Beckhoff C6032 Users guide
Manual | EN
C6032
Industrial PC
3/29/2021 | Version: 2.5
Table of contents
Table of contents
1 Notes on the documentation ....................................................................................................................5
2 For your safety...........................................................................................................................................6
2.1 Description of safety symbols............................................................................................................6
2.2 Intended use......................................................................................................................................6
2.3 Fundamental safety instructions........................................................................................................7
2.4 Operator's obligation to exercise diligence ........................................................................................7
3 Product overview.......................................................................................................................................8
3.1 Structure ............................................................................................................................................9
3.2 Interface description ........................................................................................................................10
3.2.1 Power supply ................................................................................................................... 10
3.2.2 Ethernet RJ45.................................................................................................................. 11
3.2.3 USB ................................................................................................................................. 12
3.2.4 DisplayPort ...................................................................................................................... 13
3.3 Optional interfaces...........................................................................................................................14
3.3.1 USB 3.0 PCIe compact module ....................................................................................... 14
3.3.2 Ethernet RJ45 PCIe compact module ............................................................................. 15
3.3.3 RS232 PCIe compact module ......................................................................................... 16
3.3.4 RS422 PCIe compact module ......................................................................................... 17
3.3.5 RS485 PCIe compact module ......................................................................................... 18
3.3.6 CP-Link 4 PCIe compact module..................................................................................... 19
3.4 Status LEDs.....................................................................................................................................20
3.4.1 UPS-OCT LED................................................................................................................. 21
3.4.2 PWR LED ........................................................................................................................ 21
3.4.3 HDD LED ......................................................................................................................... 22
3.4.4 TC LED ............................................................................................................................ 22
3.5 Name plate ......................................................................................................................................23
4 Commissioning........................................................................................................................................24
4.1 Transport and unpacking.................................................................................................................24
4.2 Installation in the control cabinet .....................................................................................................25
4.2.1 Mounting options ............................................................................................................. 26
4.2.2 Dimensions ...................................................................................................................... 28
4.2.3 Installation in the control cabinet ..................................................................................... 29
4.3 Connecting the Industrial PC...........................................................................................................30
4.3.1 Grounding of the Industrial PC ........................................................................................ 31
4.3.2 Connecting cables and power supply .............................................................................. 32
4.4 Switching the Industrial PC on and off.............................................................................................33
5 Beckhoff Device Manager.......................................................................................................................34
6 Decommissioning....................................................................................................................................37
6.1 Disconnecting the power supply and cables ...................................................................................37
6.2 Disassembly and disposal ...............................................................................................................38
7 Maintenance.............................................................................................................................................39
7.1 Cleaning ..........................................................................................................................................39
7.2 Maintenance ....................................................................................................................................40
C6032 3Version: 2.5
Table of contents
7.2.1 Replacing the battery....................................................................................................... 42
7.2.2 Replacing the storage media ........................................................................................... 43
7.2.3 Replacing the fan............................................................................................................. 44
8 Troubleshooting ......................................................................................................................................46
9 Technical data..........................................................................................................................................47
10 Appendix ..................................................................................................................................................48
10.1 Service and support.........................................................................................................................48
10.2 Approvals.........................................................................................................................................49
C60324 Version: 2.5
Notes on the documentation
1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
The following instructions and explanations must be followed during installation and commissioning of the
components. The qualified personnel must ensure that the application of the described products meets all
safety requirements, including all applicable laws, specifications, regulations and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams, and descriptions
in this documentation. All illustrations shown are only examples. The configurations depicted may deviate
from the standard.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS®
are registered and licensed brands of Beckhoff Automation GmbH. Other designations used in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owners.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with the corresponding applications
and registrations in various other countries. The TwinCAT Technology is covered, including but not limited to
the following patent applications and patents: EP0851348, US6167425 with corresponding applications or
registrations in various other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the
grant of a patent, utility model or design.
Delivery state
All the components are supplied in particular hardware and software configurations appropriate for the
application. Changes to the hardware or software configuration are permitted, provided they are within the
specified limits for power consumption and power dissipation (please refer to the respective data sheet).
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.
C6032 5Version: 2.5
For your safety
2 For your safety
The Safety chapter first explains the safety symbols used in the documentation and their meanings. They
contain fundamental safety instructions that are essential for the avoidance of personal injuries and damage
to property.
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
2.1 Description of safety symbols
The following safety symbols are used in these operating instructions. In order to avoid personal injuries and
damage to property, read and follow the safety and warning notices.
Warning of personal injuries:
DANGER
Disregarding the safety notice will lead to death or serious injuries.
