BK PRECISION ®
Instruction Manual
Model 1796 High Current Power Supply
Limited Two Year Warranty
B & K Precision Corp. warrants to the original purchaser that its product and the component parts therof, will be free from defects in workmanship and materials for a period of two years from the data of purchase.
B & K Precision Corp. will, without charge, repair or replace, at its' option, defective product or component parts. Returned product must be accompanied by proof of the purchase date in the form a sales receipt.
To obtain warranty coverage in the U.S.A., this product must be registered by completing and mailing the enclosed warranty card to B & K Precision Corp. 22820 Savi Ranch Parkway Yorba Linda, CA-92887, within fifteen (15) days from proof of purchase.
Exclusions: This warranty does not apply in the event of misuse or abuse of the product or as a result of unanthorized alternations or repairs. It is void if the serial number is alternated, fefaced or removed.
B & K Precision Corp. shall not be liable for any consequential damages, including without limitation damages resulting from loss of use. Some states do not allow limitation of incidental or consequential damages, so the above limitation or execlusion may not apply to you.
This warranty gives you specific right and you may have other rights, which vary from state-to-state.
Model Number: ______________ |
Date Purchased: __________ |
TABLE OF CONTENTS
SECTION |
PARTICULARS |
PAGE NO. |
1 |
GENERAL INFORMATION |
1 |
2 |
SPECIFICATIONS |
2 |
3 |
INSTALLATION |
3 |
4 |
OPERATING INSTRUCTIONS |
5 |
5 |
SERVICE INSTRUCTION |
10 |
6 |
PART LIST |
16 |
7 |
SCHEMATICS |
22 |
8 |
CIRCUIT DIAGRAMS |
26 |
SECTION - 1
GENERAL INFORMATION
1.1DESCRIPTION :
The 1796 High Current Regulated D.C. Power Supply is completely solid and suitable for bench operation or standard 19" rack operation. It is a well regulated constant voltage / constant current supply which delivers 0 - 16V at 0 - 50Amps and can be adjusted continuously throughout the output range. When the supply is used as a constant voltage source the front panel VOLTAGE controls can be used to limit the output voltage. When the unit is used as a constant current source, the front panel CURRENT controls can be used to limit the output current. The unit will automatically cross over from constant voltage to current mode and vice-versa if the output current or voltage exceeds these limits.
Output voltage and current are continuously monitored on two front panel meters. The load terminals and remote sense terminals are provided on the front panel. Either the positive or negative output terminal may be grounded or the power supply can be operated floating at upto a maximum of ±300VDC above ground.
1.2OUTPUT ON/OFF SWITCH :
The output voltage and Current can be preset without connecting the power supply to the load. With the OUTPUT ON/OFF switch in the OFF position, the maximum voltage and current limits can be set. Pressing the OUTPUT ON switch connects the output of the power supply to the load.
1.3LIMIT SETTING :
The voltage and current limits can be set when the output is not connected to the load. With the OUTPUT ON/OFF switch in the OFF position and the LIMIT switch pressed, the voltage and current limits can be set with the front panel VOLTAGE and CURRENT potentiometers.
1.4REMOTE PROGRAMMING :
The output voltage of the unit can be programmed between 0 to 16V by means of an external remote programming voltage resistor. An external resistance programming selector link is provided on the rear panel for this purpose.
1.5REMOTE SENSING :
The degradation in regulation which occurs at the load due to voltage drop in the load leads can be eliminated by using the power supply in the remote sensing mode operation. The remote sensing mode is selected by a push switch on the front panel.
