Yard-Man YM155 User Manual

12 Volt Battery

Trimmer

Model YM155

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

P/N 769-02585 (6/06)

Operator’s Manual

INTRODUCTION

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here:

THANK YOU

Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator’s manual provides you with easy-tounderstand operating instructions. Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition.

PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS

All information, illustrations, and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

SERVICE INFORMATION

Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer.

For service call 1-800-345-8746 in the United States, or 1-800-668-1238 in Canada to obtain a list of authorized service dealers near you. For more details about your unit, visit our website at www.Yardman.com.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.

DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.

Make sure you carefully read and understand this manual before starting or operating this equipment.

THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS. OTHER PATENTS PENDING.

TABLE OF CONTENTS

Service Information . . . . . . . . . . . . . . . . . . . . . . . . .2

Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . .3

Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . .7

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . .8

Maintenance and Repair Instructions . . . . . . . . . . .11

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . .15

Warranty Information . . . . . . . . . . . . . . . . . . . . . . .16

Parts List . . . . . . . . . . . . . . . . . . . .Inside Back Cover

Copy the model and parent

part number here:

Before beginning, locate the unit’s model plate. It lists the model and serial numbers of your unit. Refer to the sample plate below and copy the information for future reference.

S/N :

MODEL :

ITEM :

READ ALL INSTRUCTIONS

BEFORE OPERATING

• Read the instructions carefully. Be familiar with the controls and proper use of the unit.

• Do not operate this unit when tired, ill or under the influence of alcohol, drugs or medication.

• Children and teens under the age of 15 must not use the unit, except for teens guided by an adult.

• Inspect the unit before use. Replace damaged parts. Check for battery leaks. Make sure all fasteners are in place and secure. Replace cutting attachment parts that are cracked, chipped or damaged in any way. Make sure the cutting attachment is properly installed and securely fastened. Be sure the cutting attachment shield is properly attached, and positioned as recommended. Failure to do so can result in personal injury to the operator and bystanders, as well as damage to the unit.

• Avoid dangerous environments. Never operate your unit in damp or wet conditions. Moisture is a shock hazard.

• Do not use the unit in the rain.

• Do not handle the unit with wet hands.

• Use only 0.080 inch (

2.03 mm) diameter original

equipment manufacturer replacement line. Never use metal-reinforced line, wire or rope. These can break off and become dangerous projectiles.

• Be aware of the risk of injury to the head, hands and feet.

• Clear the area to be cut before each use. Remove all objects such as rocks, broken glass, nails, wire or string. They can be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders and pets outside a 50-foot (15 m.) radius; there still may be a risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the motor and cutting attachment immediately.

• This unit was not designed to be used as a brushcutter. Do not attach or operate this unit with any type of brushcutting blade or brushcutting attachment.

SAFETY WARNINGS FOR BATTERY TRIMMERS

• Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards even when the tool is idle. Take care when performing maintenance or service.

• Remove or disconnect the battery before servicing, cleaning or removing material from the unit.

• Only use the charging station provided with your unit. Do not substitute any other charging equipment. Use of any other means of charging could cause the batteries to explode, resulting in possible serious personal injury.

• Do not charge the unit in the rain or in wet locations.

SYMBOL MEANING

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

NOTE: Advises you of information or instructions vital to

the operation or maintenance of the equipment.

RULES FOR SAFE OPERATION

• IMPORTANT SAFETY INSTRUCTIONS •

Failure to obey a

safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

WARNING:

Failure to obey a

safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

DANGER:

Failure to obey a

safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

CAUTION:

Indicates

danger, warning or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs.

SAFETY ALERT:

SYMBOL MEANING

Read the Operator’s Manual(s) and follow all

warnings and safety instructions.

Failure to do so can result in serious injury to the

operator and/or bystanders.

FOR QUESTIONS, CALL 1-800-345-8746 in the

United States, or 1-800-668-1238 in Canada

When using battery

trimmers, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury. Carefully read and understand the entire operator's manual before using your trimmer. Pay close attention to the operating instructions and safety warnings.

