Beckhoff C6030-0060 Installation And Operating Manual
Installation and Operating instructions for
C6030-0060
Ultra compact Industrial PC
Version: 1.1
Date: 2018-11-23
Table of contents
Table of contents
1 Foreword 3
1.1 Notes on the Documentation 3
1.1.1 Liability Conditions 3
1.1.2 Trademarks 3
1.1.3 Patent Pending 3
1.1.4 Copyright 3
1.1.5 State at Delivery 3
1.1.6 Delivery conditions 3
1.2 Description of safety symbols 4
1.3 Basic safety measures 5
1.4 Operator’s obligation to exercise diligence 6
1.4.1 National regulations 6
1.4.2 Procedure in the event of a fault 6
1.4.3 Operator requirements 6
2 Product Description 7
2.1 Product overview 7
2.2 Appropriate Use 9
2.3 Access to the connectors 9
2.4 Interfaces 10
2.4.1 Power Supply (X101) 10
2.4.2 Network connection LAN1, LAN2, LAN3, LAN4 (X102 - X105) 10
2.4.3 USB3.0 interfaces (X106 – X109) 10
2.4.4 DisplayPort (X110, X111) 10
2.4.5 Protective Earthing (PE) 10
2.5 Status LEDs 11
2.6 Access to the battery and the memory devices 12
2.7 Access to the fan 13
2.7.1 Replacing the fan 13
3 Installation 15
3.1 Transport and Unpacking 15
3.1.1 Transport 15
3.1.2 Unpacking 15
3.2 Installation of the PC in the control cabinet 16
3.2.1 Flexible mounting mechanism 16
3.2.2 Preparation of the control cabinet 16
3.3 Power Supply of the Industrial PC 17
C6030-0060 1
Table of contents
3.3.1 Pin assignment of the connector 17
3.3.2 Cable Cross Sections 17
3.3.3 Check voltage rating and connect 17
3.3.4 Configuration for shutting down the PC 18
3.3.5 PC_ON and Power Status functions 18
3.4 Connecting the Industrial PC 19
3.4.1 Connecting cables 19
3.4.2 Check voltage rating and connect 19
3.4.3 Earthing measures 19
4 Operating Instructions 20
4.1 Switching the Industrial PC on and off 20
4.1.1 Switch on 20
4.1.2 Shutting down and switching off 20
4.1.3 First switching on and driver installation 20
4.2 Servicing and maintenance 21
4.2.1 Cleaning of the Industrial PC 21
4.2.2 Maintenance 21
4.2.3 Replacing the Battery on the Motherboard 21
4.3 Emergency procedures 21
4.4 Shutting down 21
4.4.1 Disposal 21
5 Troubleshooting 22
6 Assembly dimensions 23
7 Technical Data 25
8 Appendix 26
8.1 Beckhoff Support and Service 26
8.1.1 Beckhoff branches and partner companies 26
8.1.2 Beckhoff company headquarters 26
8.2 Approvals for USA and Canada 27
8.3 FCC Approvals for the United States of America 27
8.4 FCC Approval for Canada 27
2 C6030-0060
Foreword
1 Foreword
1.1 Notes on the Documentation
This description is only intended for the use of trained specialists in control and automation engineering
who are familiar with the applicable national standards. It is essential that the following notes and
explanations are followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
1.1.1 Liability Conditions
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial
errors, we retain the right to make alterations at any time and without warning. No claims for the
modification of products that have already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.
1.1.2 Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS®
are registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
1.1.3 Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications
or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other
countries.
1.1.4 Copyright
©
Beckhoff Automation GmbH & Co. KG.
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without express authorization are prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.
1.1.5 State at Delivery
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
1.1.6 Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.
C6030-0060 3
Foreword
1.2 Description of safety symbols
The following safety symbols are used in this operating manual. They are intended to alert the reader to
the associated safety instructions.
Acute risk of injury!
DANGER
If you do not adhere the safety advise adjoining this symbol, there is immediate
danger to life and health of individuals!
Risk of injury!
WARNING
If you do not adhere the safety advise adjoining this symbol, there is danger to life and
health of individuals!
Hazard to individuals!
CAUTION
If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to
individuals!