1
SECTION - 2
SPECIFICATIONS
OUTPUT VOLTAGE |
: |
0-16V DC continuously variable with coarse |
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and fine voltage controls. |
LOAD CURRENT |
: 0-50 Amp max., continuously variable with |
|
CONSTANT VOLTAGE MODE |
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coarse and fine controls. |
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REGULATION |
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LINE |
: Less than ± 0.01% ± 2mV for ±10% change in |
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|
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line voltage. |
LOAD |
: |
Less than ± 0.01% ± 2mV for load change from |
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zero to full load. |
RIPPLE & NOISE |
: |
Less than 1mV rms max.(20 Hz - 20 MHz) |
CONSTANT CURRENT MODE |
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REGULATION |
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LINE |
: Less than ± 0.05% ±10mA for ±10% change in |
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line voltage. |
LOAD |
: Less than ±0.05% ±10mA for change in output |
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voltage from 0 volts to maximum output voltage. |
RIPPLE & NOISE |
: Less than 3mA rms. |
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OVERLOAD PROTECTION |
: Automatic overload and short circuit protection. |
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TRANSIENT RESPONSE |
: 100µsecs to within 10mV of set output voltage |
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STABILITY : |
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for load change from 10% to 90%. |
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Total drift within 8 hours,after |
: ± 0.2% ± 10mV in constant voltage mode. |
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warm up under constant line, |
: |
± 0.5% ± 10mA in constant current mode. |
load & temp. |
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PANEL METERS |
: Digital panel meters(marked V for voltmeter and |
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A for ammeter) are provided with an accuracy of |
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± 3 counts. |
MODE INDICATION |
: Respective LED lights up when the unit is |
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working in CV or CC mode. |
SET LIMIT/ ON-OFF |
: Push Switches for Limit ( V & A ) and output |
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CONTROLS |
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ON/OFF setting. |
OUTPUT CONTROLS |
: Single turn coarse and fine voltage and current |
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|
|
controls are provided on the front panel |
EXTERNAL PROGRAMMING |
: Output voltage can be programmed by a variable |
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|
|
resistance of 10K |
OPERATING TEMPERATURE |
: |
0-40°C. |
INPUT VOLTAGE |
: 120/230V AC, ± 10% 47 - 63Hz single phase. |
|
DIMENSIONS |
: 19"(W ) x 15.75"(D) x 5.24"(H). |
|
WEIGHT |
: |
50 lbs. Net. |
2
SECTION - 3
INSTALLATION
3.1INITIAL INSPECTION :
As soon as the power supply 1796 unit is unpacked, inspect for any damage that may have occurred during transit. Save all packing material until inspection is completed. If any damage is found, notify the carriers immediately. Our authorised representatives should also be notified.
3.2PHYSICAL CHECK :
This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches and the meters are not scratched and cracked.
3.3ELECTRICAL CHECK :
The power supply unit 1796 should be checked against electrical specifications. An in-cabinet performance check will verify proper operation.
3.4INSTALLATION DATA :
The power supply unit 1796 is shipped ready for bench operation. It is necessary only to connect the unit to a rated source of power (120V AC) and it is ready for operation.
3.5LOCATION :
The power supply 1796 unit is fan cooled. Sufficient space should be kept around the unit while in operation, so that unit do not remain in confined space or close to another heating source.The ambient temperature of the area around the unit should be less than 40°C.
3.6RACK MOUNTING :
The unit is in rack size and can be rack mounted in a conventional rack using standard mounting screws and the rack attachments optionally supplied.
3.7INPUT POWER REQUIREMENTS :
The power supply 1796 unit may be operated continuously from input voltage of 120V or 230V AC 47 - 63Hz power source. It is factory wired for 120V AC operation.
3
3.8INPUT TAP SELECTION FOR 230V OPERATION :
In case of 230V operation please ensure the shorting links on the Tap Selection boards are changed to 230V marked on the PCB for both Mains Transformer & Auxulary Transformer as per the following diagram.
TAP SELECTOR BOARD
Please make sure the input varistor is replaced by 20D 361K or equivalent for 230V Mains Operation at the Input of EMI Filter located at bottom side of the unit.
