Craftsman 917.28924 User Manual [en, es]

Operator's Manual

LAWN TRACTOR

21.0 HR* 46" Mower

Electric Start

Automatic Transmission

Model No.

917.28924

• Español, p. 33

t

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner’s Manual.

IMPORTANT:

Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-=800-659^5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

*As rated by the engine manufacturer

TABLE OF CONTENTS

Warranty.............................	....................... 2	Maintenance.........................	...................16
Safety Rules.......................	....................... 3	Service and Adjustments....	................... 21
Product Specifications........	....................... 6	Storage.................................	................... 27
Assembly/Pre-Operation..	....................... 7	Troubleshooting....................	...................28
Operation............................	....................... 9	Sears Service.......................	.... Back Cover
Maintenance Schedule.......	..................... 16

WARRANTY

CRAFTSMAN FULL WARRANTY

TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions. Warranty will also cover defects in material and workmanship of the Frame and Front Axle for five years from the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

•Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

•Standard maintenance servicing, oil changes, or tune-ups.

•Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

•Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

•Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

•Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator’s manual.

•Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

•Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for commercial or rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

SAFETY RULES

ADANGER: This cutting machine is	capable of amputating hands and feet	and
throwing objects. Failure to observe	the following safety instructions could	result
in serious injury or death.

AWARNING: In order to prevent acciden­ tal starting when setting up, transporting, adjusting or making repairs, always discon­ nect spark plug wire and place wire where it cannot contact spark plug.

AWARNING: DO not coast down a hill in neutral, you may lose control of the tractor.

AWARNING: TOW only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

AWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State ofCaliforniato cause cancer and birth defects or other reproductive harm.

AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I.GENERAL OPERATION

•Read, understand, and follow all instruc­ tions on the machine and in the manual before starting.

•Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

•Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working. Slow down before turning.

Never leave a running machine unat­ tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

Operate machine only in daylight orgood artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading orunloading the machine into a trailer or truck. Always wear eye protection when operat­ ing machine.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related inju­ ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Follow the manufacturer’s recommen­ dation for wheel weights or counter­ weights.

Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back upthe slope or if you feel uneasy on it, do not mow it.

•Mow up and down slopes, not across.

•Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shiftto neutral and coast downhill.

•Avoid starting, stopping, or turning on a slope. Ifthetires lose traction, disengage the blades and proceed slowly straight down the slope.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

•Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the ma­ chine. Do no use on steep slopes.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not mow near drop-offs, ditches, or embankments. The machine could sud­ denly roll over if a wheel is over the edge or if the edge caves in.

III.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Never allow children to operate the ma­ chine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

•Tow only with a machine that has a hitch designed fortowing. Do not attach towed equipment except at the hitch point.

•Followthe manufacturer’s recommenda­ tion for weight limits fortowed equipment and towing on slopes.

•Never allow children or others in or on towed equipment.

•On slopes, the weight ofthe towed equip­ ment may cause loss of traction and loss of control.

•Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam­ age, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

•Use only approved gasoline container.

•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

•Never fuel the machine indoors.

•Never store the machine orfuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

•Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

SAFETY RULES

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. Ifthis is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•Iffuel is spilled on clothing, change cloth­ ing immediately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed area.

•Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

•Nevertamperwith safety devices. Check their proper operation regularly.

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

Be alert and turn machine off if a child enters the area.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked de­ bris. Allow machinete cool before storing. If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as required.

Maintain or replace safety and instruction labels, as necessary.

Before and while backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Choose a low ground speed so that you will not have to stop or shift while on the slope.

Avoid starting, stopping, or turning on a slope. Ifthe tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, dis­ engage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually down­ hill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity	2.50 Gallons
and Type:	Unleaded Regular
Oil Type	SAE 30 (above 32°F)
(API-SG-SL):	SAE 5W30 (below 32°F)
Oil Capacity:	W/ Filter: 56 oz.
	W/0 Filter: 48 oz.
Spark Plug:	Champion RC12YC
	(Gap: .030")
Ground Speed	Forward: 0 - 5.5
	Reverse: 0 - 2.4
Charging System: 3 Amps Battery
	5 Amps Headlights
Battery:	Amp/Hr: 28
	Min. CCA: 230
	Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS	on your purchase of

a new tractor. It has been designed, engi­ neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under “Mainte­ nance” and “Storage” sections of this owner’s manual.

AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting ap­ plicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. Inthe state of Californiathe above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourseif from unexpected hassie and expense.

Here’s what’s included in the Agreement:

•Expert service by our 12,000 profesional repair specialists.

•Unlimited service and no charge for parts and labor on all covered repairs.

•Product replacement if your covered product can’t be fixed.

•Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

•Fast help by phone - phone support from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appoint­ ment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professionai instaiiation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®

UNASSEMBLED PARTS

Keys

Slope Sheet

(1) Oil Drain Tube

For Future Use

(2) Keys

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLYCHECK BATTERY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1)	3/4" wrench	(1)	Pliers
(1)	1/2" wrench	(1)	Utility knife
(1)	Tire pressure gauge

1. Lift seat pan to raised position.

NOTE: Ifthis battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

When right or left hand is mentioned in this

manual, it means whenyouareintheoperating Seat pan Label position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2.Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.

3.Check for any additional loose parts or cartons and remove.

erminal

Terminal

TO ADJUST SEAT

Grasp adjustment handle (A) and pull up, slide seat to desired position and release adjustment handle.

	NOTE: You may now roll your tractor off						/ CHECKLIST
	the skid. Follow the appropriate instruction
	below to remove the tractor from the skid.					Beforeyouoperateyournew tractor, we wishto
	AWARNING:	Before		starting,	read,	ensure that you receive the best performance
	understand and follow all instructions in the					and satisfaction		from this Ouality Product.
						Please review the following checklist:
	Operation section of this manual. Be sure
	tractor is in a well-ventilated area. Be sure					/All assembly		instructions have	been
	the area in front of tractor is clear of other						completed.
						/ No remaining loose parts in carton.
	people and objects.
						/	Battery is properly prepared and
	TO ROLL TRACTOR OFF SKID (See						charged.
	Operation section for location and					/ Seat is adjusted comfortably and tightened
	function of controls)						securely.
	1. Raise attachment lift lever to its highest					/	All tires are properly inflated. (For		ship­
	position.
							ping purposes, the tires were overinflated
	2. Release	parking brake by depressing
							at the factory).
	clutch/brake pedal.
						/ Be sure mowerdeck is properly leveled side-
	3. Place freewheel control in "transmission
							to-side/front-to-rearfor best cutting results.
	disengaged position" (See “TO TRANS-
							(Tires must be properly inflated for leveling).
	PORT’inOperation section ofthis manual).
						/ Check mower and drive belts. Be sure
	4. Roll tractor forward off skid.
							they are routed properly around pulleys
	5. Remove banding holding the deflector
							and inside all belt keepers.
	shield up against tractor.
						/ Check wiring. See that all connections are
	Continue with the instructions that follow.
							still secure and wires are properly clamped.
	CHECK TIRE PRESSURE					/ Before driving tractor, be sure freewheel
	The tires on your tractor were overinflated at						control is in “transmission engaged”
							position (see “TC TRANSPCRT” in the
	the factory for		shipping	purposes. Correct
							Cperation section ofthis manual).
	tire pressure	is	important for best		cutting
						While learning howto useyourtractor, pay ex­
	performance.
						tra attention to the following important items:
	• Reduce tire pressure to PSI shown on
						/ Engine oil is at proper level.
	tires.
						/ Fuel tank is filled with fresh, clean, regular
	CHECK DECK LEVELNESS
							unleaded gasoline.
	For best cutting results, mower housing					/ Become familiar with all controls,			their
	should be properly leveled. See “TC LEVEL						location and function. Cperatethem before
	MCWER” in the Service and Adjustments						you start the engine.
	section of this manual.					/ Be sure brake system is in safe operating
	CHECK FOR PROPER POSITION OF condition.
	ALL BELTS					/ Be sure Cperator Presence System and
	See the figures that are shown for replacing						Reverse Operation System (ROS) are
	motion and mower blade drive belts in the						working properly (See the Operation and
	Service and Adjustments section ofthis man­						Maintenance sections in this manual).
	ual. Verify that the belts are routed correctly.					/ It is importantto purgethetransmission before
	CHECK BRAKE SYSTEM						operating your tractor for the first time. Fol­
							low proper starting and transmission purging
	After you learn how to operate your tractor,						instructions (See “TO START ENGINE” and
	check to see that the brake is operating
							“PURGETRANSMISSION”intheOperation
	properly. See “TO CHECK BRAKE” in the						section of this manual).
	Service and	Adjustments section			of this

manual.

