Wheel	Bearing Zerk
Bearing
Zerk	Engine ®

® SAE 30 OR 10W30 MOTOR OIL

@Refer to Maintenance “ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow­ dered graphite type lubricant sparingly.

18