Yaskawa MP2000iec User Manual

Quick Reference Guide

MPiec Series Controllers

• Set up the MP2300Siec and MP2310iec controller (Firmware 2.x)

• Set up the MP2600Siec controller (Firmware 2.x)

• Set the Front Panel Switches

• Set IP Address of PC (Windows 7)

• Establish Ethernet Communication between Controller and PC

• Download project to controller

• Login to Webserver

• Set IP Address of Controller

• Update firmware

• Save Project Archive (Backup controller and servo parameters)

• Load Project Archive

• Startup from Project Archive

• Clear Alarm A.810 (Initialize Absolute Encoders)

• Clear Alarm A.CC0

• Replace the controller

• Replace a Servopack (Mechatrolink)

• Replace ServoMotor

• Replace Battery

• Machine Operations and JAVA version

• Start MotionWorks IEC

• Open a saved project

• Open a zipped project

• Start a new project

• Save and Backup Project

• Set Project IP Address (Connect project to controller)

• Reset the MPiec controller back to factory settings

• Reset connected Servos to factory settings

• Clear Alarm A.810 (Initialize Absolute Encoders)

• Extract/Open the project stored in the controller

Modbus/TCP and Ethernet/IP

User Libraries

OPC Server

Logic Analyzer

Contents

Web Sever Procedures

MotionWorks IEC Procedures

Print Date: 1/23/2015

MP2000iec Series QRG Rev 3.3

Web Sever Procedures

MP2000iec Series Controllers

1.0 Set up the MP2300Siec and MP2310iec controller (Firmware 2.x)

KEY INFORMATION

The controller will be comissioned for a new project. Scenario 1: Controller new in box Scenario 2: Controller with unknown configuration

Step Description Detail

1 Install option modules

Use the battery cover to remove the module cover and module, if required, as illustrated in manual YEA-SIA-IEC-2 section 5.1.5.

2 Verify DIP switch setting

SW1 = all off except CNFG on. SW2 = all off. See table 1.03 below for more details.

3 Wire 24V DC Power Wire and install according to the hardware manual YEA-SIA-IEC-2

Establish ethernet communication with controller

See procedure 1.4 - type controller IP address into Internet Explorer

5 Login to Webserver Login as Admin/MP2300S (case sensitive) See procedure 2.1.

6 Set IP address

Select "Ethernet Config". Enter IP address and Subnet Mask. Click "Update Built-in Ethernet Settings".

7 Set default gateway

Select "Ethernet Config". Enter Default Gateway. If not gateway device exists on the network, enter the same address as the IP address. Click "Update Built-in Ethernet Settings".

8 Set date and time

Select "Set Clock". Adjust the date and time. Check box "auto-run". Click "Set Date/Time" to apply.

9 Reboot Controller

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot.

10 Upgrade firmware

The latest firmware should be loaded before application development. For field replacement the firmware may be matched to the original firmware level. (See procedure 2.5)

1.1 Set up the MP2600Siec controller (Firmware 2.x)

KEY INFORMATION

The controller will be comissioned for a new project. Scenario 1: Controller new in box Scenario 2: Controller with unknown configuration

Step Description Detail

1 Install Battery for SRAM

Refer to Manual YEA-SIA-IEC-6 section 7. Remove case, insert metal bracket, secure battery holder with screw. Connect battery extension, slide battery in holder. Replace case, connect the battery.

2 Verify DIP switch setting

SW1 = all off except CNFG on. SW2 = all off. See table 1.03 below for more details.

3 Wire and Install Servo

Wire and install according to the corresponding Sigma-5 Option Manual such as SIEPS80000060, SIEPS80000066, SIEPS80000089, SIEPS80000098

Establish ethernet communication with controller

See procedure 1.4 - type controller IP address into Internet Explorer to open the controller's built in webserver.

5 Login to Webserver

6 Set IP address

Select "Ethernet Config". Enter IP address and Subnet Mask. Click "Update Built-in Ethernet Settings".

7 Set default gateway

Select "Ethernet Config". Enter Default Gateway. If no gateway device exists on the network, enter the same address as the IP address. Click "Update Built-in Ethernet Settings".

8 Set date and time

Select "Set Clock". Adjust the date and time. Check box "auto-run". Click "Set Date/Time" to apply.

9 Initialize SRAM Initialize SRAM -> Re-initialize SRAM, OK

10 Reboot Controller

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot.

11 Upgrade firmware

The latest firmware should be loaded before application development. For field replacement upgrade to the original firmware level. (See procedure 2.5)

Webserver Login

Admin / MP2600

WebServer Login

Admin / MP2300S

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MP2000iec Series QRG Rev 3.3

1.2 Set the Front Panel Switches

KEY INFORMATION CNFG normally ON, all others OFF

Switches only have an effect during power-on

Switches listed for MP2000iec products. Refer to manual for MP3000iec series.

