Thank you for purchasing the ultrasonic flowmeter.
This instruction manual provides important information regarding the safe installation,
operation and maintenance of the flowmeter. Please read it carefully before attempting
to install or operate the meter. A copy of this manual should be kept by the operator.
Extra copies of this manual are available from your supplier or directly from the
manufacturer.
The following important symbols are used throughout this manual and on labeling
affixed to the flowmeter:
CAUTION
risk of electric shock
CAUTION
!
!
risk of danger
CAUTION
risk of danger
This symbol identifies a risk of electric shock where the possibility of injury
or death is present.
This symbol identifies a risk of injury or death is present.
In all cases, when this s
the documentation needs to be consulted to find out the nature of the
!
QUESTIONS REGARDING THE SAFE USE OF THIS PRODUCT, THE LINUX
OPERATING SYSTEM SOURCE CODE AND OTHER TECHNICAL ASSISTANCE
MAY BE DIRECTED TO THE PLACE OF PURCHASE.
potential HAZARD and any actions which have to be taken.
If the equipment is used in a manner not specified by this instruction
manual, the protection provided by the equipment may be impaired.
ymbol is used on labeling affixed to the flowmeter,
Ultrasonic Flowmeter
LABELING
1.1
Operating
Principles
1.2
Transit Time
Operation
Page 5
1.0 Product Overview
The Hybrid Ultrasonic Flow Meter can measure fluid flow in virtually any fluid in
which sound waves can travel. The meter is considered “hybrid” because it can measure
fluid flow using either the Doppler or Transit Time methods. The system includes a set of
ultrasonic sound Transducers and a Signal Processing Unit (SPU). The transducers are
clamped to the outside of the pipe wall and include no moving parts. The SPU controls
and processes the transducer signals into useful flow measurement data. This method of
flow measurement is safe, non-intrusive and very easy to service.
The Transit Time measuring method requires relatively “clean” fluid to enable the sound
waves to complete their circuit. The meter may be operated in the Transit-Time mode
when the fluid contains particles. To allow for changes
in the fluid’s particle count, the Sonic-Pro monitors the signal gain and employs an
Automatic Gain Control (AGC) algorithm that automatically adjusts the gain to maintain
the optimum power level.
The speed at which sound travels in the fluid must be known. The factory will configure
the meter for a known fluid during the initial configuration. The model 3 includes a 5button user interface that can be used to configure the meter. Many common fluids are
listed in the software and can be selected directly from the menu. Provided the speed of
sound in the fluid is known, custom “unknown” fluids can be input manually by the user.
A list of various fluids and their sound speeds are provided in the index of this user
manual.
0% to 10% (0 to 100,000 ppm) of
TRANSIT TIME MEASUREMENT PRINCIPLE
When operated in the Transit Time measurement method, a short ultrasonic signal burst
passes first in one direction and then in the other between two transducers separated
along the length of the pipe. When traveling in the same direction as fluid flow, the burst
is carried along by the fluid and arrives earlier as a result. When traveling against fluid
flow, the burst is held back by the fluid and arrives later. The SPU (
measures this difference in time-of-flight in the two directions. From this, the
Unit)
actual time-of-flights, the distance traveled in the fluid and the angle of the ultrasonic
signal path, it calculates the fluid velocity.
As well as the V mounting method shown, the transducers could be on opposite sides of
the pipe with no reflections in the path (Z mount).
Signal Processing
Ultrasonic Flowmeter
Page 6
1.3
Doppler
Operation
The Doppler measurement method requires that particles be present in the flow stream
to “reflect” the sound waves. The particles must be of sufficient size, volume and type to
reflect the sound waves. For example; although orange juice may contain pulp that is of
sufficient size and volume, the properties of the pulp do not allow the sound waves to
reflect. Therefore, the meter will not operate in the Doppler mode with orange juice
containing pulp.
The meter may be operated in the Doppler mode when the fluid contains
(200 to 150,000 ppm) of
sound reflection properties.
particles that are at least 50 micron in size and have sufficient
0.02% to 15%
DOPPLER MEASUREMENT PRINCIPLE
When operated in the
signal passes from a transmitting transducer into a pipe carrying a moving fluid. The
signal is reflected by particles in the fluid and is picked up by a receiving transducer on
the opposite side of the pipe.
When using the Doppler method, the transducers are installed directly opposite each
other along the pipe axis, one each side of the pipe, either with or against the flow of
fluid. The ultrasonic signal is subject to a Doppler shift when it is reflected from the
particles moving at (nominally) the same velocity as the fluid. Therefore, the frequency
at the receiving transducer will be slightly different from the transmitted frequency.
SPU (
Signal Processing Unit) measures this difference in frequency and calculates the
fluid velocity.
Note that the meter is actually measuring the velocity of the particles and not the actual fluid. For this reason, measurement error will occur if the particles do not move at the
same velocity as the fluid, such as when the particles are heavier than the fluid or when
the fluid is moving at such a low velocity that the particles drop out of suspension. Large
“gulps” of air or particles will temporarily disrupt the flow measurement resulting in
error.
Doppler measurement method, a continuous-wave ultrasonic
The
Ultrasonic Flowmeter
Page 7
1.4
Fluid
Requirements
1.5
Pipe
Requirements
Doppler Operation
!
Must conduct sound
!
Must contain sound reflecting particles such
!
Must conduct sound
!
Must be relatively clean fluid
Transit Time Operation
as air bubbles, sand, etc.
Transit Time measurement requires relatively
Doppler measurement requires
15% (200 to 150,000 ppm)
0.02% to
particles be
present in the flow stream to “reflect” the
“clean” fluid. Fluids containing from
10% (0 to 100,000 ppm) of particles
acceptable.
sound waves.
Note: Do not attempt to measure very low flow velocities in the Doppler mode, the particles can fall out of
suspension resulting in error or failure.
Pipe Material
Brass (Naval)
Copper
FRP (fiberglass Reinforced Plastic)
Iron (cast)
Iron (ductile)
Nylon
Polyethylene (HDPE)
Polyethylene (LDPE)
Polypropylene
PVC / CPVC
304 Stainless Steel
304L Stainless Steel
316 Stainless Steel
Steel (1% carbon hard)
Steel (carbon)
Titanium
Doppler Mode Pipe Size Range
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
1“ to 100” (25mm to 2500mm)
1“ to 100” (25mm to 2500mm)
1“ to 100” (25mm to 2500mm)
1“ to 100” (25mm to 2500mm)
1“ to 100” (25mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
Pipe Size Ranges and Maximum Wall Thickness
Transit Time Mode Pipe Size Range
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
1-1/2“ to 100” (40mm to 2500mm)
1-1/2“ to 100” (40mm to 2500mm)
1-1/2“ to 100” (40mm to 2500mm)
1-1/2“ to 100” (40mm to 2500mm)
1-1/2“ to 100” (40mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
2“ to 100” (63mm to 2500mm)
Max Pipe Wall
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
2.00” (50mm)
2.00” (50mm)
1.00” (25mm)
.500” (13mm)
2.00” (50mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
0% to
are
1.6
Straight Pipe
Length
Requirements
Note: The outside surface of the pipe must be clean and smooth. Insulation, coatings, rust and other surface
imperfections should be removed before installing the transducers. The inside surface of the pipe must be smooth to
properly reflect the sound wave.
Type of Disturbance
Flange
Reducer
o
90 Elbow
o
Two 90 Elbows - 1 Direction
o
Two 90 Elbows - 2 Directions
Gate valve
Pump
Note: The sound wave beam is only affected by fluid that actually passes through the beam and therefore, the meter
will not measure with high accuracy if the fluid velocity is not consistent across the entire pipe diameter. Flow
disturbances such as pumps, elbows, tees, and valves in the flow stream can cause swirl patterns and vortices that
will affect the measurement. Install the transducers on a straight run of pipe as far as possible from any
disturbances. The distance required for high accuracy will depend on the type of disturbance.
Upstream from Transducers
5 x Nominal Pipe Size
7 x Nominal Pipe Size5 x Nominal Pipe Size
10 x Nominal Pipe Size5 x Nominal Pipe Size
15 x Nominal Pipe Size5 x Nominal Pipe Size
20 x Nominal Pipe Size5 x Nominal Pipe Size
25 x Nominal Pipe Size5 x Nominal Pipe Size
25 x Nominal Pipe Size5 x Nominal Pipe Size
Straight Lengths of Pipe Required
Downstream from Transducers
5 x Nominal Pipe Size
Ultrasonic Flowmeter
Page 8
1.7
Standard
Model
Features
and Options
STANDARD MODEL FEATURES
!Data logging to a standard SD Card.
!4-20 mA output signal
!0-1000 Hz digital frequency output signal
!LED status indicator lights
DISPLAY AND USER ACCESS MODEL DISTINCTIONS
Model 3 includes a full featured display with a 5
button touch pad. The start-up process and the zero
calibration can be performed by pressing the proper
buttons on the touch pad.
Note that the start-up process, the zero calibration,
and all other functions can also be performed by the
optional remote PC software application.
Model 2 includes a basic display with a 2 button
touch pad. The start-up process and the zero
calibration can be performed by removing the front
cover plate and pressing the setup button located
on the circuit board.
Note that the
and all other functions can also be performed by the
optional remote PC software application.
Model 1 has no display or touch pad. The start-up
process and the zero calibration can be performed
by removing the front cover plate and pressing the
setup button located on the circuit board.
Note that the start-up process, the zero calibration,
and all other functions can also be performed by the
optional remote PC software application.
OPTIONAL COMMUNICATIONS PACKAGE WITH CUSTOM PC SOFTWARE
Any model can be equipped with a
connector panel and custom PC software. When
software, any model can perform the functions described in this manual
including program editing and data logging downloads directly into the PC.
start-up process, the zero calibration,
Communications Package that includes circuitry,
connected to a computer running the
Model 3
Ultrasonic Flowmeter
OPTIONAL PROCESS CONTROL RELAY BOARD
Any model can be equipped with a Process Control Relay Package that includes three
independently programmable 10 amp relays. However, relay programming requires the
Model 3 programming features or the Communications Software package to function.
Models 1 and 2 cannot access the relay functions unless connected to the communications
Software.
Page 9
1.8
Wiring
Compartment
WIRING COMPARTMENT
The wiring access door on the front of the flowmeter enclosure only must be
removed to access the wiring terminal blocks, motherboard controls (a setup button and
the measurement mode switch) and to view the status LEDs.
The meter is factory set for transit time operation.
There are no user serviceable items inside the rear enclosure.
FRONT COVER PLATE REMOVED
DOPPLER / TRANSIT TIME
MODE SELECT SWITCH
(factory set for transit time mode)
INDICATOR LIGHTS
GRN
RS485
INDICATOR
LIGHTS
SD CARD
DATA LOG
(REMOVE)
TRANSDUCER
INPUTS
Tx 1 Tx 2
BLK (-)
GRN
GRN
RED (+)
RED (+)
RS232
USB
COMMUNICATIONS
CONNECTOR PANEL
BLK (-)
RED (+)
BLK (-)
ETHERNET
WIRING COMPARTMENT LAYOUT
SETUP BUTTON
TD
MODE SWITCH
COM
COM
COM
NC
NO
NC
NO
NC
NO
R1
R2
R3
PROCESS CONTROL RELAYS
(THREE EACH) 10A 250V AC
SETUP BUTTON (white)
FUSE
FUSE
1A 250V (5x20mm)
slow blow
SIGNAL
OUTPUTS
mA
NEG (-)
POS (+)
littlefuse 239001.XP
POWER INPUT
Hz
DC
DC (-)
GRN
110~240Vac 50/60Hz-40W
DC (+)
NEG (-)
POS (+)
WARNING
INPUT POWER LIMITS
AC INPUT
DC INPUT
15~30 Vdc-40W
CAUTION
risk of electric shock
AC
GRN
AC LINE
AC NTRL
INPUT POWER (green)
FAULT CONDITION (red)
INDICATOR LIGHTS
METER STATUS (yellow)
Ultrasonic Flowmeter
Page 10
NO
NO
Down flows
must have
back pressure
Pipe must be full
Air could be trapped
!
2.0 Quick Start Guide
1
Select doppler
or transit time
mode
Note that the meter is factory
set for Transit-Time operation.
See section 3.6 for more information
2
Select the transducer
mounting location
The flowmeter’s sound wave
beam only measures fluid that
actually passes through the
beam, therefore, the fluid
velocity must be consistent
across the entire pipe diameter
to ensure high accuracy. Flow
disturbances such as pumps,
elbows, tees, and valves in the
flow stream can cause swirl
patterns and vortices that will
affect the measurement.
Install the transducers on a
straight run of pipe as far as possible from any
disturbances. The distance
required for accuracy will
depend on the type of
disturbance.
FRONT COVER PLATE REMOVED
Type of Disturbance
Flange
Reducer
o
90 Elbow
o
Two 90 Elbows - 1 Direction
o
Two 90 Elbows - 2 Directions
Gate valve
Pump
Upstream from Transducers
5 x Nominal Pipe Size
7 x Nominal Pipe Size5 x Nominal Pipe Size
10 x Nominal Pipe Size5 x Nominal Pipe Size
15 x Nominal Pipe Size5 x Nominal Pipe Size
20 x Nominal Pipe Size5 x Nominal Pipe Size
25 x Nominal Pipe Size5 x Nominal Pipe Size
25 x Nominal Pipe Size5 x Nominal Pipe Size
MINIMUM STRAIGHT PIPE LENGTHS
OK
Flow
Direction
10 x D
PIPE SYSTEM CONSIDERATIONS
MODE SELECT SWITCH
TRANSDUCER
INPUTS
Tx 1
BLK (-)
GRN
RED (+)
RS232
COMMUNICATIONS
CONNECTOR PANEL
USB
Tx 2
GRN
RED (+)
BLK (-)
BLK (-)
RED (+)
RS485
GRN
ETHERNET
INDICATOR
LIGHTS
SD CARD
DATA LOG
(REMOVE)
TD
MODE SWITCH
COM
NC
NO
COM
NC
NO
COM
NC
NO
PROCESS CONTROL RELAYS
(THREE EACH) 10A 250V AC
SIGNAL
OUTPUTS
mA
NEG (-)
POS (+)
R1
R2
R3
SETUP BUTTON
WIRING COMPARTMENT LAYOUT
Straight Lengths of Pipe Required
Downstream from Transducers
5 x Nominal Pipe Size
OK
OK
5 x D
Hz
GRN
NEG (-)
POS (+)
FUSE
1A 250V (5 x 20)
POWER INPUT
DC
AC
DC (-)
DC (+)
GRN
WARNI NG
INPUT POWER
LIMITS
AC INPUT
110VAC - 240VAC
50/60 Hz
DC INPUT
15 to 30 VDC
CAUTION
risk of electric shock
AC LINE
AC NTRL
See section 6.1 for more information
Ultrasonic Flowmeter
3
NO
NO
Air bubbles may be present
Sediment may be present
Determine the
transducer mounting mode
When operated in the Doppler mode, the transducers
are always mounted directly opposite each other, 180
degrees around the pipe.