3.9REPACKAGING FOR SHIPMENT :
To ensure safe shipment of the power supply 1796 unit, it is recommended that the package designed for the unit be used. The original packaging material is reusable. Be sure to attach a tag to the unit specifying the owner, and the fault observed with a brief description.
4
SECTION - 4
OPERATING INSTRUCTIONS
4.1TURN ON SETTING PROCEDURE :
The following procedure describes the use of controls and indicators for
Constant Voltage and Constant Current Mode of Operation.
CONSTANT VOLTAGE (CV) MODE :
a.Set ‘POWER ON’ Switch & keep the OUTPUT ON/OFF switch to OFF position ( 
).
b.Press LIMIT switch and adjust the VOLTAGE controls till the desired voltage is indicated on Voltmeter ( 
).
c.Press OUTPUT switch to ON position and observe that CV LED lights ( 
)
CONSTANT CURRENT VOLTAGE (CC) MODE : |
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a. Turn off the suppy. Short circuit the output terminals |
of the power supply |
|
& turn on the supply. |
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b. Keep the OUTPUT ON/OFF switch in the OFF position |
( |
). |
c.Press LIMIT switch and adjust the CURRENT controls till the desired current is indicated on Ammeter ( 
).
d.Press OUTPUT switch ON position and observe that CC LED lights ( 
).
e.Remove the short circuit.
4.2SET LIMIT CONTROL (VOLTAGE AND CURRENT) :
To preset the output Voltage and Current, proceed as follows :
a. Set the OUTPUT switch to OFF position ( |
) ( Release Position ). |
b.Press the LIMIT switch and adjust the desired output voltage with the VOLTAGE control potentiometers ( 
).
c.Release the LIMIT switch, set the OUTPUT switch to ON position and check the output voltage on the voltmeter ( 
).
d.Set the OUTPUT switch to OFF position ( 
).
e.Press the LIMIT switch and adjust the desired output current limit with the CURRENT control potentiometers ( 
).
f.Release the LIMIT switch, set the OUTPUT switch to ON position and check the output current on the ammeter ( 
).
g.Set the OUTPUT switch to OFF position ( 
).
h.Connect the load to the Output terminals and set the OUTPUT switch to ON position (
).
4.3LOAD CONNECTIONS :
The load should be connected to the power supply output terminals using separate pairs of connecting wires. This will minimize mutual coupling effects between loads and will retain full advantage of the low output impedance of the power supply. Each pair of connecting wires should be as short as possible and twisted or shielded to reduce noise pick up. (If a shielded pair is used, connect one end of the shield to ground and leave the other end unconnected).
5
4.4If load considerations require that the output power distribution terminals be remotely located from the power supply ,then the power supply output terminals should be connected to the remote distribution terminals via a pair of shielded or twisted wires and each load should be separately connected to remote distribution terminals.
4.5Positive or negative voltage can be obtained from this supply by grounding either one of the output terminals or one end of the load. Always use two leads to connect load to the supply, regardless of where the setup is grounded. This will eliminate any possibility of the output current return paths through the power source ground which would damage the line cord plug. This supply can also be operated upto ±300V DC above ground, if neither output terminal is grounded.
4.6REMOTE SENSING :
Warning : Do not Operate the Unit in'REMOTE SENSE' mode without en suring proper 'REMOTE / 4 TERMINAL' Connections. Serious Damage to Unit or Equipment under test could result.
Remote sensing is used to maintain good regulation at the load and reduce the degradation of regulation which could occur due to the voltage drop in the leads betweeen the power supply and the load. Remote sensing is accomplished by connnecting the load to remote sense terminals on the front panel. The leads from the sensing( +S and -S) terminals to the load will carry much less current than the load leads and it is not required that these leads be as heavy as the load leads. However, they must be twisted or shielded to minimize noise pickup.
