Brookfield KU-2 Viscometer User Manual

BROOKFIELD KU-2
Viscometer
Operating Instructions
Manual No. M04-242-D0612
with oces in :
SPECIALISTS IN THE
MEASUREMENT AND
CONTROL OF VISCOSITY
Boston • Chicago • London • Stuttgart • Guangzhou
BROOKFIELD ENGINEERING LABORATORIES, INC.
11 Commerce Boulevard, Middleboro, MA 02346 USA
TEL 508-946-6200 F
AX 508-946-6262
or 800-628-8139 (USA excluding MA)
NTERNET
http://www.brookeldengineering.com
Brookeld Engineering Labs., Inc. Page 2 Manual No. M04-242-D0612
TABLE OF CONTENTS
I. INTRODUCTION .....................................................................................4
I.1 Components ................................................................................................................4
I.2 Options ........................................................................................................................5
I.2.1 Air Purge .................................................................................................................5
I.2.2 Optional Paste Spindle ............................................................................................5
I.3 Specications ..............................................................................................................6
I.4 Sample Container Specications ................................................................................6
I.5 Utilities ........................................................................................................................6
I.6 Safety Symbols and Precautions .................................................................................7
I.7 Printer Connection ......................................................................................................7
I.8 Viscosity Units ............................................................................................................8
I.9 Cleaning ......................................................................................................................8
II. OPERATION ...........................................................................................9
II.1 Set-Up ........................................................................................................................9
II.2 Taking Measurements ................................................................................................9
II.3 Troubleshooting .......................................................................................................10
Appendix A - KU-2 Calibration Information ............................................................... 11
Appendix B - References ..........................................................................................16
Appendix C - Online Help and Addtional Resources .................................................17
Appendix D - Warranty Repair and Service ..............................................................18
Brookeld Engineering Labs., Inc. Page 3 Manual No. M04-242-D0612
I. INTRODUCTION
KU-2
VISCOMETER
POWER
KREBS UNITS
cP
HOLD
gm
KU1-74
KU1-10
KU1-73
The Brookeld KU-2 Viscometer measures uid viscosity in Krebs units. A paddle type spindle
is driven at 200 rpm by a constant speed motor. The reaction torque of the spindle rotating at 200 rpm is converted to viscosity in Krebs Units. The digital display of the Viscometer shows viscosity in Krebs Units (KU), the associated grams value (gm), and viscosity in centipoise (cP). The value for centipoise is a conversion from the Krebs value as described in the ASTM standard D562. The Viscometer will measure viscosity from 40 KU to 141 KU, at weights of 32 to 1,099 grams (the equivalent centipoise range is 27 - 5,274 cP). Application reference information can
be found in ASTM D562.
I.1 Components
The KU-2 Viscometer package (Figure 1 and Figure 1.1) includes:
(1) KU-2 Viscometer, upright rod and base (1) U.S. pint can (KU1-34) - not shown (1) Paddle spindle (KU1-10) (1) Power Cord, 115 VAC (DVP-65) or (1) US 1/2 pint can adapter (KU1-73) 220 VAC (DVP-66) (1) US pint can adapter (KU1-74) (1) Operating instructions (M/04-242)
Figure 1 (front view) Figure 1.1 (side view)
Please check to be sure that you have received all components, and that there is no damage. If
you are missing any parts, please notify Brookeld or your local Brookeld agent immediately.
Any shipping damage must be reported to the carrier.
Brookeld Engineering Labs., Inc. Page 4 Manual No. M04-242-D0612
I.2 Options
Air Purge Fitting
I.2.1 Air Purge
The air purge option, Part No. KU-2A (Figure 2),
allows the interior of the KU-2 to be pressurized with air (or an inert gas) when the instrument is to be used in a hazardous environment. A built­in pressure switch turns the instrument off when the pressure drops below 2.0 PSI (falling). The switch comes on at 10.0 PSI (rising).
Connect a regulated clean air (or inert gas) sup-
ply which is non-corrosive to brass to the tting shown in Figure 2. Adjust the pressure to ap-
proximately 25 PSI.
Note: The pressure switch range is 0-40 PSI.
DO NOT CONNECT PRESSURE HIGHER THAN 40 PSI TO THE SWITCH!
I.2.2 Optinal Paste Spindle
The paste spindle, Part No. KU1-75Y (Figure 3), is a special
spindle; it is not included in a standard shipment/order. The design consists of offset rod-type vanes, approximately 2 mm diameter x 19 mm long. This spindle is suitable for use with
high consistency materials such as roller mill pastes. Do not use this spindle to report normal Krebs Unit measurements or centipoise. Record the grams value shown in the digital
display and note that the paste spindle was used to make the viscosity measurement.
Figure 2
Figure 3
Brookeld Engineering Labs., Inc. Page 5 Manual No. M04-242-D0612
I.3 Specications
Range: 40–141 KU 32–1,099 gm 27 - 5,274 cP* Accuracy: ± 1% of full scale range Repeatability: ± 0.5% of full scale range Paddle speed: 200 rpm ± 0.1 rpm Printer output: 25D-Type Centronics Parallel Printer Output Net weight: 22 lb. (10 kg) Gross weight: 25 lb. (11 kg) Dimensions: 15 x 11 x 20 Operating Environment: 0°C (32°F) to 40°C (104°F) 20% - 80% R.H.: non-condensing atmosphere
Electrical Certications: Conforms to CE Standards for: Electromagnetic Compatibility (EMC), Low Voltage (LVD) and Safety Requirements for electrical equipment for measurement
control and laboratory use.
*Centipoise scale is for reference only. Do not use for calibration.
I.4 Sample Container Specications
Container Dimensions
Can Height Bottom Flange Diameter U.S. Pint 3.850" (9.78 cm) 3.385" (8.60 cm)
U.S. Half Pint 2.850" (7.24 cm) 2.875" (7.30 cm) U.S. Quart 4.845" (12.31 cm) 4.230" (10.74 cm)
If you have a requirement for container dimensions other than those listed above, please contact Brookeld or an authorized Brookeld agent.
I.5 Utilities
Input voltage: 115 VAC or 230 VAC* Input frequency: 50/60 Hz Power consumption: 16 VA (watts) Power cord color code:
USA Outside USA
Hot (live) Black Brown Neutral White Blue
Ground (earth) Green Green/Yellow
*Main supply voltage uctuations are not to exceed ± 10% of the nominal supply voltage.
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