WARNING:

RULES FOR SAFE OPERATION

SAFETY WARNINGS FOR CHARGING STANDS AND LEAD-ACID BATTERIES

• Before using the charging stand, read all instructions and cautions in this manual, as well as on the charging stand, and on the unit.

• Do not expose charger to rain or snow.

• To reduce risk of injury, charge only sealed lead-acid rechargeable batteries. Other types of batteries may burst, causing personal injury and damage.

• To reduce risk of damage to charger body and cord, pull it by the charger body (not the cord) when disconnecting the charger.

• Make sure the charger cord is located in an area where it will not be stepped on, tripped over or otherwise subjected to damage or stress.

• Do not operate the charger with a damaged cord or plug. If damaged, replaced the charger immediately.

• Do not operate charger if it has received a sharp blow, been dropped or has been damaged in any way. If the charger case is damaged, replace the charger.

• Do not disassemble the charger. The charger is not serviceable; disassembly may result in a electric shock or fire.

• To reduce the risk of electric shock, unplug the charger from the outlet before you clean or service the unit.

• Do not use the charger outdoors.

• Use only the following type and size battery: 12 volt DC, sealed lead-acid battery (182391).

• Do not dispose of batteries in fire. The cell may explode. Batteries should be recycled. Consult your local waste authority for information regarding available recycling and/or disposal options.

• Exercise care when handling the batteries. Be careful and avoid shorting the battery with conducting materials like rings, bracelets and keys. The battery or conductor may overheat and cause burns.

• Charge the battery in a location where the temperature is between 50˚F (10˚C) and 100˚F (38˚C).

• Do not open or mutilate the battery. Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic if swallowed.

WHILE OPERATING

• Wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. Long sleeve shirts are recommended.

• Wear heavy, long pants, boots and gloves. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.

• The cutting attachment shield must always be in place while operating the unit. Do not operate unit without the trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield.

• Adjust the D-handle to your size to provide the best grip.

• Be sure the cutting attachment is not in contact with anything before starting the unit.

• Use the unit only in daylight or good artificial light.

• Avoid accidental starting. Do not carry around a unit with your finger on the trigger switch.

• Use the right tool. Only use this tool for the purpose intended.

• Do not overreach. Always keep proper footing and balance.

Always hold the unit with both hands when operating. Keep a firm grip on both the battery housing grip and the D-handle.

• Keep hands, face and feet at a distance from all moving parts. Do not touch or try to stop the cutting attachment when it is rotating.

• Do not operate the motor faster than the speed needed to cut, trim or edge. Do not run the motor at high speed when you are not cutting.

• Always stop the motor when cutting is delayed or when walking from one cutting location to another.

• If you strike or become entangled with a foreign object, stop the motor immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts.

• Release the trigger, ensure the lock-off button resets and allow the motor to stop for maintenance or repair.

• Use only original equipment manufacturer replacement parts when servicing this unit. These parts are available from your authorized service dealer. Do not use unauthorized parts, accessories or attachments. Using unauthorized parts may lead to serious injury, damage to the unit and a voided warranty.

• Keep the unit clean of vegetation and other materials. They may become lodged between the cutting attachment and shield.

OTHER SAFETY WARNINGS

• Disconnect the unit from the power supply when it is idle, when you are storing or transporting it, when you are servicing it, and when you are changing attachments.

• Store the unit in a dry area, locked up to prevent unauthorized use or damage, and stored in a high place out of the reach of children.

• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use. See the Cleaning and Storage instructions.

• Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions.

SAVE THESE INSTRUCTIONS

SYMBOL MEANING

• SAFETY ALERT SYMBOL

Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs.

• WARNING - READ OPERATOR'S MANUAL

Read the operator’s manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.

• WEAR EYE AND HEARING PROTECTION

WARNING: Thrown objects and loud

noise can cause severe eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1 standards and ear protection when operating this unit.

Use a full face shield when needed.