When operated in the Transit-Time mode, the front
faces of the transducers must face each other and be
positioned the correct distance apart. In V-mode, the
transducers are on the same side of the pipe. In Zmode, the transducers are on the opposite side of the
pipe, 180 degrees apart.
When factory configured, the appropriate Transit-Time mounting mode is pre-configured and printed on
the serial label.
See section 6.2 for more information
All pipe types and sizes
Flow
or
Flow
“V” Mount Mode
Typically smaller pipe
sizes from 2” to 6”
Separation
Distance
Flow
or
Flow
TRANSIT TIME
DOPPLER
Typically larger pipe
sizes from 4” to 100”
Separation
Distance
“Z” Mount Mode
Flow
or
Page 11
Flow
4
Determine the 1st
transducer location
The mounting surface must be
clean, smooth and free of
surface imperfections. Remove
all insulation material, loose
paint, etc. Clean the pipe
thoroughly. Use sandpaper if
necessary to remove surface
imperfections. Be sure to locate
the transducers on the side of
horizontal runs of pipe. Do not
mount the transducers over
weld seams. Place a mark
where the first transducer will
be located.
See section 6.5 for more information
O
45
OK
O
45
TRANSDUCER MOUNTING LOCATION
Horizontal
Ultrasonic Flowmeter
Page 12
5
Determine the 2nd
transducer location
When operated in the
Doppler mode, the
transducers are always
mounted directly opposite each
other, 180 degrees around the
pipe.
When operated in the
Transit-Time mode, the
factory configured separation
distance and mounting mode
is printed on the serial label.
The currently active
separation distance is also
displayed on the run mode
screen, the fault indicator
screen, and when activating a
new configuration.
If the meter has not been
factory configured, or if a new
configuration is required, the
pipe outside diameter, pipe
wall thickness, pipe material,
fluid type and transducer
mounting mode data must be
input before proceeding.
All pipe types and sizes
DOPPLER
SERIAL LABEL
1 T 0.88 in.
FAULT
Attempting Correction...
[£]
£££
“V” Mount Mode
Typically smaller pipe
sizes from 2” to 6”
Separation
Distance
F81
81
“Z” Mount Mode
Typically larger pipe
sizes from 4” to 100”
Separation
Distance
TRANSIT TIME
Separation Distance
1 T 0.88 in. [¢¢¢£]
U.S. Gallons / min
625.38
U.S. Gallons
4345625.38
SETUP SWAPCLEAR
RUN MODE SCREEN
Firmware Version, A01.00.00
Transducer Positioning …
Position the transducers
at a separation distance of:
0.884416 inches (”V” Mount)
Information Screen
1490
Once activated, the new
separation distance will be
displayed.
See section 6.6 for more information
FAULT INDICATOR SCREEN
Press DONE when this is complete
DONE
NEW CONFIGURATION
ACTIVATION SCREEN
6
Configure the meter if it has not been factory configured
Apply power to the meter. note that only the most basic configuration requirements are shown here.
1 T 0.88 in. [¢¢¢£] 1490
U.S. Gallons / min
U.S. Gallons
625.38
Manage Configuration Sets
Global Configuration
Setup Root Menu
4345625.38
SETUP SWAPCLEAR
1. Press Setup.
ENTERÇESC
2. Highlight Manage
Configuration Sets and
press enter.
È
È
Manage Configuration Sets
Ê
ENTERÇESCÈ
4. Highlight the
Configuration set to be
edited and press enter.
Setup Root Menu
Manage Configuration Sets
ÊActivate a Configuration Set
Open a Saved Configuration Set
Create a New Configuration Set
Delete a Saved Configuration Set
ENTERÇESC
3. Highlight Open a
saved Configuration
set and press enter.
Setup Root Menu
Open a Saved Configuration Set
Ê
Configuration Set #1
See section 5.0 for more information
Ultrasonic Flowmeter
6
Configure the meter (continued)
Configuration Set #1
Transducer Setup
Metering Setup
Process Control Setup
Reset Working Set to Fact. Defaults
Set Password...
Save
Save As ...
Save and Activate
Configuration Set #1
Transducer Setup
ÊTransducer
Measurement Units
Ê
Transducer
Ê
Pipe
Liner
Fluid
Page 13
Configuration Set #1
Transducer Setup
ÊTransducer
Ê
Model Number
Mount Method
Ê
Cable Length (Feet)
Configuration Set #1
Transducer Setup
ÊTransducer
Mount Method
Ê
V
W
Z
N
ENTERÇ
È
ESC
5. Highlight Transducer
Setup and press enter.
Configuration Set #1
Transducer Setup
ÊTransducer
Ê
Model Number
Mount Method
Ê
Cable Length (Feet)
ENTERÇESC
È
9. Press escape.
Configuration Set #1
Transducer Setup
ÊPipe
Outside Diameter
Wall Thickness
Pipe Material
Speed of Sound in Custom Material
ENTERÇESC
È
13. Highlight Wall
Thickness and press
enter.
Configuration Set #1
Transducer Setup
ÊPipe
Ê
Outside Diameter
Wall Thickness
Pipe Material
Speed of Sound in Custom Material
ENTERÇESC
È
17. Press escape.
Configuration Set #1
Transducer Setup
Fluid
Ê
Fluid type
Ê
Speed of Sound in Fluid Type
ENTERÇESC
È
21. Press escape twice.
ENTERÇESC
È
6. Highlight Transducer
and press enter.
Configuration Set #1
Transducer Setup
Measurement Units
Ê
Transducer
Pipe
Liner
Fluid
ENTERÇESC
È
10. Highlight Pipe and
press enter.
Configuration Set #1
Transducer Setup
ÊPipe
Wall Thickness
Ê
0.218
Ê
ENTERÇESC
È
14. Input the actual wall
thickness and press
enter.
Configuration Set #1
Transducer Setup
Measurement Units
Ê
Transducer
Pipe
Liner
Fluid
ENTERÇESC
È
18. Highlight Fluid and
press enter.
Configuration Set #1
Transducer Setup
Metering Setup
Process Control Setup
Reset Working Set to Fact. Defaults
Set Password...
Save
Save As ...
Save and Activate
ENTERÇ
22. Highlight Save and
Activate and press enter.
È
ENTERÇESC
7. Highlight Mount
Method and press enter.
Configuration Set #1
Transducer Setup
ÊPipe
Outside Diameter
Ê
Wall Thickness
Pipe Material
Speed of Sound in Custom Material
ENTERÇESC
11. Highlight Outside
Diameter and press
enter.
Configuration Set #1
Transducer Setup
ÊPipe
Ê
Outside Diameter
Wall Thickness
Pipe Material
Speed of Sound in Custom Material
ENTERÇESC
15. Highlight Pipe
Material and press
enter.
Configuration Set #1
Transducer Setup
Fluid
Ê
Fluid type
Ê
Speed of Sound in Fluid Type
ENTERÇESC
19. Highlight Fluid Type
and press enter.
Information Screen
Firmware Version, A01.00.00
Transducer Positioning …
Position the transducers
at a separation distance of:
0.884416 inches (”V” Mount)
Press DONE when this is complete
ESC
DONE
23. Position the
Transducers on the pipe
and press Done.
È
È
È
È
ENTERÇESC
8. Highlight a Mount
Method and press enter.
Configuration Set #1
Transducer Setup
ÊPipe
Outside Diameter
Ê
2.625
Ê
ENTERÇESC
12. Input the actual
outside diameter and
press enter.
20. Highlight the actual
Fluid Type and press
enter.
È
È
Ultrasonic Flowmeter
Page 14
Manage Configuration Sets
Create a New Configuration Set
Ê
Delete a Saved Configuration Set
Ê
Activate a Configuration Set
Ê
Open a Saved Configuration Set
Ê
Configuration Set #1
Ê
Configuration Set #2
Ê
Configuration Set #3
Ê
Configuration Set #4
Ê
Configuration Set #5
Ê
Global Configuration
Communications Settings
Ê
Master Password
Ê
Date and Time
Ê
Save Changes
Ê
Ê
Transducer Setup
Measurement Units
Ê
English (U.S. units)
Ê
Metric (SI units)
Ê
Transducer
Ê
Ê
Model Number
Mount Method
Ê
Cable Length (Feet)
Ê
Pipe
Ê
Ê
Outside Diameter
Ê
Wall Thickness
Pipe Material
Ê
Speed of Sound in Custom material
Ê
Liner
Ê
Ê
Liner Wall Thickness
Speed of Sound in Liner material
Ê
Ê
Fluid
Fluid Type
Ê
Speed of Sound in Custom Fluid
Ê
Ê
Metering Setup
Flow Rate
Ê
Ê
Volume Units
Custom Unit Volume per U.S. Gallon
Ê
Ê
Time Units
Digits After Decimal Point
Ê
Totalizer
Ê
Volume Units
Ê
Custom Unit Volume per U.S. Gallon
Ê
Digits After Decimal Point
Ê
Ê
Total Display Function
Display
Ê
Ê
Display Language
Ê
Flow Rate Averaging
Display Update
Ê
Low Flow Cutoff
Ê
High Flow Cutoff
Ê
Scaling Offset
Ê
Signal Output
Ê
Ê
Analog Output
Ê
Pulse Output
Data Logging
Ê
Log Interval
Ê
Ê
Log Rate Setpoint
Ê
Log Totalizer Setpoint
Setup Root Menu
Ê
Process Control Setup
Ê
Relay Channel #1
Assign Relay
Ê
Ê
Monitor Flow Rate
Ê
Monitor Flow Total
Ê
Disabled
Flow Rate Alarm Settings
Ê
High Trigger
Ê
High Release
Ê
Low Trigger
Ê
Ê
Low Release
Alarm Delay Time
Ê
Batch Dispense Settings
Ê
Default Batch Amount
Ê
Batch Start Mode
Ê
Relay Timer
Ê
Relay Channel #2
Ê
Relay Channel #3
Ê
Assign Relay
Ê
Ê
Monitor Flow Rate
Ê
Monitor Flow Total
Ê
Disabled
Flow Rate Alarm Settings
Ê
High Trigger
Ê
High Release
Ê
Low Trigger
Ê
Ê
Low Release
Alarm Delay Time
Ê
Batch Dispense Settings
Ê
Default Batch Amount
Ê
Batch Start Mode
Ê
Relay Timer
Ê
Assign Relay
Ê
Ê
Monitor Flow Rate
Ê
Monitor Flow Total
Ê
Disabled
Flow Rate Alarm Settings
Ê
High Trigger
Ê
High Release
Ê
Low Trigger
Ê
Ê
Low Release
Alarm Delay Time
Ê
Batch Dispense Settings
Ê
Default Batch Amount
Ê
Batch Start Mode
Ê
Relay Timer
Ê
Manual Batch Start
Ê
Auto (Proportional)
Ê
Manual Batch Start
Ê
Auto (Proportional)
Ê
Manual Batch Start
Ê
Auto (Proportional)
Ê
Ultrasonic Flowmeter
Page 15
7
Install the
transducers
An acoustic coupling material
must be placed between the
transducer and the pipe
surface at the point where the
sound waves enter the pipe.
Draw a centerline on the pipe
parallel to the pipe center.
Place the first transducer onto
the pipe. Locate the front
arrow exactly over the first
separation distance mark (A).
Place the transducer straight
and parallel to the centerline.
Secure the first transducer to
the pipe using the pipe clamps.
The arrows on the front and
rear of the transducers must
point toward the centerline.
TRANSDUCER
CENTERLINE
CENTERLINE
DOW 111 Silicone Grease
or
BLUE GASKET - Permenant
installations. Recommended
for metal pipes.
or
WHITE GASKET -
Temporary installations.
ACOUSTIC COUPLING MATERIAL INSTALLATION
B
FRONT VIEW
ARROW ON CENTERLINE
A
REAR VIEW
ARROW ON CENTERLINE
CENTERLINE
TRANSDUCER
BOTTOM VIEW
CENTERLINE
Locate the second transducer
separation mark (B). Place the
second transducer so that the
front arrow is located exactly
over the mark (B). Place the
transducer straight and
parallel to the centerline. Be
sure that both transducers are
facing each other and parallel
to the pipe centerline.
Check that the separation
distance is correct. Tighten the
clamps equally.
See section 6.9 for more information
8
Restart the
meter
Press the SETUP button. The
meter will enter the SETUP ROOT MENU. Creation and
modification of the five
available Configuration Sets
and the Global Configuration
settings can be made from this
menu. If no changes are to be
made, press
will re-start.
ESC. The meter
1 T 0.88 in.
U.S. Gallons / min
[¢¢¢£] 1490
625.38
U.S. Gallons
4345625.38
SETUPSWAPCLEAR
B
A
AB
Separation
Distance
ACOUSTIC
COUPLING
MOUNTING CLAMPS
Manage Configuration Sets
Global Configuration
ENTER Ç
Setup Root Menu
ESCÈ
Ultrasonic Flowmeter
Page 16
3.0 Flowmeter SPU Installation
3.1
Unpacking
3.2
Select a
Mounting
Location
The Flowmeter is shipped in a carrying case. Inside the carrying case you will find the
following items:
!
Flowmeter SPU (Signal Processing Unit)
!
Transducer Set
!
Enclosure Mounting Hardware
2 mounting plates
4 mounting plate screws (10-32 x .50”)
4 panel mount screws (8-32 x 3.00”)
2 wall mounting screws (#10 x 1.00”)
1 panel mounting gasket
1 pipe mounting clamp (maximum pipe diameter 10”)
Transducer Mounting Kit
!