WARNING
Disregarding the safety notice may lead to death or serious injuries.
CAUTION
Disregarding the safety notice may lead to minor injuries.
Warning of damage to property:
NOTE
Disregarding the notice may lead to damage to property.
2.2 Intended use
The Industrial PC is designed for space-saving control cabinet installation and for use as a control system in
machine construction and plant engineering for automation, visualization and communication.
The Industrial PC has been developed for an IP20 working environment. It is protected against the
penetration of fingers and solid foreign bodies of 12.5 mm or larger in size. It is not protected against water.
Operation of the devices in wet and dusty environments is not permitted.
The specified limits for technical data must be adhered to.
The Industrial PC can be used within the documented operating conditions.
Improper use
Do not use the Industrial PC outside the documented operating conditions.
C60326 Version: 2.5
For your safety
2.3 Fundamental safety instructions
The following safety instructions must be observed when handling the Industrial PC.
Application conditions
• Do not use the Industrial PC under extreme environmental conditions. Keep the ventilation slots clear.
• Never use the Industrial PC in potentially explosive atmospheres.
• Do not carry out any work on the Industrial PC when it is live. Always switch off the supply voltage for
the device before mounting it, replacing device components or rectifying malfunctions. This does not
apply to the replacement of hard disks in a RAID configuration.
• Never plug or unplug connectors during thunderstorms. There is a risk of electric shock.
• Ensure that the device has a protective and functional earth connection.
Damage to property, loss of data and impairment of functions
• If you change the hardware and software configurations, you must keep within the specified limits of
power consumption and power dissipation (please refer to the respective data sheet).
• Ensure that only trained specialists with a control and automation technology background, operate the
Industrial PC. Use by unauthorized persons can lead to damage to property and loss of data.
• Protect the power supply cable with a fuse with a max. rating of 16A. The fuse serves to protect the
supply line in the event of a short circuit.
• In case of fire, extinguish the Industrial PC with powder or nitrogen.
2.4 Operator's obligation to exercise diligence
The operator must ensure that
• the products are used only for their intended purpose (see Chapter 2.2 Intended use [}6]).
• the products are only operated in sound condition and in working order.
• the products are operated only by suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational safety and environmental protection
aspects, and is familiar with the operating instructions and in particular the safety instructions contained
herein.
• the operating instructions are in good condition and complete, and always available for reference at the
location where the products are used.
C6032 7Version: 2.5
Product overview
3 Product overview
The C6032 Industrial PC is part of the series of ultra-compact Industrial PCs for space-saving control cabinet
installation. It is a high-performance device with a modular design. The second board level for modular
interface and function extensions enables adaptation to specific applications and requirements. Various
compact PCIe modules are available as ordering options for this.
Thanks to the available processors, the Industrial PC can be used for the following applications, among
others:
• extensive axis controllers
• complicated HMI applications
• short cycle times
• high-volume data handling
• diverse automation and visualization tasks
• wide range of IoT tasks with data preprocessing
• other PC applications
The basic configuration of the C6032 includes the following aspects:
• M.2-SSD
• Graphic adapter integrated in the Intel® processor, 2 DisplayPort connections
• on-board Ethernet adapter with 4 x 100/1000BASE-T connection
• 4x USB 3.0
• 2 slots accessible for M.2 SSDs
• 2 PCIe compact module slots for the insertion of Beckhoff PCIe compact modules ex factory
The device can be extended with additional interfaces.
C60328 Version: 2.5
3.1 Structure
1
2
3
4
5
6
7
8
9
10a10b
Product overview
Fig.1: C6032_Structure – basic configuration
Table1: Key - C6032 structure
No. Component Description
1 Protective conductor connectionPELow-resistance protective earthing
and functional earthing of the
Industrial PC
2 Power supply (X101) Connection of the power supply
and external wiring of the Industrial
PC
3 Status LEDs Status display for UPS-OCT,
power, hard disk, TwinCAT
4 Ethernet interfaces RJ45 (X102 -
X105)
5 USB interfaces (X106-109) Connection of peripheral devices
6 DisplayPorts (X110, X111) Transmission of the video signal
7 Side cover Access to battery and storage
8 Name plate Information on the equipment of
9 Mounting plate Plate for mounting the Industrial
10a PCIe module slot 1 Slot for Beckhoff PCIe compact
10b PCIe module slot 2 Slot for Beckhoff PCIe compact
Connection of the Industrial PC to
a 100/1000BASE-T network
media
the Industrial PC
PC over the narrow sides in the
control cabinet
modules
modules
C6032 9Version: 2.5
Product overview
X101
1
2
3
4
3.2 Interface description
The basic version of the C6032 has the following interfaces:
• Power supply (X101)
• Ethernet RJ45 (X102-X105)
• USB (X106-X109)
• DisplayPorts (X110, X111)
3.2.1 Power supply
The Industrial PC is supplied with a rated voltage of 24V. The 2x2-pin power socket (X101) is used for
connection to the power supply and the external wiring of the Industrial PC. The main supply voltage is
applied between PIN 3 (0V) and PIN 4 (24V) of the socket.