SYMBOL MEANING

• THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY

WARNING: Do not operate without

the cutting attachment shield in place. Keep away from the rotating cutting attachment.

• SHARP BLADE

WARNING: Sharp blade on cutting

attachment shield. To prevent serious injury, do not touch line cutting blade.

• KEEP BYSTANDERS AWAY

WARNING: Keep all bystanders,

especially children and pets, at least 50 feet (15 m) from the operating area.

SAFETY AND INTERNATIONAL SYMBOLS

This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.

RULES FOR SAFE OPERATION

APPLICATIONS

As a trimmer:

• Cutting grass and light weeds

• Decorative trimming around trees, fences, etc.

KNOW YOUR UNIT

RULES FOR SAFE OPERATION

Motor Housing

D-handle

Line Cutting Blade

Bump Knob

Trigger

Lock-Off Button

Bump Head

Cutting Attachment

Motor Wire Housing Tube

Hand Grip

Overload Protection

Switch

Battery Housing

Cutting

Attachment

Shield

Battery Door

Air Vents

ASSEMBLY INSTRUCTIONS

3. Plug the charger into the wall outlet and wind any excess wire onto the cord wrap on the charging station (Fig. 3).

Wall Outlet

Charging Station

Screws

Wall

Stud

Cord Wrap

Charger

Fig. 3

INSTALL AND ADJUST THE D-HANDLE

1. Push the D-handle down onto the shaft housing and push it on the boom (Fig. 1). The squared bolt hole in the handle is to the right.

MOUNTING THE CHARGING STATION

NOTE: Mount the charging unit and allow the unit to

charge for at least 36 hours prior to first use.

This unit may stay on the charging station continuously without overcharging. Place the charging station where the unit is intended to be stored. This should be a cool, dry and well ventilated place, where the unit can be locked-up and out of the reach of children.

The unit should be stored and charged in a location where the temperature is between 50˚F (10˚C) and 100˚F (38˚C).

1. Locate a place for the charging station near a wall outlet and high enough to keep the unit off the floor.

2. Locate the wall stud and mount the charging station to the wall using the three (3) screws provided (Fig 3). Make sure that the screws enter the wall stud to provide a secure mount.

Charging

Indicator Light

2. Insert the shoulder bolt into the squared hole in the handle and push through. On the left side of the handle, place the washer on the bolt, then screw the wing nut onto the bolt. Do not tighten until you make the handle adjustment.

3. Rotate the D-handle to place the grip above the top of the shaft housing. Place it a minimum of 6 inches (15.24 cm) from the end of the housing.

4. While holding the unit in the operating position (Fig. 2), position the D-handle to the location that provides you the best grip.

5. Tighten the wing nut until the D-handle is secure.

To prevent injury or

damage to the unit, the charging station must be mounted securely to the wall.

CAUTION:

Fig. 2

Fig. 1

OPERATING INSTRUCTIONS

2. When the red indicator light on the charger is on, the battery is being charged (Fig. 5). If the light fails to come on, check that:

a. The charger is plugged into a working wall outlet. b. The unit is firmly seated into the charging station and

the barrel connector is fully inserted into the unit.

c. The barrel connector is properly installed in the

charging station. If it isn’t, refer to Replacing the Charger.

d. Power is on at the wall outlet. NOTE: If the wall outlet is operated by a switch, be sure

the switch is ON.

Air Vents

CHARGING THE UNIT

Make sure the charging station is securely fastened to a wall and the charger is plugged into a working wall outlet.

NOTE: Allow the unit to charge for at least 36 hours

prior to first use.

1. Slide the unit down into the charging station until it is firmly seated (Fig. 4). The barrel connector in the charging station will insert into the unit. If it doesn’t, refer to Replacing the Charger.

NOTE: The battery will heat up while the unit charges.

Be sure the air vents on the battery housing are kept clear for proper ventilation (Fig. 4).

Charging Tips for Maximum Performance

• Store and charge the unit where temperatures are between 50˚ F (10˚ C) and 100˚ F (38˚ C). Storing the unit or batteries above 100˚ F (38˚ C) will reduce battery life.