For reasonable lengths of load leads, remote sensing greatly improves the performance of the supply. However, if the load is located at a considerable distance from the supply, added precautions must be observed to obtain satisfactory operation. Notice that the voltage in the load leads subtracts directly from the available output voltage and also reduces the amplitude of the feedback error signals that are developed within the unit. Because of these factors, it is recommended that the drop in each load lead does not exceed 0.5Volts.
NOTE : Due to the voltage drop in load leads, it may be necessary to readjust the current limit in the remote sensing mode.
Observance of the precautions in para. 4.8 and 4.9 will result in a low dc output impedance at the load. However, another factor that must be considered is the inductance of long leads.This causes a high ac impedance and could affect the stability of the feed back loop seriously enough to cause oscillations. If this is the case, it is recommended that the following actions be taken :
a)Adjust R145 to remove oscillations, or to achieve best possible transient response for given long load lead configuration.
6
b)If performing adjustment in step (a) above does not remove oscillation, disconnect output capacitor C2(L1791-FP-CNT-1203 PCB) and connect a capacitor having similar characteristics ( approximately the same capacitance, the same voltage rating or greater, and having good high frequency characteristics) directly across load using short leads. Readjust R145 as in step (a) above after making this change.
4.7OUTPUT CAPACITANCE :
Internal capacitor C2 (L1791-FP-CNT-1203 PCB) connected across the output terminals of the power supply, helps to supply high current pulses of short duration during constant voltage operation. Any capacitance added externally will improve the pulse current capability, but will decrease the safety provided by the constant current circuit. A high current pulse may damage load components before the average output current is large enough to cause the constant current circuit to operate.
The effects of the output capacitor during constant current operation are as follows:
a. The output impedance of the power supply decreases with increasing frequency
b. The recovery time of the output voltage is longer for load resistance changes. c. A large surge current causing a high power dissipation in the load occurs
when the load resistance is reduced rapidly.
4.8REVERSE VOLTAGE LOADING :
A diode CR1 is connected across the output terminals. Under normal operation, the diode is reverse biased (anode connected to the negative terminal ). If a reverse voltage is applied to the output terminals ( positive voltage applied to the negative terminal), the diode will conduct, shunting current across the output terminals to the forward voltage drop of the diode. This diode protects the series transistor and the output electrolytic capacitors.
4.9REVERSE CURRENT LOADING :
Active loads connected to the power supply may actually deliver a reverse current to the power supply during a portion of its operating cycle.
An external source cannot be allowed to pump current into the supply without loss of regulation and possible damage to the output capacitor. To avoid these effects, it is necessary to preload the supply with a dummy load resistor so that the power supply delivers current through the entire operation cycle of the load device.
4.10EXTERNAL PROGRAMMING :
Remote external programming can be achieved changing the external program link on rear panel and connecting a variable resistor of 10K across the terminals as shown on the rear panel.
7
OPERATORS SAFETY SUMMARY
The general safety information in this part of the summary is for both operating & servicing personnel. Specific warnings and cautions will be found throughout the manual where they apply, but may not appear in this summary.
TERMS IN THIS MANUAL :
CAUTION : Statements identify conditions or practices that could result in damage to the equipment or other property.
WARNING : Statements identify conditions or practices that could result in personal injury or loss of life.
TERMS AS MARKED ON EQUIPMENT :
CAUTION : |
Indicates a personal injury hazards not immediately accessible |
|
as one reads the markings,or a hazard to property, including the |
|
equipment itself. |
DANGER : |
Indicates a personal injury hazard immediately accessible as one |
|
reads the marking. |
POWER SOURCE : This product is intended to operate from a power source that does not apply more than 130V rms between the suply conductors or between either supply conductor and ground. If the Internal Tap is selected for 230V AC operation, then the input voltage should not be more than 250V rms. A protective ground connections by way of the grounding conductor in the power cord is essential for safe operation.
GROUNDING THE PRODUCT : This product is grounded through the grounding conductor of the power cord. To avoid electrical shock, plug the power cord into a properly wired receptacle before connecting to the product input or output terminals. A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation.
