ABB ACS580 Firmware Manual

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Page 1

ABB general purpose drives

Firmware manual

ACS580 standard control program

Page 2

List of related manuals

ACS580-01 manuals

Drive manuals and guides Code (English)

ACS580 standard control program firmware manual ACS580-04 quick installation and start-up guide for

frames R10 to R11 ACX-AP-x assistant control panels user’s manual ACS-BP-S basic control panels user’s manual

Option manuals and guides

CPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD (+L537+Q971) user's manual

CDPI-01 communication adapter module user's manual DPMP-01 mounting platform for DPMP-02/03 mounting platform for control panels 3AUA0000136205 FCAN-01 CANopen adapter module user's manual FCNA-01 ControlNet adapter module user's manual FDNA-01 DeviceNet™ adapter module user's manual FECA-01 EtherCAT adapter module user's manual FENA-01/-11/-21 Ethernet adapter module user's

manual FEPL-02 Ethernet POWERLINK adapter module user's

manual FPBA-01 PROFIBUS DP adapter module user's manual FSCA-01 RS-485 adapter module user's manual 3AUA0000109533 Flange mounting kit installation supplement Flange mounting kit quick installation guide for

ACX580-01 frames R0 to R5 Flange mounting kit quick installation guide for

ACS880-01 and ACX580-01 frames R6 to R9 Main switch and EMC C1 filter options (+F278, +F316,

+E223) installation supplement for ACS580-01, ACH580-01 and ACQ580-01 frames R1 to R5

UL Type 12 hood quick installation guide for ACS580-01, ACH580-01 and ACQ580-01 frames R1 to R9

control panels 3AUA0000100140

3AXD50000016097 3AXD50000015469

3AUA0000085685 3AXD50000032527

3AXD50000030058

3AXD50000009929

3AFE68615500 3AUA0000141650 3AFE68573360 3AUA0000068940 3AUA0000093568

3AUA0000123527

3AFE68573271

3AXD50000019100 3AXD50000036610

3AXD50000019099

3AXD50000155132

3AXD50000196067

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606 Converter module capacitor reforming instructions NETA-21 remote monitoring tool user's manual NETA-21 remote monitoring tool installation and start-up

guide

3BFE64059629 3AUA0000096939 3AUA0000096881

You can find manuals and other product documents in PDF format on the Internet. See section Document library on th e Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.

Page 3

Firmware manual

ACS580 standard control program

Table of contents

1. Introduction to the manual

2. Start-up, control with I/O and ID run

3. Control panel

4. Settings, I/O and diagnostics on the control panel

5. Control macros

6. Program features

7. Parameters

8. Additional parameter data

9. Fault tracing

10. Fieldbus control through the embedded fieldbus interface (EFB)

11. Fieldbus control through a fieldbus adapter

12. Control chain diagrams

Further information

Page 4

3AXD50000016097 Rev E EN EFFECTIVE: 2018-02-15

Page 5

Table of contents 5

List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Categorization by frame (size) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2. Start-up, control with I/O and ID run

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

How to start up the drive using the First start assistant on the assistant control panel . . . 20

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

How to perform the ID run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ID run procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Safety

3. Control panel

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Removing and reinstalling the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Layout of the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Layout of the control panel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Key shortcuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4. Settings, I/O and diagnostics on the control panel

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Primary settings menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Start, stop, reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Pump and fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Advanced functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Clock, region, display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Reset to defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

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6 Table of contents

I/O menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

System info menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Energy efficiency menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Backups menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

5. Control macros

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Default control connections for the ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . 72

ABB standard (vector) macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Default control connections for the ABB standard (vector) macro . . . . . . . . . . . . . . . . . . 74

3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Default control connections for the 3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Default control connections for the Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Motor potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Default control connections for the Motor potentiometer macro . . . . . . . . . . . . . . . . . . . 80

Hand/Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Default control connections for the Hand/Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Hand/PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Default control connections for the Hand/PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Default control connections for the PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Panel PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Default control connections for the Panel PID macro . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Default control connections for the PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Parameter default values for different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

6. Program features

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Local control vs. external control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Operating modes of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Speed control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Torque control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Frequency control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Drive configuration and programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Configuring via parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Adaptive programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Programmable analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Programmable analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Programmable frequency input and output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

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Table of contents 7

Programmable relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Programmable I/O extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Application control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Reference ramping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Critical speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Control macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Pump and fan control (PFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Motor potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Motor types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Motor identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Scalar motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Vector control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Speed control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Torque control performance figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Power loss ride-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Flux braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Energy optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Switching frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Rush control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Jogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Speed compensated stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

DC voltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Overvoltage control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Undervoltage control (power loss ride-through) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Voltage control and trip limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Safety and protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Fixed/Standard protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Programmable protection functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Signal supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Energy saving calculators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Data storage parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

User lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

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Sine filter support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

7. Parameters

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Summary of parameter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Parameter listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

01 Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

03 Input references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

04 Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

05 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

06 Control and status words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

07 System info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

10 Standard DI, RO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

11 Standard DIO, FI, FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

12 Standard AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

13 Standard AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

15 I/O extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

19 Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

20 Start/stop/direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

21 Start/stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

22 Speed reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

23 Speed ref erence ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

24 Speed reference conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

25 Speed cont rol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

26 Torque reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

28 Frequency reference chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

30 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

31 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

32 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

34 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

35 Motor thermal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283

36 Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293

37 User load curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

40 Process PID set 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

41 Process PID set 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312

43 Brake chopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314

44 Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

45 Energy efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

46 Monitoring/scaling settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

47 Data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325

49 Panel port communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326

50 Fieldbus adapter (FBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

51 FBA A settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

52 FBA A data in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

53 FBA A data out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

58 Embedded fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

71 External PID1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

76 PFC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

77 PFC maintenance and monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349

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95 HW configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

96 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352

97 Motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

98 User motor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

99 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365

Differences in the default values between 50 Hz and 60 Hz supply frequency settings . . . . 371

8. Additional parameter data

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

Fieldbus addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374

Parameter groups 1…9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375

Parameter groups 10…99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378

9. Fault tracing

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407

Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407

Warnings and faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407

Pure events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

Editable messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

Warning/fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

Event log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408

Viewing warning/fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409

QR code generation for mobile service application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409

Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410

Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420

10. Fieldbus control through the embedded fieldbus interface (EFB)

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431

Connecting the fieldbus to the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432

Setting up the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433

Setting the drive control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434

Basics of the embedded fieldbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

Data input/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

Register addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437

About the control profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439

Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440

Control Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440

Control Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441

Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444

Status Word for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444

Status Word for the DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445

State transition diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

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State transition diagram for the ABB Drives profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449

References for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . . 449

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450

Actual values for the ABB Drives profile and DCU Profile . . . . . . . . . . . . . . . . . . . . . . . 450

Modbus holding register addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451

Modbus holding register addresses for the ABB Drives profile and DCU Profile . . . . . . 451

Modbus function codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452

Exception codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453

Coils (0xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454

Discrete inputs (1xxxx reference set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456

Error code registers (holding registers 400090…400100) . . . . . . . . . . . . . . . . . . . . . . . . . . 458

11. Fieldbus control through a fieldbus adapter

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

Basics of the fieldbus control interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

Control word and Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463

Actual values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464

Contents of the fieldbus Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

Contents of the fieldbus Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

The state diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468

Setting up the drive for fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469

Parameter setting example: FPBA (PROFIBUS DP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 470

12. Control chain diagrams

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473

Frequency reference selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474

Frequency reference modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475

Speed reference source selection I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476

Speed reference source selection II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477

Speed reference ramping and shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

Speed error calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479

Speed feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480

Speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

Torque reference source selection and modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482

Reference selection for torque controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483

Torque limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484

Process PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485

Process PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486

External PID setpoint and feedback source selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487

External PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488

Direction lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491

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Table of contents 11

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491

Page 12

12 Table of contents

Page 13

Introduction to the manual 13

Introduction to the manual

Contents of this chapter

The chapter describes applicability, target audience and purpose of this manual. It also describes the contents of this manual and refers to a list of related manuals for more information.

Applicability

The manual applies to the ACS580 standard control program ASCDX version 2.05, which is compatible with CCU-23 and CCU-24 control units only. You can tell apart these control units from the older control unit versions by the colored terminals.

Note: For ACS580 standard control program, there are different firmwares, depending on the control unit construction and frame size. For frame sizes R1…R5, firmware ASCD2 is used, and for frames sizes R6…R11, firmware ASCD4 is used.

To check the firmware version of the control program in use, see system information (select Menu - System info - Drive) or parameter 07.05 Firmware version (see page

173) on the control panel.

Safety instructions

Follow all safety instructions.

• Read the complete safety instructions in the Hardware manual of the drive before you install, commission, or use the drive.

• Read the firmware function-specific warnings and notes before changing parameter values. These warnings and notes are included in the parameter descriptions presented in chapter Parameters on page 157.

Page 14

14 Introduction to the manual

Target audience

The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial units are shown. Special US instructions for installations in the United States are given.

Purpose of the manual

This manual provides information needed for designing, commissioning, or operating the drive system.

Contents of this manual

The manual consists of the following chapters:

• Introduction to the manual (this chapter, page 13) describes applicability, target audience, purpose and contents of this manual. At the end, it lists terms and abbreviations.

• Start-up, control with I/O and ID run (page 19) describes how to start up the drive as well as how to start, stop, change the direction of the motor rotation and adjust the motor speed through the I/O interface.

• Control panel (page 39) contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys and key shortcuts.

• Settings, I/O and diagnostics on the control panel (page 45) describes the simplified settings and diagnostic functions provided on the assistant control panel.

• Control macros (page 71) contains a short description of each macro together with a connection diagram. Macros are pre-defined applications which will save the user time when configuring the drive.

• Program features (page 97) describes program features with lists of related user settings, actual signals, and fault and warning messages.

• Parameters (page 157) describes the parameters used to program the drive.

• Additional parameter data (page 373) contains further information on the parameters.

• Fieldbus control through the embedded fieldbus interface (EFB) (page 431) describes the communication to and from a fieldbus network using the drive embedded fieldbus interface with the Modbus RTU protocol.

• Fieldbus control through a fieldbus adapter (page 459) describes the communication to and from a fieldbus network using an optional fieldbus adapter module.

Page 15

Introduction to the manual 15

• Fault tracing (page 407) lists the warning and fault messages with possible causes and remedies.

• Control chain diagrams (page 473) describes the parameter structure within the drive.

• Further information (inside of the back cover, page 491) describes how to make product and service inquiries, get information on product training, provide feedback on ABB Drives manuals and find documents on the Internet.

Categorization by frame (size)

The drive is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).

The frame is marked on the type designation label attached to the drive, see chapter

Operation principle and hardware description, section Type designation label in the Hardware manual of the drive.

Cybersecurity disclaimer

This product is designed to be connected to and to communicate information and data via a network interface. It is Customer's sole responsibility to provide and continuously ensure a secure connection between the product and Customer network or any other network (as the case may be). Customer shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Start-up, control with I/O and ID run

Contents of this chapter

The chapter describes how to:

• perform the start-up

• start, stop, change the direction of the motor rotation and adjust the speed of the motor through the I/O interface

• perform an Identification run (ID run) for the drive.

Page 20

20 Start-up, control with I/O and ID run

How to start up the drive

 How to start up the drive using the First start assistant on the

assistant control panel

Do not start-up the drive unless you are a qualified electrician.