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

N	H	L |\| 4»
REVERSE NEUTRAL HIGH HIGH		LOW	CHOKE FAST

©0

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION

SYSTEM (ROS)

iP B r~~n	I	I	® V Ü r P D § í 9
LIGHTS ON FUEL BATTERY REVERSE		FORWARD	CRUISE CONTROL

CLUTCH/BRAKE

PEDAL

ATTACHMENT	ATTACHMENT DANGER, KEEP HANDS	KEEP AREA CLEAR	SLOPE HAZARDS
CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL (Automatic Models only)

A

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ ation about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

t, FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to	(F)	IGNITION SWITCH - Used for	starting
raise and lower the mower or other attach­	and stopping the engine.
ments mounted to your tractor.	(G)	REVERSE OPERATION	SYSTEM

(B)CLUTCH/BRAKE PEDAL - Used for (ROS) "ON " POSITION - Allows operation

declutching and braking the tractor and starting the engine.

of mower or other powered attachment while in reverse.

(C)PARKING BRAKE- Locks clutch/brake (H) LIGHT SWITCH - Turns the headlights

pedal into the brake position.

(D)THROTTLE/CHOKECONTROL- Used

for starting and controlling engine speed.

(E) ATTACHMENTCLUTCH LEVER-Used to engage the mower blades, or other attach­ ments mounted to your tractor.

on and off.

(J) MOTION CONTROL	LEVER - Selects
the speed and direction of tractor.
(M)FREEWHEELCONTROL-	Disengages

transmission for pushing or slowly towing the tractor with the engine off.

10

The	operation of	any	tractor	can result in	foreign	objects	thrown	into
the	eyes, which	can	result	in severe eye	damage.	Always	wear	safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal (B) all the way down and hold.

2.Pull parking brake lever (C) up and hold, release pressure from clutch/brake pedal (B), then release parking brake lever. Ped­ al should remain in brake position. Make sure parking brake will hold tractor secure.

Move motion control lever (J) to neutral position.

1..

2)

ENGINE -

•Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control be­ tween half and full speed (fast) position, be­ fore stopping, may cause engineto “backfire”.

STOPPING

MOWER BLADES -

•To stop mower blades, move attachment clutch clutch lever to disengaged position

fP ).

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal (B) all the way down.

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractorto prevent unauthorized use.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “brown­ ing” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

^kcAUTION: Always stop tractor com­ pletely, as described above, and set parking brake before leaving the operator's position.

TO USE THROTTLE CONTROL (D)

Always operate engine at full speed (fast).

•Operating engine at less than full speed (fast) reduces engine's operating efficiency.

•Full speed (fast) offers the best mower performance.

11

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the motion control lever. (J)

1Start tractor with motion control lever in neutral position.

2. Release parking brake.

3.Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A) determines the cutting height.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi­ tions, height of grass and types of grass being mowed.

•The average lawn should be cut to ap­ proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the sec­ ond to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).

2.With mower in desired height of cut posi­ tion, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely.

3.Repeat for all, installing gauge wheel in same adjustment hole.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1.Select desired height of cut with attach­ ment lift lever.

2.Start mower blades by engaging attach­ ment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

^kcAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield

(S) in place.

12

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

AWARNING: Backing up with the at­ tachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attach­ ment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area. *

1.Move motion control lever to neutral position.

2. With engine running,	turn ignition key
counterclockwise to	ROS "ON" posi-
tion.

3.Look down and behind before and while backing.

4.Slowly move motion control lever to reverse (R) position to start movement.

5.When use ofthe ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

IMPORTANT: The motion control lever does not return to neutral position when the clutch/ brake pedal is depressed.

•To restart movement, slowly release park­ ing brake and clutch/brake pedal.

•Slowly move motion control lever to slow­ est setting.

•Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor.

Raise attachment lift lever to its highest

'position.

2.Pull freewheel control out and into the slot and release so it is held inthe disengaged position.

Do not push or tow tractor at more than two (2) MPH.

'To re-engage transmission, reverse above procedure.

