BMW K 1200 R 2004 Owner's Manual

Rider’s Manual (US Model)
K 1200 R
BMW Motorrad
9

Welcome to BMW

If you have any questions con­cerning your motorcycle, your authorized BMW motorcycle retailer will gladly provide advice and assistance.
We hope you enjoy reading this Rider’s Manual and wish you many a pleasant, safe journey on your BMW motorcycle.
Best wishes,
BMW Motorrad
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1
Introduction

Table of contents

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Use the index (b 155), to find a certain topic quickly.
2
Welcome to BMW ........... 1
General information ......... 4
1 Overview ..................... 7
General view, left side ..... 9
General view, right
side ............................... 11
Introduction
Underneath the seat ...... 13
Handlebar fitting, left ..... 14
Handlebar fitting, right ... 15
Instrument panel ........... 16
Headlight ....................... 17
2 Status indicators ...... 19
Multifunction display ...... 20
Warning and indicator
lights ............................. 20
Function indicators ........ 20
Warning indicators ........ 21
OE
warning
ABS
indicators .................... 27
3 Operation .................. 33
Ignition switch and
steering lock ................. 34
Electronic immobilizer ... 35 Hazard warning flashers 36
Tripmaster .................... 37
Emergency ON/OFF
switch ........................... 38
Grip heating
Clock ............................ 40
Handlebar levers .......... 40
Lights ........................... 41
Turn indicators ............. 43
Seat .............................. 44
Helmet holder ............... 45
Luggage loops ............. 46
Mirrors .......................... 46
Spring preload .............. 47
Shock absorbers .......... 48
OE
ESA
Wheels ......................... 51
OE
.............. 39
.......................... 49
4 Riding ........................ 53
Safety instructions ........ 54
Safety check ................. 56
First time out ................. 56
Before you start ............ 57
Starting ......................... 61
Riding ........................... 63
Running in .................... 63
Shifting gear ................. 64
Placing on side stand .... 67
Removing from side
stand ............................ 69
Placing on center
OE
stand Removing from center stand
Fuel ............................... 73
Brake system ................ 74
5 Accessories .............. 79
General instructions ...... 80
Power socket ................ 80
Luggage system
......................... 71
OE
......................... 73
OA
........ 83
6 Maintenance ............. 87
Toolkit .......................... 89
Engine oil ..................... 89
Coolant ........................ 92
Brakes .......................... 93
Clutch .......................... 96
Wheels ......................... 98
Front-wheel stand ...... 107
Rear-wheel stand ....... 108
Bulbs .......................... 109
Jump starting ............. 115
Battery ....................... 116
Splash guard .............. 120
7 Care ......................... 121
Cleaning and care .... 122
Storing ....................... 125
Returning to use ......... 125
8 Technical data ........ 127
Threaded fasteners .... 128
Tire pressures ............ 130
Engine ........................ 131
Power transmission .... 132
Frame and
suspension ................. 133
Wheels and tires ......... 135
Fuel and lubricants ..... 136
Electrical system ......... 138
Dimensions and
weights ....................... 140
Riding specifications .. 141
9 Service ..................... 143
BMW Motorrad
Service ....................... 144
Confirmation of
maintenance work ...... 148
Confirmations of
service ........................ 152
i Index ......................... 155
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3
Introduction