Read and obey the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment

Check the installation. See chapter Installation checklist in the Hardware manual of the drive.

Make sure there is no active start on (DI1 in factory settings, that is, ABB standard macro). The drive will start up automatically at power-up if the external run command is on and the drive is in the remote control mode.

Check that the starting of the motor does not cause any danger.

De-couple the driven machine if

• there is a risk of damage in case of an incorrect direction of rotation, or

•a Normal ID run is required during the drive start-up, when the load torque is higher than 20% or the machinery is not able to withstand the nominal torque transient during the ID run.

Hints on using the assistant control panel

The two commands at the bottom of the display (Options and Menu in the figure on the right), show the functions of the tw o softkeys and

located below the display. The commands assigned to the softkeys vary depending on the context.

Use keys , , and to move the cursor and/or change values depending on the active view.

Key shows a context-sensitive help page.

For more information, see ACS-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

1 – First start assistant guided settings:

Language, date and time, and motor nominal values

Have the motor name plate data at hand.

Power up the drive.

Safety

Page 21

Start-up, control with I/O and ID run 21

The First start assistant guides you through the

first start-up.

The assistant begins automatically. Wait until the

control panel enters the view shown on the right.

Select the language you want to use by

highlighting it (if not already highlighted) and

pressing (OK).

Note: After you have selected the language, it

takes a few minutes to download the language file

to the control panel.

Select Start set-up and press (Next).

Select the localization you want to use and press

(Next).

Change the units shown on the panel if needed.

• Go to the edit view of a selected row by pressing .

• Scroll the view with and .

Go to the next view by pressing (Next).

Set the date and time as well as date and time display formats.

• Go to the edit view of a selected row by pressing .

• Scroll the view with and .

Go to the next view by pressing (Next).

Page 22

22 Start-up, control with I/O and ID run

In an edit view:

• Use and to move the cursor left and right.

• Use and to change the value.

•Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

To give the drive a name that will be shown at the top, press . If you do not want to change the default name (ACS580), continue straight to the set-up of the motor nominal values by pressing (Next).

Enter the name:

• To select the character mode (lower case / upper case / numbers / special characters), press until symbol is highlighted and then select the mode with and . Now you can start adding characters. The mode remains selected until you select another one.

• To add a character, highlight it with and , and press .

• To remove a letter, press .

•Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

Page 23

Start-up, control with I/O and ID run 23

M2AA 200 MLA 4

1475

1475 1470 1470 1475 1770

32.5 56

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no

50 50 50 50 50 60

690 Y 400 D 660 Y 380 D 415 D 440 D

Hz kW

r/min A

cos

IA/IN

E/s

Ins.cl. F

IP 55

IEC 200 M/L 55

motor

ABB Motors

Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly

Example of a nameplate of an induction (asynchronous) motor:

Select the motor type.

Check that the motor data is correct. Values are predefined on the basis of the drive size but you should verify that they correspond to the motor.

Start with the motor nominal current.

If you have to change the value, go to the edit view of the selected row by pressing (when this symbol is shown at the end of the row).

as shown on the motor nameplate.

Set the correct value:

• Use and to move the cursor left and right.

• Use and to change the value.

Press (Save) to accept the new setting, or press (Cancel) to go back to the previous view without making changes.

Continue to check/edit the nominal values and select scalar or vector control mode.

Motor nominal cos Φ and nominal torque are optional.

Roll down with

After editing the last row, the panel goes to the next view. To go directly to the next view, press (Next).

to see the last row in the view.

Page 24

24 Start-up, control with I/O and ID run

Forward direction Reverse direction

Direction test is optional, and requires rotating the motor. Do not do this if it could cause any risk, or if the mechanical set-up does not allow it.

To do the direction test, select Spin the motor and press (Next).

Press the Start key on the panel to start the drive.

Check the direction of the motor.

If it is forward, select Yes, motor is spinning forward and press (Next) to continue.

If the direction is not forward, select No, fix direction and press (Next) to continue.

If you want to make a backup of the settings made so far, select Backup and press (Next).

If you do not want to make a backup, select Not now and press (Next).

Page 25

Start-up, control with I/O and ID run 25

The first start is now complete and the drive is ready for use.

Press (Done) to enter the Home view.

The Home view monitoring the values of the selected signals is shown on the panel.

2 – Additional settings in the Primary settings menu

Make any additional adjustments, for example, macro, ramps, and limits, starting from the Main menu – press (Menu) to enter the Main menu.

Select Primary settings and press (or ).

ABB recommends that you make at least these additional settings:

• Choose a macro or set start, stop and reference values individually

• Ramps

•Limits

With the Primary settings menu, you can also adjust settings related to the motor, PID, fieldbus, advanced functions and clock, region and display. In addition, the menu contains an item to reset the panel Home view.

To get more information on Primary settings menu items, press to open the help page.

(Select)

Page 26

26 Start-up, control with I/O and ID run

2 – Additional settings: Macro

Select Macro: and press (Select) (or ).

To change the macro in use, select the new macro and press changes, press (Back).

Notes:

• Changing macro resets all settings except

• When you change the macro, you also change

• All macros, except the ABB standard (vector)

(Select), or to go back without

motor data to the default values of the selected macro.

the use of the I/O signals in the drive. Make sure the actual I/O wiring and the use of I/O in the control program match each other. You can check the current I/O use in the I/O menu under the Main menu (see page 28).

To get information on a selected macro, press

.The help page shows the use of signals and I/O connections. For detailed I/O connection diagrams, see chapter Control macros on page

71.

Scroll the page with and . To return to the Control macro submenu, press

(Exit).

macro, use scalar motor control by default. At the first start you can select to use scalar or vector motor control. If you later want to change the selection, Select Menu - Primary settings - Motor - Control mode and follow the instructions.

Page 27

Start-up, control with I/O and ID run 27

2 – Additional settings: Start, stop and reference values

If you do not wish to use a macro, define the settings for start, stop and reference:

Select Start, stop, reference and press (Select) (or ).

Adjust the parameters according to your needs.

Select parameter and press

When you change the settings, you also change the use of the I/O signals in the drive. Make sure the actual I/O wiring and the use of I/O in the control program match each other. You can check the current I/O use in the I/O menu under the Main menu (see page 28).

After making the adjustments, go back to the Primary settings menu by pressing (Back).

(Select).

2 – Additional settings: Ramps

(acceleration and deceleration times for the motor)

Select Ramps and press (Select) (or ).

Adjust the parameters according to your needs.

Select a parameter and press

After making the adjustments, go back to the Primary settings menu by pressing (Back).

(Edit).

Page 28

28 Start-up, control with I/O and ID run

2 – Additional settings: Limits

Select Limits and press (Select) (or ).

Adjust the parameters according to your needs.

Select a parameter and press

After making the adjustments, go back to the Primary settings menu by pressing (Back).

(Select).

3 – I/O menu

After the additional adjustments, make sure that the actual I/O wiring matches the I/O use in the control program.

In the Main menu, select a I/O and press (Select) to enter the I/O menu.

Select a the connection you want to check and press

(Select) (or ).

Page 29

Start-up, control with I/O and ID run 29

To view the details of a parameter that cannot be adjusted via the I/O menu, press

(View).

To adjust the value of a parameter, press (Edit), adjust the value using , , and keys and press wiring must match the new value.

Go back to the Main menu by pressing (Back) repeatedly.

(Save). Note that the actual

4 – Diagnostics menu

After making the additional adjustments and checking the I/O connections, use the Diagnostics menu to make sure that the setup is functioning correctly.

In the Main menu, select Diagnostics and press

(Select) (or ).

Select the diagnostics item you want to view and press (Select).

Return to the Diagnostics menu by pressing

(Back).

Page 30

30 Start-up, control with I/O and ID run

5 – Backup

After you have finished start-up ABB recommends that you make a backup.

In the Main menu, select Backups and press

(Select) (or ).

Press

(Select) to start backup.

Page 31

Start-up, control with I/O and ID run 31

Loc/Rem

How to control the drive through the I/O interface

The table below describes how to operate the drive through the digital and analog inputs when:

• the motor start-up is performed, and

• the default parameter settings of the ABB standard macro are in use.

Preliminary settings

If you need to change the direction of rotation, check that limits allow reverse direction: Go to Menu - Primary settings - Limits and make sure that the minimum limit has a negative value and the maximum limit has a positive value.

Make sure that the control connections are wired according to the connection diagram given for the ABB standard macro.

Make sure that the drive is in remote control. Press key

to switch between remote and local

control.

Starting and controlling the speed of the motor

Start by switching digital input DI1 on.

The arrow starts rotating. It is dotted until the setpoint is reached.

Regulate the drive output frequency (motor speed) by adjusting voltage of analog input AI1.

See section ABB standard macro on page 72.

In remote control, the panel display shows text Remote at the top left.

Changing the direction of the motor rotation

Reverse direction: Switch digital input DI2 on.

Forward direction: Switch digital input DI2 off.

Page 32

32 Start-up, control with I/O and ID run

Stopping the motor

Switch digital input DI1 off. The arrow stops rotating.

Page 33

Start-up, control with I/O and ID run 33

How to perform the ID run

The drive automatically estimates motor characteristics using Standstill ID run when the drive is started for the first time in vector control and after any motor parameter (group 99 Motor data) is changed. This is valid when

• parameter 99.13 ID run requested selection is Standstill and

• parameter 99.04 Motor control mode selection is Vector.

In most applications there is no need to perform a separate ID run. The ID run should be selected manually if:

• vector control mode is used (parameter 99.04 Motor control mode is set to

Vector), and

• permanent magnet motor (PM) is used (parameter 99.03 Motor type is set to

Permanent magnet motor), or

• synchronous reluctance motor (SynRM) is used (parameter 99.03 Motor type is set to SynRM), or

• drive operates near zero speed references, or

• operation at torque range above the motor nominal torque, over a wide speed range is needed.

Do the ID run with the ID run assistant by selecting Menu - Primary settings - Motor

- ID run (see page 34) or with parameter 99.13 ID run requested (see page 36).

Note: If motor parameters (group 99 Motor data) are changed after the ID run, it must

be repeated.

Note: If you have already parameterized your application using the scalar motor control mode (99.04 Motor control mode is set to Scalar) and you need to change motor control mode to Vector,

• change the control mode to vector with the Control mode assistant (go to Menu - Primary settings - Motor - Control mode) and follow the instructions. The ID run assistant then guides you through the ID run.

• set parameter 99.04 Motor control mode to Ve cto r , and

• for I/O controlled drive, check parameters in groups 22 Speed reference

selection, 23 Speed reference ramp, 12 Standard AI, 30 Limits Monitoring/scaling settings.

• for torque controlled drive, check also parameters in group 26 Torque

reference chain.

and 46

Page 34

34 Start-up, control with I/O and ID run

Loc/Rem

 ID run procedure

With the ID run assistant

Pre-check

WARNING!

speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run.

Do not do ID run on a rotating motor. Make sure that the motor is stopped before starting the ID run.

De-couple the motor from the driven equipment

Check that the values of the motor data parameters are equivalent to those on the motor nameplate.

Check that the STO circuit is closed.

The assistant will ask if you want to use temporary motor limits. They must meet the following conditions:

Minimum speed <

Maximum speed = motor rated speed (Normal ID run procedure needs the motor to be run at 100% speed.)

