Craftsman 917374382 Owner’s Manual

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Owner’s Manual

ROTARY LAWN MOWER

675 Series Kohler Engine

21" Multi-Cut

Model No.

917.374382

• Español, p. 19

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equipment

Sears Brands Management Corp., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

TABLE OF CONTENTS

Warranty ....................................................

2

Maintenance.......................................

12-15

Safety Rules ...........................................

2-4

Service and Adjustments........................

15

Product Specifications..............................

2

Storage...............................................

16-17

Assembly / Pre-Operation......................

6-7

Troubleshooting .................................

17-18

Operation .............................................

8-11

Repair Parts........................................

36-39

Maintenance Schedule ...........................

12

Sears Service ...........................

Back Cover

WARRANTY

CRAFTSMAN 2-YEAR FULL WARRANTY

For TWO YEARS from the date of purchase, this product is warranted against any defects in material or workmanship. Defective product will receive free repair or replacement if repair is unavailable.

For warranty coverage details to obtain free repair or replacement, visit the web page: www.craftsman.com/warranty

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

Expendable parts that can wear out from normal use within the warranty period, such as blades, blade adapters, belts, filters or spark plugs.

Product damage resulting from user attempts at product modification or repair or caused by product accessories.

Repairs necessary because of accident or failure to operate or maintain this product according to all supplied instructions.

Preventative maintenance, or repairs necessary due to improper fuel mixture, contaminated or stale fuel.

This warranty is void if this product is ever used while providing commercial services or if rented to another person.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

PRODUCT SPECIFICATIONS

Serial Number:

Date of Purchase:

Gasoline Capacity / Type:

1.4 Quarts (Unleaded Regular)

 

 

Oil Capacity:

18 Ounces

 

 

Oil Type (API SJ–SN):

SAE 30 (above 32°F); SAE 10W-30 (below 32°F)

 

 

Spark Plug:

Champion 8815 (Gap: .030")

 

 

Blade Bolt Torque:

35–40 ft. lbs.

The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact with plug.

2

CAUTION: Muffler and other engine parts become extremely

hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash

hands after handling.

WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Parts & Repair Center (See the REPAIR PARTS section of this manual).

I. CHILDREN

WARNING: CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.

The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlledlawnmowerandaminimumof16years of age before operating a riding lawn mower. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.

Be alert and turn machine off if children enter the area.

Before and while walking backwards, look behind and down for small children.

Never allow children to operate the machine.

II.GENERAL OPERATION

Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.

Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

Only allow responsible individuals, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade. Stay behind the handle when the engine (motor) is running.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Do not operate machine barefooted or while wearing sandals. Always wear substantial footwear with good ankle support while mowing.

Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop blade when crossing gravel surfaces.

Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.

See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

Stop the blade(s) when crossing gravel drives, walks, or roads.

Never leave a running machine unattended.

Stop the engine (motor) and wait until the blade comes to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run.

3

Disengage the drive system, if so equipped, before starting the engine (motor).

If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

Always wear eye protection when operating machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.

Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing

protection. Do not mow in shorts or open toed footwear.

Always let someone know you are outside mowing.

III. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, bumps or hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.

DO NOT:

Do not mow near drop-offs, ditches or embankments. You could lose your footing or balance.

Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.

IV. SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Extinguish all cigarettes, cigars, pipes and other sources of ignition.

Use only an approved container.

Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

Never refuel the machine indoors.

Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances.

Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

If fuel is spilled on clothing, change clothing immediately.

Never overfill fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

Never run machine inside a closed area.

Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

Never tamper with safety devices. Check their proper operation regularly. Never do anything to interfere with the intended function of a safety device or reduce the protection provided by a safety device.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never attempt to make wheel height adjustments while the engine is running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Do not change the engine governor setting or overspeed the engine.

Maintain or replace safety and instruction labels, as necessary.

4

Repair Protection Agreements

Congratulations on making a smart purchase. Your new Craftsman® product is

designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here’s what’s included in the Agreement:

Expert service by our 12,000 profesional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can’t be fixed.

Discount of 25% from regular price of service and service-related parts not covered by the agreement; also, 25% off regular price of preventive maintenance check.

Fast help by phone – phone support from a Sears representative on

products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That’s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME®.

ACCESSORIES

These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Sears retail outlets and service centers. SOME OF THESE ACCESSORIES MAY NOT APPLY TO YOUR LAWN MOWER.

5

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.

TO REMOVE MOWER FROM CARTON

1.Remove loose parts included with mower.

2.Cut down two end corners of carton and lay end panel down flat.

3.Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.

4.Roll lawn mower out of carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.

1.Raise handles until lower handle section locks into place in mowing position.

2.Insert bolt through handle and bracket and secure with nut.

3.Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.

4.Remove handle padding holding

operator presence control bar to upper handle.

Your lawn mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments section of this manual.

Operator

MOWING

presence

POSITION

control bar

 

 

LIFT

 

UP

LIFT

Upper

handle

UP

 

 

Handle

 

knob

Bolt

Lower handle

Nut

 

 

Bracket

6

TO ASSEMBLE GRASS CATCHER

1.Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.

2.Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.

Frame handle

Vinyl

Frame

bindings

opening

INSTALL STARTER ROPE

1.Loosen T-knob.