General information

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About this Rider’s Manual
Chapter 1 of this Rider’s
4
Manual will provide you with an initial overview of your motor­cycle. All maintenance and repair work performed will be documented in Chapter 9. Proof of the maintenance performed is required for the
Introduction
provision of services as a gesture of good will after the warranty expires. When the time comes to sell your BMW, please remember to hand over this Rider’s Manual; it is an important part of your motorcycle.
Symbols and abbreviations
Indicates warnings that
you must comply with for reasons of your safety and the safety of others, and to protect your motorcycle against damage.c
Special information on
operating and inspecting your motorcycle as well as maintenance and adjustment procedures.c
c Indicates the end of an
item of information.
• Instruction.
» Result of an activity.
(
b 4) Reference to a page with
more detailed information.
OE Optional equipment
Your motorcycle was assembled complete with all the optional equipment you ordered.
OA Optional accessory
You can obtain optional accessories through your authorized BMW motorcycle retailer; optional accessories have to be retrofitted to the motorcycle.
EWS Electronic immobilizer
ESA Electronic Suspension
Adjustment.
DWA Anti-theft alarm
ABS Antilock braking system
Custom equipment
When you ordered your BMW motorcycle, you chose various items of custom equipment. This Rider’s Manual describes optional equipment (OE) offered by BMW and selected optional accessories (OA). This explains why the manual may also contain descriptions of equipment which you have not ordered. Please note, too, that your motorcycle might not be exactly as illustrated in this
manual on account of country­specific differences. If your BMW was supplied with equipment not described in this Rider’s Manual, you will find these features described in separate manuals.
Technical data
All dimensions, weights and power ratings stated in the Rider’s Manual are quoted to the standards and comply with the tolerance requirements of the Deutsche Institut für Normung e. V. (DIN). Versions for individual countries may differ.
Currency
The high safety and quality standards of BMW motorcy­cles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual. Nor can errors and omissions be entirely ruled out. We hope you will appreciate that no claims can be entertained on the basis of the data, illustra­tions or descriptions in this manual.
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5
Introduction
BMW Service
Advanced technology requires
i
specially adapted methods of
6
maintenance and repair.
If maintenance and repair
work is performed inex­pertly, it could result in conse­quential damage and thus constitute a safety risk. BMW recommends that you have the necessary work on your
Introduction
motorcycle performed either by an authorized BMW motor­cycle retailer or by a workshop that operates to BMW specifi­cations and employs suitably trained personnel.c
Your authorized BMW motor­cycle retailer can provide information on the specified Service, Inspection and Annual Inspection work needed.
Have all maintenance and repair work carried out con­firmed in the "Service" chapter
b 148) in this manual.
(
Authorized BMW motorcycle retailers are supplied with the latest technical information and have the necessary technical know-how. Consequently, we recommend that you contact your authorized BMW motorcycle retailer if you have any questions regarding your motorcycle.
Rider’s equipment
Do not ride without the correct clothing. Always wear: –Helmet – Motorcycling jacket and
trousers – Gloves – Boots
This applies even to short journeys, and to every season of the year. Your authorized BMW motorcycle retailer will be glad to advise you on the correct clothing for every purpose.
General view, left side .................. 9
General view, right side .............. 11
Underneath the seat ................... 13
Handlebar fitting, left .................. 14
Handlebar fitting, right ................ 15
Instrument panel ......................... 16
Headlight ...................................... 17
Overview
1
7
Overview
1
8
Overview

General view, left side

1 Clutch fluid reservoir
b 97)
(
2 Rear spring preload
adjustment (
3 Seat lock (
rear light
4 Rear shock absorber
damping adjustment
b 48)
(
5 Power socket ( 6 Coolant fill opening (
b 47)
b 44) beneath
b 80)
b 92)
1
9
Overview
1
10
Overview

General view, right side

1 Display for engine oil level
b 89)
(
2 Fill location, fuel tank 3 Battery compartment
b 116)
(
4 Brake-fluid reservoir, front
b 95)
(
5 Type plate 6 Vehicle identification
number
7 Brake-fluid reservoir, rear
b 95)
(
1
11
Overview
1
12
Overview

Underneath the seat

1 Fill location, engine oil
b 91)
(
2 Toolkit ( 3 Anti-theft alarm 4 Helmet holder (b 45)
b 89)
OE
1
13
Overview

Handlebar fitting, left

1
1 Button, Tripmaster (b 37) 2 Pushbutton, hazard
14
warning flashers (
3 Button, ESA 4 Pushbutton, horn 5 Pushbutton, left turn
indicators (
6 Switch, high-beam
Overview
headlight and headlight flasher (
b 42)
OE
b 43)
b 36)
(b 49)

Handlebar fitting, right

1 Emergency ON/OFF
b 38)
switch (
2 Pushbutton, starter 3 Switch, grip heating
b 39)
(
4 Pushbutton, right turn
indicators (
5 Pushbutton, turn
indicators off (
b 43)
b 43)
OE
1
15
Overview

Instrument panel

1
1 Speedometer 2 Rev. counter
16
3 Warning and indicator
b 20)
lights (
4 Multifunction display
(b 20)
5 Indicator light DWA
sensor for instrument
Overview
panel lighting
6 Adjuster, clock (
The instrument panel
lighting is equipped with an automatic day and night switchover.c
OE
b 40)
and