Maximum current > I

Maximum torque > 50%

Make sure that the panel is in local control (text Local shown at the top left). Press key

to switch between local and remote control.

Go to the Main menu by pressing (Menu) in the Home view.

Select Primary settings and press (Select) (or ).

The motor will run at up to approximately 50…80% of the nominal

0rpm

ID run

Select Motor and press

(Select) (or ).

Page 35

Start-up, control with I/O and ID run 35

Select ID run (shown only when the drive is in vector control mode) and press

Select the type of ID run you want to do and press

(Select) (or ).

Warning message Identification run is shown at the top for a few seconds.

Panel LED starts blinking green to indicate an active warning.

Check the motor limits shown on the panel. If you need other limits during the ID run you can enter them here. The originals limits will be restored after the ID run.

Press

(Next).

Press the start key

In general, ABB recommends not to press any control panel keys during the ID run. However, you can stop the ID run at any time by pressing the stop key

During the ID run a progress view is shown.

After the ID run is completed, text ID run done is shown. The LED stops blinking.

If the ID run fails, fault FF61 ID run is shown. See chapter Fault tracing on page 407 for more information.

() to start the ID run.

().

( Select) (or

Page 36

36 Start-up, control with I/O and ID run

Loc/Rem

With parameter 99.13 ID run requested

Pre-check

WARNING!

speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run.

Do not do ID run on a rotating motor. Make sure that the motor is stopped before starting the ID run.

De-couple the motor from the driven equipment

Check that the values of the motor data parameters are equivalent to those on the motor nameplate.

Check that the STO circuit is closed.

If parameter values (from group 10 Standard DI, RO to group 99 Motor data) are changed before the ID run, check that the new settings meet the following conditions:

30.11 Minimum speed <

30.12 Maximum speed = motor rated speed (Normal ID run procedure needs the motor to

be run at 100% speed.)

30.17 Maximum current > I

30.20 Maximum torque 1 > 50% or 30.24 Maximum torque 2 > 50%, depending on which

torque limit set is in use according to parameter 30.18 Torq lim sel.

Check that signals

run enable (parameter 20.12 Run enable 1 source) is active

start enable (parameter 20.19 Enable start command) is active

enable to rotate (parameter 20.22 Enable to rotate) is active.

Make sure that the panel is in local control (text Local shown at the top left). Press key

to switch between local and remote control.

The motor will run at up to approximately 50…80% of the nominal

0rpm

ID run

Go to the Main menu by pressing (Menu) in the Home view.

Press .

Page 37

Start-up, control with I/O and ID run 37

Select Parameters and press (Select) (or

Select Complete list and press (or ).

Scroll the page with and , and select parameter group 99 Motor data and press (Select) (or ).

Scroll the page with and , and select parameter 99.13 ID run requested (99.13 ID run

requested) and press

(Select) (or ).

(Select)

Select the ID run type and press

(Save) (or

Page 38

38 Start-up, control with I/O and ID run

The panel returns to the previous view and warning message Identification run is shown at the top for a few seconds.

Panel LED starts blinking green to indicate an active warning (AFF6).

The AFF6 warning view is shown when no key has been pressed for one minute. Pressing (How to fix) shows text informing that the ID run will be done at the next start. You can hide the warning view by pressing (Hide).

Press the start key

In general, ABB recommends not to press any control panel keys during the ID run. However, you can stop the ID run at any time by pressing the stop key

During the ID run the arrow is rotating at the top.

After the ID run is completed, text ID run done is shown. The LED stops blinking.

If the ID run fails, fault FF61 ID run is shown. See chapter Fault tracing on page 407 for more information.

() to start the ID run.

().

Page 39

Control panel 39

Control panel

Contents of this chapter

This chapter contains instructions for removing and reinstalling the assistant control panel and briefly describes its display, keys and key shortcuts. For more information, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

Removing and reinstalling the control panel

To remove the control panel, press the retaining clip at the top (1a) and pull it forward from the top edge (1b).

Page 40

40 Control panel

7 8

To reinstall the control panel, put the bottom of the container in position (1a), press the retaining clip at the top (1b) and push the control panel in at the top edge (1c).

Layout of the control panel

1 Layout of the control panel display 6 The arrow keys

2 Left softkey 7Stop (see Start and Stop)

3 Right softkey 8 Start (see Start and Stop)

4 Status LED, see chapter Maintenance

and hardware diagnostics, section LEDs in the Hardware manual of the drive.

5 Help 10 USB connector

9 Local/Remote (see Loc/Rem)

Page 41

Layout of the control panel display

7 78

In most views, the following elements are shown on the display:

Control panel 41

1. Control location and related icons: Indicates how the drive is controlled:

• No text: The drive is in local control, but controlled from another device. The

icons in the top pane indicate which actions are allowed:

Text/Icons Starting from this

• Local: The drive is in local control, and controlled from this control panel. The

icons in the top pane indicate which actions are allowed:

Text/Icons Starting from this

Local

control panel

Not allowed Not allowed Not allowed

control panel

Allowed Allowed Allowed

Stopping from this control panel

Giving reference from this panel

Page 42

42 Control panel

• Remote: The drive is in remote control, ie, controlled through I/O or fieldbus. The icons in the top pane indicate which actions are allowed with the control panel:

Text/Icons Starting from this

Remote

control panel

Not allow ed Not allowed Not allowed

Allowed Allowed Not allowed

Not allowed Allowed Allowed

Allowed Allowed Allowed

Stopping from this control panel

Giving reference from this panel

2. Panel bus: Indicates that there are more than one drive connected to this panel. To switch to another drive, go to Options - Select drive.

3. Status icon: Indicates the status of the drive and the motor. The direction of the arrow indicates forward (clockwise) or reverse (counter-clockwise) rotation.

Status icon Animation Drive status

- Stopped, start inhibited

Blinking Stopped, start command given but start inhibited. See

Blinking Faulted

Blinking Running, at reference, but the reference value is 0

Rotating Running, not at reference

Rotating Running, at reference

- Pre-heating (motor heating) active

- PID sleep mode active

Stopped

Menu - Diagnostics on the control panel

4. Drive name: If a name has been given, it is displayed in the top pane. By default, it is “ACS580”. You can change the name on the control panel by selecting Menu

- Primary settings - Clock, region, display (see page 61).

5. Reference value: Speed, frequency, etc. is shown with its unit. For information on changing the reference value in the Primary settings menu (see page 46).

6. Content area: The actual content of the view is displayed in this area. The content varies from view to view. The example view on page 41 is the main view of the control panel which is called the Home view.

7. Softkey selections: Displays the functions of the softkeys (

and ) in a

given context.

8. Clock: The clock displays the current time. You can change the time and time format on the control panel by selecting Menu - Primary settings - Clock, region, display (see page 61).

Page 43

Control panel 43

Loc/Rem

You can adjust the display contrast and back light functionality on the control panel by selecting Menu - Primary settings - Clock, region, display (see page 61).

Keys

The keys of the control panel are described below.

Left softkey

The left softkey ( ) is usually used for exiting and canceling. Its function in a given situation is shown by the softkey selection in the bottom left corner of the display.

Holding down exits each view in turn until you are back in the Home view. This function does not work in special screens.

Right softkey

The right softkey ( ) is usually used for selecting, accepting and confirming. The function of the right softkey in a given situation is shown by the softkey selection in the bottom right corner of the display.

The arrow keys

The up and down arrow keys ( and ) are used to highlight selections in menus and selection lists, to scroll up and down on text pages, and to adjust values when, for example, setting the time, entering a passcode or changing a parameter value.

The left and right arrow keys ( and ) are used to move the cursor left and right in parameter editing and to move forward and backward in assistants. In menus, and

function the same way as

Help

The help key ( words, the content of the page is relevant to the menu or view in question.

Start and Stop

In local control, the start key ( ) and the stop key ( ) start and stop the drive, respectively.

Loc/Rem

The location key ( ) is used for switching the control between the control panel (Local) and remote connections (Remote). When switching from Remote to Local while the drive is running, the drive keeps running at the same speed. When switching from Local to Remote, the status of the remote location is adopted.

) opens a help page. The help page is context-sensitive, in other

and , respectively.

Page 44

44 Control panel

Key shortcuts

The table below lists key shortcuts and combinations. Simultaneous key presses are indicated by the plus sign (+).

Shortcut Available in Effect

+ , +

or Home view Adjust reference.

+ parameter edit views Revert an edit able parameter to its default value.

+ view showing a list

(keep down)

any view Save a screenshot. Up to fifteen images may be stored

in the control panel memory. To transfer images to PC, connect the assistant control panel to PC with a USB cable and the panel will mount itself as an MTP (media transfer protocol) device. Pictures are stored in the screen shots folder.

For more instructions, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

any view Adjust backlight brightness.

any view Adjust display contrast.

Show/hide selection index numbers. of selections for a parameter

any view Return to the Home view by pressing down the key until

the Home view is shown.

Page 45

Settings, I/O and diagnostics on the control panel 45

Settings, I/O and diagnostics on the control panel

Contents of this chapter

This chapter provides detailed information about the Primary settings, I/O and Diagnostics menus on the control panel.

To get to the Primary settings, I/O or Diagnostic menu from the Home view, first select Menu to go the Main menu, and in the Main menu, select Primary settings, I/O or Diagnostics.

Page 46

46 Settings, I/O and diagnostics on the control panel

Primary settings menu

To go the Primary settings menu from the Home view, select Menu - Primary settings.

The Primary settings menu enables you to adjust and define additional settings used in the drive.

After making the guided settings using the first start assistant, ABB recommends that you make at least these additional settings:

• Select a Macro or set Start, stop, reference values

• Ramps

• Limits

With the Primary settings menu, you can also adjust settings related to the motor, PID, fieldbus, advanced functions and clock, region and display. In addition, you can reset the fault and event logs, panel Home view, parameters not related to hardware, fieldbus settings, motor data and ID run results, all parameters, end user texts as well as reset everything to factory defaults. Note that the Primary settings menu only enables you to modify some of the settings: more advanced configuration is done via the parameters: Select Menu - Parameters. For more information on the different parameters, see chapter Parameters on page 157.

In the Setting menu, the symbol indicates multiple connected signals/parameters. The symbol indicates that the setting provides an assistant when modifying the parameters.

To get more information on Primary settings menu items, press the the help page.

key to open

Page 47

Settings, I/O and diagnostics on the control panel 47

…

The figure below shows how to navigate in the Primary settings menu.

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48 Settings, I/O and diagnostics on the control panel

The sections below provide detailed information about the contents of the different submenus available in the Primary settings menu.

 Macro

Use the Macro submenu to quickly set up drive control and reference source by selecting from a set of predefined wiring configurations.

Note: For detailed information about the available macros, see Control macros on page 45.

If you do not wish to use a macro, manually define the settings for Start, stop, reference. Note that even if you select to use a macro, you can also modify the other settings to suit your needs.

 Motor

Use the Motor submenu to adjust motor-related settings, such as nominal values, control mode or thermal protection.

Note that settings that are visible depend on other selections, for example vector or scalar control mode, used motor type or selected start mode.

Three assistants are available: Control mode, Nominal value and ID run (for vector control mode only).

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Settings, I/O and diagnostics on the control panel 49

The table below provides detailed information about the available setting items in the

Motor menu.

Menu item Description Corresponding

Control mode Selects whether to use scalar or vector control

mode.

For information on scalar control mode, see Speed

compensated stop on page 136.

For information on vector control mode, see Rush

control on page 133.