Fig.2: C6032_Power socket pin numbering
Table2: Power socket pin assignment
Pin Signal Description
1 ON PC_ON input
2 P-S Power status output
3 GND 0 V
4 24 V Power supply
The plug for the power supply is specified for 8A and can accommodate cable cross-sections of up to
1.5mm2. The plug is included in the delivery. If you need a replacement connector, please contact your
Beckhoff service team, quoting the order identifier C9900-P943 (see Chapter 10.1 Service and support).
C603210 Version: 2.5
Product overview
1
8
1
8
1
881
X102 X103
X104 X105
LAN 1 LAN 2
LAN 3
LAN 4
3.2.2 Ethernet RJ45
In the C6032, four Gigabit LAN connections (X102-X105) are realized with two standard connectors, each
with two connections. The Ethernet standards 100Base-T and 1000Base-T enable connection of
corresponding network components with data rates of 100/1000 Mbit/s. The required speed is selected
automatically.
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100 m.
The Ethernet port LAN1 integrated in the chipset is suitable for real-time Ethernet applications with cycle
times > 1ms without distributed clock applications with EtherCAT. The cycle times for the ports LAN2-LAN4
are < 1ms.
The controllers are used as follows, based on the device generations:
Table3: Controller classification based on device generations
Generation Controller
C6032-0060 Intel® i219 (PHY) for LAN1 and Intel® i210 (MAC/
PHY) for LAN2-LAN4
C6032-0070 Intel® i219 (PHY) for LAN1 and Intel® i210 (MAC/
PHY) for LAN2-LAN4
Fig.3: C6032_Ethernet interface pin numbering
Table4: Ethernet interface pin assignment
Pin Signal Description
1 T2 + Pair 2
2 T2 3 T3 + Pair 3
4 T1 + Pair 1
5 T1 6 T3 - Pair 3
7 T4 + Pair 4
8 T4 -
The LEDs of the LAN interfaces indicate the activity and the speed of the data transfer (Mbit/s). The LED on
the left indicates whether the interface is connected to a network. If this is the case, the LED lights up green.
The LED flashes when data transfer is in progress.
The LED on the right indicates the speed of the data transfer. If the speed is 100 Mbit/s the LED is orange, at
1000 Mbit/s it is green.
C6032 11Version: 2.5
Product overview
1
2
3
4 4
3
2
1
4
3
2
1
4
3
2
1
X106 X107 X108 X109
USB A USB B USB C USB D
5
6
7
8
9
5
6
7
8
9
5
6
7
8
9
5
6
7
8
9
3.2.3 USB
The Industrial PC has four USB 3.0 interfaces (X106-X109). They are used to connect peripheral devices
with USB interfaces.
Each of the four USB interfaces supplies up to 900 mA current and is electronically fused. USB ports A & B
and C & D are feature common overcurrent protection (overcurrent detection). If an overcurrent occurs at
one of the ports, the two jointly protected USB ports are switched off.
Fig.4: C6032_USB interface pin numbering
Table5: USB interface pin assignment
Pin Connection Typical assignment
Shell Shield Drain Wire
1 VBUS Red
2 D - White
3 D + Green
4 GND Black
5 StdA_SSRX - Blue
6 StdA_SSRX + Yellow
7 GND_DRAIN N/A
8 StdA_SSTX - Purple
9 StdA_SSTX + Orange
C603212 Version: 2.5
Product overview
X110
X111
Port B
Port A
1
2
19
20
1
2
19
20
3.2.4 DisplayPort
The Industrial PC has two DisplayPorts (X110, X111) that enable connection of devices with DisplayPort. It
facilitates transfer of image signals.
In addition, DVI signals can be transferred via an adapter. Please order it from your Beckhoff sales team,
quoting order identifier C9900-Z468 adapter cable DisplayPort to DVI, 40 cm.
DisplayPort signals are led out via the interface by default. With the use of a level shifter cable the board
switches the DisplayPort specification automatically to HDMI signals.