TRANSMISSION ENGAGED

ROS "ON" Position	Engine "ON" Position
	(Normal Operating)
	TRANSMISSION DISENGAGED
	NOTE: To protect hood from damage when
	transporting your tractor on a truck or a trailer,
	be sure hood is closed and secured to tractor.
	Use an appropriate means of tying hood to
	tractor (rope, cord, etc.).

TO OPERATE ON HILLS

AWARNING; DO not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If stopping is absolutely necessary, push clutch/brake pedal quicklyto brake position and engage parking brake.

•Move motion control lever to neutral posi­ tion.

TOWING CARTS AND OTHER ATTACH­ MENTS

Tow only the attachments that are recom­ mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

13

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in yourtractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL’ mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

•To change engine oil, seethe Maintenance section in this manual.

ADD GASOLINE

• Fillfueltankto bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness.

ACAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in tempera­ tures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage thefuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products inthefueltank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1.Be sure freewheel control is in the trans­ mission engaged position.

2.Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3.Place motion control lever in neutral position.

4.Move attachment clutch to disengaged position.

5.Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.

6.Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. Ifthe engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

7.When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem­ perature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as fol­ lows:

1.Be sure the tractor is on level ground.

2.Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3.Allow one minute fortransmission to warm up. This can be done during the engine warm up period.

• The attachments can also be used dur­ ing the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).

14

PURGE TRANSMISSION

^kcAUTIOiSt: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove anytrapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.

2.Disengage transmission by placing freewheel control in disengaged position (See “TO TRANSPORT” in this section of manual).

3.Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral position, slowly disengage clutch/brake pedal.

^kcAUTiON: At any time, during step 4, there may be movement of the drive wheels.

4.Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

5.Move motion control lever to neutral position. Shutoff engine and set parking brake.

6.Engage transmission by placing free­ wheel control in engaged position (See “TO TRANSPORT” in this section of manual).

7.Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral position, slowly disengage clutch/brake pedal.

8.Slowly move motion control leverforward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral

position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

•Tire chains cannot be used when the mower housing is attached to tractor.

•Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished .

1

I

%C

•If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave undesir­

able clumps. Allow grass to dry before mowing.

•	Always operate		engine	at full	throttle
	when	mowing to	ensure	better	mow­
	ing performance		and proper discharge
	of material. Regulate ground speed by
	selecting a low enough speed to give the
	mower cutting performance as well as the
	quality of cut desired.
•	When	operating	attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

15

MAINTENANCE

	MAINTENANCE	BEFORE	EVERY	EVERY		EVERY	EVERY		EVERY	BEFORE
		EACH	8	25		50	100		SEASON	STORAGE
	SCHEDULE
		USE	HOURS	HOURS		HOURS	HOURS
	Check Brake Ooeration	%/	i/
	Check Tire Pressure
	Check Operator Presence & ROS Systems
	Check for Loose Fasteners
	Check/Replace Mower Blades			s
	Lubrication Chart
	Check Battery Level				4
	Clean Battery and Terminals
	Check Transaxle Cooling			1/
	Check Mower Levelness
	Check V-Belts
	Check Engine Oil Level
	Change Engine Oil (with oil filter)					1,2
	Change Engine Oil (without oil filter)				’1,2
	Clean Air Filter				2
	Clean Air Screen			1/2
	Inspect Muffler/Spark Arrester
	Replace Oil Filter (If eguipped)						1/1.2
	Clean Engine Cooling Fins							2
	Replace Spark Plug								1/
	Replace Air Filter Paper Cartridge							2
	Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3- Replace blades more often when mowing In sandy soil.

4- Not required If equipped with maintenance-free battery.

GENERAL RECOiVIMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made pe­ riodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

•At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter ensure proper air-fuel mixture and help your en­ gine run better and last longer.

BEFORE EACH USE

1.Check engine oil level.

2.Check brake operation.

3.Check tire pressure.

4.Check operator presence and ROS systems for proper operation.

5.Check for loose fasteners.

LUBRICATION CHART

©	Spindle	■® Spindle
Zerk		Zerk
		'® Front Wheel
®	Front Wheel»	Bearing zerk
Bearing zerk		Engine
®	Steering "	>

Sector Gear

Teeth II

©General Purpose Grease

©Refer to Maintenance “ENGINE” Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life ofthe self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu­ bricant sparingly.

16

IMPORTANT:

treated.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disen­ gaged position.