Nominal values Enter the motor's nominal values from the motor's

nameplate.

Thermal protection estimated

The settings in this submenu are meant to pr otect the motor from overheating by automatically triggering a fault or warning above a certain temperature.

By default, motor thermal estimate protection is on. ABB recommends checking the values for the protection to function properly.

For more information, see Motor thermal protection

on page 142. Thermal protection measured

The settings in this submenu are meant to pr otect

the motor with a thermal measurement from

overheating by automatically triggering a fault or

warning above a certain temperature.

For more information, see Motor thermal protection

on page 142. Start mode: Sets how the drive starts the motor (e.g. pre-

magnetize or not). Flux braking: Sets how much current to use for braking, ie. how

the motor is magnetized before starting. For more

information, see Flux braking on page 129. U/f ratio: The form of voltage to frequency ratio below field

weakening point. For more information, see Speed

compensated stop on page 136.

IR compensation: Sets how much to boost voltage at zero speed.

Increase this for higher break-away torque. For

more information, see IR compensation for scalar

motor control on page 127.

Pre-heating Turns pre-heating on or off. The drive can prevent

condensation in a stopped motor by feeding it a

fixed current (% of motor nominal current). Use in

humid or cold conditions to prevent condensation. Phase order: If the motor turns in the wrong direction, change

this setting to fix the direction instead of changing

the phase order on the motor cable.

parameter

99.04 Motor control mode

99.06 Motor nominal current …

99.12 Motor nominal torque

35 Motor thermal protection

21 Start/stop mode

97.05 Flux braking

97.20 U/F ratio

97.13 IR compensation

21.14 Pre-heating input source

21.16 Pre-heating current

99.16 Motor phase order

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50 Settings, I/O and diagnostics on the control panel

 Start, stop, reference

Use the Start, stop, reference submenu to set up start/stop commands, reference, and related features, such as constant speeds or run permissions.

The table below provides detailed information about the available setting items in the

Start, stop, reference menu.

Menu item Description Corresponding

Reference from Sets where the drive gets its reference when

remote control (EXT1) is active.

Reference-related settings (e.g. AI

The voltage or current fed to the input is converted

into a value the drive can use (e.g. reference). scaling, AI2 scaling, Motor potentiometer settings) depending on the selected reference Start/stop/dir from: Sets where the drive gets start, stop, and

(optionally) direction commands when remote

control (EXT1) is active. Secondary control

location

Settings for the secondary remote control location,

EXT2. These settings include reference source,

start, stop, direction and command sources for

EXT2.

By default, EXT2 is set to Off.

parameter

28.11 Ext1 frequency ref1 or

22.11 Ext1 speed ref1

12.19 AI1 scaled at AI1 min

12.20 AI1 scaled at AI1 max

20.01 Ext1 commands

19.11 Ext1/Ext2 selection

28.15 Ext2 frequency ref1 or

22.18 Ext2 speed ref1

12.17 AI1 min

12.18 AI1 max

12.27 AI2 min

12.28 AI2 max

20.06 Ext2 commands

20.08 Ext2 in1 source

20.09 Ext2 in2 source

20.10 Ext2 in3 source

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Settings, I/O and diagnostics on the control panel 51

Menu item Description Corresponding

Constant speeds / Constant frequencies

These settings are for using a constant value as the reference. By default, this is set to On. For more information, see Constant

speeds/frequencies on page 112 .

Jogging These settings allow you to use a digital input to

briefly run the motor using predefined speed and acceleration/deceleration ramps. By default, jogging is disabled and it can only be used in the Vector control mode. For more information, see

parameter

28.21 Constant frequency function or

22.21 Constant speed function

28.26 Constant frequency 1

28.27 Constant frequency 2

28.28 Constant frequency 3

22.26 Constant speed 1

22.27 Constant speed 2

22.28 Constant speed 3

20.25 Jogging enable

22.42 Jogging 1 ref

22.43 Jogging 2 ref

23.20 Acc time jogging

23.21 Dec time jogging

Jogging on page 134.

Run permissions Settings to prevent the drive from running or

starting when a specific digital input is low.

20.12 Run enable 1 source

20.11 Run enable stop mode

20.19 Enable start command

20.22 Enable to rotate

21.05 Emergency stop source

21.04 Emergency stop mode

23.23 Emergency stop time

 Ramps

Use the Ramps submenu to set up acceleration and deceleration settings.

Note: To set ramps, you also have to specify parameter 46.01 Speed scaling (in

speed control mode) or 46.02 Frequency scaling (in frequency control mode).

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52 Settings, I/O and diagnostics on the control panel

The table below provides detailed information about the available setting items in the

Ramps menu.

Menu item Description Corresponding

Acceleration time: This is the time between standstill and “scaling

speed” when using the default ramps (set 1).

Deceleration time: This is the time between standstill and “scaling

speed” when using the default ramps (set 1).

Frequency scaling for ramps:

This is the he maximum speed/frequency value for

acceleration ramp rate and the initial value for

deceleration ramp rate. Applies to both ramp sets. Shape time: Sets the shape of the default ramps (set 1).

Stop mode: Sets how the drive stops the motor. Use two ramp sets Sets the use of a second acceleration/deceleration

ramp set. If unselected, only one ramp set is used.

Note that if this selection is not enabled, the

selection below are not available. Activate ramp set 2: To switch ramp sets, you can either:

• use a digital input (low = set 1; high = set 2), or

• automatically switch to set 2 above a certain frequency/speed.

Acceleration time 2: Sets the time between standstill and “scaling

speed” when using ramp set 2.

Deceleration time 2: Sets the time between standstill and “scaling

speed” when using ramp set 2.

Shape time 2: Sets the shape of ramps in set 2.

parameter

23.12 Acceleration time 1

28.72 Freq acceleration time 1

23.13 Deceleration time 1

28.73 Freq deceleration time 1

46.02 Frequency scaling

23.32 Shape time 1

28.82 Shape time 1

21.03 Stop mode

23.11 Ramp set selection

28.71 Freq ramp set selection

23.14 Acceleration time 2

28.74 Freq acceleration time 2

23.15 Deceleration time 2

28.75 Freq deceleration time 2

23.33 Shape time 2

28.83 Shape time 2

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Settings, I/O and diagnostics on the control panel 53

 Limits

Use the Limits submenu to set the allowed operating range. This function is intended to protect the motor, connected hardware and mechanics. The drive stays within these limits, no matter what reference value it gets.

Note: To set ramps, you also have to specify parameter 46.01 Speed scaling (in speed control mode) or 46.02 Frequency scaling (in frequency control mode); these limit parameters have no effect on ramps.

The table below provides detailed information about the available setting items in the

Limits menu.

Menu item Description Corresponding

Minimum frequency Sets the minimum operating frequency. Affects

scalar control only.

Maximum frequency Sets the maximum operating frequency. Affects

scalar control only.

Minimum speed Sets the minimum operating speed. Affects vector

control only.

Maximum speed Sets the maximum operating speed. Affects vector

control only.

Minimum torque Sets the minimum operating torque. Affects vector

control only.

Maximum torque Sets the maximum operating torque. Affects vector

control only.

Maximum current Sets the maximum output current.

parameter

30.13 Minimum frequency

30.14 Maximum frequency

30.11 Minimum speed

30.12 Maximum speed

30.19 Minimum torque 1

30.20 Maximum torque 1

30.17 Maximum current

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54 Settings, I/O and diagnostics on the control panel

 PID

The PID submenu contains settings and actual values for the process PID controller for controlling multiple pumps or fans through the drive's relay outputs.

The table below provides detailed information about the available setting items in the

PID menu.

Menu item Description Corresponding

PID controls: Sets what to use PID output for:

• Not selected: PID not used.

• Frequency reference (or Speed reference, depending on the motor control mode): Uses PID output as a frequency (speed) reference when remote control (EXT1) is active.

PID output: View the process PID output or set its range.

Unit: PID customer unit. Sets the text shown as the unit

for setpoint, feedback and deviation.

Deviation: View or invert process PI D deviation.

Setpoint: View or configure the process PID setpoint, ie. the

target process value.

You can also use a constant setpoint value instead of (or in addition to) an external setpoint source. When a constant setpoint is active, it overrides the normal setpoint.

Feedback: View or configure process PID feedback, ie. the

measured value.

parameter

40.07 Process PID operation mode

40.01 Process PID output actual

40.36 Set 1 output min

40.37 Set 1 output ma x

40.04 Process PID deviation actual

40.31 Set 1 deviation invers ion

40.03 Process PID setpoint actual

40.16 Set 1 setpoint 1 source

40.02 Process PID feedback actual

40.08 Set 1 feedback 1 source

40.11 Set 1 feedback filter time

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Settings, I/O and diagnostics on the control panel 55

Menu item Description Corresponding

Tuning The Tun ing submenu contains settings for gain,

integration time and derivation time.

1. Make sure it is safe to start the motor and run the actual process.

2. Start the motor in remote control.

3. Change setpoint by a small amount.

parameter

40.32 Set 1 gain

40.33 Set 1 integration time

40.34 Set 1 derivation time

40.35 Set 1 derivation filter time

4. Watch how feedback reacts.

5. Adjust gain/integration/derivation.

6. Repeat steps 3-5 until feedback reacts as desired.

Sleep function The sleep function can be used to save energy by

stopping the motor during low demand. By default, sleep function is disabled. If d, the motor automatically stops when demand is low, and starts again when deviation grows too large. This saves energy when rotating the motor at low speeds would be useless.

See section Sleep and boost functions for process

PID control on page 116.

40.43 Set 1 sleep level

40.44 Set 1 sleep delay

40.45 Set 1 sleep boost time

40.46 Set 1 sleep boost step

40.47 Set 1 wake-up deviation

40.48 Set 1 wake-up delay

 Pump and fan control

The Pump and fan control submenu contains settings for the Pump and fan control logic. The Pump and fan control is supported in external control location EXT2 only.

The table below provides detailed information about the available setting items in the

Pump and fan control menu.

Menu item Description Corresponding

PFC mode: See section Pump and fan control (PFC) on page

118.

Selects the PFC or SPFC control.

parameter

76.21 Multipump configuration

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56 Settings, I/O and diagnostics on the control panel

Menu item Description Corresponding

Configure PFC I/O Configures PFC/SPFC I/O.

•ROs

• Interlocks

• Check I/O configuration (See I/O menu on page

64.)

Configure PFC

Configures PFC/SPFC control

control

Configure

Configures Autochange

Autochange

parameter

76.25 Number of mot ors

76.27 Max number of motors allowed

76.59 PFC contactor delay

10.24 RO1 source

10.27 RO2 source

10.30 RO3 source

76.81 PFC 1 interlock

76.82 PFC 2 interlock

76.83 PFC 3 interlock

76.84 PFC 4 interlock

76.30 Start point 1

76.31 Start point 2

76.32 Start point 3

76.41 Stop point 1

76.42 Stop point 2

76.43 Stop point 3

76.55 Start delay

76.56 Stop delay

76.70 PFC autochange

76.71 PFC autochange interval

76.72 Maximum wea r imbalance

76.73 Autochange level

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Settings, I/O and diagnostics on the control panel 57

 Fieldbus

Use the settings in the Fieldbus submenu to use the drive with a fieldbus:

• CANopen

• ControlNet

• DeviceNet

• ETH Pwrlink (Ethernet POWERLINK)

•EtherCAT

• Ethernet/IP

• RS-485

• Modbus (RTU or TCP)

• PROFIBUS DP

• PROFINET IO

You can also configure all the fieldbus related settings via the parameters (parameter groups 50 Fieldbus adapter (FBA), 51 FBA A settings, 52 FBA A data in, 53 FBA A

data out, 58 Embedded fieldbus), but the purpose of the Fieldbus menu is to make

the protocol configurations easier.