• Storage below 50˚ F (10˚ C) will not reduce battery life, but may require a longer charging time.

• Store the unit on the charging station when not in use. The unit is designed so that the battery cannot be overcharged.

NOTE: The charging indicator light will remain lit when

the unit is properly installed in the charging station.

Temperature Effects on Charging Time

• 50˚ F (10˚ C) to 100˚ F (38˚ C) – Battery will charge within 24 hours.

• 40˚ F (4 ˚C) to 50˚ F (10˚ C) – Battery will require up to 48 hours for a full charge.

• Below 40˚ F (4 ˚C) – Battery will not reach full charge.

NOTE: The unit run time will be reduced when the

battery is not fully charged.

Fig. 4

Charging

Station

Barrel

Connector

Fig. 5

Charging

Indicator Light

3. Charge the battery until the Charging Indicator Light on the charger turns from red to green (Fig. 5).

NOTE: The unit’s operating time and the life of the

battery will be shorten if the unit is not fully charged between uses.

4. Place the unit back on the charging station after each use. The unit is designed so that the battery cannot be overcharged.

If the wall outlet is

not working properly, have the wall outlet checked by a qualified electrician. This will help prevent serious personal injury.

WARNING:

OPERATING INSTRUCTIONS

HOLDING THE UNIT

Before operating the unit, stand in the operating position and check that:

• The operator is wearing eye protection and proper clothing.

• The operator’s right arm is slightly bent, the right hand holding the housing grip.

• With a straight left arm, the left hand holding the D-handle.

• The unit is at waist level.

• The trimmer bump head is parallel to the ground and easily contacts the material to be cut without the operator having to bend over (Fig. 8).

Fig. 8

2. Depress and hold the trigger.

3. Release the lock-off button.

STOPPING THE UNIT

Release the trigger to stop the trimmer.

STARTING THE UNIT

1. Press and hold the lock-off button in (Fig. 6). This allows the trigger to operate.

Fig. 6

Lock-Off Button

Fig. 7

Overload

Protection

Switch

Trigger

OVERLOAD PROTECTION SWITCH

This unit is equipped with an overload protection switch to prevent overheating damage to the motor.

If the switch pops out:

1. Release the trigger and allow the unit to cool for a minute.

2. Press the overload switch to reset. Resume operation (Fig. 7).

If the switch pops again shortly after the first time:

1. Allow the unit to cool for 15 to 30 minutes.

2. After the unit has cooled, press the overload switch to reset. Resume operation

If the switch does not stay in or continues to pop out during operation, take the unit to an authorized service dealer for repair.

To prevent serious

personal injury, ensure the lock-off button resets each time the trigger is released.

WARNING:

Dress properly to

reduce the risk of injury when operating this unit. Do not wear loose clothing or jewelry. Wear eye and ear/hearing protection. Wear heavy, long pants, boots and gloves. Do not wear short pants, sandals or go barefoot.

WARNING:

To prevent serious

injury, do not carry the unit with your finger on the trigger.

WARNING:

OPERATING INSTRUCTIONS

TIPS FOR BEST TRIMMING RESULTS

• Keep the cutting attachment parallel to the ground.

• Do not force the cutting attachment. Allow the tip of the line to do the cutting, especially along walls. Cutting with more than the tip will reduce cutting efficiency and may overload the motor.

• Cut grass over 8 inches (200 mm) by working from top to bottom in small increments to avoid premature line wear or motor drag.

• Cut from right to left whenever possible. Cutting to the left improves the unit's cutting efficiency. Clippings are thrown away from the operator.

• Slowly move the trimmer into and out of the cutting area at the desired height. Move either in a forwardbackward or side-to-side motion. Cutting shorter lengths produces the best results.

• Trim only when grass and weeds are dry.

• The life of your cutting line is dependent upon:

• Following the trimming techniques previously explained

• What vegetation is cut

• Where vegetation is cut

For example, the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree.