Switch Normal Setting Detail

STOP OFF

Immediately stops the program from executing. Required for test run from Hardware

Configuration or Web Interface

SUP OFF

Boots the controller in "Supervisor mode" before a firmware update. Supervisor

mode can also be activated through the web interface

INIT OFF

Initializes SRAM contents, including retained variable data, clock, and absolute encoder offsets. Useful when SRAM has been corrupted when lithium battery has

been disconnected for a long time. Controller uses "default" hardware configuration. Useful to recover if invalid "startup" configuration has been saved to controller.

CNFG ON

Discovers option modules and Mechatrolink devices at power-up. May remain on.

The discovered "disco" configuration is not used when the saved "startup" configuration exists. The discovered configuration may be saved using MotionWorks IEC Hardware Configuration.

MON OFF For "network boot" or "ROM boot". Leave OFF

TEST OFF For "system use" or "normal operation". Leave OFF

E-INIT OFF

Temporarily override the IP addresss with 192.168.1.1. Configured IP address is not affected. MP2600iec Port B is set to 192.168.2.1

E-TEST OFF Self Diagnosis of Ethernet. Leave OFF>

1.3 Set IP Address of PC (Windows 7)

KEY INFORMATION

Step Description Detail

1 Open Network Connections

In windows 7, go to control panel, network and internet, network and sharing center, and on the left choose change adapter settings. Alternative: Type "ncpa.cpl" in

windows search.

Open Properties of the Connection

Find the connection you're using, such as Local Area Connection and right-click to choose properties

Enter static IP address in TCP/IPv4 properties.

Find "Internet Protocol Version 4 (TCP/IPv4)", then properties. Change to "use the following IP address" and type in an IP address on the same subnet as the controller. Example: If the MPiec controller is 192.168.1.1 by default, then the PC can be for example 192.168.1.50 . The subnet mask will autofill with 255,255,255,0. Click ok for the setting to take effect.

4 Troubleshoot

Under the start button, type c-m-d. Type ipconfig. IP address information about your PC appears.

1.4 Establish Ethernet Communication between Controller and PC

KEY INFORMATION

MP2000iec IP address = 192.168.1.1 when powered up with E-INIT dipswitch ON

This switch setting does not affect the controller program or the configured address

The IP address will revert to the configured address when the E-INIT dipswitch is OFF at power-up

Step Description Detail

Determine and set IP address of PC

See procedure above for PC. Set IP address with required subnet, often the subnet is 1

Connect Ethernet Cables and apply power

If possible, simplify the ethernet connection by disconnecting the controller from any network, and connect directly to the PC.

Determine IP address of Controller

Method 1: MotionWorks IEC project -> project tree, physical hardware, right click resource, and choose settings. Method 2: MotionWorks IEC hardware configuration, TCP/IP settings Method 3: Reboot controller with E-INIT switch ON to set 192.168.1.1 (MP2600iec Port A is 192.168.1.1 and Port B is 192.168.2.1).

4 Open Webserver

Microsoft Internet Explorer, address bar, type the IP address of controller. Default is

192.168.1.1

5 Troubleshoot

Ping Test. Under the start button, type c-m-d. Type ping followed by the ip address of the controller. For example, 192.168.1.1. Ping test determines if there is any level of communication between PC and controller.

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MP2000iec Series QRG Rev 3.3

1.5 Login to Webserver

KEY INFORMATION

Step Description Detail

Establish ethernet communication with controller

See procedure 1.4 - type controller IP address into Internet Explorer to open the controller's built in webserver.

2 Enter Login Credentials

Login: Admin (case sensitive). Password: MP2300S (all caps, for MP2300Siec and MP2310iec). Password: MP2600 (all caps, for MP2600iec). Password: MP3200 (all caps, for MP3200iec)

Troubleshoot

The login configuration may have been customized. Obtain the login information from the network administrator. Otherwise, the controller may be reset to factory default using Motionworks IEC. See procedure __

1.6 Set IP Address of Controller

KEY INFORMATION

Step Description Detail

1 Login to Webserver See Procedure. Login: Admin. Password: MP2300S, MP2600, MP3200, MP3300 2 Open "Ethernet Config" On the left side

3 Set IP address

Select "Ethernet Config". Enter IP address and Subnet Mask. Click "Update Built-in Ethernet Settings" to save.

4 Set default gateway

Select "Ethernet Config". Enter Default Gateway. If not gateway device exists on the network, enter the same address as the IP address. Click "Update Built-in Ethernet Settings" to save.