Note that only Modbus RTU is embedded and the other fieldbus modules are optional adapters. For the optional modules, the following adapters are required to the needed protocols:

• CANopen: FCAN-01

• ControlNet: FCNA-01

• DeviceNet

: FDNA-01

• ETH Pwrlink (Ethernet POWERLINK): FEPL-02

• EtherCAT: FECA-01

• Ethernet/IP

: FENA-11/-21

• Modbus/TCP: FENA-11/-21

• RS-485: FSCA-01

• PROFIBUS DP: FBPA-01

• PROFINET IO: FENA-11/-21

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58 Settings, I/O and diagnostics on the control panel

The table below provides detailed information about the available setting items in the Fieldbus menu. Note that some of the items only become active once you have enabled fieldbus.

Menu item Description Corresponding

Fieldbus selection Select this if you want to use the drive with a

Communication setup

Drive control setup Sets how a fieldbus master can control this drive,

Received data from master

fieldbus. To set up communication between the drive and the fieldbus master, define these settings and then select Apply settings to fieldbus module.

and how the drive reacts if the fieldbus communication fails.

Sets what the drive's fieldbus module expects to receive from the fieldbus master (PLC). After changing these sett ings, select Apply settings to

fieldbus module.

parameter

51.01 FBA A type

58.01 Protocol enable

51 FBA A settings

51.01 FBA A type

51.02 FBA A Par2

51.27 FBA A par refresh

51.31 D2FBA A comm status

50.13 FBA A control word

50.16 FBA A status word

58 Embedded fieldbus

58.01 Protocol enable

58.03 Node address

58.04 Baud rate

58.05 Parity

58.25 Control profile

20.01 Ext1 commands

19.11 Ext1/Ext2 selection

22.11 Ext1 speed ref1

28.11 Ext1 frequency ref1

22.41 Speed ref safe

28.41 Frequency ref safe

50.03 FBA A comm loss t out

46.01 Speed scaling

46.02 Frequency scaling

23.12 Acceleration time 1

23.13 Deceleration time 1

28.72 Freq acceleration time 1

28.73 Freq deceleration time 1

51.27 FBA A par refresh

58.14 Communication loss action

58.15 Communication loss mode

58.16 Communication loss time

50.13 FBA A control word 53 FBA A data out

51.27 FBA A par refresh

58.18 EFB control word

03.09 EFB reference 1

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Settings, I/O and diagnostics on the control panel 59

Menu item Description Corresponding

Send data to master Sets what the drive's fieldbus module sends to the

fieldbus master (PLC). After changing these settings, select Apply settings to fieldbus module.

Apply settings to

Applies modified settings to the fieldbus module.

fieldbus module

parameter

50.16 FBA A status word 52 FBA A data in

51.27 FBA A par refresh

58.19 EFB status word

51.27 FBA A par refresh

58.06 Communication control

 Advanced functions

The Advanced functions submenu contains settings for advanced functions, such as triggering or resetting faults via I/O, signal supervision, using the drive with timed functions, or switching between several entire sets of settings.

The table below provides detailed information about the available setting items in the

Advanced functions menu.

Menu item Description Corresponding

External events Enables you to define custom faults or warnings

you can trigger via digital input. The texts of these messages are customizable.

Additional fault reset You can reset an active fault via I/O: a rising pulse

in the selected input means reset.

A fault can be reset from the fieldbus even if Reset

faults manually is unselected. Reset from keypad and...

Define from where you want to reset faults

manually. Note that this submenu is active only if

you have selected to reset faults manually.

parameter

31.01 External event 1 source

31.02 External event 1 type

31.03 External event 2 source

31.04 External event 2 type

31.05 External event 3 source

31.06 External event 3 type

31.11 Fault reset selection

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60 Settings, I/O and diagnostics on the control panel

Menu item Description Corresponding

Autoreset faults Reset faults automatically. For more information,

see Automatic fault resets on page 148.

Supervision You can select three signals to be supervised. If a

signal is outside predefined limits a fault or warning is generated. For complete settings, see group 32

Supervision on page 268.

Stall pr otection The drive can detect a motor stall and

automatically fault or show a warning message.

Stall condition is detected when:

• current is high (above certain % of motor nominal current), and

parameter

31.12 Autoreset selection

31.14 Number of trials

31.15 Total trials time

31.16 Delay time

32.01 Supervision status

32.05 Supervision 1 function

32.06 Supervision 1 action

32.07 Supervision 1 signal

32.09 Supervision 1 low

32.10 Supervision 1 high

32.11 Supervision 1 hysteresis

…

32.25 Supervision 3 function

32.26 Supervision 3 action

32.27 Supervision 3 signal

32.29 Supervision 3 low

32.30 Supervision 3 high

32.31 Supervision 3 hysteresis

31.24 Stall function

31.25 Stall current limit

31.26 Stall speed limit

31.27 Stall frequency limit

31.28 Stall time

• output frequency (scalar control) or motor speed (vector control) is below a certain limit, and

• the conditions above have been true for a certain minimum duration.

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Settings, I/O and diagnostics on the control panel 61

Menu item Description Corresponding

Timed functions Enables using the drive with timed functions. For

complete settings, see group 34 Timed functions on page 275.

User sets This submenu enables you to save multiple sets of

settings for easy switching. For more information about user sets, see User parameter sets on page

154.

parameter

34.100 Timed function 1

34.101 Timed function 2

34.102 Timed function 3

34.11 Timer 1 configuration

34.12 Timer 1 start time

34.13 Timer 1 duration

…

34.44 Timer 12 configuration

34.45 Timer 12 start time

34.46 Timer 12 duration

34.111 Boost time activation source

34.112 Boost time duration

96.11 User set save/load

96.10 User set status

96.12 User set I/O mode in1

96.13 User set I/O mode in2

 Clock, region, display

The Clock, region, display submenu contains settings for language, date and time, display (such as brightness) and settings for changing how information is displayed on screen.

The table below provides detailed information about the available setting items in the

Clock, region, display menu.

Menu item Description Corresponding

Language Change the language used on the control panel

screen. Note that the language is loaded from the

drive so this takes some time. Date & time Set the time and date, and their formats. Units Select the units used for power, temperature and

torque.

parameter

96.01 Language

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62 Settings, I/O and diagnostics on the control panel

Menu item Description Corresponding

parameter

Drive name: The drive name defined in this setting is shown in

the status bar at the top of the screen while using the drive. If more than one drives are connected to the control panel, the drive names make it easy to identify each drive. It also identifies any backups

you create for this drive. Contact info in fault view

Define a fixed text that is shown during any fault

(for example, who to contact in case of a fault).

If a fault occurs, this information appears on the

panel screen (in addition to the fault- specific

information). Display settings Adjust the brightness, contrast and display power

save delay of the panel screen or to invert white

and black. Show in lists Show or hide the numeric IDs of:

• parameters and groups

• option list items

•bits

• devices in Options > Select drive

Show inhibit pop-up Enables or disables pop-up views showing

information on inhibits, for example when you try to

start the drive but it is prevent ed.

 Reset to defaults

The Reset to defaults submenu enables you to reset parameters and other settings.

Menu item Description Corresponding

Reset fault and event logs

Reset home view layout

Clears all events from the drive’s fault and event

logs.

Restores the Home view layout back to show the

values of the default parameters defined by the

control macro in use.

parameter

96.51 Clear fault and event logger

96.06 Parameter restore, selection Reset home view

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Settings, I/O and diagnostics on the control panel 63

Menu item Description Corresponding

Reset non-HW parameters

Restores all editable parameter values to default values, except

• motor data and ID run results

parameter

96.06 Parameter restore, selection Restore defaults

• I/O extension module settings

• end user texts, such as customized warnings and faults, and the drive name

• control panel/PC communication settings

• fieldbus adapter settings

• control macro selection and t he parameter defaults implemented by it

• parameter 95.01 Supply voltage

• differentiated defaults implemented by parameters 95.20 HW options word 1 and 95.21

HW options word 2

• user lock configuration parameters

96.100…96.102.

Reset all fieldbus settings

Restores all fieldbus and communication related settings to default values.

Note: Fieldbus, control panel and PC tool

96.06 Parameter restore, selection Reset all fieldbus settings

communication are interrupted during the restore. Reset motor data and IR run results

Restores all motor nominal values and motor ID

run results to default values.

Reset all parameters Restores all editable parameter values to default

values, except

96.06 Parameter restore, selection Reset motor data

96.06 Parameter restore, selection Clear all

• end user texts, such as customized warnings and faults, and the drive name

• control panel/PC communication settings

• control macro selection and t he parameter defaults implemented by it

• parameter 95.01 Supply voltage

• differentiated defaults implemented by parameters 95.20 HW options word 1 and 95.21

HW options word 2

• user lock configuration parameters

96.100…96.102

•group 49 Panel port communication parameters.

Reset end user texts Restores all end user texts to default values,

including the drive name, contact info, customized

fault and warning t exts, PID unit and currency unit. Reset all to factory defaults

Restores all drive parameters and settings back to

initial factory values, except

96.06 Parameter restore, selection Reset end user texts

96.06 Parameter restore, selection All to factory defaults

• differentiated defaults implemented by parameters 95.20 HW options word 1 and 95.21

HW options word 2.

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64 Settings, I/O and diagnostics on the control panel

I/O menu

To go the I/O menu from the Home view, select Menu - I/O.

Use the I/O menu to make sure that the actual I/O wiring matches the I/O use in the control program. It answers the questions:

• What is each input being used for?

• What is the meaning of each output?

In the I/O menu, each row provides the following information:

• Terminal name and number

• Electrical status

• Logical meaning of the drive

Each row also provides a submenu that provides further information on the menu item and lets you make changes to the I/O connections.

The table below provides detailed information about the contents of the different submenus available in the I/O menu.

Menu item Description

DI1 This submenu lists the functions that use DI1 as input. DI2 This submenu lists the functions that use DI2 as input. DI3 This submenu lists the functions that use DI3 as input. DI4 This submenu lists the functions that use DI4 as input. DI5 This submenu lists the functions that use DI5 or FI as input. The

connector can be used as either digital input or frequency input.

DI6 This submenu lists the functions that use DI6 as input. The connector can

be used as either digital input or thermistor input. AI1 This submenu lists the functions that use AI1 as input. AI2 This submenu lists the functions that use AI2 as input. RO1 This submenu lists what information goes into relay output 1. RO2 This submenu lists what information goes into relay output 2. RO3 This submenu lists what information goes into relay output 3. AO1 This submenu lists what information goes into AO1. AO2 This submenu lists what information goes into AO2.

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Settings, I/O and diagnostics on the control panel 65

Diagnostics menu

To go the Diagnostics menu from the Home view, select Menu - Diagnostics.

The Diagnostics menu provides you with diagnostic information, such as faults and warnings, and helps you to resolve potential problems. Use the menu to make sure that the drive setup is functioning correctly.

The table below provides detailed information about the contents of the different views available in the Diagnostics menu

Menu item Description

Start, stop, reference summary

Limit status This view describes any limits currently affecting operation.