6 blue gaskets (single use)
2 white gaskets (multi use)
4 transducer mounting clamps
Note that additional clamps can be purchased and connected for larger pipe diameters.
The flowmeter was designed to be installed and operated by qualified personnel only. Do
not attempt to install or operate the meter if you are unsure. Seek qualified assistance.
Please note that warranty coverage does not include damage due to misuse or
improper installation.
Select a mounting location for the SPU t
power supply. The standard transducer cable length is 10 feet and must not be cut or
modified. Note that the flowmeter can accurately measure flow from either direction.
(maximum pipe diameter 10”)
hat is within reach of the transducer cables and
!
3.3
Wall
Mounting
CAUTION
risk of danger
The SPU
Although the meter
where the unit can be easily monitored is recommended. Special ventilation is not
required.
1) The SPU must be installed on a
solid, secure surface such as a solid
wall, panel, wall studs, etc. DO NOT
install the meter on drywall with anchor
bolts.
2) Measure and mark the distance between
the keyhole slot centers as shown.
3) Drill two 5/32” diameter pilot holes.
Install the enclosed #10 x 1.00” screws
into the wall. Leave the screw heads
away from the panel surface
approximately 1/4”.
4) Hang the SPU enclosure on the screws.
Do not position the equipment so that it is difficult to disconnect the power
supply cord.
can be mounted on a wall, on a horizontal or vertical run of pipe or in panel.
is designed to withstand outdoor conditions. A cool, dry location,
4.68 (119mm)
Ultrasonic Flowmeter
3.4
Panel
Mounting
1) The SPU can be panel mounted.
Measure and cut an opening in the
panel as shown.
2) Remove the two mounting plates from
the rear of the enclosure.
3) Install the gasket onto the rear of the
front panel of the SPU enclosure.
Page 17
7.90” (200mm)
10.40”
(264mm)
3.5
Pipe
Mounting
4) Place the enclosure into the panel.
5) Re-install the two mounting plates as
shown.
6) Thread the four 8-32 x 3.00” machine
screws through each of the two outer
tapped holes in the mounting plates.
Tighten the screws to secure the
enclosure to the panel.
1) The SPU can be mounted on horizontal
or vertical pipe. The pipe must be secure
and of sufficient strength to support the
weight of the SPU.
2) Install the two mounting plates onto the
rear of the enclosure. For horizontal
pipe mounting, install the mounting
plates on the top and bottom plate cutouts. For vertical pipe mounting, install
the mounting plates on the side plate
cut-outs.
Mounting
Plates
Gasket
8-32 x 3.00”
Panel Screws
Panel
3) Thread the long mounting clamp
through the square cut-outs in the
mounting plates as shown.
4) Wrap the clamp around the pipe and
tighten loosely. Be sure the pipe is
seated in the pipe groove, then tighten
securely.
Ultrasonic Flowmeter
Page 18
3.6
Select the
Measurement
Method
3.7
Electrical
Connections
Open the front cover of the SPU. Position the Doppler/Transit-Time switch to the
preferred operating mode (factory setting is transit time).
Operate the meter in the
Transit Time mode (best accuracy) if the fluid contains little or no particles (up to 10%
maximum).
Operate the meter in the Doppler mode if the fluid to be measured contains
more than 10% particles.
Doppler/Transti-Time Switch
The transducer connections are pre-wired at the factory. If a main AC input power cord
selection was made when ordering, the power cord and main AC power input connection
is factory wired. When powering the meter by DC, a power cable for this purpose should
be installed in one of the cable gland liquid-tight connectors. See section 3.8 below. The
meter will automatically adjust for any main power input that is within the power
requirements range of 110 to 240 volts AC or 15 to 30 volts DC. See the diagram below
for wiring of output signals, communications signals and process control relays.
CAUTION
risk of electric shock
CAUTION
risk of electric shock
The transducer cable length is fixed. Do not attempt to modify the length of the cables.
Various cable lengths are available from the factory. Contact the factory if you need
assistance. Shielded cable is recommended for signal output connections.
RS232
All high voltage connections in the front wiring compartment are
considered “finger safe”. However,
disconnect electricity to the meter and
use care when connecting high voltage wires to the plug-in type terminal
blocks.
There are no user serviceable items inside the rear meter enclosure. If it
becomes necessary to open the back cover, be sure to disconnect the main
power supply before opening the back cover of the enclosure.
FUSE
1A 250V (5x20mm)
slow blow
littlefuse 239001.XP
POWER INPUT
DC
AC
DC (-)
DC (+)
NEG (-)
POS (+)
WARNING
INPUT POWER LIMITS
110~240Vac 50/60Hz-40W
15~30 Vdc-40W
GRN
AC INPUT
DC INPUT
CAUTION
risk of electric shock
TRANSDUCER
INPUTS
Tx 1Tx 2
BLK (-)
BLK (-)
GRN
GRN
RED (+)
COMMUNICATIONS
CONNECTOR PANEL
RED (+)
USB
RED (+)
BLK (-)
GRN
ETHERNET
RS485
INDICATOR
LIGHTS
SD CARD
DATA LOG
(REMOVE)
SETUP BUTTON
TD
MODE SWITCH
COM
NC
NO
COM
NC
NO
COM
NC
NO
R1
R2
R3
PROCESS CONTROL RELAYS
(THREE EACH) 10A 250V AC
SIGNAL
OUTPUTS
mA
GRN
NEG (-)
POS (+)
Hz
AC LINE
AC NTRL
Ultrasonic Flowmeter
WIRING CONNECTIONS
Power Input
Terminal Block
Page 19
Flow Meter
12 345
Positive
(+)
15 to 30 VDC
40 WATTS MAX
Flow Meter
Current output (4-20 mA)
Maximum load 1000 ohms
Signal Output
Terminal Block
1
Current
input
4-20mA receiver
Negative
(-)
Line
intput
110 to 240 VAC 50/60Hz
40 WATTS MAX
Neutral
POWER INPUT CONNECTIONS
Frequency output (0-1000 Hz)
Open Collector output, 50% duty cycle
2
Current
output
34 5
Ground
Digital Pulse Receiver
Frequency
SIGNAL OUTPUT CONNECTIONS
input
input
Flow Meter
(Open Collector output
50% duty cycle)
5k
5-30 VDC
3.8
Cable Gland
Liquid-Tight
Connections
The SPU wiring compartment is equipped with:
six large liquid-tight cable gland connectors,
two small
liquid-tight cable gland connectors, and
a communications cable liquid-tight cable gland grommet and plug.
To ensure that the SPU enclosure remains water-tight, the following cable glands should
be used:
The six large liquid-tight connectors can be used with any cable diameter from .200
to .394 inches (5.1 to 10.0 mm). They are provided for:
1 each for the power input cable
2 each for the transducer cables
3 each for the process control relay connection cables
The two small liquid-tight connectors can be used with any cable diameter from .118
to .255 inches (3.0 to 6.5 mm). They are provided for:
1 each for the 4-20 mA output signal cable
1 each for the pulse output signal cable
The communications cable grommet can be used with any cable diameter from .190
to .205 inches. It is provided for any one of the following cable types:
USB cable
Ethernet Cable
RS-232 serial cable
RS-485 serial cable
The blank grommet plug should be used when the
not required.
communications cable grommet is
Ultrasonic Flowmeter
Page 20
4.0 Overview of Flowmeter Operation
4.1
Power On
and
Self-Test
4.2
Description of
Operating
States and
Controls
On application of power, the power LED (green) on the motherboard comes on and the
flowmeter performs self-test functions. The approximate duration of self-test is 10
seconds. The flowmeter indicates that it is in the Self-Test State as follows:
Model 1: the red and all four yellew LED
indicator lights flash at 1 Hz.
INDICATOR LIGHTS IN
SELF-TEST STATE
Model 2: as for Model 1, plus the LCD
shows the firmware version number and the
text “Self-Test ...”.
Firmware Version, B01.00.00
Self-test …
Information Screen
Model 3: as for Model 2.
LCD DISPLAY
Below is a diagram of the flowmeter’s major operating states. The condition of the
motherboard LEDs is pictured under the name of each state. Transitions are annotated
with their causes, which may be user actions via the motherboard controls and timeouts
(uppercase text), user actions using a display optionally fitted to the flowmeter, (italic
text) or automatic transitions when a step is complete (in parentheses).
In the Self-Test state, the flowmeter checks the operation of internal circuitry, such as
communication between the processor and its peripheral functions, Verify that all LEDs
and the LCD display, if fitted, are working properly. Do not press any buttons during
self-test.
Ultrasonic Flowmeter
If an error condition is detected during self-test, the flowmeter enters the Faulted State.
Failure of the LEDs, LCD display, and the display touch-pad are not internally
detectable.
If self-test completes without error, the flowmeter enters the Startup State. Note that
completion of self-test does not guarantee that the flowmeter is properly configured and
able to make accurate measurements.
Power ON
(pass)
SELF-TEST
(fail)
FAULTED STATE
(complete)
ZERO CALIBRATION
(fail)
HOLD SETUP
FOR
3 SECONDS
TAP SETUP
BUTTON or
“DONE” button
press
TRANSDUCER POSITIONING
STARTUP STATE
TAP SETUP BUTTON or
TIME OUT (5 minutes) or
press “ESC” button
SETUP MODE
TAP SETUP
BUTTON or
Activate a
configuration
TAP SETUP
BUTTON
(fail)
TAP SETUP BUTTON or
FLIP DOPPLER / TT
MODE SWITCH
RUN MODE
(fail)
7 SECOND
TIME OUT
SONIC-PRO OPERATING STATES
Page 21
4.3
Startup
State
When power is applied, the flowmeter enters the Startup state. In the Startup State, the
flowmeter waits for up to 7 seconds for the Setup button to be pressed at which time the
Setup mode is entered and changes to the configuration can be made. If the setup button
is not pressed, the flowmeter will enter the Run Mode and attempt to start flow
measurement. If the transducers are not installed on the pipe, a fault will occur. The
location of the Setup button is as follows:
Model 1: a push-button switch on the
controller motherboard.
Model 2: as for Model 1.
Model 3: as for Model 2, plus a SETUP soft
button appears on the display.
TRANSDUCER
INPUTS
Tx 1 Tx 2
BLK (-)
GRN
RED (+)
RS232
USB
COMMUNICATIONS
CONNECTOR PANEL
RED (+)
SETUP BUTTON (white)
INDICATOR
LIGHTS
SD CARD
DATA LOG
(REMOVE)
BLK (-)
GRN
RED (+)
BLK (-)
RS485
GRN
ETHERNET
COM
COM
COM
SETUPBUTTON
TD
MODE SWITCH
NC
R1
NO
NC
R2
NO
NC
R3
NO
PROCESS CONTROL RELAYS
(THREE EACH) 10A 250V AC
SIGNAL
OUTPUTS
mA
NEG (-)
POS (+)
GRN
Hz
NEG (-)
POS (+)
FUSE
1A 250V (5 x 20)
POWER INPUT
DC
AC
DC (-)
DC (+)
GRN
WARN ING
INPUT POWER
LIMITS
AC INPUT
96VAC - 264VAC
50/60 Hz
DC INPUT
15 to 30 VDC
CAUTION
risk of electric shock
AC LINE
CIRCUIT BOARD LAYOUT
The flowmeter indicates that it is in the Startup State as follows:
Model 1: the Fault (red) LED is OFF and
all yellow LEDs are at first ON and then
turn OFF one by one, starting at LED1, at
intervals of 1.5 seconds, so as to count down
the 7 second pause.
AC NTRL
Model 2: as for Model 1, plus the display
screen indicates:
Startup ...
Tap Setup to enter Setup Mode
Hold Setup for Zero Calibration
Configuration set #
(Searching for SD Card)
Below this, a “progress bar” counts off the 7
second delay.
Model 3: as for Model 2, plus the SETUP
soft button is available.
MODEL 1
Information Screen
Firmware Version, A01.00.00
Startup …
Tap Setup to enter Setup
Hold Setup for Zero Calibration
Configuration Set #1
(Searching for SD Card)
[££££¢¢¢]
MODEL 2
Information Screen
Firmware Version, A01.00.00
Startup …
Tap Setup to enter Setup
Hold Setup for Zero Calibration
Configuration Set #1
(Searching for SD Card)
[££££¢¢¢]
SETUP
MODEL 3
Ultrasonic Flowmeter
Page 22
4.4
Setup
(Configuration)
Mode
From the Setup mode, a zero calibration can be performed or, if equipped with either the
full function display (Model 3) or the optional Communications software, the Setup Root Menu system can be entered and the meter can be configured.
be performed in the Setup Root Menu are fully described in section 5.0.
The Setup Mode can be entered in two ways:
1) Tap the SETUP button on the motherboard, the display touch-pad, or on the user PC
Communications Software.
2) Flip the Doppler/Transit Time switch.
Note: the meter must be in the Startup State or in the Run Mode to enter the Setup Mode.
The flowmeter indicates that it is in the Setup Mode as follows:
Model 1: two outer yellow LEDs flash at 1
Hz.
Model 2: as for Model 1, plus the display
screen indicates:
Setup Mode...
Firmware Version, A01.00.00
Setup …
The operations that can
SETUP MODE
Information Screen
MODEL 2
Setup Root Menu
Model 3: as for Model 2, plus the Setup
Root Menu appears.
The flowmeter will remain in the Setup Mode until one of the following actions occur:
1) A Configuration Set is activated from the Setup Root Menu.
Either t
required for this action.
2) The user “escapes” from this state.
The user can escape to the Startup state by:
a) Hold the SETUP button on the motherboard for three seconds.
b) Tap the SETUP button on the motherboard once (resulting in entering the
c) Press the ESC button on the
Note that if the user escapes, the currently active configuration set will re-activate.
3) Five minutes passes without user action.
he full function display (Model 3) or the optional Communications software is
Transducer Positioning state) and tap again (resulting in entering the Startup
state).
full function display (Model 3) or on the optional
Communications software.
Manage Configuration Sets
Global Configuration
ENTERÇ
MODEL 3
È
ESC
Ultrasonic Flowmeter
Page 23
4.5
Transducer
Positioning
State
In the Transducer Positioning State, the flowmeter waits for the transducers to be
correctly positioned on the pipe.