DANGER ARISING FROM LOSS OF GROUND : Upon loss of the protective ground connection, all accessible conductive parts (including knobs and controls that may appear to be insulating) can render an electric shock.
USE THE PROPER POWER CORD :
Use only the power cord and connector specified for your product. Use only a power cord that is in good condition.
Refer cord and connector changes to qualified service personnel.
8
USE THE PROPER FUSE : To avoid fire hazard, use only fuse of the correct type, voltage rating and current rating as specified in the parts list for your product. For 115V operation 20A, For 230V operation 10A Slow blow.
Refer fuse replacement to qualified service personnel.
DO NOT OPERATE IN EXPLOSIVE ATMOSPHERES : To avoid explosion, do not operate this instrument in an explosive atmosphere unless it has been specifically certified for such operation.
DO NOT OPERATE UNIT WITHOUT COVERS : To avoid personal injury, do not operate this product without covers or panels installed.
SERVICING SAFETY SUMMARY
FOR QUALIFIED SERVICE PERSONNEL ONLY
Refer also to the Operators Safety Summary
DO NOT SERVICE ALONE :
Do not perform internal service or adjustment of this product unless another person capable of rendering first aid and resuscitation if present.
USE CARE WHEN SERVICING WITH POWER ON :
Dangerous voltages exist at several points in this product. To avoid personal injury, do not touch exposed connections or components while power is on.
Disconnect power before removing protective panels, soldering, or replacing components.
POWER SOURCE :
This product is intended to operate from a power source that does not apply more than 130V rms between the supply conductors or between either supply conductor and ground. A protective ground connection by way of the grounding connector in the power cord is essential for safe operation.
9
SECTION - 5
SERVICE INSTRUCTION
5.1GENERAL :
The instrument has been tested throughly and then released for dispatch. Normally, the unit works satisfactorily under all condition. However due to ageing / misuse or malfunctioning, the unit may become defective. In case, the user wants to carryout Servicing, the following instructions will be helpful in rectifying the defects
The Servicing shall be done only by Qualified personnel.
5.2TROUBLE SHOOTING TECHNIQUES :
5.2.1INTRODUCTION : The trouble shooting procedure is arranged in an order that checks the simple trouble possibilities before proceeding to extensive troubleshooting.
5.2.2CONTROL SETTINGS : Incorrect control settings can seem like a trouble that does not actually exist.If there is any question about the correct function or operation of any control, see the Operating Instructions section.
5.2.3SYSTEM AND ASSOCIATED EQUIPMENT : Before trobleshooting the 1791 (350) check for proper input fuse as per part list is intac. Check the line voltage at the power source before connecting the mains cord is rated for the correct input voltage. Verify that the front panel controls are kept at minimum position. The output terminals must be free from any load connecting leads.
5.2.4VISUAL CHECK :Many troubles can be located by visual clues such as unsoldered connections, broken wires, damaged circuit board, damaged components, etc.
5.2.5INTERNAL ADJUSTMENT : Check the Adjustment of the suspected circuit if the trouble is obviously in a certain circuit. The trouble may only be a result of misadjustment and may be corrected by readjustment.
5.2.6CIRCUIT ISOLATION : Note the trouble symptoms. These often identify the circuit in which the trouble is located. When trouble symptoms appear in more than one circuit,check the effected circuits by making waveform and voltage measurements.
5.2.7COMPONENT CHECKING : If a component cannot be disconnected from its circuits, then the effects of the associated circuitry must be considered when evaluating the measurement. Except for soldered-in transistors and integrated circuits, most components can be lifted at one end from the circuit board.
5.2.8 TRANSISTORS AND IC's : |
Turn the power switch off |
before removing |
|
or replacing |
any semiconductor. A good check of transistor operation is actual |
||
performance |
under operating |
conditions. A transistor can |
most effectively be |
10
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