Active faults This view shows the currently active faults and provides instructions on

Active warnings This view shows the currently active warnings and provides instructions

Active inhibit s This view shows the active start inhibits and how to fix them. Fault & event log This view lists the faults, warnings and other events that have occurred in

Fieldbus This view provides status information and sent and received data from

Load profile This view provides status information regarding load distribution (that is,

This view shows where the drive is currently taking its start and stop commands and reference. The view is updated in real time.

If the drive is not starting or stopping as expected, or runs at an undesired speed, use this view to find out where the control comes from.

If the drive is running at undesired speed, use this view to find out if any limitations are active.

how to fix and reset them.

on how to fix them.

the drive.

fieldbus for troubleshooting.

how much of the drive's running time was spent on each load level) and peak load levels.

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66 Settings, I/O and diagnostics on the control panel

System info menu

To go the System info menu from the Home view, select Menu - System info.

The System info menu shows information about the drive and the control panel. In problem situations you can also request the drive to generate a QR code for ABB service, so they can better assist you.

The table below shows the different views in the System info menu.

Menu item Description Corresponding

Drive Shows the following information about the drive:

parameter

07.05 Firmware version

07.07 Loading package version

Control panel Shows the following information about the control

panel:

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Settings, I/O and diagnostics on the control panel 67

Menu item Description Corresponding

QR code The drive generates a QR code (or a series of QR

codes), which contains drive identification data, information on the latest events, and values of status and counter parameters. You can read the QR code with a mobile device containing the ABB service application, which then sends the QR code to ABB for analysis.

parameter

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68 Settings, I/O and diagnostics on the control panel

Energy efficiency menu

To go the Energy efficiency menu from the Home view, select Menu - Energy efficiency.

The Energy efficiency menu provides you with information about energy efficiency, such as saved energy and energy consumption. You can also configure energy calculation settings.

The table below lists the energy efficiency values shown in the Energy efficiency menu, as well as configurable energy calculation settings.

Menu item Description Corresponding

Saved energy Energy saved in kWh compared to direct-on-line

motor connection. Saved amount Corresponding money saved compared to direct-

on-line motor connection.

You can define the currency unit you want to use in

submenu Configuration. Total saved CO2 Reduction in CO2 emissions in metric tons

compared to direct-on-line motor connection. Current hour kWh Current hour energy consumption. This is the

energy of the last 60 minutes (not necessarily

continuous) the drive has been running, not the

energy of a calendar hour. Previous hour kWh Previous hour energy consumption. The value

01.50 Current hour kWh is stored here when its

values has been cumulated for 60 minutes. Current day kWh Current day energy consumption. This is the

energy of the last 24 hours (not necessarily

continuous) the drive has been running, not the

energy of a calendar day. Previous day kWh Previous day energy consumption. The value

01.52 Current day kWh is stored here when its

value has been cumulated for 24 hours. Configuration In this submenu, you can configure energy

calculation settings.

parameter

45.04 Saved energy

45.07 Saved amount

45.10 To ta l s a ve d C O 2

01.50 Current hour kWh

01.52 Current day kWh

01.53 Previous day kWh

Page 69

Settings, I/O and diagnostics on the control panel 69

Menu item Description Corresponding

Energy optimizer Enables/disables the energy optimization function.

parameter

45.11 Energy optimizer

The function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load. The total efficiency (motor and drive) can be improved by 1…20% depending on load torque and speed

Energy tariff 1 Defines energy tariff 1 (price of energy per kWh).

45.12 Energy tariff 1

Depending on the setting of parameter 45.14 Tariff

selection, either this value or 45.13 Energy tariff 2

is used for reference when monetary savings are

calculated. Energy tariff 1 Defines energy tariff 2 (price of energy per kWh). Tariff selection Selects (or defines a source that selects) which

45.13 Energy tariff 2

45.14 Tariff selection

pre-defined energy tariff is used. CO2 conversion

factor

Defines a factor for conversion of saved energy

into CO2 emissions (kg/kWh or tn/MWh). Comparison power Actual power that the motor absorbs when

connected direct-on-line and operating the

45.18 CO2 conversion factor

45.19 Comparison power

application. The value is used for reference when

energy savings are calculated. Energy calculations reset

Resets the savings counter parameters, eg. 45.04

Saved energy…45.10 Total saved CO2.

45.21 Energy calculations reset

Currency Defines the currency unit you want to use in energy

calculations.

Page 70

70 Settings, I/O and diagnostics on the control panel

Backups menu

To go the Backups menu from the Home view, select Menu - Backups.

For backups and restores, see section Backup and restore on page 153.

Page 71

Control macros 71

Control macros

Contents of this chapter

This chapter describes the intended use, operation and default control connections of the application. At the end of chapter there are tables showing those parameter default values that are not the same for all macros.

General

Control macros are sets of default parameter values suitable for a certain control configuration. When starting up the drive, the user typically selects the best-suited control macro as a starting point, then makes any necessary changes to tailor the settings to their purpose. This usually results in a much lower number of user edits compared to the traditional way of programming a drive.

Control macros can be selected in the Primary settings menu: Menu - Primary

settings - Macro or with parameter 96.04 Macro select (page 353).

Note: All macros are made for scalar control

except ABB standard which exists in two versions. If you want to use vector control, do as follows:

• Select the macro.

• Check nominal values of the motor: Menu -

Primary settings - Motor - Nominal values.

• Change motor control mode to vector: Menu

- Primary settings - Motor - Control mode, and follow the instructions (see the

figure on the right).

Page 72

72 Control macros

max. 500 ohm

1…10 kohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Ext. frequency reference 1: 0…10 V

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Not configured

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop (0) / Start (1) 14 DI2 Forward (0) / Reverse (1) 15 DI3 Constant frequency selection

16 DI4 Constant frequency selection

17 DI5

Ramp set 1 (0) / Ramp set 2 (1)

18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

ABB standard macro

This is the default macro. It provides a general purpose, 2-wire I/O configuration with three constant speeds. One signal is used to start or stop the motor and another to select the direction. The ABB standard macro uses scalar control; for vector control, use the ABB standard (vector) macro (page 74).

 Default control connections for the ABB standard macro

Page 73

Control macros 73

DI3 DI4 Operation/Parameter

0 0 Set frequency through AI1

1028.26 Constant frequency 1

0128.27 Constant frequency 2

1128.28 Constant frequency 3

DI5 Ramp set Parameters

01 28.72 Freq acceleration time 1

28.73 Freq deceleration time 1

12 28.74 Freq acceleration time 2

28.75 Freq deceleration time 2

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference chain.

See Menu - Primary settings - Ramps or parameter group 28 Frequency reference chain.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Analog frequency reference (AI1)

• Start/stop selection (DI1)

• Direction selection (DI2)

• Constant frequency selection (DI3, DI4)

• Ramp set (1 of 2) selection (DI5)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 74

74 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Ext. speed reference 1: 0…10 V

1,6)

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Not configured

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

16 DI4 Speed selection

17 DI5

Ramp set 1 (0) / Ramp set 2 (1)

18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

ABB standard (vector) macro

The ABB standard (vector) uses vector control; otherwise it is similar to the ABB standard macro, providing a general purpose, 2-wire I/O configuration with three constant speeds. One signal is used to start or stop the motor and another to select the direction. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to ABB standard

(vector).

 Default control connections for the ABB standard (vector) macro

Page 75

Control macros 75

DI3 DI4 Operation/Parameter

0 0 Set speed through AI1

1022.26 Constant speed 1

0122.27 Constant speed 2

1122.28 Constant speed 3

DI5 Ramp set P arameters

01 23.12 Acceleration time 1

23.13 Deceleration time 1

12 23.14 Acceleration time 2

23.15 Deceleration time 2

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

See Menu - Primary settings - Start, stop, reference - Constant speeds or parameter group 22 Speed reference selection.

See Menu - Primary settings - Ramps or parameter group 23 Speed reference ramp.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Analog speed reference (AI1)

• Start/stop selection (DI1)

• Direction selection (DI2)

• Constant speed selection (DI3, DI4)

• Ramp set (1 of 2) selection (DI5)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 76

76 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Ext. speed/frequency reference 1: 0…10 V

1,6)

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Not configured6) 6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Start (pulse ) 14 DI2 Stop (pulse ) 15 DI3 Forward (0) / Reverse (1) 16 DI4 Constant speed/frequency selection

17 DI5 Constant speed/frequency selection

18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

3-wire macro

This macro is used when the drive is controlled using momentary push-buttons. It provides three constant speeds. To enable the macro, select it in the Primary settings menu or set parameter

96.04 Macro select to 3-wire.

 Default control connections for the 3-wire macro

Page 77

Control macros 77

DI4 DI5 Operation/Parameter

Scalar control (default) Vector control

0 0 Set frequency through AI1 Set speed through AI1

1028.26 Constant frequency 1 22.26 Constant speed 1

0128.27 Constant frequency 2 22.27 Constant speed 2

1128.28 Constant frequency 3 22.28 Constant speed 3

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

AI1 is used as a speed reference if vector control is selected.

In scalar control (default): See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference chain. In vector control

: See Menu - Primary settings - Start, stop, reference - Constant speeds

or parameter group 22 Speed reference selection.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Analog speed/frequency reference (AI1)

• Start, pulse (DI1)

• Stop, pulse (DI2)

• Direction selection (DI3)

• Constant speed/frequency selection (DI4, DI5)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 78

78 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Ext. speed/frequency reference 1: 0…10 V

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Not configured6) 6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Start forward; If DI1 = DI2: Stop 14 DI2 Start reverse 15 DI3 Constant speed/frequency selection

16 DI4 Constant speed/frequency selection

17 DI5

Ramp set 1 (0) / Ramp set 2 (1)

18 DI6 Run enable; if 0, drive stops

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

Alternate macro

This macro provides an I/O configuration where one signal starts the motor in the forward direction and another signal to start the motor in the reverse direction. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Alternate.

 Default control connections for the Alternate macro

Page 79

Control macros 79

DI3 DI4 Operation/Parameter

Scalar control (default) Vector control

0 0 Set frequency through AI1 Set speed through AI1

1028.26 Constant frequency 1 22.26 Constant speed 1

0128.27 Constant frequency 2 22.27 Constant speed 2

1128.28 Constant frequency 3 22.28 Constant speed 3

DI5 Ramp

set

Parameters

Scalar control (default) Vector control

01 28.72 Freq acceleration time 1 23.12 Acceleration time 1

28.73 Freq deceleration time 1 23.13 Deceleration time 1

12 28.74 Freq acceleration time 2 23.14 Acceleration time 2

28.75 Freq deceleration time 2 23.15 Deceleration time 2

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

In scalar control (default): See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference chain. In vector control

: See Menu - Primary settings - Start, stop, reference - Constant speeds

or parameter group 22 Speed reference selection.

In scalar control (default): See Menu - Primary settings - Ramps or parameter group 28

Frequency reference chain.

In vector control

: See Menu - Primary settings - Ramps or parameter group 23 Speed

reference ramp.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Analog speed/frequency reference (AI1)

• Start motor forward (DI1)

• Start motor in reverse (DI2)

• Constant speed/frequency selection (DI3, DI4)

• Ramp set (1 of 2) selection (DI5)

• Run enable (DI6)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 80

80 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Not configured6) 3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Not configured6) 6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

16 DI4 Reference down

17 DI5 Constant frequency/speed 1

18 DI6 Run enable; If 0, drive stops

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

Motor potentiometer macro

This macro provides a way to adjust the speed with the help of two-push buttons, or a costeffective interface for PLCs that vary the speed of the motor using only digital signals.To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Motor

potentiometer .