Headlight

1 Low-beam headlight 2 High-beam headlight 3 Side lights
1
17
Overview
1
18
Overview
Multifunction display .................... 20
Warning and indicator lights ....... 20
Function indicators ...................... 20
Warning indicators ....................... 21
OE
ABS
Status indicators
warning indicators ......... 27
2
19
Status indicators

Multifunction display

2
20
1 Fuel level display 2 Display area for warning
symbols
Status indicators
3 Gear indicator 4 Display, coolant tempera-
ture
5 Display, Tripmaster ( 6 Clock
b 37)

Warning and indicator lights

1 Indicator light, left turn
indicator
2 Indicator light, high-beam
headlight
3 Warning light, general 4 Indicator light, neutral 5 ABS warning light 6 Indicator light, right turn
indicator
OE

Function indicators

Fuel capacity
The horizontal bars indi-
cate the level of fuel in the tank. If only four bars are dis­played, the reserve level has been reached.
Gear indicator
The gear indicator shows
which gear is selected. If no gear is engaged, the gear indicator displays 0; the "neutral" indicator light also lights up.
Coolant temperature
The horizontal bars
indicate the level of the coolant temperature.

Warning indicators

Warnings are displayed by means of symbols in the multifunction display. In some cases, an additional general warning light lights up red or yellow. A number of warnings may be issued simultaneously.
2
21
Status indicators
Overview
The warnings are listed in the table below, along with the page numbers of the pages you can
2
refer to for more information.
22
Light Symbol Meaning Explanations
Status indicators
Ignition key not authorized. (
Low-beam headlight, high-beam headlight, parking light or turn indicator lamp defective. (
Bulb failure. (
yellow Fuel reserve reached. (
yellow Fault in the engine electronics. (
Rear light or brake light lamp
yellow
defective. (
red Coolant temperature too high. (
red Engine-oil pressure too low. (
b 24)
b 26)
b 26)
b 24)
b 25)
b 26)
b 24)
b 25)
Light Symbol Meaning Explanations
red Battery is no longer being charged. (b 26)
2
23
red Brake switch defective. (
1 flash per second ABS starting-off test not completed. (
4 flashes per second ABS self-diagnosis not completed. (
Relay for ABS warning lights
red
defective. (
1 flash per
red
second ABS function not available. (
4 flashes per
red
1 red flash per second
4 red flashes per second
second ABS in residual braking function. (
1 flash per second Insufficient brake fluid. (
4 flashes per second A number of ABS faults. (
b 27)
b 27)
b 28)
b 28)
Status indicators
b 29)
b 29)
b 29)
b 30)
Electronic immobilizer EWS
2
24
Status indicators
Immobilizer symbol is displayed.
The key being used is not authorized for starting, or communication between key and engine electronics is disrupted.
• Remove all other vehicle keys located near the ignition key (
• Use the reserve key.
• Have the defective key replaced, preferably by an authorized BMW motorcycle retailer (
b 34).
b 36).
Fuel reserve
General warning light lights up in yellow. Fuel reserve symbol is displayed and flashes
10 times.
The fuel tank contains a fuel reserve of a maximum of 4 liters. The Tripmaster indicates the probable residual operating range (
Lack of fuel can result in
the engine cutting out unexpectedly and this could result in a hazardous situation. Do not run the fuel tank dry.c
Lack of fuel could result
in misfiring and this in turn could damage the catalytic converter. Do not run the fuel tank dry.c
•Refuel.
b 38).
Coolant temperature
General warning light lights up in red. Coolant temperature indicator flashes
10 times.
Coolant temperature too high.
Continued driving with an
overheated engine can result in engine damage. Always observe the measures listed below.c
• Check coolant level, top up if
necessary.
• If possible, ride in the part-
load range to cool down the engine.
• In traffic jams, switch off the
engine, but keep the ignition on so that the radiator fan continues to operate.
Engine electronics
General warning light lights up yellow. Engine electronics symbol is displayed.
Fault in the engine electronics. In exceptional cases, the engine stops and can no longer be started. Otherwise, the engine runs in emergency operating mode. You can continue to ride, but bear in mind that the usual engine output is not available.
• Have the fault rectified as soon as possible by a specialized workshop, preferably an authorized BMW motorcycle retailer.
Engine oil pressure
General warning light lights up red. Engine oil pressure symbol is displayed.
Insufficient engine oil pressure The "engine oil pressure" warning indicates that there is no oil pressure or that the oil pressure in the lubricating oil circuit is too low; under no circumstances is it to be regarded as fulfilling the function of an oil gauge. The warning must disappear when oil pressure builds up 1 to 2 seconds after the engine starts.
If the "engine oil pressure" warning is displayed while the motorcycle is being ridden, take account of the traffic situation and:
• Disengage the gear.
• Operate the emergency ON/ OFF switch.
•Bring the motorcycle safely to a halt.
• Check the engine oil level.
There are other engine-
related problems besides a low engine-oil level that can trigger the "engine-oil pres­sure" warning. Continuing to ride in these cases can cause engine damage. If the "engine oil pressure" warning is issued, do not continue to ride if a check shows that the engine oil level is correct.c
2
25
Status indicators
• Have the fault rectified by a specialized workshop,
2
preferably an authorized
26
BMW motorcycle retailer.
Battery charge current
General warning light lights up in red. Battery charge current symbol is displayed.
The battery is no longer being charged. You can continue to ride only until the battery is
Status indicators
discharged.
A discharged battery can
result in the engine cutting out unexpectedly, causing a hazardous situation. If possible, do not continue your journey.c
• Have the fault rectified as soon as possible by a specialized workshop, preferably an authorized BMW motorcycle retailer.
Bulb failure
In the event of a bulb
failure, there can be problems seeing and being seen. Replace defective bulbs as quickly as possible.c
General warning light
lights up yellow.
Defective bulb symbol
with arrow pointing to the rear is displayed.
Rear light or brake light bulb defective.
• Replace bulbs (
b 109).
Defective bulb symbol with arrow pointing to the
front is displayed.
Low-beam headlight, high­beam headlight, side-light or turn-indicator bulb defective.
• Replace bulbs (
Defective bulb symbol with two arrows is
displayed.
A combination of the bulb defects described above has occurred.
• Replace bulbs (
b 109).
b 109).