When operated in the Transit Time measurement mode, the separation distance of the
transducers is computed by the flowmeter from the information in the Transducer Setup branch of the Configuration Menu. The correct separation distance is
dependent on the pipe OD, pipe wall thickness, pipe type and chosen mounting mode. If
the Doppler measurement mode is selected (by the motherboard switch), the separation
of the transducers (along the pipe axis) is always zero.
When factory configured, the separation distance and mounting mode is printed on the
serial label. The separation distance will also be displayed on the LCD display or on the
optional communications PC software, in either inches or millimeters depending on the
Measurement Units chosen in Transducer Setup. If the meter has not been factory
configured, or if a new configuration is required, the pipe OD, pipe wall thickness, pipe
type, fluid type and chosen mounting mode configuration data must be input before
proceeding. See section 5.3 for instructions on how to create or modify a configuration.
If the flowmeter has neither an LCD display nor a connected user PC Software
application, then the Configuration information cannot be changed by the user so the
separation of the transducers will not change from the factory setting.
The flowmeter indicates that it is in the Transducer Positioning State as follows:
Model 1: two center yellow LEDs flash at 1
Hz.
TRANSDUCER
POSITIONING STATE
Model 2: as for Model 1, plus the screen
presents instructions to the user as shown.
Model 3: as for Model 2.
You must acknowledge that the transducers are correctly positioned by either pressing
the SETUP button on the motherboard or the DONE soft button on the display, if fitted.
The flowmeter will then return to the Startup state, see section 4.3 above, from
which you can again enter Setup Mode or perform Zero Calibration or, by allowing
the 7 second timeout to elapse, let the flowmeter enter Run Mode and begin flow
measurement.
Firmware Version, A01.00.00
Transducer Positioning …
Position the transducers
at a separation distance of:
2.489416 inches (”W” Mount)
Press DONE when this is complete
DONE
Information Screen
Ultrasonic Flowmeter
Page 24
4.6
Zero
Calibration
State
If the Transit Time measurement mode is selected, a zero calibration should be
performed if possible.
calibration. It is not necessary to perform zero calibration if Doppler measurement mode
is selected, however it is harmless and will have no effect on the measurement.
In the Zero Calibration State, the flowmeter measures and records the apparent rate of
fluid flow to offset measurements in Run Mode and compensate for any zero flow error.
This information is associated and stored with the active Configuration Set and survives
power loss and restarts. If a new Configuration Set is made activate, it will have its own
zero calibration information. Therefore, the calibration must be performed after the
configuration is created and saved. Although the zero calibration is not required, positive
or negative zero offset reading error may result if the calibration is not performed.
The approximate duration of zero calibration is 15 to 20 seconds.
movement of fluid in the pipe. Do not perform zero calibration if it is not possible to
establish zero fluid flow in the pipe. If there is flow during zero calibration, then flow
measurement in Run Mode will be inaccurate. The only means provided to cancel zero
calibration or to undo its effect is to perform another zero calibration.
Zero calibration must be started while in the Startup State by holding down the SETUP
button for at least 3 seconds. The Startup State may be entered by power cycling the
flowmeter or upon exit from the Setup Mode or Transducer Positioning state. With either
the Model S3 display or the optional Communications Board and a connected Host PC,
the Setup Mode can be activated directly from the Run Mode by pressing the SETUP
button and then the pressing the ESC button.
There must be no movement of fluid in the pipe during the
There must be no
On completion of zero calibration, the flowmeter returns to the Startup State and will
again wait for up to 7 seconds for the Setup button to be pressed.
The flowmeter indicates that it is in the Zero Calibration State as follows:
Model 1: one yellow LED flashes at 1 Hz
INDICATOR LIGHTS DURING
ZERO FLOW CALIBRATION
Model 2: as for Model 1, plus the display
screen indicates:
Zero Calibration ...
Below this, a “progress bar” counts off the
15 to 20 second delay.
Firmware Version, B01.00.00
Zero Calibration …
Information Screen
££££¢¢¢
£££
[
Model 3: as for Model 2.
¢¢¢
]
MODEL 2 and MODEL 3
Ultrasonic Flowmeter
Page 25
4.7
Run
Mode
In the Run Mode, the flowmeter performs flow measurement, updates the 4 to 20 mA
and pulse signal outputs, displays and logs data and performs process control actions
according to the active configuration.
The flowmeter indicates that it is in the Run Mode as follows:
Model 1: Yellow LEDs indicate the present
“Goodness of Measurement”.
one light = poor quality
four lights = best quality
Model 2: as for Model 1, plus the Run
Mode screen appears, including an
indication of “Goodness of Measurement” on
the top line and the calculated speed of
sound in the fluid if in Transit Time
measurement mode.
Model 3: as for Model 2 (see section 1.7 for
some minor differences between Model 2
and 3 displays).
The flowmeter remains in the Run Mode until it is powered down, the user takes an
action to go to Setup Mode or, exceptionally, an error occurs and the flowmeter goes to
the Faulted State. The user can command the flowmeter to Setup Mode by pressing
the motherboard setup button or changing the position of the measurement mode switch
between Transit Time and Doppler. If the Model 3 Display or the Communications PC Software is connected, the user can additionally press the SETUP soft button.
INDICATOR LIGHTS DISPLAYING
GOODNESS OF MEASUREMENT
1 T 2.46 in.
[¢¢¢£]
U.S. Gallons / min
625.38
U.S. Gallons
4345625.38
Relay #1
Active
SETUP SWAP
MODEL 2 and MODEL 3
Relay #2
off
Alarm
CLEAR
Relay #3
RELAY
1480
4.8
Fault and
Warning
Error Codes
For a complete description of Run Mode operation, see section 7 below.
The flowmeter enters the Faulted or Warning State if:
1) The flowmeter self-test fails.
2) A configuration error is detected on exit from Setup Mode.
3) An error condition occurs during flow measurement in Run Mode or Zero
Calibration.
Faults and Warnings will be identified by two-digit error codes.
!A Fault will cause the meter to discontinue flow measurement. Note that the 4-20mA
analog output signal and 0-1000 Hz pulse output signal sets to the minimum values (fail
safe low), and all relays will respond as if in a zero flow condition.
!A Warning will not interrupt flow measurement, output signals, or relay functions.
The fault LED will flash at a rate of 2 pulses per second (ON for 250 ms and OFF for 250
ms) to count out the first digit of the error code, will then stay OFF for 1.25 second, will
then flash again to count out the second digit and then
stay OFF for 5 seconds. The code will repeat.
are available. The errors that can occur and their assigned codes are listed below.
Example: 8 flashes >>> 1.25 second pause >>> 1 flash >>> 5 second pause = Fault 81
at a rate of 2 pulses per second
The digit 0 will not be used, so that 81 codes
Ultrasonic Flowmeter
Page 26
4.8
Fault and
Warning Error
Codes (cont.)
The flowmeter indicates that it is in the Faulted State as follows:
Model 1: The Fault LED (red) flashes to
identify the error (note that this LED is on
the motherboard and the wiring access door
must be opened to see it) . All yellow LEDs
are off.
INDICATOR LIGHTS IN
SELF-TEST STATE
1 T 2.46 in.
[£]
£££
F15
FAULT
Model 2: as for Model 1, plus the error code
appears in the upper right hand corner of
the Run Mode display screen.
Model 3: as for Model 2.
The Faulted state will attempt to self correct, however, if the error is due to a
configuration problem such as impossible pipe geometries, the configuration error must
be corrected before the fault condition will clear. Repositioning the transducers may be
required before the fault can correct itself. A fault that is caused by an empty pipe
condition, excessive air or particles in the fluid, or other such flow stream disturbances
will self correct when the flow stream returns to an acceptable condition.
15
Attempting Correction.....
MODEL 2 and MODEL 3
The Fault and Warning codes and their respective numbers are listed below. See the
troubleshooting guide in the index of this manual for more information about correcting
for errors.
Fault Codes
F15Transit Time: Burst onset not detected
F13Transit Time: Measured sound speed exceeded the configured allowable limit
F19Improbable flow rate over 40 feet per second (12 meters per second)
F81Receive signal too weak or absent during burst accusation
F91Impossible pipe geometries
Warning Codes
W11Receive signal near lower limit of operation
W12Receive signal too strong
W13Transit Time: Measured sound speed exceeded the configured allowable limit
W16Transit Time: Burst onset not detected
W17Transit Time: Periodic burst onset detection has large decrease in confidence
W18Transit Time: Large gain in periodic receiver gain adjustment detected
W37Improbable scaling offset (e.g. less than 0.5 or greater than 2.0)
The user can configure a fluid sound speed limit value. This feature can be used to
monitor the fluid and alert the user to changes in fluid density. Should the measured
sound speed be greater then the acceptable percentage of error, error code 13 will be
recorded. Error code 13 can be configured to result in either a fault condition or a
warning condition. The default setting is recorded as a fault. See section 5.4.3 for more
information on this feature.
Ultrasonic Flowmeter
Page 27
Metering Setup
5.0 Setup (Configuration) Mode
The Setup (configuration) Mode screens are available on the Model 3 only. However, if
the communications option is included, can access the setup
mode by using the PC Software Application.
any of the models 1, 2 or 3
5.1
Menu
Navigation
The function of the soft buttons for menu
navigation is as follows:
ENTER
Perform an appropriate action on
the highlighted item:
! Select the item.
! If an editable value, edit the value.
! If the item has options, show the
options.
! If the item is a selectable option, choose
it and move one place back up the menu
tree.
Ç
Move the highlight up in the list of menu items or options.
È
Move the highlight down in the list of menu items or options.
ESC
Move one place back up the menu tree, abandoning any change at the current
position. If this soft button is pressed at the top level of a menu, leave the menu entirely,
abandoning all unsaved changes.
The function of the soft buttons and their labels will change when editing values, such as
numbers and passwords, and this is described in the following sections.
New Configuration Set
ÊFlow Rate
ÊVolume Units
ENTERÇ
ÊÇOunces Ç
U.S. Barrels Liquid
U.S. Barrels Oil
Pounds
Kilograms
ÈAs Many Characters As Will Fit È
È
ESC
5.1.1
Setup Root
Menu
5.1.2
Escaping From
Setup
If the flowmeter enters Setup Mode and no input of any sort is received for a period of 5
minutes, then it will return to the Startup State, from which the user can re-enter the
Setup Mode, if desired.
The Setup Root Menu is shown at right.
From this screen, the user can Manage
Configuration Sets and edit certain
Global Configuration items.
The flowmeter stores up to five sets of
configuration item values, called
“Configuration Sets”, which are numbered
from 1 to 5.
If the ESC soft button is pressed repeatedly to go back up in a menu until the top level is
reached and is then pressed one time more, the flowmeter “escapes” from the Setup Mode directly to the Startup State and from there to the Run Mode, as described in
section 4.4 above. The Configuration Set used is the same as was previously selected. If
no changes were made to this Set, for example if a different Configuration Set was
changed, the flowmeter will operate exactly as before. However, if the active Set has been
opened, edited and saved, then the changes will take effect without the re-calculation ofinternal parameters and therefore the flowmeter may not operate correctly.
Manage Configuration Sets
Global Configuration
ENTERÇ
Setup Root Menu
È
ESC
Ultrasonic Flowmeter
Page 28
5.2
Global
Configuration
Setup Root Menu
Manage Configuration Sets
Global Configuration
Global Configuration
ÊCommunications Settings
Master Password
Date and Time
Save Changes
Setup Root Menu
5.2.1
Communication
Settings
ENTERÇ
È
ESC
ENTERÇ
È
ESC
Under the Global Configuration menu item, you can change communications settings,
enter and/or change the Master Password, set the date and time, and saving the changes.
The Global Configuration settings apply to the flowmeter as a whole and are not
associated with numbered Configuration Sets. Changes take effect when you highlight
Save Changes and press the ENTER soft button. The Setup Root Menu then reappears. This may disrupt communication, depending on what changes have been made.
Any changes are lost if the flowmeter loses power before the changes are saved or the
user presses the ESC soft button until the Setup Root Menu returns to the top level
and then one more press.
The following sub-sections explain further what happens when you highlight a choice
and acts on it by pressing the ENTER soft button.
Selecting the Communications Settings menu allows you to:
!Set the RS-232 bit rate
!Set the RS-485 bit rate and slave node
address
!Set the Ethernet IP address, subnet
mask, default router and UDP port
number of the flowmeter
Global Configuration
Communications Settings
Ê
Ê
RS-232
RS-485
Ethernet
Setup Root Menu
RS-232 and RS-485 will always use 8 data
bits, 1 stop bit, no parity and no flow
control. These settings are not configurable.
Selecting the Ethernet menu allows you to:
!Set the Ethernet IP address (the
default IP Address is 192.100.100.23)
!Set the subnet mask
!Set the default router
!Set UDP (Universal Data Port) port
number of the flowmeter (typically set
at 26000)
ENTERÇ
Global Configuration
Communications Settings
Ê
Ê
Ethernet
ENTERÇ
Setup Root Menu
IP Address
Subnet Mask
Default Router
UDP Port Number
Ç
È
È
ESC
ESC
Ultrasonic Flowmeter
Page 29
5.2.2
Master
Password
On selecting this action, you are prompted to supply a Master Password. The master
password is “empty” when shipped from the factory. The first time user may
enter any master password. Once entered, this master password can be used to enter
ANY configuration, as if no other passwords are present.
Once a Master Password has been
entered, upon selecting this action, you will
prompted to supply the Master
be
Password.
If this is done incorrectly, the
Global Configuration
ÊMaster Password
Ê
12345
Setup Root Menu
flowmeter returns to the Setup Root
Menu. If it is done correctly, you are given the choices of changing the Master
Password or returning to the Setup Root
Menu. If you elect to change the Master
Password, you must enter it twice. You will
receive confirmation of the change or, if the
ENTER
Ç
Ç
Ç
ESC
two entries were not the same, the password
will not change and, in either case you are
returned to the Setup Root Menu. Whether the Master Password is changed or not,
on return to the Setup Root Menu, you will not need to enter passwords for the
duration of the current Setup Mode session.
Wherever a password is required, the Master Password will be accepted. Therefore,
knowing the Master Password lets you do anything. In particular, you can overwrite
“forgotten” passwords. Knowing just the password of a single Configuration Set lets
you edit, activate or delete only that set.
5.2.3
Setting the Date
and Time
5.2.4
Saving Changes
On selecting this action, you are able to
change date and time settings. Each digit
can be set in the same way as for numerical
data, see section 6.3.1.1 below.