 Default control connections for the Motor potentiometer macro

Page 81

Control macros 81

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

)

If DI3 and DI4 are both active or inactive, the frequency/speed reference is unchanged. The existing frequency/speed reference is stored during stop and power down.

In scalar control (default): See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter 28.26 Constant frequency 1. In vector control

: See Menu - Primary settings - Start, stop, reference - Constant speeds

or parameter 22.26 Constant speed 1.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Start/Stop selection (DI1)

• Direction selection (DI2)

• Reference up (DI3)

• Reference down (DI4)

• Constant frequency/speed 1 (DI5)

• Run enable (DI6)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 82

82 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Ext. speed/freq, reference (Hand): 0…10 V

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Ext. speed/freq, ref. (Auto): 4…20 mA

1,5)

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop (0) / Start (1) (Hand) 14 DI2 Forward (0) / Reverse (1) (Hand) 15 DI3 Hand control (0) / Auto control (1) 16 DI4 Run enable; if 0, drive stops 17 DI5 Forward (0) / Reverse (1) (Auto) 18 DI6 Stop (0) / Start (1) (Auto)

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

Hand/Auto macro

This macro can be used when switching between two external control devices is needed. Both have their own control and reference signals. One signal is used to switch between these two. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro

select to Hand/Auto.

 Default control connections for the Hand/Auto macro

Page 83

Control macros 83

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see chapter Electrical installation, section Connection examples of two-wire and three- wire sensors in the Hardware manual of the drive.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Two speed/frequency analog references (AI1, AI2)

• Control location (Hand or Auto) selection (DI3)

• Start/stop selection, Hand (DI1)

• Direction selection, Hand (DI2)

• Start/stop selection, Auto (DI6)

• Direction selection, Auto (DI5)

• Run enable (DI4)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 84

84 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1

Ext. Hand reference or Ext. PID ref.

: 0…10

1,7)

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Actual PID feedback: 4…20 mA

2,7)

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop (0) / Start (1) Hand 14 DI2 Hand (0) / PID (1) selection 15 DI3 Constant frequency selection

16 DI4 Constant frequency selection

17 DI5 Run enable; if 0, drive stops 18 DI6 Stop (0) / Start (1) PID

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

Hand/PID macro

This macro controls the drive with the built-in process PID controller. In addition this macro has a second control location for the direct speed/frequency control mode. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Hand/PID.

 Default control connections for the Hand/PID macro

Page 85

Control macros 85

DI3 DI4 Operation (parameter)

Scalar control (default)

0 0 Set frequency through AI1

1028.26 Constant frequency 1

0128.27 Constant frequency 2

1128.28 Constant frequency 3

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

Hand: 0… 10 V -> frequency reference. PID: 0…10 V -> 0…100% PID setpoint.

In scalar control (default): See Menu - Primary settings - Start, stop, reference - Constant frequencies or parameter group 28 Frequency reference chain.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Analog reference (AI1)

• Actual feedback from PID (AI2)

• Control location (Hand or PID) selection (DI2)

• Start/stop selection, Hand (DI1)

• Start/stop selection, PID (DI6)

• Constant frequency selection (DI3, DI4)

• Run enable (DI5)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 86

86 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Ext. PID reference: 0…10 V

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Actual PID feedback: 4…20 mA

1,7)

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop (0) / Start (1) PID 14 DI2 Internal setpoint sel1

15 DI3 Internal setpoint sel2

16 DI4 Constant frequency 1: parameter 28.26

17 DI5 Run enable; if 0, drive stops 18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

PID macro

This macro is suitable for applications where the drive is always controlled by PID and the reference comes from analog input AI1. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to PID.

 Default control connections for the PID macro

Page 87

Control macros 87

Source defined by

par. 40.19

Source defined by

par. 40.20

Internal setpoint active

DI2 DI3

0 0 Setpoint source: AI1 (par.

40.16)

1 0 1 (parameter

40.21)

0 1 2 (parameter

40.22)

1 1 3 (parameter

40.23)

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

If Constant fr equency is activated it overrides the reference from the PID controller output.

See parameters 40.19 Set 1 internal setpoint sel1 and 40.20 Set 1 internal setpoint sel2 source

table.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Analog reference (AI1)

• Actual feedback from PID (AI2)

• Start/Stop selection, PID (DI1)

• Constant setpoint 1 (DI2)

• Constant setpoint 1 (DI3)

• Constant frequency 1 (DI4)

• Run enable (DI5)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 88

88 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 Not configured

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Actual PID feedback: 4…20 mA

1,6)

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Stop (0) / Start (1) PID 14 DI2 Not configured 15 DI3 Not configured 16 DI4 Constant frequency 1: parameter 28.26

17 DI5 Run enable; if 0, drive stops 18 DI6 Not configured

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Running

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

Fault (-1)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

Panel PID macro

This macro is suitable for applications where the drive is always controlled by PID and the setpoint is defined with the control panel. To enable the macro, select it in the Primary settings menu or set parameter 96.04 Macro select to Panel PID.

 Default control connections for the Panel PID macro

Page 89

Control macros 89

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

If Constant fr equency is activated it overrides the reference from the PID controller output.

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• PID setpoint given from the control panel

• Actual feedback from PID (AI2)

• Start/Stop selection, PID (DI1)

• Constant setpoint 1 (DI2)

• Constant setpoint 1 (DI3)

• Constant frequency 1 (DI4)

• Run enable (DI5)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Ready run

• Relay output 2: Running

• Relay output 3: Fault (-1)

Page 90

90 Control macros

max. 500 ohm

XI Reference voltage an d analog inputs and outputs

1 SCR Signal cable shield (screen) 2 AI1 PID setpoint source: 0…10 V

3 AGND Analog input circuit common 4 +10V Reference voltage 10 V DC 5 AI2 Actual PID feedback: 4…20 mA

1,5)

6 AGND Analog input circuit common 7 AO1 Output frequency: 0…20 mA

8 AO2 Motor current: 0…20 mA 9 AGND Analog output circuit common

S3 AO1 I/U Voltage/Current selection for AO1:

X2 & X3 Aux. voltage output and programmable digital inputs

10 +24V Auxiliary voltage output +24 V DC, max. 250 mA 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all 13 DI1 Not configured 14 DI2 Run enable; if 0, drive stops 15 DI3 Not configured 16 DI4 Not configured 17 DI5 Not configured 18 DI6 Stop (0) / Start (1)

X6, X7, X8 Relay outputs

19 RO1C

Running

250 V AC / 30 V DC 2 A

20 RO1A 21 RO1B 22 RO2C

Fault (-1)

250 V AC / 30 V DC 2 A

23 RO2A 24 RO2B 25 RO3C

PFC2 (2nd motor=1st aux. motor)

250 V AC / 30 V DC 2 A

26 RO3A 27 RO3B

X5 Embedded fieldbus 29 B+

Embedded Modbus RTU (EIA-485). See chapter

Fieldbus control throu gh the embedded fi eldbus interface (EFB) on page 431.

30 A- 31 DGND

S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch

X4 Safe torque off 34 OUT1

Safe torque off. Factory connection. Both circuits must be closed for the drive to start. See chapter

The Safe torque off function in the Hardware manual of the drive.

35 OUT2 36 SGND 37 IN1 38 IN2

X10 24 V AC/DC

24 V AC/DC+ in

R6…R11 only: Ext. 24V AC/DC input to power up the control unit when the main supply is

disconnected.

24 V AC/DC- in

See the notes on the next page.

PFC macro

Pump and fan control logic for controlling multiple pumps or fans through the drive's relay outputs. To enable the macro, select it in the Primary settings menu or set parameter 96.04

Macro select to PFC.

 Default control connections for the PFC macro

Page 91

Control macros 91

Terminal sizes:

R0…R5: 0.2…2.5 mm

0.14…1.5 mm

R6…R9: 0.14…2.5 mm

(terminals +24V, DGND, DCOM, B+, A-)

(terminals DI, AI, AO, AGND, RO, STO)

(all terminals)

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)

Notes:

Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables.

Connected with jumpers at the factory.

Only frames R6…R11 have terminals 40 and 41 for external 24 V AC/DC input.

Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12.15, 12.25 and 13.15, respectively.

Input signals

• Setpoint for PID (AI1)

• Actual feedback from PID (AI2)

• Run enable (DI2)

• Start/Stop selection (DI6)

Output signals

• Analog output AO1: Output frequency

• Analog output AO2: Motor current

• Relay output 1: Running

• Relay output 2: Fault (-1)

• Relay output 3: PFC2 (first PFC auxiliary motor)

Page 92

Chapter Parameters on page 157 shows the default values of all parameters for the ABB standard macro (factory macro). Some parameters have different default values for other macros. The tables below lists the default values for those parameter for each macro.

Parameter default values for different macros

96.04 Macro select 1 =

10.24 RO1 source 2=Ready run 2=Ready run 2=Ready run 2=Ready run 2=Ready run

10.27 RO2 source 7=Running 7=Running 7=Running 7=Running 7=Running

10.30 RO3 source 15 = Fault (-1) 15 = Fault (-1) 15 = Fault (-1) 15 = Fault (-1) 15 = Fault (-1)

12.20 AI1 scaled at AI1 max

13.12 AO1 source 2 = Output

13.18 AO1 source max 50.0 1500.0 50.0 50.0 50.0

19.11 Ext1/Ext2 selection

20.01 Ext1 commands 2 = In1 Start;

20.03 Ext1 in1 source 2 = DI1 2 = DI1 2 = DI1 2 = DI1 2 = DI1

20.04 Ext1 in2 source 3 = DI2 3 = DI2 3 = DI2 3 = DI2 3 = DI2

20.05 Ext1 in3 source 0 = Always o ff 0 = Always off 4 = DI3 0 = Always o ff 0 = Always of f

20.06 Ext2 commands 0 = Not

20.08 Ext2 in1 source 0 = Always o ff 0 = Always off 0 = Always off 0 = Always off 0 = Always off

20.09 Ext2 in2 source 0 = Always o ff 0 = Always off 0 = Always off 0 = Always off 0 = Always off

ABB standard

50.000 1500.000 50.000 50.000 50.000

frequency

0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1

In2 Dir

selected

17 =

ABB standard (vector)

1 = Motor

speed used

2 = In1 Start;

In2 Dir

0 = Not

selected

11 =

3-wire

2 = Output

frequency

5 = In1P Start;

In2 Stop; In3 Dir

0 = Not

selected

12 =

Alternate

2 = Output

frequency

= In1 Start fwd;

In2 Start rev

0 = Not

selected

3 =

Motor potentiometer

2 = Output

frequency

2 = In1 Start;