2.Hold control bar against upper handle.

3.Slowly pull engine starter rope out until rope will slip into loop of rope guide.

4.Tighten T-knob.

Control bar

Upper handle

Rope guide

T-Knob

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging,see“TOCONVERTMOWER”in the Operation section of this manual.

7

Craftsman 917374382 Owner’s Manual
Wheel adjuster (on each wheel)

OPERATION

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

Operator presence control bar

Handle knob

Starter

handle

Gasoline filler cap

Grass

Spark plug

catcher

 

 

Air filter

Engine oil cap with dipstick

Muffler

Mulcher door

Housing

 

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. WARNING: The blade turns when the engine is running.

Operator presence control bar – must be held down to the handle to start the engine. Release to stop the engine.

Mulcher door – allows conversion to discharging or bagging operation.

8 Starter handle – used for starting engine.

The operation of any lawn mower can result in foreign objects

 

Use ear

 

thrown into the eyes, which can result in severe eye damage.

 

protec-

Always wear safety glasses or eye shields while operating your

 

tors to

lawnmowerorperforminganyadjustmentsorrepairs. Werecom-

 

a v o i d

mend standard safety glasses or a wide vision safety mask over spectacles. damage to hearing.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED

Engine speed was set at the factory for optimum performance. It is not adjustable.

ENGINE ZONE CONTROL

CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under

any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.

To change cutting height, squeeze adjuster lever toward wheel. Move wheel

up or down to suit your requirements. Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.

LEVER BACKWARD TO

Plate tab

LOWER MOWER

 

LEVER FORWARD TO RAISE MOWER Lever

Pivot pins

Rear

Grass

 

door

catcher

 

 

handle

Catcher frame hook

SIDE DISCHARGING

Rear door must be closed.

Open mulcher door and install discharge deflector under door as shown.

Mower is now ready for discharging operation.

To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door must be closed.

Open mulcher door

Install discharge deflector

TO CONVERT MOWER

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:

REAR BAGGING

• Lift rear door of the lawn mower and place the grass catcher frame hooks onto the door pivot pins.

To convert to mulching or discharging operation, remove grass catcher and

close rear door.

9

MOWER IS NOW READY FOR DISCHARGING OPERATION

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING -

1.Rear door closed.

2.Mulcher door closed. FOR REAR BAGGING -

1.Grass catcher installed.

2.Mulcher door closed.

FOR SIDE DISCHARGING -

1.Rear door closed.

2.Discharge deflector installed.

CAUTION: Do not run your lawn mower without rear door closed, clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

TO EMPTY GRASS CATCHER

1.Lift up on grass catcher using the frame handle.

2.Remove grass catcher with clippings from under lawn mower handle.

3.Empty clippings from bag.

NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.

Grass catcher frame handle

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “ENGINE” in the Maintenance section of this manual.

CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup.

1.Be sure lawnmower is level.

2.Remove oil dipstick from oil fill spout.

3.You receive a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine.

NOTE: Initial oil fill requires only 16 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 18 oz.

4. Insert and tighten dipstick.

IMPORTANT:

Check oil level before each use. Add oil if needed. Fill to full line on dipstick.

Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ADD GASOLINE

Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to as-

sure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Gasoline

filler cap

Engine oil cap

TO STOP ENGINE

To stop engine, release operator presence control bar.

10

TO START ENGINE

NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.

NOTE: Your engine is equipped with an automatic choke system. No priming or choking is required before starting.

To start engine, hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

MOWING TIPS

CAUTION: Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.

For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

For side discharge operation, cut in a counterclockwise direction, starting at the outside of the area to be cut, in order to spread grass clippings more evenly and to put less load on the engine. To keep clippings off of walkways, flower beds, etc., make the first cuts in a clockwise direction.

Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See “CLEANING” in the Maintenance section of this manual.

The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade

quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.

MAX 1/3

If a trail of grass clipping is left on the right side of the lawn mower during rear discharge operation, mow in a clockwise direction with a small overlap to collect the clippings on the next pass.

Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next week. This will help prevent matting

11 and graining of the lawn.

MAINTENANCE

 

BEFORE

AFTER

EVERY

EVERY

EVERY

BEFORE

 

EACH

EACH

10

25 HOURS

100

 

STORAGE

 

USE

USE

HOURS

OR SEASON

HOURS

 

 

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

* (if so equipped)

1 - Change more often if operating under a heavy load or in high outdoor temperatures.

** Electric-Start mowers

2

- Service more often if operating in dirty or dusty conditions.

3

- Replace blades more often when mowing in sandy soil.

*** Power-Propelled mowers

4

- Charge 48 hours at end of season.

 

 

 

 

**** Use a scraper

 

 

 

 

5 - And after each 5 hours of use.

 

 

to clean under deck

 

 

 

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as instructed in this manual.

LUBRICATION CHART

Wheel adjuster (on each wheel)

Some adjustments will need to be made periodically to properly maintain your unit.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.

Follow the maintenance schedule in this manual.

Engine oil

Mulcher

door hinge

Rear door hinge

Handle bracket mounting pins

Spray lubricant

BEFORE EACH USE

Check engine oil level.

Check for loose fasteners.

LUBRICATION

Keep unit well lubricated

(See “LUBRICATION CHART”).

See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

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