Hazard to devices and environment
Attention
If you do not adhere the notice adjoining this symbol, there is obvious hazard to
materials and environment.
Note or pointer
Note
This symbol indicates information that contributes to better understanding.
4 C6030-0060
Foreword
1.3 Basic safety measures
Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the
Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus
Attention
Before opening the housing, and whenever the Industrial PC is not being used for
control purposes (such as during functional checks after a repair), all parts of the
equipment must first be switched off, after which the Industrial PC is to be
disconnected from the equipment.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.
The Industrial PC’s power supply unit must be supplied with 24 VDC.
Do not exchange any parts when under power
Attention
When components are being fitted or removed, the supply voltage must be switched
off.
Fitting work on the Industrial PC can result in damage:
• if metal objects such as screws or tools fall onto operating circuit boards.
• if connecting cables internal to the PC are removed or inserted during
operation.
• if plug-in cards are removed or inserted when the PC is switched on.
C6030-0060 5
Foreword
1.4 Operator’s obligation to exercise diligence
The operator must ensure that
• the product is only used as intended (see chapter Product Description)
• the product is in a sound condition and in working order during operation
• the product is operated, maintained and repaired only by suitably qualified and authorized
personnel
• the personnel is instructed regularly about relevant occupational safety and environmental
protection aspects, and is familiar with the operating manual and in particular the safety notes
contained herein
• the operation manual is in good condition and complete, and always available for reference at the
location of the product.
Only trained persons may open the Industrial PC housing
Attention
The operator is responsible for ensuring that only trained electrical staff opens the
housing of the Industrial PC.
1.4.1 National regulations
Depending on the type of machine and plant in which the Industrial PC is used, national regulations
governing the controllers of such machines will apply, and must be observed by the operator. These
regulations cover, amongst other things, the intervals between inspections of the controller. The operator
must initiate such inspections in good time.
1.4.2 Procedure in the event of a fault
In the event of faults at the Industrial PC, the list in the section Troubleshooting can be used to determine
the measures to be taken.
1.4.3 Operator requirements
Anyone who uses the Industrial PC must have read these operating instructions and must be familiar with
all the functions of the software installed on the Industrial PC to which he has access.
6 C6030-0060
Product Description
2 Product Description
2.1 Product overview
C6030-0060 | Ultra compact Industrial PC
Motivated by the success of the C6015, particularly in the area of IoT and Industrie 4.0 applications,
Beckhoff has expanded its portfolio of ultra-compact control cabinet Industrial PCs with the addition of the
C6030. Through consistent integration of the Intel® Core™ i-series processors of the sixth and seventh
Generation, the C6030 is directly advancing into the field of highly complex and performance-hungry
applications. Whether it is extensive axis control or demanding HMI applications, extremely short cycle
times or large-volume data handling, with processing power ranging up to Core™ i7 CPUs with 4 cores of
3.6 GHz each, the device is able to accommodate almost any automation and visualisation task. This
level of computing power in such a compact form factor remains currently unrivalled in the industrial
environment.
Both the new ultra-compact motherboard and the housing, which is made of die-cast zinc and aluminium,
have been newly developed in line with the high standards Beckhoff is known for, such as industrial
suitability, manufacturing Made in Germany, reliability and premium look-and-feel. With integrated multicore support, the C6030 can be used simultaneously for high-performance automation, visualisation and
communication. Its flexible mounting options with virtually free orientation of the PC's position allow a
wide range of installation scenarios even in the most confined spaces.
Through the use of an extremely durable and speed controlled fan, the C6030 is suitable for a
temperature range of up to +55 °C, depending on the CPU. With a size of only 129 x 133 x 76 mm, it is
twice as compact as the previously smallest C6930 IPCs. In addition, the C6030 scores points with price
savings, making it the most cost-effective Core™ i-series PC offered by Beckhoff to date.
Equipped with a storage capacity of 40 GB M.2-SSD, 3D Flash, it is fully functional in its basic
configuration. Options include Windows 7 or Windows 10 operating systems and a second M.2 SSD in a
RAID network. With a choice of 8 different CPU types, the C6030 can be perfectly matched to individual
application requirements. TwinCAT 3, the latest version of the Beckhoff automation software suite
C6030-0060 7
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