In2 Dir

0 = Not

selected

20.12 Run enable 1 source

22.11 Ext1 speed ref1 1 = AI1 scaled 1 = AI1 scaled 1 = AI1 scaled 1 = AI1 scaled 15 = Motor

22.18 Ext2 speed ref1 0 = Zero

22.22 Constant speed sel1

22.23 Constant speed sel2

1 = Selected 1 = Selected 1 = Selected 7 = DI6 7 = DI6

potentiometer

0 = Zero 0 = Zero 0 = Zero 0 = Zero

4 = DI3 4 = DI3 5 = DI4 4 = DI3 6 = DI5

5 = DI4 5 = DI4 6 = DI5 5 = DI4 0 = Always off

Page 93

96.04 Macro select 2 =

10.24 RO1 source 2=Ready run 2=Ready run 2=Ready run 2=Ready run 7=Running

10.27 RO2 source 7=Running 7=Running 7=Running 7=Running 15 = Fault (-1)

10.30 RO3 source 15 = Fault (-1) 15 = Fault (-1) 15 = Fault (-1) 15 = Fault (-1) 46 = PFC2

12.20 AI1 scaled at AI1 max

13.12 AO1 source 2 = Output

13.18 AO1 source max 50.0 50.0 50.0 50.0 50.0

19.11 Ext1/Ext2 selection

20.01 Ext1 commands 2 = In1 Start;

20.03 Ext1 in1 source 2 = DI1 2 = DI1 2 = DI1 2 = DI1 2 = DI1

20.04 Ext1 in2 source 3 = DI2 0 = Always off 0 = Always off 0 = Always off 0 = Always off

20.05 Ext1 in3 source 0 = Always off 0 = Always off 0 = Always off 0 = Always off 0 = Always off

20.06 Ext2 commands 2 = In1 Start;

20.08 Ext2 in1 source 7 = DI6 7 = DI6 0 = Always off 0 = Always off 7 = DI6

20.09 Ext2 in2 source 6 = DI5 0 = Always off 0 = Always off 0 = Always off 0 = Always off

Hand/Auto

50.000 50.000 50.000 50.000 50.000

frequency

5 = DI3 4 = DI2 0 = EXT1 0 = EXT1 5 = DI3

In2 Dir

3 =

Hand/PID

2 = Output

frequency

1 = In1 Start 1 =In1 Start 1 =In1 Start 1 =In1 Start

1 = In1 Start 0 = Not

14 =

PID

2 = Output

frequency

selected

15 =

Panel PID

2 = Output

frequency

0 = Not

selected

16 =

PFC

2 = Output

frequency

1 = In1 Start

20.12 Run enable 1 source

22.11 Ext1 speed ref1 1 = AI1 scaled 1 = AI1 scaled 16 = PID 16 = PID 1 = AI1 scaled

22.18 Ext2 speed ref1 2 = AI2 scaled 16 = PID 0 = Zero 0 = Zero 16 = PID

22.22 Constant speed sel1

22.23 Constant speed sel2

5 = DI4 6 = DI5 6 = DI5 6 = DI5 3 = DI2

0 = Always off 4 = DI3 5 = DI4 5 = DI4 0 = Always off

0 = Always off 5 = DI4 0 = Always off

0 = Always off 0 = Always off

Page 94

96.04 Macro select 1 =

22.71 Motor potentiometer function

22.73 Motor potentiometer up source

22.74 Motor potentiometer down source

23.11 Ramp set selection

ABB standard

0 = Disabled 0 = Di sabled 0 = Disabled 0 = Disabled 1 = Enabled

0 = Not used 0 = Not used 0 = Not used 0 = Not used 4 = DI3

0 = Not used 0 = Not used 0 = Not used 0 = Not used 5 = DI4

6 = DI5 6 = DI5 0 = Acc/Dec

17 =

ABB standard (vector)

11 =

3-wire

time 1

12 =

Alternate

6 = DI5 0 = Acc/Dec

3 =

Motor potentiometer

(init at stop /power-up)

time 1

28.11 Ext1 frequency ref1

28.15 Ext1 frequency ref2

28.22 Constant frequency sel1

28.23 Constant frequency sel2

28.71 Freq ramp set selection

40.07 Process PID operation mode

40.16 Set 1 setpoint 1 source

40.17 Set 1 setpoint 2 source

40.19 Set 1 internal setpoint sel1

40.20 Set 1 internal setpoint sel2

40.32 Set 1 gain 1.00 1.00 1.00 1.00 1.00

40.33 Set 1 integration time

76.21 Multipump configuration

76.25 Number of motors 11111

76.27 Max number of motors allowed

99.04 Motor control mode

1 = AI1 scaled 1 = AI 1 scaled 1 = AI1 scaled 1 = AI1 scaled 15 = Motor

0 = Zero 0 = Zero 0 = Zero 0 = Zero 0 = Zero

4 = DI3 4 = DI3 5 = DI4 4 = DI3 6 = DI5

5 = DI4 5 = DI4 6 = DI5 5 =

6 = DI5 6 = DI5 0 = Acc/Dec

0 = Off 0 = Off 0 = Off 0 = Off 0 = Off

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

60.0 60.0 60.0 60.0 60.0

0=Off 0=Off 0=Off 0=Off 0=Off

11111

1=Scalar 0=Vector 1=Scalar 1=Scalar 1=Scalar

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

time 1

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

DI4 0 = Always off

6 = DI5 0 = Acc/Dec

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

potentiometer

time 1

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

Page 95

96.04 Macro select 2 =

22.71 Motor potentiometer function

22.73 Motor potentiometer up source

22.74 Motor potentiometer down source

23.11 Ramp set selection

28.11 Ext1 frequency ref1

28.15 Ext1 frequency ref2

28.22 Constant frequency sel1

28.23 Constant frequency sel2

28.71 Freq ramp set selection

40.07 Process PID operation mode

40.16 Set 1 setpoint 1 source

40.17 Set 1 setpoint 2 source

40.19 Set 1 internal setpoint sel1

40.20 Set 1 internal setpoint sel2

40.32 Set 1 gain 1.00 1.00 1.00 1.00 2.50

Hand/Auto

0 = Disabled 0 = Disabled 0 = Disabled 0 = Disabled 0 = Disabled

0 = Not used 0 = Not used 0 = Not used 0 = Not used 0 = Not used

0 = Acc/Dec

time 1

1 = AI1 scaled 1 = AI1 scaled 16 = PID 16 = PID 1 = AI1 scaled

2 = AI2 scaled 16 = PID 0 = Zero 0 = Zero 16 = PID

0 = Always off 4 = DI3 5 = DI4 5 = DI4 0 = Always off

0 = Always off 5 = DI4 0 = Always off 0 =

0 = Acc/Dec

time 1

0 = Off 2 = On when

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

3 =

Hand/PID

0 = Acc/Dec

time 1

0 = Acc/Dec

time 1

drive running

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

14 =

PID

0 = Acc/Dec

time 1

0 = Acc/Dec

time 1

2 = On when

drive running

11 = AI1

percent

2 = Internal

setpoint

3 = DI2 0 = Not

4 = DI3 0 = Not

15 =

Panel PID

0 = Acc/Dec

time 1

Always off 0 = Always off

0 = Acc/Dec

time 1

2 = On when

drive running

13 = Control

panel (ref

0 = Not

selected

16 =

PFC

0 = Acc/Dec

time 1

0 = Acc/Dec

time 1

2 = On when

drive running

11 = AI1

percent

0 = Not

selected

0 = Not

selected

0 = Not

selected

40.33 Set 1 integration time

76.21 Multipump configuration

76.25 Number of motors 11112

76.27 Max number of motors allowed

99.04 Motor control mode

60.0 6 0.0 60.0 60.0 3.0

0=Off 0=Off 0=Off 0=Off 2=PFC

11112

1=Scalar 1=Scalar 1=Scalar 1=Scalar 1=Scalar

Page 96

Page 97

Program features 97

Program features

What this chapter contains

This chapter describes some of the more important functions within the control program, how to use them and how to program them to operate. It also explains the control locations and operating modes.

Local control vs. external control

The AC580 has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool.

Page 98

98 Program features

Control panel or Drive composer

PC tool (optional)

Fieldbus adapter (Fxxx)

Extra inputs/outputs can be added by installing an optional I/O extension module (CMOD-01, CMOD-02, CHDI-01 or CPTC-02) in drive slot.

MOTOR

PLC

(= Programmable

logic controller)

I/O

Embedded fieldbus interface

External control

Local control

Drive

 Local control

The control commands are given from the control panel keypad or from a PC equipped with Drive composer when the drive is in local control. Speed and torque control modes are available in vector motor control mode; frequency mode is available when scalar motor control mode is used (see parameter 19.16 Local control

mode).

Local control is mainly used during commissioning and maintenance. The control panel always overrides the external control signal sources when used in local control. Changing the control location to local can be prevented by parameter 19.17 Local

control disable.

The user can select by a parameter (49.05 Communication loss action) how the drive reacts to a control panel or PC tool communication break. (The parameter has no effect in external control.)

 External control

When the drive is in external (remote) control, control commands are given through

• the I/O terminals (digital and analog inputs), or optional I/O extension modules

• the fieldbus interface (via the embedded fieldbus interface or an optional fieldbus adapter module).

Page 99

Program features 99

Default =

EXT1

Input 1

Ext1 speed ref1

22.11

Ext1/Ext2 selection

Input 2 Input 3

Input 1 Input 2 Input 3

Ext1 speed ref2

22.12

Function

22.13

Ext1 speed ref1

or a math. function of Ext1

speed ref1 and Ext1 speed ref2

Input 1

Ext2 speed ref1

22.18

Input 2 Input 3

Input 1 Input 2 Input 3

Ext2 speed ref2

22.19

Function

22.20

Ext2 speed ref1

or a math. function of Ext2

speed ref1 and Ext2 speed ref2

Select

19.11

EXT1

EXT2

Two external control locations, EXT1 and EXT2, are available. The user can select the sources of the start and stop commands separately for each location in the Primary settings menu (Menu - Primary settings - Start, stop, reference) or by setting parameters 20.01…20.10. The operating mode can be selected separately for each location, which enables quick switching between different operating modes, for example speed and torque control. Selection between EXT1 and EXT2 is done via any binary source such as a digital input or fieldbus control word (Menu - Primary settings - Start, stop, reference - Secondary control location or parameter 19.11

Ext1/Ext2 selection). The source of reference is selectable for each operating mode

separately.

Communication fail functionality

The communication fail functionality ensures continuous process without interruptions. If there is a communication loss, the drive automatically changes the control location from EXT1 to EXT2. This enables process to be controlled, for example, with the drive PID controller. When the original control location recovers, the drive automatically switches control back to the communication network (EXT1).

Block diagram: EXT1/EXT2 selection for speed control

Page 100

100 Program features

Default =

EXT1

Input 1

Ext1 frequency ref1

28.11

Ext1/Ext2 selection

Input 2 Input 3

Input 1 Input 2 Input 3

Ext1 frequency ref2

28.12

Function

28.13

Ext1 frequency ref1 or a math.

function of Ext1

frequency ref1

and Ext1

frequency ref2

Input 1

Ext2 frequency ref1

28.15

Input 2 Input 3

Input 1 Input 2 Input 3

Ext2 frequency ref2

28.16

Function

28.17

Ext2 frequency ref1 or a math.

function of Ext2

frequency ref1

and Ext2

frequency ref2

Select

19.11

EXT1

EXT2

Timed function 1…3

Supervision 1…3

Other [ bit]

DI1

DI6

EXT1

Run

EFB MCW b it 3

Select

20.12

DI1

DI6

FB A A MC W b it 3

Not selected

Selected

Embedded fieldbus

Timed function

A bit in a parameter

Supervision

Fieldbus adapter

Block diagram: EXT1/EXT2 selection for frequency control

Block diagram: Run enable source for EXT1

The figure below shows the parameters that select the interface for run enable for external control location EXT1.

Settings

• Menu - Primary settings - Start, stop, reference - Secondary control location; Menu - Primary settings - Start, stop, reference

• Parameters 19.11 Ext1/Ext2 selection (page 199); 20.01…20.10 (page 201).