ABSOE warning indicators

ABS warnings are indicated by a combination of the general warning light and the ABS warning light. Both warning lights can light up continuously or flash at a rate of one or four flashes per second.
General warning light
General warning light lights up red.
Brake switch defective or incorrectly adjusted. BMW Integral ABS detects the driver’s braking request by the pressure build-up from the brake lever. There may be an unusual response from the brakes. You can continue to ride. However, bear in mind that the brakes may respond in a manner to which you are not accustomed.
A defect has occurred in
the brake system which can lead to delayed braking action, and therefore to accidents. Brake early, as delayed braking action must be expected.c
• Have the fault rectified as soon as possible by a specialized workshop, preferably an authorized BMW motorcycle retailer.
ABSOE warning light
ABS warning light flashes once per second.
ABS function not available because pull-away test ( not completed. You can continue to ride. To prevent the wheels from locking:
• Do not use emergency braking until the pull-away test has been completed.
b 63)
2
27
Status indicators
Without the ABS func-
2
28
Status indicators
tion, the wheels may lock up during very hard braking, causing accidents. Avoid hard braking whenever possible.c
ABS warning light flashes
4 times per second.
Only residual braking function available in both brake circuits, because self-diagno-
b 59) has not completed.
sis ( You can continue to ride. However, bear in mind that until self-diagnosis has completed, neither the ABS function nor the brake booster is available.
Without the ABS func-
tion, the wheels could lock during very hard braking. Without servo-assisted brakes, considerably greater force is required to brake. The altered braking behavior can lead to accidents. Avoid hard braking whenever possible. Brake early, as increased braking force is required.c
• If circumstances permit, do
not apply the brakes until self-diagnosis has completed.
General warning light and
OE
ABS
warning light
General warning light
red.
ABS warning light ON.
The controller of the ABS warnings is defective. ABS faults cannot be displayed. You can continue to ride, but bear in mind that you will not receive warning of ABS faults, if they occur.
ABS warnings not
available. The failure of functions of the BMW Integral ABS cannot be displayed. Brake early and avoid hard braking whenever possible, as functions of the BMW Integral ABS may have failed.c
• Have the fault rectified as
soon as possible by a specialized workshop, preferably an authorized BMW motorcycle retailer.
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