DECORATIVE TRIMMING

Decorative trimming is accomplished by removing all vegetation around trees, posts, fences and more.

Rotate the whole unit so that the cutting attachment is at a 30° angle to the ground (Fig. 10).

NOTE: Always keep the trimming line fully extended.

Line release becomes more difficult as cutting line becomes shorter.

Each time the head is bumped, approximately 1 inch (25.4 mm) of trimming line is released. A blade in the string guard will cut the line if excess line is released.

For best results, tap the head on bare ground or hard soil. If line release is attempted in tall grass, the motor may overheat. Always keep the trimming line fully extended. Line release becomes more difficult as the cutting line becomes shorter.

Fig. 9

Bump Head

OPERATING THE TRIMMER

Clear the area to be cut before each use. Remove all objects such as rocks, broken glass, nails, wire, or string which can be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders and pets outside a 50 feet (15m) radius; there still may be a risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the motor and cutting attachment immediately.

NOTE: Remove protective tape from the line cut-off

blade before operating trimmer.

ADJUSTING TRIMMING LINE LENGTH

The bump head allows the operator to release more trimming line without stopping the motor. As line becomes frayed or worn, additional line can be released by lightly tapping the trimming head on the ground while operating the trimmer (Fig. 9).

Fig. 10

Always wear eye,

hearing, foot and body protection to reduce the risk of injury when operating this unit.

WARNING:

Do not remove or alter

the line cutting blade assembly. Excessive line length will make the unit overheat. This may lead to serious personal injury or damage to the unit.

CAUTION:

MAINTENANCE AND REPAIR INSTRUCTIONS

SERVICING DOUBLE INSULATED UNITS

This unit is double-insulated. In a double-insulated unit, two systems of insulation are provided instead of grounding. There is no grounding provided and no means of grounding should be added to this unit.

Extreme care and knowledge of the system is required when servicing a double-insulated unit. Service should be performed by qualified service personnel only. Replacement parts for a double-insulated unit must be identical to the parts they replace. Refer any repair to an authorized service dealer. A double-insulated unit is marked with the words “double insulation” or “double insulated.”

LINE INSTALLATION

Always use genuine original equipment manufacturer

0.080 in. (2.03 mm.) replacement line. Using line other than specified may cause the unit to overheat or fail.

There are two methods to replace the trimmer line:

• Wind the inner reel with new line

• Install a prewound inner reel

Winding the Existing Reel

1. Remove the bump head cover by pressing in both bump head cover tabs visible on either side of the bump head outer spool (Fig. 11).

NOTE: The spring will push the cover up when the tabs

release.

2. Remove the inner reel and spring (Fig. 11).

3. Use a clean cloth to wipe the inner surface of the outer spool (Fig. 11).

The warranty on this unit does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the unit as instructed in this operator’s manual.

Outer Spool

Spring

Inner Reel

Press Tabs

Bump Head

Cover

Fig. 11

Indexing Teeth

Inner Reel Hole

4. Check the indexing teeth on the inner reel and outer spool for wear (Fig. 12). If necessary, remove burrs or replace the reel and spool.

NOTE: Always clean the inner reel, outer spool and shaft

before reassembling the bump head.

5. Take approximately 12 feet (3.6 m) of new trimming line and insert one end of the line into the hole in the inner reel (Fig. 13).

6. Wind the line, in even and tight layers, onto the reel (Fig. 13). Wind the line in the direction indicated on the inner reel.

NOTE: Failure to wind the line in the direction indicated

will cause the bump head to operate incorrectly.

Fig. 12

Fig. 13

To prevent serious

personal injury, remove or disconnect the battery before servicing, cleaning or removing material from the unit.

WARNING:

Battery tools do not

have to be plugged into an electrical outlet; therefore, they are always in operating condition. To prevent serious personal injury, take extra precaution and care when performing maintenance or repair.

WARNING:

Never use metal-

reinforced line, wire, chain or rope. These can break off and become dangerous projectiles.