Fig.5: C6032_DisplayPort pin numbering
Table6: Pin assignment of DisplayPort
Pin Connection Pin Connection
1 LVDS lane 0 + 2 Ground
3 LVDS lane 0 - 4 LVDS lane 1 +
5 Ground 6 LVDS lane 1 7 LVDS lane 2 + 8 Ground
9 LVDS lane 2 - 10 LVDS lane 3 +
11 Ground 12 LVDS lane 3 13 Config 1 14 Config 2
15 AUX channel + 16 Ground
17 AUX channel - 18 Hot-plug detection
19 Power supply: Ground 20 Power supply: 3.3 V/500 mA
C6032 13Version: 2.5
Product overview
4 4
3 3
2 2
1 1
3.3 Optional interfaces
You can extend the Industrial PC beyond the basic configuration by additional interfaces. The following PCIe
Compact modules are available to you for this:
• USB 3.0 (order identifier: C9900-E305)
• Ethernet RJ45 (order identifier: FC9082)
• RS232 (order identifier: C9900-E306)
• RS422 (order identifier: C9900-E313)
• RS485 (order identifier: C9900-E312)
• CP-Link 4 (order identifier: C9900-E307)
Further modules are available on request. Any modules that are ordered are installed ex factory. Only
Beckhoff PCIe compact modules are compatible with the device. The use of other Beckhoff modules or
modules from other suppliers is prohibited.
If you bought the device with the basic configuration, you can extend it later by the modules mentioned
above. To do this, replace the blank covers with the modules by undoing the two Torx TX8 screws of the
covers and tightening them again after inserting the modules.
3.3.1 USB 3.0 PCIe compact module
The USB 3.0 PCIe compact module includes two USB ports with a data transfer rate of up to 5 Gbit/s
according to the USB 3.0 specification. Each port supplies up to 1 A power and is electronically protected.
They are used to connect peripheral devices with USB interfaces. Compatibility with all USB standards is
assured.
The module requires Windows Embedded Standard 7, Windows 7 or Windows 10.
Fig.6: C6032_USB interface pin numbering
Table7: USB interface pin assignment
Pin Connection Typical assignment
Shell Shield Drain Wire
1 VBUS Red
2 D - White
3 D + Green
4 GND Black
5 StdA_SSRX - Blue
6 StdA_SSRX + Yellow
7 GND_DRAIN N/A
8 StdA_SSTX - Purple
9 StdA_SSTX + Orange
C603214 Version: 2.5
Product overview
8
1
1
8
3.3.2 Ethernet RJ45 PCIe compact module
The two Ethernet ports linked via PCIe enable connection of corresponding network components with data
rates of 10/100/1000 Mbit/s in accordance with the 10Base-T, 100Base-T and 1000Base-T Ethernet
standards.
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100 m.
The Intel® i210 (MAC/PHY) controller is used for both ports.
The Ethernet ports are not switched. They are suitable for cycle times <= 1 ms and for distributed clock
applications in EtherCAT.
Fig.7: C6032_Ethernet interface pin numbering
Table8: Ethernet interface pin assignment
Pin Signal Description
1 T2 + Pair 2
2 T2 3 T3 + Pair 3
4 T1 + Pair 1
5 T1 6 T3 - Pair 3
7 T4 + Pair 4
8 T4 -
The LEDs of the LAN interfaces indicate the activity and the speed of the data transfer (Mbit/s). The LED on
the left indicates whether the interface is connected to a network. If this is the case, the LED lights up green.
The LED flashes when data transfer is in progress.
The LED on the right indicates the speed of the data transfer. If the speed is 10 Mbit/s, the LED is not lit. At
100 Mbit/s the LED lights up orange, at 1000 Mbit/s it lights up green.
C6032 15Version: 2.5
Product overview
1 234
5
678 9
1 234
5
678 9
3.3.3 RS232 PCIe compact module
The RS232 interfaces include two electrically isolated Harting ix Industrial® type B sockets. Two ix Industrial
type B to D-Sub, 9-pin adapter cables are required (order identifier C9900-K920). The adapter cables are 45
cm long. The interface provides an asynchronous, serial communication method defined in the RS232
standard.
Fig.8: C6032_RS232 pin numbering
Table9: RS232 pin assignment
Pin Signal Type Description
1 - - 2 RxD Signal in Receive Data
3 TxD Signal out Transmit Data
4 - - 5 GND Ground Ground
6 - - 7 RTS Signal out Request to Send
8 CTS Signal in Clear to Send
9 RI Signal in Ring Indicator
®
C603216 Version: 2.5
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