Global Configuration
ÊDate and Time
Ê
2008/01/01 00:18:03
Setup Root Menu
The flowmeter uses date and time
information to time stamp log entries, see
section 7.6 below. There is no explicit means
to set the time zone or daylight savings
time. The clock must be manually set
forwards or backwards as appropriate.
ENTER
Ç
Ç
Ç
ESC
The meter includes a coin cell battery to
maintain the date and time settings in the event of a power failure (Type CR1632, 3V
16mm 126mAh). The battery should last for years of operation. The battery is located on
the main circuit board. Contact the factory if the battery must be replaced.
Save changes before escaping from the
Global Configuration menu. If the ESC soft
button is pressed repeatedly to go back up in
a menu until the top level is reached and is
then pressed one time more without saving
the changes, the flowmeter “escapes” from
Global Configuration
ÊCommunications Settings
Master Password
Date and Time
Save Changes
Setup Root Menu
the Setup Mode directly to the Startup
State and from there to the Run Mode.
ENTERÇ
Ultrasonic Flowmeter
È
ESC
Page 30
5.3
Manage
Configuration
Sets
Under the Manage Configuration Sets
menu item, the user is offered actions to
manage these Sets in much the same way as
files on a computer.
Activate a Configuration Set allows the
user to apply a Configuration Set to the
flowmeter, which will then enter Run Mode
and operate according to the configuration
information in that Set plus the setting of
the motherboard measurement mode switch.
Open a Saved Configuration Set allows the user to inspect and edit a Configuration
Set, reset it to the Factory Configuration, save changes to it, save it to a different Set,
etc.
Create a New Configuration Set begins a fresh Configuration Set, starting from the
pre-set Factory Configuration.
Delete a Saved Configuration Set removes a Configuration Set from the flowmeter.
Similar to operating on files in a computer, the editing of a Configuration Set takes
place in a temporary location called the “Working” Set. This must be saved by the user,
either back to where it came from or to a different numbered Set, otherwise it will be lost
if the flowmeter loses power or the user escapes from Setup Mode.
Manage Configuration Sets
ÊActivate a Configuration Set
Open a Saved Configuration Set
Create a New Configuration Set
Delete a Saved Configuration Set
ENTERÇ
Setup Root Menu
È
ESC
5.3.1
Activate a
Configuration
Set
5.3.2
Open a
Configuration
Set
5.3.3
Create a New
Configuration
Set
5.3.4
Delete a
Configuration
Set
On selecting this action, a list of the pre-saved Configuration Sets will be shown. The
user can select a Configuration Set using the and soft buttons and
press the ENTER soft button to activate that Set. The flowmeter then exits the Setup
Mode to the Transducer Positioning
State and eventually the Startup State
and then to the Run Mode where it will
perform flow measurement using the
configuration data of that Set.
The Setup Root Menu will return to the
screen without the activation of a
Configuration Set if the user fails to
supply a password (if required), or presses
the ESC soft button twice.
This action is similar to Activate a Saved Configuration Set in that the user is able to
select and open a valid Configuration Set. On pressing the ENTER soft button and
supplying a password if necessary, the selected Configuration Set will be loaded into
the Working Set and the Configuration Edit Menu will appear. From this screen, the
user can navigate to and edit configuration items.
On selecting this action, the pre-set Factory Configuration data will be loaded into the
Working Set and the Configuration Edit Menu will appear. The banner will read
New Configuration Set. From this screen, you can navigate to and edit configuration
items and save the configuration to a numbered Set.
Deleting a Configuration Set starts out the same as Activate a Saved Configuration Set. On pressing the ENTER soft button and supplying a password if
necessary, the Configuration Set number and data will be deleted. Note that new
configuration data can now be saved to that numbered set). If all Configuration Sets
are deleted, the flowmeter will operate according to the Factory Configuration.
ENTER
Ç
Manage Configuration Sets
Activate a Configuration Set
Ê
Ê
Configuration Set #1
Configuration Set #3
Configuration Set #4
ENTERÇ
È
Setup Root Menu
È
ESC
Ultrasonic Flowmeter
5.4
Configuration
Edit
Menu
Page 31
The Configuration Edit Menu appears if a new Configuration Set is created or if an
existing Configuration Set is successfully opened. The banner on the top line identifies
the configuration as New Configuration Set or Configuration Set #1, etc. Note that
any changes made are held in a temporary “working” Configuration Set and are not
stored to a numbered Set until the user explicitly selects this operation.
5.4.1
Editing Data
Items
From here, the user can:
!Inspect and Edit the Working
Configuration Set
!Reset everything to the Factory
Configuration
!Create, change or delete the
Configuration Set Password
!Save the Working Configuration Set
to a numbered Configuration Set
Transducer Setup
Metering Setup
Process Control Setup
Reset Working Set to Fact. Defaults
Set Password...
Save
Save As ...
Save and Activate
Configuration Set #3
!Activate the Set after saving it to a
numbered Configuration Set
!Abandon edits and return to the Setup
ENTERÇ
È
ESC
Root Menu
The Working Configuration set cannot be directly activated. It must first be saved (to
a numbered Set). Actions do not appear in the menu if they are inappropriate (for
example, Save and Save and Activate do not appear for a new Set until it is saved to a
Numbered Set).
There are two possible ways to change editable data in the flowmeter. From the user PC
software, decimal digits can be typed directly. From the flowmeter, the user is limited to
the five soft buttons. Data is not available for editing in Model 1 and Models 2 without
the user PC Software application.
5.4.1.1
Editing Numerical
Values
If you press the ENTER soft button when the highlight is on a leaf item that has a
editable value (rather than a list of choices), you can then edit the value, one digit at a
time. The current value is displayed to an appropriate precision and the leftmost digit is
highlighted (see example below).
Using the soft button, the value of
Ç
the highlighted digit can be increased by one
for each press. Upon reaching 9, it wraps to
0. Using the and soft
È
È
Buttons, the highlight can be moved to the
left or right one digit at a time. The
highlight skips non-editable positions, such
Metering Setup
Ê
Signal Output
Ê
New Configuration Set
Pulse Output
Flow Rate at High Point
Ê
Ê
75000.00
as the decimal point. If the highlight is
moved beyond the leftmost digit, a new digit
will appear with the value 0. If this digit is
not changed before the highlight is moved
ENTER
Ç
Ç
È
ESC
back to the right, it will be removed. A
similar procedure can be used to add zeros to the right of the number, but only if the
number is a real number (contains a decimal point).
When the ENTER soft button is pressed, the currently displayed value becomes the new
value of the item being edited and the menu system moves one place back, appearing as
it did before the edit began. If the ESC soft button is pressed, then the menu system also
moves one place back but the value of the item is not changed and remains as it was
before the edit.
Ultrasonic Flowmeter
Page 32
5.4.1.2
Entering Passwords
using the Soft Buttons
All passwords must contain 5 digits. Each of
the five soft buttons represent 2 digits. The
numbers 5, 6, 7, 8 and 9 are interchangeable
with 0, 1, 2, 3 and 4 (respectively), so only
five choices are needed to enter any digit
from 0 thru 9. Entering the number 00000
(55555) effectively cancels the password
Manage Configuration Sets
Open a Saved Configuration Set
Ê
Configuration Set #1
Ê
Configuration Set #2
Configuration Set #3
Configuration Set #4
Configuration Set #5
Setup Root Menu
input or deletes an existing the password.
If you are prompted to supply a password
and fail to do so within 30 seconds, the
Enter Password
0 / 5
[
]
££¢¢¢
1 / 62 / 73 / 84 / 9
flowmeter reacts as if an incorrect password
was entered.
When setting or changing a password, the password must be entered a second time to
avoid entry errors. If the two entries to not match, the password will not be changed. To
remove password protection, you can take the normal action to set a password and then
delete it by e. You are
ntering the number 00000 (55555) effectively deleting the password
then no longer prompted to enter the password but are instead immediately given access
to the protected data.
5.4.1.3
Units of Measure
Many data items must be entered with reference to a specific unit of measure.
In the
below), you are
flow (and one relating to total flow
(. Thus, rate of flow units can be configured for GPM and total
Metering Setup branch of the Configuration Edit Menu (see section 5.4.3
able to specify three different units of measure; two relating to rate of
Flow Rate Volume Units & Flow Rate Time Units)
Flow Total Volume Units)
flow units can be configured for U.S. Barrels Liquid. Note that total units do not include
time as a variable.
When entering data in the ,
any value associated with rate of flow must be entered in the units of
measure that is currently configured at the time the data entry takes place.
Metering Setup and the Process ControlSetup screens
rate of flow
Any value
associated with the total flow must be entered in the total flow units of measure
configured at the time the data entry takes place. This requirement does not apply to
values in the Transducer Setup branch, (such as pipe sizes) which are governed by a
separate selection of units of measure (see section 5.4.2 below). When entering data by
making a selection from a list, it is not necessary to be aware of the units of measure in
force.
For example, if in Flow Rate Volume Units you chose U.S. Gallons and in Flow Rate
Time Units you chose Hours, then Log Rate Setpoints must be entered in U.S. Gallons
per Hour. Similarly, if in Flow Total Volume Units you chose U.S. Barrels Liquid, Log
Total Setpoints must be entered in U.S. barrels liquid.
If the configured units of measure are changed, all editable data item displays will
automatically change to the new units, but they will represent the same actual
quantities. This happens because the flowmeter converts and stores these data values in
SI units.
Ultrasonic Flowmeter
5.4.2
Transducer
Setup
Page 33
The Transducer Setup branch of the
Configuration Edit Menu allows you to
establish the fundamental parameters of the
flow meter, including the ultrasonic
transducers, the pipe to which they are
mounted, the liner inside the pipe, if any,
and the fluid flowing in the pipe.
Transducer Setup
Ê
Measurement Units
Transducer
Pipe
Liner
Fluid
Configuration Set #3
Using information entered here, the
flowmeter calculates many “engineering”
parameters that are critical to accurate
ENTERÇ
È
ESC
measurement. This is done when a
Configuration Set is “activated”, but not when a user exits Setup Mode by “escaping”
(for example, after the five minute timeout). Note that changes in this area of
configuration followed by an escape from Setup Mode may cause the flowmeter to
display incorrect flow information.
Under the Transducer Setup branch, the following actions are available:
Measurement Units allows you to specify
whether dimensions will be entered in
inches and the speed of sound in feet-persecond (English) or dimensions will be
entered in millimeters and the speed of
sound in meters-per-second (Metric). This
choice and all entered numbers must be
consistent when a Set is activated. If, for
example, the pipe diameter is entered as
2.00 when English units are selected but the
choice is then changed to Metric, it is
necessary to go back and enter 50.8 as the
pipe diameter or the flowmeter will attempt
to configure itself for a pipe which is only 2
millimeters across (and will fault).
Transducer --> Model Number allows you to
specify the model number of the transducer
pair used. You should not change this
setting unless you use a different transducer
pair from that originally supplied. The
transducer model number (A00 through
A20) is printed on the transducer housing.
Transducer Setup
ÊMeasurement Units
ENTERÇ
Transducer Setup
ÊTransducer
New Configuration Set
English (U.S. units)Ê
Metric (SI units)
New Configuration Set
Model NumberÊ
Mount Method
È
ESC
Transducer --> Mount Method allows you to
specify the transducer mount method used
ENTERÇ
È
ESC
when the meter is set for Transit Time measurement mode. The options are “Z” mount
(transducers on opposite sides of the pipe, no reflections of the sound wave on the pipe
“N” mount (transducers on opposite sides of the pipe, two reflections of the sound
wall),
wave on the pipe wall),
reflection from the far wall),
reflections from the far wall).
“V” mount (transducers on the same side of the pipe, one
“W” mount (transducers on the same side of the pipe, two
See section 6.0.
Pipe Outside Diameter allows you to specify the outside diameter of the pipe.
Pipe --> Wall Thickness allows you to specify the thickness of the pipe wall. From this
and the outside diameter, the flowmeter calculates the inside diameter and hence the
cross-sectional area of the pipe. This is critical to converting the measured velocity of the
fluid to a volumetric flow.
Ultrasonic Flowmeter
Page 34
5.4.2
Transducer
Setup
(continued)
Pipe --> Pipe material allows you to select
from a list the material from which the pipe
is made. This tells the flowmeter the speedof-sound in the pipe wall. The user can also
select Custom Pipe Material in the list and
use the Pipe --> Speed of Sound in Custom Material to enter the speed-of-sound directly.
This alternative should be used if the correct
pipe material is not in the list offered.
specify the thickness of any liner inside the
pipe. If there is no liner in the pipe, it
should be set to zero.
Liner --> Speed of Sound allows you to specify the speed-of-sound in the liner material.
If there is no liner in the pipe, it is not necessary to set this as it will be ignored.
Fluid --> Fluid Type allows you to select the type of fluid in the pipe from a list. This tells
the flowmeter the speed-of-sound in the fluid. The user can also select Custom Fluid Type in the list and use the Fluid --> Speed of Sound in Custom Fluid to enter the
speed-of-sound directly. This alternative should be used if the correct fluid or
fluid/temperature combination is not in the list offered.
5.4.3
Metering
Setup
The Metering Setup branch of the
Configuration Edit Menu allows you to
select how the flowmeter will display, record
and otherwise process flow measurements,
including the units of measure, averaging,
frequency of update, scaling at signal
outputs and logging.
Metering Setup
Flow Rate
Ê
Totalizer
Display
Signal Output
Data Logging
SOS Alarm
Configuration Set #3
Changes in this area of configuration affect
only the way in which the flowmeter
presents flow information on the display, at
ENTERÇ
È
output signals and in logging. This will not
cause the flowmeter to make incorrect flow measurements.
Under the Metering Setup branch, the following actions are available:
Flow Rate --> Volume Units allows you to
specify the units of measure in which flow
rates are displayed and written to log
entries. can also select Custom Volume
You
Units in the list and use the Flow Rate -->
Custom Volume Unit per U.S. Gallon to
enter the equivalent of one U.S. Gallon in
that unit. This alternative should be used if
the desired unit of measure is not in the list
offered.
Flow Rate --> Time Units allows to
you
Metering Setup
ÊFlow Rate
ÊVolume Units
ENTERÇ
Configuration Set #3
U.S. Gallons
Ê
Ounces
U.S. Barrels Liquid
U.S. Barrels Oil
Cubic Feet
Acre Feet
È
select the time part of the units of measure for flow rates. The options available are
seconds, minutes, hours and days.