WARNING:

MAINTENANCE AND REPAIR INSTRUCTIONS

11. Install the bump head cover over the inner reel. Align the tabs on the cover with the slots in the outer spool and press the cover evenly down until it snaps into place.

NOTE: Make sure the bump head cover tabs snap into

place or the inner reel will come out during operation.

8. Insert the end of the line through the eyelet in the outer spool (Fig. 15).

INSTALLING A PREWOUND REEL

Always use genuine replacement line. Using larger line then the specified may make the motor overheat or fail.

1. Remove the bump head cover by pressing in both bump head cover tabs visible on either side of the bump head outer spool (Fig. 11).

NOTE: The spring will push the cover up when the tabs

release.

2. Remove the old inner reel and spring from the outer spool (Fig. 11).

3. Remove the spring from the old inner reel (Fig. 11).

4. Use a clean cloth to wipe the inner surface of the outer spool.

5. Insert the end of the line, on the prewound reel, through the eyelet in the outer spool (Fig. 15).

6. Place inner reel and spring inside the outer spool.

NOTE: The spring must be assembled on the inner reel

before reassembling the bump head.

7. Hold the inner reel in place, grasp the line end and pull firmly to release the line from the holding slot in the inner reel (Fig. 16).

8. Install the bump head cover over the inner reel. Align the tabs on the cover with the slots in the outer spool and press the cover evenly down until it snaps into place.

NOTE: Make sure the bump head cover tabs snap into

place or the inner reel will come out during operation.

9. Place inner reel and spring inside the outer spool. NOTE: The spring must be assembled on the inner reel

before reassembling the bump head.

10. Hold the inner reel in place, grasp the line end and pull firmly to release the line from the holding slot in the inner reel (Fig. 16).

Fig. 15

Fig. 16

7. Insert the end of the line into one of the two holding slots (Fig. 14).

Fig. 14

Holding

Slot

BATTERY PACK REPLACEMENT

Removing the Battery

1. Push the two latches on the side of the battery housing door in and swing the door down. Unhook the door from the slot on the bottom of the battery housing by lifting up and away. Set the door aside (Fig. 17).

Fig. 17

Fig. 18

Installing the Battery

1. Slide the battery into the battery housing until the battery retaining latch locks the battery into place (Fig 18).

2. Reinstall the door by hooking over the slot on the bottom of the battery housing. Swing the battery housing door closed until the two latches snap into place.

For best performance when reinstalling the battery:

• Check the battery terminals for corrosion and clean

them if necessary. Clean the terminals using a dry scrubbing pad and wipe clean with a dry cloth. Never use liquids to clean terminals.

• Check the battery casing for signs of damage and

replace it if needed.

NOTE: If you clean or replace the battery, apply a small

amount of electrically conductive grease to the terminals only. This grease is available at any local electronics store. Do not use automotive or

bearing grease.

Storing the Battery Pack

If you are removing the battery for replacement or for storage, cover the battery pack’s terminals with heavy duty electrical tape.

Latches

Hook

Battery

Retaining Latch

Door

Battery

Battery Housing

2. Push down on the battery retaining latch while pulling battery out (Fig. 18).

NOTE: You might notice grease on the terminal contacts

when the battery is removed. This is normal.

MAINTENANCE AND REPAIR INSTRUCTIONS

To preserve natural resources, please recycle or dispose of properly. THIS PRODUCT CONTAINS A SEALED LEAD-ACID BATTERY AND MUST BE DISPOSED OF PROPERLY. Local, state, or federal laws may prohibit disposal of sealed lead-acid batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options.

If the battery pack

has signs of leakage, do not touch. Do not open or mutilate the battery. Released electrolyte is corrosive and may cause damage to the eyes or skin. To avoid serious injury, take the unit to an authorized service dealer for repair.

WARNING:

Do not attempt to

destroy or disassemble battery or remove any of its components. Sealed lead-acid batteries must be recycled or disposed of properly. Never touch both terminals with metal objects and/or body parts, a short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious personal injury.

