Apple PowerBook 165c 180c Service Manual

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PowerBook 165c/180c

PowerBook 165c, PowerBook 180c
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Basics

Basics Overview - 1

Overview

This manual includes complete repair procedures for the PowerBook 165C and PowerBook 180C, shown at left.
Figure: PowerBook 165C, 180C
Basics Display Compatibility Matrix - 2

Display Compatibility Matrix

FSTN PowerBook 165c 661-0752
Inverter 922-0374 922-0378
Display Cable 922-0373 922-0380
Inverter Cable 922-0566 922-0412
Important:
displays—an active matrix and an FSTN display. Each of these displays requires a compatible inverter and display cable; the inverters, display cables, and displays are not interchangeable. Before ordering one of these parts, refer to the display matrix shown above.
The PowerBook 165c/180c family includes two
Active Matrix PowerBook 180c 661-0686
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Specifications
Specifications Configurations - 2
Configurations

Standard 165c

Options

4 MB PSRAM, FSTN color display, 80/120 MB hard drive, 1.4
MB
Apple SuperDrive, NiCad battery, AC adapter, and microphone
Internal PowerBook Express Modem (14,400 bps) Internal PowerBook Fax/Data Modem (2400 bps) 4 MB memory expansion kit PowerBook battery recharger HDI-30 SCSI system cable HDI-30 SCSI disk adapter
Specifications Processor - 3

Processor

CPU

Coprocessor

Addressing

Motorola 68030 microprocessor 33 MHz
Motorola 68882 floating-point math coprocessor 33 MHz
32-bit internal registers 32-bit address bus 32-bit data bus
Specifications Memory - 4

Memory

RAM
ROM

PRAM

4 MB pseudostatic RAM (PSRAM) Expandable to 8 MB by adding 4 MB expansion card Expandable to 14 MB with third-party PSRAM expansion cards Requires 85 ns or faster RAM chips
1 MB
256 bytes of parameter memory
Specifications Memory - 5

VRAM

Clock/Calendar

512K of video RAM supports internal display and external
monitor
CMOS custom chip with long-life lithium battery
Specifications Disk Storage - 6

Disk Storage

Floppy Drive

Hard Drive

19 mm high, internal, 1.4 MB Apple SuperDrive
2.5 in. SCSI hard drives (many capacities)
Specifications I/O Interfaces - 7

I/O Interfaces

Apple Desktop Bus

Serial

SCSI

Sound

ADB port (maximum of three ADB devices is recommended) 200 mA maximum current draw for all ADB devices
Two RS-422 serial ports; mini DIN-8 connectors
HDI-30 SCSI port with 1.5 MB/sec. transfer rate Connect SCSI device to computer with HDI-30 SCSI system cable.
Monaural sound-in port; adapters required to input sound from
audio equipment with line level outputs (line level signals must be attenuated 500:1)
Stereo sound-out jack for headphones or external audio amplifier
Specifications I/O Interfaces - 8

Video

Power Adapter

Modem

Security

Video-out port; 8 bit, 256 color video support Micro DB-15 connector Supports most Macintosh monitors, VGA and SVGA monitors
Power adapter port
Slot for optional internal modem
Slot for third-party security equipment
Specifications I/O Devices - 9

I/O Devices

Keyboard

Trackball

Microphone

Built-in keyboard with standard Macintosh layout 63 keys domestic; 64 keys ISO
3.0 mm travel; 18 mm vertical pitch, 18.63 mm horizontal pitch Two-level tilt adjustment
30 mm diameter, dual button Apple Desktop Bus (ADB) interface
Electret, omnidirectional Output voltage of 4 mV, peak to peak
Specifications Sound and Video - 10

Sound and Video

Sound Generator

PowerBook 165c Video Display

PowerBook 180c Video Display

Apple sound chip provides 4-voice, 8-bit sound 8-bit sound input, sampled at 11 or 22 kHz
9 in. (230 mm) diagonal screen Flat-panel, color, film-compensated supertwist nematic (FSTN)
liquid crystal display CCFL on-demand backlight 640 lines by 400 pixels; 8 bit; 256 colors
8.4 in. (215 mm) diagonal screen Flat-panel, color, active-matrix, liquid crystal display CCFL on-demand backlight 640 lines by 480 pixels; 8 bit; 256 colors
Specifications Electrical - 11

Electrical

Main Battery

PRAM Battery

Power Adapter

Rechargeable nickel cadmium (NiCad) battery Provides 1.5–2 hours of usage before recharging
3 V, 30 mAh rechargeable lithium battery
110–240 VAC line voltage 24 W, 50–60 Hz US, United Kingdom, Australian, and European versions
Specifications Physical - 12

Physical

PowerBook 165c

PowerBook 185c

Height: 2.29 in. (58 mm) Width: 11.26 in. (286 mm) Depth: 9.29 in. (236 mm) Weight: 7.0 lb. (3.18 kg) with battery
Height: 2.34 in. (59 mm) Width: 11.25 in. (286 mm) Depth: 9.3 in. (236 mm) Weight: 7.1 lb. (3.2 kg) with battery
Specifications Environmental - 13

Environmental

Operating Temperature

Storage Temperature

Relative Humidity

Shipping Altitude

Operational Altitude

50–104° F (10–40° C)
-13 to 140° F (-25 to 60° C)
20–80% noncondensing
0–15,000 ft. (0–4722 m)
0–10,000 ft. (0–3048 m)
Specifications Other - 14

