CEMB USA K10 User Manual

ENGLISH
EN
Use and maintenance manual
General Index
1. FOREWORD 2
1.1 GENERAL 2
1.2 PURPOSE OF THE MANUAL 2
1.3 WHERE AND HOW TO KEEP THE 2 MANUAL 2
1.4 MANUAL UPGRADES 2
1.6 MANUFACTURER 3
1.7 MANUFACTURER'S RESPONSIBILITY AND WARRANTY 3
1.7.1 Terms of warranty 3
1.8 TECHNICAL ASSISTANCE SERVICE 4
1.9 COPYRIGHT 4
2. TECHNOLOGICAL DESCRIPTION 5
2.1 PURPOSE 5
2.2 TECHNICAL SPECIFICATIONS 5
2.3 DIMENSIONS AND WEIGHTS 5
3. STARTING 6
4. CONTROL PANEL 7
4.1 DIMENSIONS SETTING WHEEL 8
4.1.1 Standard wheels 8
4.1.2 Wheels with internal correction to rim 8
4.1.3 Measurement result 8
4.1.4 SPLIT function (unbalance resolution) 9
4.1.5 Unbalance
4.2 MENU 10
4.2.1 Self-diagnostics 11
4.2.2 Calibration 11
optimisation 9
DIAGNOSTICS 12
5.
5.1 INCONSISTENT UNBALANCE READINGS 12
5.2 ALARM SIGNAL 12
6. MAINTENANCE 14
6.1 GENERAL 14
6.1.1 Introductory notes 14
6.1.2 Safety rules 14
6.1.3 Replacing fuses 14
7. DISPOSAL 15
7.1 DISPOSING OF THE BALANCER 15
7.2 DISPOSING OF ELECTRONICS COMPONENTS 15
8. SPARE PARTS 15
8.1 IDENTIFICATION AND ORDERING METHOD 15
9. ATTACHED DOCUMENTATION 15
I 0663 - 04/09 - Rev. A
1. Foreword
ENGLISH
WARNING
THIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION
MANUAL WHICH SHOULD BE CONSULTED CONCERNING STARTING
AND USING THE MACHINE SAFELY.
1.1 GENERAL
The machine has been constructed in conformity with the current EC Directives and the technical standards imple­menting the requirements, as stated in the declaration of conformity issued by the manufacturer and attached to the manual. This publication, hereinafter simply referred to as ‘man- ual’, contains all the information required to safely use and service the machine referred to in the Declaration of Conformity. This appliance, hereinafter generically referred to as ‘machine’, was built by Cemb S.p.a, a company with registered offices in Via Risorgimento 9, Mandello del Lario (LC) - Italy. The manual addresses operators instructed on the precau­tions to take in relation to the presence of electric current and moving devices. This publication is intended for all ‘users’ who as far as within their competence need to and/or are obliged to give instructions to others or operate on the machine themselves.
These persons can be identified as follows:
- operators directly involved in transporting, storing, installing, using and servicing the machine from when it is put on the market until when it is scrapped;
- direct private users.
The original Italian text of this publication constitutes the only reference to resolve any interpretation controversies related to the translation into the European Community languages. This publication forms an integral part of the machine and must therefore be kept for future reference until final dismantling and scrapping of the machine.
K10 EVO - Use and maintenance manual Rev. 04-2009
1.2 PURPOSE OF THE MANUAL
This manual, and the installation manual, contains the instructions required to use the machine safely and carry out routine maintenance work.
Any calibrations, adjustments and extraordinary mainte­nance operations are not considered in this document as they may only be performed by the service engineer who must work on the machine according to the technical and rated characteristics for which it was built.
Though it is fundamental to read this manual, it cannot replace skilled technical staff who must be adequately trained beforehand. The foreseen use and configurations of the machine are the only ones allowed by the manufacturer; do not attempt to use the machine in a different way.
Any other use or configuration must be agreed in advance with the manufacturer in writing and in this case an annex will be attached to this manual. For use, the user must also comply with the specific workplace legislation in force in the country where the machine is installed. The manual also refers to laws, directives, etc., that the user must know and consult in order to accomplish the goals that the manual sets out to achieve.
1.3 WHERE AND HOW TO KEEP THE MANUAL
This manual (and relative attachments) must be kept in a safe and dry place and must always be available for consultation. Make a copy and keep it in the archive. When exchanging information with the manufacturer or the technical assistance staff authorised by the former, quote the rating plate information and the serial number of the machine.
This manual must be kept for the entire lifetime of the machine, and if necessary (e.g.: damage making all or
some of it illegible, etc.) the user must request another copy exclusively from the manufacturer, quoting the pub­lication code indicated on the cover.
1.4 MANUAL UPGRADES
This manual is an integral part of the machine and reflects the state of the art at the moment it was put on the market. The publication complies with the directives in force on that date; the manual cannot be considered inadequate
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Introduction
K10 EVO - Use and maintenance manual Rev. 04-2009
as a result of regulatory updates or modifications to the machine.
Any manual upgrades that the manufacturer may see fit to send to users will become an integral part of the manual and must be kept together with it.