WARNING:

CLEANING

Switch off the unit and disconnect it from the power source. Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth. Also keep the air vents free of obstructions.

STORAGE

• Allow the unit to cool before storing.

• Lock the unit to prevent unauthorized use or damage.

• Store the unit in a dry, well-ventilated area.

• Store the unit out of the reach of children.

MAINTENANCE AND REPAIR INSTRUCTIONS

REPLACING THE CHARGER

Replace the charger if it is damaged, if the barrel connector or cord become damaged, or if the barrel connector is not contacting the unit properly.

Your trimmer requires a 12V charger (791-182534) and charging station (791-180295). The charging instructions refer only to these parts.

1. Unplug the charger from the wall outlet and remove the unit from the charging station.

2. Remove the screw from the clamp holding the barrel connector in place using a standard or T-20 Torx bit screwdriver (Fig. 19).

3. Remove the barrel connector from the slot and replace the charger, if needed.

4. Insert the narrow side of the barrel connector wire into the groove in the slot of the charging station. Ensure that the barrel connector is inserted correctly and secure (Fig. 19).

5. Reinstall the clamp and screw.

6. Plug the charger into the wall outlet. Refer to Charging the Unit for charging instructions.

Barrel Connector

Clamp

Charging Station

Fig. 19

Edge of Barrel

Connector Wire

Groove

Charger

ACCESSORIES AND REPLACEMENT PARTS

Cutting Attachment Shield . . . . . . . . . . . . . . . . . 180293

Replacement Line . . . . . . . . . . . . . . . . . . . . . . . 610375

Replacement Line Cartridge . . . . . . . . . . . . . . . . 180292

Inner Reel Spring . . . . . . . . . . . . . . . . . . . . . . . . 180374

Bump Head Cover . . . . . . . . . . . . . . . . . . . . . . . 180376

Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182534

Charging Station . . . . . . . . . . . . . . . . . . . . . . . . . 180295

12 Volt Battery Pack . . . . . . . . . . . . . . . . . 791-182391B

To prevent serious

personal injury, remove or disconnect the battery before servicing, cleaning or removing material from the unit.

WARNING:

Battery tools do not

have to be plugged into an electrical outlet; therefore, they are always in operating condition. To prevent serious personal injury, take extra precaution and care when cleaning the unit.

WARNING:

Only use the type of

charger specified for this unit. Any other type may cause damage to the unit, damage to the batteries or possible injury.

CAUTION:

TROUBLESHOOTING

CAUSE ACTION

Cutting attachment bound with grass Stop the unit and clean cutting attachment Cutting attachment out of line Refill with new line Inner reel bound up Replace the inner reel Cutting attachment dirty Clean inner reel and outer spool Line welded Disassemble, remove the welded section

and rewind the line Line twisted when refilled Disassemble and rewind the line Not enough line is exposed Push the Bump Knob and pull out line until

4 inches (102 mm.) of line is outside of the

cutting attachment

CAUSE ACTION

Battery is not charged Charge the battery Overload protection switch has popped Reset overload protection switch

MOTOR OPERATES SLOWLY OR WILL NOT OPERATE

BATTERY WILL NOT CHARGE

CAUSE ACTION

No power to charger or battery Check charger and charging station Battery has failed Replace the battery

CUTTING ATTACHMENT WILL NOT ADVANCE LINE

SPECIFICATIONS

Motor .................................................................................................................................................. 12 Volt DC, 15 Amps

Battery......................................................................................................................................... Sealed Lead-Acid, 12 Volt

Motor Wire Housing Tube............................................................................................................................ Aluminum Tube

Unit Weight (With battery, cutting attachment shield and D-handle) ...................................................... 10.2 lbs. (4.63 kg.)

Cutting Mechanism.............................................................................................................................................Bump Head

Line Spool Diameter...................................................................................................................................... 3 in (76.2 mm)

Trimming Line Diameter ......................................................................................................................... 0.080 in (2.03 mm.)

Cutting Path Diameter................................................................................................................................. 10 in. (254 mm)

BATTERY AND MOTOR

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