Beckhoff C6240-1007 Installation And Operating Instructions Manual
Installation and Operating instructions for
Control Cabinet Industrial PC
C6240-1007 from -0060
Version: 2.0
Date: 2018-02-16
Table of contents
Table of contents
1.
2.
3.
4.
Foreword 3
Notes on the Documentation 3
Liability Conditions 3
Trademarks 3
Patent Pending 3
Copyright 3
State at Delivery 3
Delivery conditions 3
Description of safety symbols 4
Basic safety measures 5
Operator's obligation to exercise diligence 6
Operator requirements 6
Product Description 7
Appropriate Use 7
Opening the Housing 7
Configuration with 100-240 VAC Full Range Power Supply 8
Configuration with 24 VDC Power Supply (optional) 9
Interfaces from C6240-1007-0060 10
PS/2 connections 10
Serial interfaces 10
USB interfaces 10
Network connection 10
Sound-On-Board 10
DVI-D (Digital Visual Interface) 10
DisplayPort 10
Additional plug-in cards (optional) 10
Installation Instructions 11
Transport and Unpacking 11
Transport 11
Unpacking 11
Installation of the PC in the control cabinet 12
Earthing measures 12
Power Supply Connection with 100-240 V
AC
power supply unit 13
Mains Socket 13
Power supply cords 13
Power Supply Connection with 24 V
DC
power supply unit 14
Beckhoff power supply technology 14
Electrical Data 15
Connecting the power supply 15
Power Switch 15
Fitting the Power Supply Cable 16
Fitting the connector 16
Connecting 24VDC Power Supply 17
Cable Cross Sections 17
Configuration for shutting down the PC 17
PC_ON and Power Status functions 17
Wiring diagram 18
Connecting devices 19
Connecting cables 19
Check voltage rating and connect. 19
Operating Instructions 20
Switching the Industrial PC on and off 20
First switching on and driver installation 20
Servicing and Maintenance 21
Cleaning the Industrial PC 21
Servicing 21
Replacing the battery on the motherboard 21
C6240-1007 1
Table of contents
Emergency procedures 21
Shutting down 21
Disposal 21
5.
6.
7.
8.
UPS Software Components (optional) 22
Installation on the PC 22
Help files 22
Troubleshooting 23
Fault correction 23
Beckhoff Support and Service 24
Beckhoff branches and partner companies 24
Beckhoff company headquarters 24
Beckhoff Support 24
Beckhoff Service 24
Assembly dimensions 25
Configuration with 100-240 VAC Power Supply 25
Configuration with 24 VDC-Power Supply (optional) 26
Appendix 27
Technical data 27
Approvals 27
FCC: Federal Communications Commission 27
Radio Frequency Interference Statement 27
FCC: Canadian Notice 27
2 C6240-1007
Foreword
Foreword
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
Liability Conditions
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it
contains technical or editorial errors, we retain the right to make alterations
at any time and without warning. No claims for the modification of products
that have already been supplied may be made on the basis of the data,
diagrams and descriptions in this documentation.
All pictures shown in the documentation are exemplary. Illustrated
configurations can differ from standard.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC® are registered trademarks of and licensed by Beckhoff
Automation GmbH.
Other designations used in this publication may be trademarks whose use
by third parties for their own purposes could violate the rights of the
owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP0851348, US6167425 with corresponding applications or registrations in
various other countries.
Copyright
© Beckhoff Automation GmbH & Co.KG.
The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or design.
State at Delivery
All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or
software configurations other than those described in the documentation
are not permitted, and nullify the liability of Beckhoff Automation
GmbH & Co.KG.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff
Automation GmbH & Co.KG apply.
C6240-1007 3
Foreword
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!!
DANGER
If you do not adhere the safety advise adjoining this symbol, there is
immediate danger to life and health of individuals!
Risk of injury!
WARNING
If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!
Hazard to individuals!
CAUTION
If you do not adhere the safety advise adjoining this symbol, there is
obvious hazard to individuals!
Hazard to devices and environment
Attention
If you do not adhere the notice adjoining this symbol, there is obvious
hazard to materials and environment.
Note or pointer
Note
This symbol indicates information that contributes to better understanding.
4 C6240-1007
Foreword
Basic safety measures
Only switch the PC off after
closing the software
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section on Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus
Attention
Before opening the housing of the PC, and whenever the PC is being
used for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with
100 VAC - 240 VAC or 24 VDC (optional).
Do not open the power supply unit while voltage is applied!
DANGER
The supply voltage must be switched off before the power supply unit
housing is opened.
Do not exchange any parts when under power
Attention
When components are being fitted or removed, the supply voltage must
be switched off.
Fitting work on the Industrial PC can result in damage:
• if metal objects such as screws or tools fall onto operating circuit
boards.
• if connecting cables internal to the PC are removed or inserted
during operation.
• if plug-in cards are removed or inserted when the PC is switched
on.
C6240-1007 5
Foreword
Operator's obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended use (see also Product
Description).
• the Industrial PC is in a sound condition and in working order
during operation (see also chapter Servicing).
• the operation manual is in good condition and complete, and
always available for reference at the location of the Industrial PC.
• the Industrial PC is operated, maintained and repaired only by
sufficiently qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and that all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Industrial PC is
being used, there will be national regulations for the control of such
machines and plant that the operator must observe. These regulations
cover, amongst other things, the intervals between inspections of the
controller.
The operator must initiate such inspections in good time.
Only trained persons may open the Industrial PC housing!
Attention
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
Procedure in the event of a
fault
In the event of a fault in the Industrial PC, appropriate measures can be
determined with the aid of the list in the Fault correction section.
Operator requirements
Read the operating
instructions
Every user of the Industrial PC must have read these operating
instructions.
Software knowledge Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.
6 C6240-1007
Product Description
Product Description
Appropriate Use
The C6240-1007 Industrial PCs is designed for mounting in control
cabinets for machine and plant engineering applications.
Opening the Housing
Front view of C6240-1007,
configuration with
100-240 V
AC
power supply
2
1 1
Front view of C6240-1007,
configuration with
24 V
DC
power supply
(optional)
Opening the housing After solving the two screws (1), the upper housing cover (2) can now be
tilted upwards, thus providing access to the drives, 3½ inch hard disk,
processor, memory and plug-in cards.
2
1
1
C6240-1007 7
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