Other

Fax/Data Modem

Internal 2400-baud modem with fax send at 9600 baud (includes
fax send software) 300/1200/2400 bps transmission rates Serial binary and asynchronous protocols Error correction and data compression: MNP 4, 5 and V.42,
V.42bis
Specifications Other - 15

Express Modem

SCSI Disk Adapter

Internal 14,400-baud modem with fax send and receive
capability at 9600 baud 300 to 14,400 bps data transmission rates 2400/4800/7200/9600 bps fax transmission rates Full duplex operation; asynchronous or framed modes Error correction: V.42 compliance (MNP 2-4) Data compression: V.42 bis (4 to 1 compression) and MNP-5 (2
to 1 compression) Requires 300K of system RAM
Enables connection between PowerBook computer and desktop Macintosh (PowerBook appears as a hard drive on the desktop)
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Troubleshooting

PowerBook 165c, 180c
Troubleshooting General/ - 1

General

The Symptom Charts included in this chapter will help you diagnose specific symptoms related to your product. Because cures are listed on the charts in the order of most likely solution, try the first cure first. Verify whether or not the product continues to exhibit the symptom. If the symptom persists, try the next cure. (Note: If you have replaced a module, reinstall the original module before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts do not resolve the problem, refer to the Flowchart for the product family.
For additional assistance, contact Apple Technical Support.
Troubleshooting Power Manager Reset/ - 2

Power Manager Reset

Reset the power manager if
• The battery and power adapter are proven good, but the
computer will not power on.
• The computer will not reset after a system crash.
To reset the power manager in a PowerBook 165c/180c,
• Remove the AC adapter and the battery.
• Let the unit sit without power hooked up for 3–5 minutes.
• Reinstall the battery and, if necessary, reconnect the AC
adapter.
• Turn on the computer.
If this does not reset the power manager,
• Remove the AC adapter and the battery.
Troubleshooting Power Manager Reset/ - 3
• Let the unit sit without power hooked up for 3–5 minutes.
• Using two paper clips, simultaneously hold down the reset and
interrupt buttons for 5–10 seconds.
• Reinstall the battery and, if necessary, reconnect the AC
adapter.
• Turn on the computer.
Troubleshooting Symptom Charts/Startup - 4

Symptom Charts

Startup

RAM failure occurs (eight-tone error chord sequence sounds after startup chord)
Hardware failure occurs (four-tone error chord sequence sounds after startup chord)
1 Reseat PSRAM expansion card and check connection. 2 Replace PSRAM expansion card. 3 Replace daughterboard. 4 Replace motherboard.
1 Disconnect hard drive data cable and restart computer. If
startup sequence is normal, reconnect cable and retest. 2 Replace hard drive. 3 Disconnect floppy drive cable and restart computer. If
startup sequence is normal, reconnect cable and retest. 4 Replace floppy drive. 5 Replace motherboard.
Troubleshooting Symptom Charts/Startup
(Continued)
- 5
Screen displays checkerboard pattern; no startup chime
Startup
1 Reseat RAM expansion card. 2 Replace RAM expansion card. 3 Replace daughterboard. 4 Reseat display cable.
(Continued)
Troubleshooting Symptom Charts/Power - 6

Power

Screen is blank; computer doesn’t respond
1 Restart computer. 2 Connect power adapter and restart computer in 3–4 minutes. 3 Try known-good, charged main battery. 4 Check all interconnect board, daughterboard, and
motherboard connections. 5 Reset the power manager. 6 Replace keyboard. 7 Replace interconnect board. 8 Replace daughterboard. 9 Replace motherboard. 10 PowerBook165c: Replace display. 11 PowerBook180c: Replace display (CPRC/international
repairers only).
Troubleshooting Symptom Charts/Power
(Continued)
- 7
After you remove main battery, some Control Panel settings are different
Power adapter is plugged in, but battery DA does not indicate charger is connected
Power
1 Check cables. 2 Replace interconnect board. 3 Replace daughterboard. 4 Replace motherboard.
1 This is normal for fully charged battery. 2 Check battery charger connection. 3 Try known-good, charged main battery. 4 Try known-good power adapter. 5 Check battery thermistor cable connection. 6 Replace motherboard.
(Continued)
Troubleshooting Symptom Charts/Power
(Continued)
- 8
Low-power warning appears
Computer runs when plugged into wall outlet but not on battery power; battery voltage is within tolerance
Power
1 Recharge battery or attach power adapter. 2 Verify that peripherals are low-power. 3 PowerBook 165c: Remove external devices or connect power
4 PowerBook 180c: Remove external devices. 5 Try known-good, charged main battery. 6 Try known-good power adapter. 7 Replace motherboard.
1 Reseat battery to make sure it is mating with contacts on
2 If motherboard includes removable fuse, replace fuse. 3 Replace motherboard. 4 Return computer to Apple.
(Continued)
adapter.
motherboard.
Troubleshooting Symptom Charts/Power - 9
Power
Computer won’t start with battery removed or with depleted battery
The 180c powers on, then powers off when screen lights up
1 Make sure AC adapter is 24-watt. 2 Make sure battery is charged. 3 Replace AC adapter.
1 Make sure AC adapter is 24-watt. (“24W” should be
imprinted on the adapter. Or, check the model number,
which should be M5652). If it’s not a 24-watt adapter,
replace it
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