ESC
ESC
Ultrasonic Flowmeter
Flow Rate --> Digits After Decimal Point allows to specify how many digits appear
you
after the decimal point when flow rate is displayed on the Run Mode screen.
Page 35
5.4.3
Metering
Setup
(continued)
Flow Total --> Volume Units allows to
specify the units of measure in which flow
totals are displayed and written to log
entries. This is independent of the units of
measure for flow rates, so that the flow rate
units of measure mey be different than the
flow total units. As for Flow Rate, a custom
you
Metering Setup
Ê
Totalizer
Ê
Configuration Set #3
Volume Units
Digits After Decimal Point
Total Display Function
unit of measure can be specified.
Flow Total --> Digits After Decimal Point
allows to specify how many digits
you
appear after the decimal point when flow
ENTERÇ
È
ESC
total is displayed on the Run Mode screen.
Flow Total --> Total Display Function allows to enable or disable the clearing of the
you
recorded total flow using the CLEAR soft button on the display in Run Mode and also
the clearing of batch counts and totals on Process Control Screens.
Display --> Display Language allows to
select the natural language of display text.
The choices offered are English, Spanish,
German and French.
Display --> Flow Rate Averaging allows
to select the time interval over which flow
rate measurements are averaged before
presentation to the display, signal outputs,
you
you
Metering Setup
Display
Ê
Ê
Configuration Set #3
Display Language
Flow Rate Averaging
Display Update
Low Flow Cutoff
High Flow Cutoff
Scaling Offset
process control, logging, etc. The choices
offered are 0.25, 0.50, 1.00, 2.50, 5.00 and
10.00 seconds. Longer values result in
ENTERÇ
È
ESC
higher accuracy and a more stable display but a slower response to changes in flow rate.
The Flow total value is not affected by flow rate averaging setting.
Display --> Display Update allows to select the time interval between the
you
presentation of new flow information to the display, signal outputs, process control,
logging, etc. The choices offered are 0.25, 0.50, 1.00, 2.50 and 5.00 seconds. Both flow rate
and flow total are affected.
Display --> Low Flow Cutoff allows to specify a flow rate below which the actual
you
measured value is replaced by zero. When factory configured, a flow rate equal to
approximately .25 feet per second is set.
Display --> High Flow Cutoff allows to specify a high rate above which the actual
measured value is replaced by the cutoff value.
you
When factory configured, a flow rate
equal to approximately 30 feet per second is set.
Display --> Scaling Offset allows to specify a scaling factor, which would generally
be close to one, by which measured flow is multiplied. If required, this value can be used
you
to quickly adjust for errors in the flow rate reading after a field calibration has been
performed.
Ultrasonic Flowmeter
Page 36
5.4.3
Metering
Setup
(continued)
Signal Output --> Analog Output allows you
to specify the mapping of flow rate to the
current value at the 4 to 20 mA analog
output signal. The mapping is specified by
two points on a straight line.
Signal Output --> Pulse Output allows you
to specify the mapping of flow rate to the
frequency of pulses at the digital output
signal. The mapping is specified by two
points on a straight line.
Data Logging --> Log Interval allows you to
specify a regular periodic interval in
seconds, at which flow rate and flow total
will be recorded in a log entry. The factory
default setting is 180 seconds. (see section
7.6 below for more on data logging).
Data Logging --> Log Rate Setpoint allows
you to specify upper and lower flow rates
which, when crossed, will result in log
entries being generated.
Metering Setup
Ê
Signal Output
Ê
ENTERÇ
Metering Setup
ÊData Logging
Ê
ENTERÇ
Configuration Set #3
Analog Output
Pulse Output
Configuration Set #3
Log Interval
Ê
180
Ç
È
È
ESC
ESC
Data Logging --> Log Total Setpoint allows
you to specify five total flow values at which
log entries will be generated.
SOS Alarm --> Percent Error Window
allows you to define the percentage of fluid
sound speed change that is acceptable before
an error alarm is triggered. The default
value is 10%. See the index at the back of
this manual for fluid sound speed data.
SOS Alarm --> Error Type allows you to
define the type of error that will result when
the measured fluid sound speed has
exceeded the limit window. When Warning
is selected, the meter will log and display a
warning and flow measurement will
continue. When Fault is selected, the meter
will log and display a fault condition, flow
measurement will cease, and the meter will
enter the faulted state. See section 4.8 for
information on faults and warnings.
Metering Setup
ÊSOS Alarm
Ê
ENTERÇ
Metering Setup
ÊSOS Alarm
Ê
Configuration Set #3
Percent Error Window
Error Type
Configuration Set #3
Percent Error Window
ÊÊ
10
ENTERÇ
Metering Setup
ÊSOS Alarm
Ê
Configuration Set #3
Error Type
ÊÊ
Fault
Warning
È
È
ESC
ESC
Ultrasonic Flowmeter
ENTERÇ
È
ESC
5.4.4
Process
Control
Setup
The Process Control Setup branch of the
Configuration Edit Menu allows to
you
assign each of the three Relay Channels to
monitor either the flow rate, flow total, error
codes, or be disabled and also to establish
appropriate process control settings.
For a detailed description of the flowmeter
Process Control Setup
Ê
Relay Channel #2
Ê
Configuration Set #3
Assign Relay
Ê
Monitor Flow Rate
Monitor Flow Total
Monitor Error Codes
Disabled
Process Control functions and the precise
effect of each setting briefly presented here,
see section 8 below.
ENTERÇ
È
Under the Process Control Setup branch,
sub-branches appear for each of the three Relay Channels.
Under the sub-branch for each Relay Channel, the following actions are available:
Page 37
ESC
Assign Relay allows to assign the
you
channel to monitor flow rate, flow total,
error codes or to be disabled.
Flow Rate Alarm Settings --> High Trigger
allows to enter a flow rate at and above
you
which the channel will generate an alarm
condition.
Flow Rate Alarm Settings --> High Release
you
gives the option of entering a flow rate
at which an alarm condition generated by
reaching the high trigger value will
automatically clear.
Flow Rate Alarm Settings --> Low Trigger
allows to enter a flow rate at and below
you
which the channel will generate an alarm
condition.
Flow Rate Alarm Settings --> Low Release
gives the option of entering a flow rate
you
at which an alarm condition generated by
reaching the low trigger value will
automatically clear.
Process Control Setup
Relay Channel #2
Ê
Ê
ENTERÇ
Process Control Setup
Ê
Relay Channel #2
Ê
ENTERÇ
Configuration Set #3
Assign Relay
Ê
Flow Rate Alarm Settings
Batch Dispensing Settings
Error Trigger Settings
Configuration Set #3
Flow rate Alarm Settings
Ê
High Trigger
High Release
Low Trigger
Low Release
Alarm Delay Time
È
È
ESC
ESC
Flow Rate Alarm Settings --> Alarm Delay Time gives the option of entering a delay
you
after the detection of an alarm condition during which the relay is prevented from
energizing, giving the operator a chance to correct the condition.
Ultrasonic Flowmeter
Page 38
5.4.4
Process Control
Setup
(continued)
Batch Dispensing Settings --> Default
Batch Amount allows you to set a default
batch volume for the relay channel. On the
Process Control run screen for this
Process Control Setup
Ê
Relay Channel #2
Ê
channel, the user is able to change the batch
volume. Values edited on that screen are not
saved in the Configuration Set and the
default will be restored if the flowmeter
restarts.
Batch Dispensing Settings --> Batch Start
ENTERÇ
Mode allows you to select the batch start
mode to be manual (the relay is manually
energized by pressing the front panel soft button, remains energized until the batch
amount has passed through the flowmeter and then de-energizes) or automatic (every
time the batch amount is observed to pass through the flowmeter, the relay energizes for
a configured time and then de-energizes).
Batch Dispensing Settings --> Relay Timer allows you to specify the time for which the
relay energizes for each batch in automatic batch start mode.
Error Trigger Settings --> Type of Trigger
allows you to specify the type or error that
will trigger an alarm and energize the relay.
Faults and warnings are described in
section 4.8.
Process Control Setup
Relay Channel #2
Ê
Ê
Configuration Set #3
Batch Dispensing Settings
Ê
Default Batch Amount
Batch Start Mode
Relay Timer
Configuration Set #3
Error Trigger Settings
Ê
Type of Trigger
Fault
Ê
Warning
Fault or Warning
È
ESC
ENTERÇ
È
ESC
Ultrasonic Flowmeter
5.4.5
Reset Working
Set to Factory
Values
5.4.6
Set Password
(for a single
configuration
set)
you
If select Reset Working Set to Factory Values from the Configuration Edit Menu,
then all configuration items that are
editable are set to values established by the
Factory Configuration. The prompt Are
you sure? (You will lose all information in
the Working Configuration Set) appears and
soft buttons are assigned to YES and NO. If
the Configuration Edit Menu was
reached by opening a saved configuration
set, the additional information (Configuration Set # 3 will not be affected) will be
displayed, as appropriate. If the user presses the YES soft button, the Working Set will
be reset, otherwise it will not. In either case, the Configuration Edit Menu re-appears.
you
If select Set Password from the Configuration Edit Menu, then a password can be
set or cleared for the Working Configuration Set. The prompt Enter five-digit password,
appears. Once five soft buttons have been pressed, will be asked to repeat the
password to guard against entry errors. To escape from setting a password, it is sufficient
to deliberately enter two different sequences.
When this is completed, the Configuration Edit Menu returns. If have created a
new configuration and attempt to save the Working Set to a previously numbered
Configuration Set, then will be prompted for the password of that Set, if one exists,
before it is overwritten. If opened an existing Set, then must have supplied the
password at that time and no further security measures are taken.
you
you you
Reset Working Set to Factory Values
Are you Sure?
(You Will Lose All Information In the
Working Configuration Set)
(Configuration Set #3 will not be affected)
you
Configuration Set #3
YESNO
you
Page 39
5.4.7
Saving
Changes
you
If select Save from the Configuration Edit Menu, the Working Set is saved to the
currently opened numbered Set. If created a new configuration and has not
previously saved it to a numbered Set, this selection is not available. You must use Save As …, see below.
If select Save As … are offered the
you you
five numbered Configuration Sets as choices
as shown at right. Yshould use
the and soft buttons, to select the
desired Set and press the ENTER soft
button to save the Working Set to that Set.
The Configuration Edit Menu returns.
The ESC soft button returns to the
Configuration Edit Menu without saving
the Working Set.
If select Save and Activate, what happens is as for Save above, but after the
Working Set is saved it is activated and the flowmeter exits the Setup Mode towards
Run Mode.
When attempt to save the Working Set to a numbered Set that is not the one
originally opened for editing, then if the destination Set has a password, will be
required to supply it before the Set is overwritten.
È
you
you
ou
you
Ç
Save As...
Ê
Configuration Set #1
Configuration Set #2
Configuration Set #3
Configuration Set #4
Configuration Set #5
ENTERÇ
New Configuration Set
you
È
ESC
5.4.8
Escape Without
Saving
If the ESC soft button is pressed repeatedly until all Configuration Edit Menu
branches are closed and is then pressed one further time, the flowmeter takes the
“escape” path out of Setup Mode directly to Startup. Any changes made that have not
been saved are lost.
Ultrasonic Flowmeter
Page 40
NO
NO
Air bubble
Sediment
NO
NO
Down flows
must have
back pressure
Pipe must be full
Air could be trapped
!
6.0 Transducer Installation
6.1
Transducer
Piping System
Location
6.2
Transducer
Mounting
Mode for
Doppler
Measurement
Select a pipe location that provides a minimum straight length of pipe of at least 10
times the pipe’s nominal pipe size and mark a point that is at least 5 times the pipe
diameter downstream from the nearest pipe fitting. See section 1.6 for the minimum
straight pipe length requirements.
OK
Flow
Direction
If the fluid to be measured contains particles, the meter should be operated using the
Doppler measurement method. For Doppler operation, the transducers will be mounted
directly opposite each other as shown below.
10 x D
TRANSDUCER MOUNTING LOCATION
All pipe types and sizes
OK
OK
5 x D
OK
6.3
Transducer
Mounting
Mode for
Transit Time
Measurement
Ultrasonic Flowmeter
DOPPLER MOUNTING MODE
If the fluid contains little or no particles (up to 10% maximum), operate the meter using
the Transit Time method to obtain the best accuracy. Select “V” mounting mode when
possible. The “V” mounting mode allows the greatest sound travel distance while
permitting good signal strength. Basic pipe material and size general guidelines are
shown below.
“V” Mount Mode
Typically smaller pipe sizes
from 2” to 6” diameter.
TRANSIT TIME MOUNTING MODES
“Z” Mount Mode
Typically larger pipe sizes
from 4” to 100” diameter.
Page 41
6.4
Transducer
Separation
Distance
When the meter is operated in the Doppler measurement method, the transducers are
ALWAYS mounted directly opposite each other. The separation is therefore zero.
When the meter is operated in the Transit-Time measurement method, the front faces
of the transducers must be positioned the correct distance apart.
Separation
Distance
A
The correct separation distance is dependent on the pipe size, pipe type and chosen
mounting mode. When factory configured, the separation distance and mounting mode is
printed on the serial label. If the meter has not been factory configured, or if a new
configuration is required, the configuration data
must be input before proceeding. See section 5 for instructions on how to create or modify
a configuration.
pipe size, pipe type and mounting mode
B
For meters so equipped, the separation distance (as calculated based on the currently
active configuration set) is also shown on the LCD display and on the Remote
Communications PC Software display screen.
Currently Active Configuration set
Separation Distance
5 T 2.32 in. [¢¢¢£]
U.S. Gallons / min
1480
625.38
U.S. Gallons
Currently Active Configuration set
Separation Distance
4345625.38
Relay #2Relay #1
offActive
SETUP SWAPRELAYCLEAR
LCD Display Screen
Communications PC Software Screen
Ultrasonic Flowmeter
Page 42
NO
NO
Air bubbles may be present
Sediment may be present
6.5
Pipe
Surface
Preparation
The pipe mounting surface must be clean, smooth and free of any surface imperfections.