5 Turn off E-INIT switch

E-INIT must be off for configured ethernet settings to take effect at next reboot. If EINIT is left on, the address will be 192.168.1.1 regardless of the Ethernet Config settings.

6 Reboot Controller

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot. The settings do not take effect until the controller is rebooted with E-INIT off.

1.7 Update firmware

KEY INFORMATION

Do NOT update firmware in the field unless directed by Yaskawa.

DO update firmware before code development begins on new application.

Step Description Detail

Establish ethernet communication with controller

See procedure 1.4 - type controller IP address into Internet Explorer to open the controller's built in webserver.

Determine current firmware version

The webserver welcome page lists the firmware version number, build number, and build date

3 Acquire a firmware zip file yaskawa.com/iecfw to download firmware files. Must log in to yaskawa.com

4 Login to Webserver See Procedure. Login: Admin. Password: MP2300S, MP2600, MP3200, MP3300 5 Stop all motion Operate the machine according to existing program.

6 Enable supervisor mode

Under "Maintenance" -> "Update Firmware", then click "enabled via software" and "reboot controller". Wait 45 seconds for reboot.

7 Load firmware zip file

Under "Maintenance" -> "Update Firmware", then browse for firmware file, and "upload". Upload takes about 1 minute. Do not attempt to unzip the firmware file.

8 Update firmware

Confirm the update version. Then click "update" button. The update takes about 2 minutes. Do not use the controller during this time.

9 Reboot Controller

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot.

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MP2000iec Series QRG Rev 3.3

1.8 Save Project Archive (Backup controller and servo parameters)

KEY INFORMATION The project archive contains the critical data for the controller and servopacks.

Save this archive at time of machine comissioning and after any change is made.

Step Description Detail

1 Login to Webserver See Procedure. Login: Admin. Password: MP2300S, MP2600, MP3200, MP3300

2 Verifiy Drive Parameters

Drive Parameters -> User Parameters, "verify" each axis. Verify compares parameters in the archive with the current parameters in the servo. IF Verify is successful, proceed to next step. IF Verify is not successful, then the archive drive parameters do not match the current parameters in the servos. Use MotionWorks IEC hardware configuration to import parameters to project archive.

3 Save archive from controller

Project Archive -> "Browse" and select the project archive file. Then "Receive from Controller". Navigate to directory on PC to save *.zip file.

1.9 Load Project Archive

KEY INFORMATION This procedure only sends the controller program and configuration.

Step Description Detail

1 Login to Webserver See Procedure. Login: Admin. Password: MP2300S, MP2600, MP3200, MP3300

2 Obtain the project archive file

*.zip is the file extention. The project archive must have been previously saved from an existing controller. It can also be created by MotionWorks IEC.

3 Send archive to controller

Project Archive -> "Browse" and select the project archive file. Select "Clean Install" to delete any previous archive files. Then "Send to Controller", "OK". Wait 1-2 minutes. When complete the button changes from "Wait" back to "Send to

Controller".

4 Reboot

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot.

1.A Startup from Project Archive

KEY INFORMATION

Project Archive contains all required data including servo parameters. Archive is not active until reboot.

Step Description Detail

1 Set up the controller See procedure 1.0, for new controllers.

2 Stop all motion Operate the machine according to existing program.

3 Login to Webserver See Procedure. Login: Admin. Password: MP2300S, MP2600, MP3200, MP3300

4 Obtain the project archive file

*.zip is the file extention. The project archive must have been previously saved from an existing controller. It can also be created by MotionWorks IEC.

5 Send archive to controller

Project Archive -> Browse, select the project archive file. "Clean Install" to delete any previous archive files. Then "Send to Controller", "OK". Wait 1-2 minutes.

When complete the button changes from "Wait" back to "Send to Controller".

6 Send Drive Parameters

Drive Parameters -> User Parameters, "verify" each axis. Verify compares parameters in the archive with the current parameters in the servo. "Write" and "OK" to send parameters from archive to servo. Takes just a couple seconds to

write.

7 Reboot #1

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot.

Initialize Absolute Encoders to clear A.810, A.820, A.CC0

Machine Operations. Determine which axis number has the alarm. Drive PN tab -> pull down to select the axis number. Click "abs encoder init" then "Multiturn Reset". Clears alarms A.810 and A.CC0.

9 Reboot #2

Under "Maintenance" -> reboot, then "Reboot Controller" and "OK" to confirm. Wait 45 seconds for reboot.

Zero-Set / Home and machine calibration

Follow steps according to application programming of machine. Home offsets for absolute encoder are stored in SRAM of controller.

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