Xylem Fire Pump User Manual

INSTRUCTION MANUAL

S13421

REVISION B

INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.

Fire Pump Package
Pumping Systems

TABLE OF CONTENTS

SECTION 1 – GENERAL

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 1

PURPOSE OF MANUAL . . . . . . . . . . . . . . . . . 1

SAFETY INSTRUCTION . . . . . . . . . . . . . . . . . 1

HANDLING & STORAGE . . . . . . . . . . . . . . . . 1

TEMPERATURE AND VENTILATION

. . . . . . . 2

INPUT VOLTAGE . . . . . . . . . . . . . . . . . . . . . . .

GROUND CONNECTIONS . . . . . . . . . . . . . . . 2

POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . 2

FIELD CONNECTION DIAGRAMS . . . . . . . . .

SECTION 2 – INSTALLATION

LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

FOUNDATION . . . . . . . . . . . . . . . . . . . . . . . . . 3

PIPING CONNECTIONS . . . . . . . . . . . . . . . . . 3

SWITCH/ALARM CONNECTIONS . . . . . . . . . 3

MISCELLANEOUS CONNECTIONS . . . . . . . . 3

PAGE

SECTION 3 – OPERATION

PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . 4

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . 5

APPENDIX “A”

2

SYSTEM CHECK LIST – GENERAL,

DIESEL DRIVEN, ELECTRIC DRIVEN . . . . . . . 6

APPENDIX “B”

2

SYSTEM CHECK LIST – ELECTRICAL . . . . . .

PAGE

4

7

NOTE

The information contained in this manual is intended
to assist operating personnel by providing information
on the characteristics of the purchased equipment.

It does not relieve the user of their responsibility to
adhere to local codes and ordinances as defined by
the authority having jurisdiction.

Further information pertaining to the installation,
operation, and maintenance can be found in the
IOM’s for the associated equipment provided.

Any further questions, contact A-C Fire Pump
Systems, [phone].

SECTION 1 – GENERAL

1.1 DESCRIPTION

Fire Pump Package systems are custom built to
the requirements provided by the purchaser. The
AC Fire Pump Package is a complete fire protec­tion system. Packaged Fire Pump Systems are
designed in accordance with NFPA 20. Packges
are factory hydrotested to internal quality stan­dards and NFPA 20 r

1.2 PURPOSE OF MANUAL

1.2.1 This manual is furnished to acquaint you with
some of the practical ways to install, operate, and
maintain this unit. Read it carefully before doing
any work on your unit and keep it handy for future
reference. This manual provides general instruc­tions for the installation and maintenance of skid
mounted electric motor driven and diesel driven
systems with or without enclosures. Fire pump
systems consist of but are not limited to: pumps,
drivers, controllers, interconnecting piping, fuel
systems and fittings.

1.2.2 Equipment cannot operate well without proper
care. To keep this unit at top efficiency, follow the
recommended installation and servicing proce­dures outlined in this manual.

1.3 SAFETY INSTRUCTION

1.3.1 This safety alert symbol will be used in this manual
and on the pump safety instruction decals to
draw attention to safety related instructions.
When used the safety alert symbol means

ATTENTION! BECOME ALERT! YOUR SAFETY
IS INVOLVED! FAILURE TO FOLLOW THE
INSTRUCTION MAY RESULT IN A SAFETY
HAZARD.

equirements.

1.3.4 Driver control equipment and electronic controls
are connected to hazardous line voltages. When
servicing electronic controls, there will be
exposed components at or above line potential.
Extreme care should be taken to pr
shock. Stand on an insulating pad and make it a
habit to use only one hand when checking com­ponents. Always use accurate test meters when
checking electrical components. Always work
with another person in case of an emergency.
Disconnect power when performing maintenance.
Be sure equipment is properly grounded. Wear
safety glasses whenever working on electronic
control or rotating equipment.

DANGER: Troubleshooting live control panels
exposes personnel to hazardous voltages.

Electrical troubleshooting must only be done by a
qualified electrician. FAILURE TO FOLLOW THESE

INSTRUCTIONS WILL RESULT IN SERIOUS PER­SONAL INJURY, DEATH, AND/OR PROPERTY
DAMAGE.

DANGER: Internal combustion engines and gas

appliances require adequate combustion air and

ventilation. Refer to equipment manufacturers Instruc­tion, Operation & Maintenance manual. FAILURE TO

FOLLOW THESE INSTRUCTIONS WILL RESULT IN
SERIOUS PERSONAL INJURY, DEATH, AND/OR
PROPERTY DAMAGE.

DANGER: Batteries emit explosive gases. Make

electrical connections in a well-ventilated area.

FAILURE TO FOLLOW THESE INSTRUCTIONS
WILL RESULT IN SERIOUS PERSONAL INJURY,
DEATH, AND/OR PROPERTY DAMAGE.

otect against

1.3.2 Refer to the driver manufacturer’s I.O.M.
(Installation Operation Manual) for specific instal­lation information.

1.3.3 Even when the pump is stopped, it should be
considered "alive" as long as its controller is
energized. Keep hands away from the output
shaft until the pump has completely stopped and
power is disconnected from the driver
controller.

WARNING: Pump can start automatically.
Keep hands away from output shaft until pump

is completely stopped and input power is removed
from the driver control panel. Lockout main power
switch while working near the driver output shaft.

FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS PERSONAL INJURY,
DEATH, AND/OR PROPERTY DAMAGE.

1.4 HANDLING & STORAGE

1.4.1 Care should be taken to prevent damage due to
dropping or jolting when moving the package.
Transportation damage should be brought to the
carrier’s attention immediately upon receipt.

1.4.2 The fire pump system should be unloaded and
handled by qualified personnel.

WARNING: Falling Objects Hazard

Eyebolts or lifting lugs, if provided, are for lifting

only the components to which they are attached.
Eyebolts on fire pump enclosures are used for factory
assembly only and are not intended to lift the com­plete package. FAILURE TO FOLLOW THESE

INSTRUCTIONS WILL RESULT IN SERIOUS PER­SONAL INJURY, DEATH, AND/OR PROPERTY
DAMAGE.

1