Remove all insulation material, loose paint, coatings, etc. Clean the pipe surface
thoroughly. Use sandpaper if necessary to remove surface imperfections. Do not mount
the transducers over weld seams.
Place a mark on the pipe where the first transducer will be located. Be sure to locate the
transducers on the side of horizontal runs of pipe.
O
45
OK
Horizontal
O
45
6.6
Doppler
Method
Transducer
Installation
Doppler Mode:
If the fluid to be measured contains particles, the meter should be operated using the
Doppler measurement method. For Doppler operation, the transducers will be mounted
directly opposite each other as shown below.
When the meter is operated in the Doppler mode, marking the second transducer
location is not necessary. Simply install both transducer directly opposite from each
other.
Ultrasonic Flowmeter
DOPPLER MOUNTING MODE
Page 43
6.7
Transit Time
Transducer
Installation
V Mount Mode
Transit Time V mounting method:
If the fluid contains little or no particles (up to 10% maximum), operate the meter using
the Transit Time method to obtain the best accuracy.
When the meter is operated in the Transit Time method, marking the second transducer
location is required.
The V Mount mode requires careful separation distance measurements. Inaccurate
placement of the transducers may result in insufficient signal strength and poor
measurement accuracy.
Draw a straight centerline, parallel to the center line of the pipe, from the first
transducer location mark (A) through to the second transducer location (B). Place a mark
on the centerline at the correct transducer separation distance.
Mark First Transducer Location (A)
Centerline
Mark Second Transducer Location (B)
Measure Separation Distance
TRANSIT TIME V-MOUNT MODE
V-MOUNT MODE
Ultrasonic Flowmeter
Page 44
6.8
Transit Time
Transducer
Installation
Z Mount Mode
Transit Time Z-mount method:
The Z-mount configuration requires that the second transducer be located directly
opposite the V-mount location (point B). The Z-Mount method requires careful separation
distance measurements. Inaccurate placement may result in insufficient signal strength
and poor accuracy.
Mark FIRST Transducer Location (A)
Mark V Mount Transducer Location (B)
Mark Z Mount
Transducer Location ( )
AB
Centerline
Measure Separation Distance
TRANSIT TIME Z-MOUNT MODE
Draw a straight centerline, parallel to the center line of the pipe, from the first
transducer location mark (A) through to the second transducer location (B). Place a mark
on the centerline at the correct transducer separation distance.
C
C
To locate the opposite mounting point, gift wrapping paper, butcher paper or similar
paper that is long enough to wrap completely around the pipe, is required. The paper
used must have squared edges.
1) Measure the pipe circumference by wrapping the length of paper around the pipe.
2) Align the overlapping side edges of the paper with each other.
3) Mark the paper at the point where the top edges overlap. The distance from the top
edge to the overlap mark will be the pipe circumference.
A
B
A
B
ALIGN SIDE
EDGES
Ultrasonic Flowmeter
Page 45
4) Fold the paper so that the top edge and the marked circumference point touch.
5) Unfold and place a mark on the folded edge. This mark will be exactly one half of the
circumference. This mark is the location for the second transducer.
TOP EDGE
ONE HALF
CIRCUMFERENCE FOLD
C
ONE HALF
CIRCUMFERENCE
CIRCUMFERENCE
FULL CIRCUMFERENCE
6) Once again, wrap the paper around the pipe starting with the top edge corner
positioned at the second transducer location (separation distance point B).
7) Align the side edges of the paper.
8) Place a mark on the pipe at the one half circumference mark.
A
B
TOP EDGE
CORNER
A
B
C
ALIGN SIDE
EDGES
ONE HALF
CIRCUMFERENCE
FOLD
Ultrasonic Flowmeter
Page 46
6.9
Transducer
Acoustic
Mounting
Gaskets
An acoustic coupling material must be placed between the transducer and the pipe
surface at the point where the sound waves enter the pipe.. Without this material, the
ultrasonic sound waves will not penetrate into the pipe. The meter package includes
three different gasket materials for this purpose.
The blue gasket should be used for permanent installations. This gasket will be damaged
be repeated installations.
The white gasket should be used for non-permenant installations such as in portable
applications. This gasket will withstand multiple installations.
Dow Corning Silicone Seal #111 may be used in place of the gaskets if desired.
TRANSDUCER
BLUE
GASKET
TRANSDUCER
BOTTOM VIEW
BLUE GASKET PLACED
ON TRANSDUCER
BLUE GASKET INSTALLATION
1) Peel off the thin paper backing from the blue gasket and place the gasket on the
transducer completely covering the waveguide.
2) Remove the thick plastic backing from the gasket before positioning the transducer on
the pipe.
TRANSDUCER
WHITE
GASKET
TRANSDUCER
BOTTOM VIEW
WHITE GASKET PLACED
ON TRANSDUCER
WHITE GASKET INSTALLATION
The white gasket does not include backing tape. Position the gasket on the transducer
completely covering the entire bottom surface of the transducer.
Ultrasonic Flowmeter
Page 47
6.10
Transducer
Mounting
Clamps
The meter is provided with five pipe clamps, four to be used for transducer mounting and
a fifth for mounting the SPU.
inches.
Additional clamps can be purchased from the factory.
Carefully place the first transducer onto the pipe
transducer is located exactly over the first separation distance mark (A)
transducer is placed straight and parallel to the pipe centerline.
Secure the first transducer to the pipe using the enclosed pipe clamps. The arrows on the
front and rear of the transducers must point toward the pipe centerline mark.
The clamps can be chained together if required for larger pipe diameters.
CENTERLINECENTERLINE
CENTERLINE
A single clamp can be used on a pipe diameter of up to 10
so that the front arrow on the
. Be sure the
A
B
CENTERLINE
FRONT VIEW
ARROW ON CENTERLINE
Locate the second transducer separation mark (B).
onto the pipe so that the front arrow on the transducer is located exactly over the mark
(B). Be sure the transducer is placed straight and parallel to the pipe centerline.
that both transducers are facing each other and parallel to the pipe centerline.
A
Check that the separation distance is correct. Tighten the clamps equally.
B
REAR VIEW
ARROW ON CENTERLINE
Carefully place the second transducer
Be sure
AB
Separation
Distance
BLUE
GASKET
MOUNTING CLAMPS
Ultrasonic Flowmeter
Page 48
7.1
Primary and
Secondary
Display Areas
1480
RELAY
7.0 Run Mode
This section describes the flowmeter
operation in the Run Mode. A mock-up of
the Run Mode screen is shown at right.
This is how it appears for Model 2 and 3
Displays or if it is viewed from the User PC
Software application . For Model 2, the only
difference is that the SETUP and RELAY
soft buttons are absent (blank) on the
flowmeter display (but they are still present
at the PC).
In the Run Mode, the flowmeter measures the velocity of fluid movement in the pipe
and from this, and the user-specified dimensions of the pipe, determines the volumetric
flow rate and accumulates the total volume of fluid flow. The flowmeter is not sensitive to
the direction of fluid movement and flow in either direction is treated as positive for both
flow rate display and accumulation of the total volume of fluid that has passed
(totalization). Should fluid flow first in one direction and then return in the other
direction, the flowmeter will register a total of twice the amount of fluid, even though the
net actual flow is zero.
Two display areas are provided to show the current flow rate and the total accumulated
flow. Both areas can display ten digits and the decimal point.
You may configure the number of digits that appear after the decimal point in each
display area (see section 5.4.3 above). Digits remaining (from the maximum of ten) are
available for digits to the left of the decimal point. Leading zeros are not shown. If it is
not possible to display the value as configured, for example if only five digits are
available to the left of the decimal point and the value reaches 100,000, then the display
automatically switches to engineering notation. Seven significant digits are displayed
followed by “E” a two digit exponent value. Example: 2.09E12
1 T 2.46 in.
U.S. Gallons / min
U.S. Gallons
4345625.38
Relay #1
Active
SETUP SWAP
[¢¢¢£]
625.38
Relay #2
off
Alarm
CLEAR
Relay #3
Above the primary and secondary display areas are the primary and secondary display
labels. These show whether the area is displaying flow rate or total accumulated flow and
the units of measure (which are configured by the user in Setup Mode, see section 5.4.3
above).
Pressing the SWAP soft button exchanges the flow rate and total accumulated flow
readings between the primary and secondary display areas. The labels are also
exchanged. This soft button is present on Model 2 and Model 3 displays.
Pressing and holding the
units. If the Measurement Units set in Transducer Setup above (section 5.4.2) are in
English U.S units, the velocity will be displayed as feet per second. If the Units of
Measure are set as Metric SI units, the velocity will display in meters per second.
Pressing and holding the SWAP soft button a again changes the flow rate display back to
the units of measure as specified in section 6.3.3. This soft button is present on Model 2
and Model 3 displays.
Pressing the CLEAR soft button zeros the total accumulated flow reading, in whichever
display area it is showing. The previous total is lost and flow now accumulates in a new
total. This soft button is present on . This feature can be
disabled by configuration, in which case the CLEAR soft button will not appear.
SWAP soft button exchanges the flow rate display to velocity
Model 2 and Model 3 displays
Ultrasonic Flowmeter
Page 49
7.1.1
Flow Rate
Measurement
The rate of fluid flow in the pipe is measured by the flowmeter many times per second.
To improve accuracy and the stability of the display, these measurements are averaged
over a configurable time and new values are presented to the display at a configurable
rate.
The averaging algorithm used is the Simple Moving Average (SMA), which is “the unweighted mean of the previous n data points”. Rather than selecting n, you can configure
Flow Rate Averaging to be performed over some number of seconds. All measurements
taken during that period are averaged to form each displayed flow reading. The
averaging time can be configured by selecting a value of 0.25, 0.5, 1, 2.5, 5 or 10 seconds
from the list
The time period at which the flowmeter display updates is configurable in Setup Mode
to 0.25, 0.5, 1, 2.5 or 5 seconds. Each time the display is updated, the SMA of the flow
measurements is computed and written to the display as described above. Setting the
display update period to be much greater than the averaging time may not make sense.
For example, averaging over one second and updating the display every five seconds will
mean that 80% of the measurements taken will never contribute to a displayed flow
value. The flowmeter does not prohibit or warn against such inconsistent settings.
The units of measure for flow rate can be configured in Setup Mode. The units in which
both volume and time are expressed can be selected from appropriate options. A custom
unit of measure for volume can be selected by specifying the size of one U.S. Gallon in
that unit.
.
You you
may wish to suppress the display of very small flow values. The can configure a
Low Flow Cutoff value so that if the flowmeter would display a value smaller than this,
it displays zero instead. By symmetry, the user can configure a High Flow Cutoff value.
If the flowmeter would display a value larger than this, it displays the cutoff value
instead. Note that these values are entered in the Setup Mode as numbers and must be
given in the units of measure configured for flow rate display. If at some later time
change the units of measure, the cutoff values will upon inspection appear to have
changed, but will represent the same flow rate, just in different units of measure.
Should observe that the flowmeter’s readings are consistently in error by a
measurable amount, it is possible to correct this situation by configuring a Scaling Offset. The Factory Default for this is 1.00. The flowmeter will accept values from 0.00
to 9.99. Every measurement taken by the flowmeter is multiplied by this number before
further processing. Flow rate and flow total will therefore be affected. The Scaling Offset is part of a Configuration Set, so it does not apply to the flowmeter as a whole
and should be set as required in each numbered Set.
If flow measurement is restarted (by passing through the Startup State, for whatever
reason), then all prior measurements previously stored for the purpose of averaging are
discarded. A new average is computed using only new flow measurements and they begin
to arrive after the restart. The display area in which the flow rate appears is blanked
(made empty) until the first measurement is made and the first average is computed.
you
you
Ultrasonic Flowmeter
Page 50
7.1.2
Total Flow
Measurement
7.2
Measurement
Status Areas
7.2.1
Configuration
and Mode
As well as averaging measurements to display flow rate, the flowmeter totals all
measurements divided by the measurement period to compute a totalized flow. This is
written to the display at the same configured intervals as for flow readings.
The units of measure for total flow can be configured independently of flow rate.
Pressing the CLEAR soft button zeros the total accumulated flow if this option has been
enabled by the configuration.
Should the flowmeter experience a power loss or be restarted by entry into Setup Mode,
it will preserve a recent value of the total flow and restore this when next entering Run Mode. In Run Mode, the Total Flow will be saved to non-volatile memory every ten
seconds. Any fluid that flows while the flowmeter is not in Run Mode is not included in
the total.
The top line of the Run Mode screen shows the status of the measurement process. On
the far left is shown the active Configuration Number, active Measurement Mode
and the Transducer Separation Distance. In the center is shown the Goodness of Measurement index. On the right is shown the Speed of Sound in the fluid (if in
transit time mode).
The field on the top left displays the active
Configuration Set , the measurement
method in effect (T for Transit Time or D for
Doppler) and the transducer separation
distance. The display shown to the right
indicates:
!Configuration Set #1
!Transit Time measure method
!2.46 inches separation distance.
The measurement method can be changed
by the two-position switch on the controller
motherboard (the wiring access door must be removed to get at this switch) whereupon
the flowmeter will automatically enter Setup Mode.
1 T 2.46 in.
1 T 2.46 in.
U.S. Gallons / min
U.S. Gallons
4345625.38
Relay #1
Active
SETUP SWAP
[¢¢¢£]
1480
625.38
Relay #2
off
Alarm
CLEAR
Relay #3
RELAY
7.2.2
Goodness of
Measurement
Ultrasonic Flowmeter
In Transit Time mode, the transducer separation distance shown is the distance used in
Transducer Positioning, see section 2.8 above. In Doppler mode, this display value
will always be zero. In both modes, the units of measure will be for the distance selected
in the Transducer Setup menu, see section 5.4.2 above. If English (U.S. units) is
selected, then the units displayed will be in. for inches. If Metric (SI units) is selected,
then the units displayed will be mm for millimeters.
The field in the top center of the display status line displays the “Goodness of
Measurement” which indicates the reliability of ultrasonic flow measurement under the
present working conditions. This is computed by the algorithms that determine fluid
velocity. The average of all samples computed during each display update interval is
taken and then displayed as a reliability index of 0 to 4 bars. Zero bars indicate
an unreliable measurement and four bars indicate high reliability.
The same goodness of measurement indication appears on the four amber LEDs on the
controller motherboard, which can be viewed if the wiring access door is removed.