C H E C K C P E R A T C R P R E S E N C E SYSTEM

•When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

•When the engine is running and the at­ tachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

•The attachment clutch should never oper­ ate unless the operator is in the seat.

	0282®
ROS "ON" Position	Engine "ON" Position
	(Normal Operating)

CHECK REVERSE CPERATICN (RCS) SYSTEM

•When the engine is running with the ignition switch in the engine "CN" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.

•When the engine is running with the ignition switch in the RCS "CN" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should NCT shut off the engine.

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged blades.

^ CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1.Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2.Remove blade bolt by turning counter­ clockwise.

3.Install new blade with stamped "GRASS

SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4.Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

Special blade bolt is heat

17

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an au­ tomotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirtonthe battery and terminals can cause the battery to “leak” power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2.Rinse the battery with plain water and dry.

3.Clean terminals and battery cable ends with wire brush until bright.

4.Coat terminals with grease or petroleum

jelly.

5.Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND AD­ JUSTMENTS section of this manual).

TRANSAXLE COOLING

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of opera­ tion or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick se­ curely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

1.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2.Removeyellowcapfrom end of drain valve and install the drain tube onto the fitting.

Oil Drain Valve

Thetransmission fan and cooling fins should be kept clean to ensure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the trans­ mission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

•Inspect cooling fan to be sure fan blades are intact and clean.

•Inspect cooling fins for dirt, grass clippings 3. and other materials. To prevent damage to seals, do not use compressed air or high 4. pressure sprayer to clean cooling fins. 5.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life 0 of the transaxle. Should the transaxle ever '

leak or require servicing, contact your nearest -,	'
Sears or other qualified service center.
V-BELTS
Check V-be Its for deterioration and wear after
100 hours of operation and replace if neces- g
sary. The belts are not adjustable. Replace '
belts if they begin to slip from wear.
ENGINE
LUBRICATION
Cniy use high quality detergent oil rated with
API service classification SG-SL. Select the
oil’s SAE viscosity grade according to your
expected operating temperature.

Drain

Tube

Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

Remove the drain tube and replace the cap onto the end of the drain valve. Refill engine with oilthrough oilfill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRCDUCT

SPECIFICATICNS”sectionofthismanual.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down firmly into place before removing. Keep oil up to, but not over, the “FULL line on dipstick. Push dipstick down firmly into the tube when finished.

18

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3.Carefully remove air filter cartridge and pre-cleaner from base.

Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge firmly in base.

6. Align tabs on cover with slots in blower housing and replace cover.

7. Hook handle on cover and push down on handle to close.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine’s air cooling system. Remove blower housing and clean area shown to prevent overheating and engine damage.

	Air Scree	Clean out chaff
		and debris

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob­ structing fuel flow to carburetor, replacement is required.

1.With engine cool, remove filter and plug fuel line sections.

2.Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3.Be sure there are no fuel line leaks and clamps are properly positioned.

4.Immediately wipe up any spilled gasoline.

Clamp

19

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign matter.

•Keep finished surfaces and wheels free of all gasoline, oil, etc.

•Protect painted surfaces with automotive

type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

DECK WASHOUT PORT

Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized af­ ter each use.

1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

2.Make sure the PTO (Blade Engage) is not engaged, set the parking brake, and stop the engine.

3.Thread the nozzle adapter (packaged with your tractor’s Operator’s Manual) onto the end of your garden hose.

4.Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the adapter on the nozzle.

5.Turn the water on.

6.While sitting in the operator’s position on the tractor, re-start the engine and place the throttle lever in the Fast position.

IMPORTANT: Recheck the area making certain the area is clear.

7. Move the tractor’s PTO (Blade Engage) to the ON position. Remain in the op­ erator’s position with the cutting deck engaged until the deck is cleaned.

8.Move the tractor’s PTO (Blade Engage) to the OFF position. Turn the ignition key to the STOP position to turn the tractor’s engine off. Turn the water off.

9.Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle washout port.

10.Move the tractor to a dry area, prefer­ ably a concrete or paved area. Engage the mower deck PTO to remove excess water and to help dry before putting the tractor away.

AWARNING: A broken or missing washout fitting could expose you or others to thrown objects from contact with the blade.

•Replace broken or missing washout fitting immediately, prior to using mower again.

•Plug any holes in mower with bolts and locknuts.

IMPORTANT: Tug hose ensuring connec­ tion is secure.

20