1.5 COLLABORATION WITH USERS
The manufacturer will be pleased to provide its custom­ers with any further information they may require and will consider proposals for improving this manual in order to more fully satisfy the requirements it was written for.
In case of transfer of ownership of the machine, which must always be accompanied by the use and maintenance manual, the original user must inform the manufacturer of the name and address of the new user in order to allow it to send the new user any communications and/or updates deemed to be indispensable.
This publication is the property of Cemb S.p.A. and may not be fully or partly reproduced without prior written agreement.
The manufacturer declines all direct and indirect liability
caused by:
- use of the machine in a different way from that indicated in this manual
- use of the machine by people who have not read and fully understood the contents of this manual;
- use in breach of specific regulations in force in the country of installation;
- modifications made to the machine, software and op­erating logic, unless authorised by the manufacturer in writing;
- unauthorised repairs;
- exceptional events.
Transfer of the machine to a third party must also include this manual; failure to include the manual automatically invalidates all the rights of the purchaser, including the terms of warranty, where applicable. If the machine is transferred to a third party in a country with a different language from the one written in this manual, the original user shall provide a faithful translation of this manual in the language of country in which the machine will operate.
1.7.1 Terms of warranty
CEMB S.p.A guarantees the machines it manufacturers against all manufacturing or assembly faults for 12 (twelve) months from the date of collection or delivery.
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1.6 MANUFACTURER
The machine identification data is indicated on the plate mounted on the machine.
The plate below is shown for the sake of example.
1.7 MANUFACTURER'S RESPONSIBILITY AND WARRANTY
In order to make use of the manufacturer's warranty, the user must scrupulously observe the precautions contained in the manual, in particular he must:
- never exceed the limits of use of the machine;
- always constantly and carefully clean and service the
machine;
- have the machine used by people of proven capacity
and attitude, adequately trained for the purpose.
CEMB S.p.A undertakes to replace or repair any part which it deems to be faulty free of charge at its factory, carriage paid.
If a Manufacturer's repairman (or a person authorised by the same) is required to work at the user's facilities, the relative travel expenses and board and lodging shall be charged to the user. The free supply of parts under warranty is always subject to the faulty part being inspected by the manufacturer (or a person authorised by the same).
The warranty is not extended following repairs or other work done to the machine.
The warranty does not cover damage to the machine
deriving from:
- transport;
- neglect;
- improper use and/or use not in compliance with the instructions in the operating manual
- incorrect electrical connections.
The warranty is invalidated in case of:
- repairs made by people who were not authorised by the manufacturer;
- modifications that were not authorised by the manu­facturer;
- use of parts and/or equipment that were not supplied or approved by the manufacturer;
- removal or alteration of the machine identification plate.
Introduction
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1.8 TECHNICAL ASSISTANCE SERVICE
For technical assistance requirements, contact the Manu­facturer or authorised Dealer directly, always quoting the
ENGLISH
model and serial number of the machine punched on the identification plate.
1.9 COPYRIGHT
The information contained in this manual may not be disclosed to third parties. Partial or total duplication, un­less authorised by the Manufacturer in writing, through photocopying, duplication or other systems, including electronic acquisition, is breach of copyright and can lead to prosecution.
K10 EVO - Use and maintenance manual Rev. 04-2009
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Introduction
K10 EVO - Use and maintenance manual Rev. 04-2009
2. Technological description
ENGLISH
2.1 PURPOSE
K10 EVO is used to balance the wheels of cars, vans, 4-WD, motorcycles and scooters.
It features excellent performance in a compact space, a solid structure and a cutting-edge design. It has elevated precision at low balancing speeds and is easy to use.
It does not need to be fixed to the floor and does not require wheel guards. The balancer can work without guards as the balancing speed is 100 rpm.
Thanks to the new and exclusive VDD (Virtual Direct Drive
-CEMB patent) system, reliable unbalance measurements can be made in a short time, almost half the time of the cycle used with respect to other balancers in this range.
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The main features include:
direct selection of the metrical or Anglo-Saxon system machine settings menu. optimisation of tyre and rim unbalance. static programme, ALU / ALU “S” / SPLIT. automatic minimisation of static unbalance.
2.2 TECHNICAL SPECIFICATIONS
The following data refers to the balancer in its standard configuration.
Single phase power supply 115 or 230 V 50-60 Hz (see rating plate) Protection class IP 54
Max absorbed power 0.8 Kw Cycle time per wheel 4.7 seconds (5 3/4"x14") 15 Kg.
Balancing speed 100 min Balancing accuracy 1 gram
Position resolution ± 1.4 ° Average noise < 70 dB(A) Rim width settable 1.5" ÷ 20" or 40 ÷ 510 mm Settable diameter
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10" ÷ 30" or 265 ÷ 765 mm
g
oz
oz
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CONTROL PANEL1.
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2.3 DIMENSIONS AND WEIGHTS
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STOP
The machine complete with flange weighs 110 kg.
LOCK NUT2. WEIGHT-TOOL HOLDER3. MANUAL GAUGE4.
Technological description
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