If flow measurement is restarted (by passing through the Startup State), then prior
goodness of measurement information is discarded and the display will show zero until
new information is computed.
[¢¢¢£]
Page 51
7.2.3
Sound Speed
Display
7.2.4
Measuring the
Fluid Sound
Speed
The field on the top right displays either a speed of sound measurement value (if in
Transit Time mode) or a zero (if in Doppler mode).
When operated in the transit time mode, the flowmeter periodically calculates the speed
that sound is traveling through the fluid and displays the resulting value in meters per
second. This value is useful for determining the reliability of the measurement and also
for configuring the meter for unknown Custom Fluids.
are available for selection in the meter and their sound speed is shown
the end of this manual.
Should the displayed value not match, one or more of the following conditions may exist:
!The transducers are not positioned correctly
!The pipe material
Transducer Setup configuration menu
The pipe wall thickness is other than specified in the Transducer Setup
!
configuration menu
!The fluid type does not match the Fluid Type specified in the Transducer Setup
configuration menu
!The fluid’s temperature is different than the temperature of the index values
See section 7.2.4 below for information on
Fluids.
The following outlines how to use the flowmeter to determine the speed of sound in a
fluid. For the flowmeter to function, the precise speed of sound does not need to be known
in advance. However, to place the transducers in the optimal location, knowing the speed
of sound in the fluid is important. The following outlines a procedure that you can follow
in determining the fluid speed of sound.
The displayed value should closely match the fluid’s sound speed.
type does not match the Pipe Material Type specified in the
configuring the meter for unknown Custom
A list of the Fluid Types that
in the index at
! This test can be performed with or without flow. It is recommended that the test be
performed with zero flow.
!The pipe outer diameter and wall thickness should be known precisely. It is
recommended to use a small section of pipe so that the exact dimensions can be
measured.
!The speed of sound calculation is also affected by transducer placement. Any error in
the spacing of the transducers will translate to an error in the calculated speed of
sound.
1) Enter all the appropriate information for pipe material and dimensions.
2) Select “custom” as the fluid type and enter a custom speed of sound for the fluid in
meters/second. Use a best first guess – if it's a water based fluid, start with
something close to the speed of sound for water. If it's an oil based fluid, use
something close to the speed of sound for oil. See the index for sample fluid sound
speeds.
3) Save and activate your configuration. Place the transducers at the spacing specified
by the meter. Press DONE. The meter will now calculate and display a speed of
sound in the upper right hand corner. If the displayed speed of sound matches that
which was entered, then that value should be used. If the displayed speed of sound is
different, or a fault occurs, change the fluid speed of sound to the displayed value or
try a new estimate and repeat step 3.
When estimating the sound speed, use a systematic approach by increasing or decreasing
your estimate by a fixed value, such as 100 meters per second.
During the run mode, the displayed speed of sound should closely match the entered
speed of sound (provided proper transducer placement and no change in temperature or
properties of the fluid such as density).
Ultrasonic Flowmeter
Page 52
7.3
Process
Control
Status Areas
7.4
Soft
Buttons
If the flowmeter is fitted with the Process Control Board, three Process Control Status
Areas appear on the display under the secondary display area and above the soft button
labels. The Model 2, Model 3 and the User PC Software display is the same. Each area is
labeled with the relay number to which it refers and shows the status of that relay
channel. If a relay channel is disabled in configuration, the corresponding status area
will be blank.
For channels configured to monitor flow total, the Process Control Status Area shows
IDLE, ACTIVE or PAUSE, corresponding to the state of the channel. ACTIVE is
displayed in white-on-black. For detailed information on the operation of relay channels
monitoring total, see section 8.2 below.
For channels configured to monitor flow rate, the Process Control Status Area shows
ALARM or CLEAR. ALARM is displayed in white-on-black and corresponds to the
channel states ALARMING, ALARMED and CLEARING (that is, when the flow rate
is outside the set limits or an alarm condition has been latched, whether the relay itself
is energized or not). CLEAR is displayed in normal black-on-white and corresponds to
the CLEAR state of the channel, when the flow is within the limits and no alarm is
latched. For more information about channel states, see section 8.3 below.
In addition to the SWAP and CLEAR soft buttons, discussed above, two other soft
buttons will be present under certain circumstances. Buttons that are not present appear
blank.
The SETUP soft button will be present on Model 3 and also at a User PC Software
connection if fitted. Pressing the SETUP soft button causes the flowmeter to enter
Setup Mode and the Setup Mode Screen replaces the Run Mode Screen, see section
6 above for details. Operation of the flowmeter is immediately disrupted as flow
measurement does not take place in Setup Mode.
7.5
Output
Signals
7.5.1
Analog
Signal
Output
The RELAY soft button will also be present if the conditions above for the SETUP soft
button are met and the Process Control board is fitted but not if all relay channels are
disabled in configuration. Pressing the RELAY soft button causes the Process Control Screen to replace the Run Mode Screen, see section 8.1 below for details. The
flowmeter at first continues to operate normally, although the user can no longer see the
information displayed on the Run Mode Screen, but some actions that the user can
take on the Process Control Screen will disrupt measurement.
The flowmeter provides two output signals that represent the flow rate. An analog output
represents the flow rate as a current amplitude. A digital pulse output represents the
flow rate as a pulse frequency. These signals will have their values (current and
frequency) changed to the same values and at the same period as the flow display. In
other words, they are affected in the same way by the configured averaging time, display
update period and cutoffs.
The analog signal output has a current range of 4 to 20 mA. The correspondence of
current to flow rate can be configured by specifying two (flow rate, current) points. Low
and high flow rates, which must not be the same, are specified and the currents
corresponding to each are given. Other flow rates are mapped to currents using a
straight line through the points specified. The current for the high flow rate may be
smaller than the current for the low flow rate, in which case the current will decrease
with increasing flow rate. Flow rates mapping to currents outside the available range
will cause the signal to saturate at the closest limit.
Ultrasonic Flowmeter
Page 53
7.5.2
Digital
Pulse
Output
7.6
Data
Logging
The digital pulse output has a frequency range of 0 to 1000 Hz. The correspondence of
pulse frequency to flow rate can be configured by specifying two (flow rate, frequency)
points. Low and high flow rates, which must not be the same, are specified and the
frequencies corresponding to each are given. Other flow rates are mapped to pulse
frequencies using a straight line through the points specified. The frequency for the high
flow rate may be smaller than the frequency for the low flow rate, in which case the
frequency will decrease with increasing flow rate. Flow rates mapping to frequencies
outside the available range will cause the signal to saturate at the closest limit.
The flowmeter is able to log flow data internally to a memory buffer and to a removable
SD Card. If the Communication Board is fitted and connected to a PC running the
flowmeter software application, the internal buffer data will automatically download to
the user’s PC hard drive. The generation of a log entry can be triggered periodically, by
the flow rate passing configurable setpoints and by the total flow passing configurable
setpoints. All log entries are identical and do not indicate which of the forgoing
mechanisms caused their generation. All log entries look like this:
The date is ordered year/month/day. The time is military or European time, so no
a.m./p.m. field is needed. The flow rate and total flow are recorded as they would appear
on the display, u Up to two error codes will be recorded
if present.
nits of measure are not included.
7.6.1
Periodic
Logging
7.6.2
Logging
Rate
Setpoints
The internal memory buffer can hold approximately 10,000 log entries. The 32 Mbyte SD
card (included) will accommodate about 500,000 entries. At one entry per minute, it will
fill up in a little less than a year. If the SD Card is not present, data logging still takes
place but only buffered entries can be retrieved by a User PC Software application, see
section 7.6.5 below.
The interval between periodic log entries can be configured from 1 to 999999 seconds. If
this number is set to zero, periodic logging will not occur. Log entries can only be
generated when flow information is produced for display.
Maximum and Minimum Flow Rate Setpoints can be configured in Setup Mode so that
the flowmeter records the time at which the flow rate crosses these values. A log entry is
generated when the flow rate crosses the Maximum Flow Rate Setpoint value while
increasing. A log entry is also generated when the flow rate crosses the Minimum Flow Rate Setpoint value while decreasing. These log entries are not distinguished from
other entries and consist, as always, of the timestamp, the flow rate immediately after
the setpoint was crossed and also the total flow at that time.
When a log entry has been generated due to the crossing of a Log Rate Setpoint, as
described here, no further log entries are generated due to the crossing of the same Log Rate Setpoint for a period of one minute. The intent is to suppress “flicker”, i.e. many
log entries due to the flow rate hovering around the setpoint and crossing it repeatedly.
7.6.3
Logging
Totalizer
Setpoints
Log Rate Setpoints must be specified in the units of measure configured for flow rate.
Five Flow Total Setpoint values can be configured in Setup Mode so that the
flowmeter records the time at which the total flow crosses each of these values. When
this occurs, a single log entry is generated. It is not distinguished from other entries and
consists, as always, of the timestamp, flow rate and the actual total flow value that
exceeded the setpoint. Flow Total Setpoint values do not have to be in ascending order.
They must be specified in the units of measure configured for flow total.
Ultrasonic Flowmeter
Page 54
7.6.4
Local Log
Data Storage
(SD Data
Card Storage)
7.6.4.1
Inserting and
Removing the
Memory Card
Log entries will be written to the flowmeter’s Flash memory card if one is installed. The
flowmeter supports Secure Digital (SD) and MultiMediaCard (MMC) flash memory cards
of most common brands and capacities. If a correctly formatted card is not installed
appropriately (see below), log entries will not be written but in all other respects the
flowmeter will operate normally. The flowmeter is shipped with a 32MB card installed.
To insert or remove a memory card, it is necessary to open the wiring access door of the
flowmeter. The card slot is on the bottom of the main PCB, and therefore hard to see, but
its position is marked on the top silkscreen. To insert a card, hold it with the label side
away from, slide the end with the gold contacts under the PCB into the slot and push
gently until it clicks into place. To remove a card, push it inwards until it clicks again
and then release the pressure. A spring will push it out slightly. From this position, slide
the card fully out.
The first time a memory card is installed, the meter must be power cycled while the card
is in place. After the initial installation, the memory card should only be inserted or
removed when the flowmeter is in the Setup Mode or if the meter is powered off. Before
inserting or removing the card, use any of the methods described in section 4 above to
enter Setup Mode. Flow measurement will be disrupted. After inserting or removing the
card, the flowmeter can be returned to Startup and then to Run Mode, see section 4.3
above for details. If a card is inserted when the flowmeter is not in Setup Mode or
powered off, no harm will be done but log entries will not be written to it. To remedy this
situation, enter and then leave Setup Mode. If the card is removed when the flowmeter
is not in Setup Mode, data on the card may be corrupt. After retrieving undamaged log
files, the card should be reformatted. Additionally, the flowmeter should be power-cycled.
7.6.4.2
Format of
Data on the
Memory Card
7.6.4.3
Rotation and
Purging of
Log Files
SD/MMC cards for use in the flowmeter should be formatted according to the FAT32
standard. Files can then be written to and read from the card by any computer that
understands this file system (when fitted with the appropriate adapter) including PCs
running Windows or Linux .
Log entries are stored in files with names of the format lognnnnn.txt, where nnnnn is
a decimal number from 00000 to 99999. Each log entry is written to a separate line in
the file and is terminated with the newline character. Some older Windows-based text
editors may not recognize newline as a line break (without a carriage return following it),
but most modern software is compatible with this format. Log files are placed in the sub
directory logs of the root directory of the memory card. Any files on the memory card
that are not in the logs sub-directory or do not have names in the above format will be
ignored by the flowmeter. Although they will reduce the space available for log files, they
will not be deleted. Any files in the logs sub-directory with names that do look like log file
names are at risk of being deleted to free up space on the card.
The log file currently in use is closed and a new one is opened in these situations:
! The flowmeter enters Setup Mode and then subsequently passes to Run Mode
! The log file reaches a size of approximately 1 MB (about 16,000 entries)
The five-digit number in the names of log files progresses by one each time this happens,
so it is trivial to reconstruct the sequence of log entries over different files. In this
sequence, 00000 follows 99999.
TM
TM
Ultrasonic Flowmeter
If the memory card has less than 1 MB of free space when a new file is opened, the oldest
log files are deleted until this much free space exists. Thus, if log files are not moved off
of the card before it fills up, new entries are preserved at the expense of old entries.
Page 55
7.6.4.3
Rotation and
Purging of
Log Files
(continued)
7.6.4.4
Power
Loss
The five-digit numbers of the next log file and the oldest log file on the card are held in a
file in the logs sub-directory with the name logindex.txt. If this file does not exist, the
flowmeter will create it and start both numbers at 00001. Thus, the first log file will be
log00001.txt and as further files (log00002.txt etc.) are created and filled the
flowmeter will remember that log00001.txt is the oldest. If the space on the card is
reduced below 1 MB, then log00001.txt will be deleted. The next file to be deleted to
make space will be log00002.txt and so on.
When reading a card that has been removed from a flowmeter, care should be taken
when deleting files before re-inserting it into the same or a different flowmeter. It is safe
to delete all files on the card, in which case new log files will start with log00001.txt
as described above. It is also safe to delete any or all log files if the file logindex.txt is
left on the card. If the flowmeter tries to delete a file that does not exist, it will simply
keep increasing the five-digit number in the filename until it finds enough files to delete
that free up the space it is looking for. However, if the logindex.txt file is deleted
but log files are left on the card, the flowmeter may overwrite them if and when
it counts up again to their numbers.
In the event of a power loss, the flowmeter will not be able to properly close the open log
file and it may as a result be corrupt. When power is restored and the flowmeter resumes
operation, it will open a new log file with the next sequential number. Should the power
loss have occurred when the flowmeter was updating file system management
information on the memory card, it may not be able to mount the card when power
resumes. In this case, no further log entries will be written to the card. As a result, care
should be taken that the flowmeter is placed in Setup Mode before disconnecting it from
a power source.
7.6.5
Remote
Access to
Log Data
A user PC that is running the Softwareand that is connected via the Communications
Board will automatically acquire and store log entries from the flowmeter.
The flowmeter records in a buffer the most recently generated 10,000 log entries. If the
buffer fills, entries are replaced in a first-in, first-out manner. At ten second intervals,
the PC will request that the flowmeter send to it the latest 100 available entries, also in
a first-in, first-out manner, until all entries are downloaded. The entries sent are
removed from the flowmeter buffer and transferred to a file folder that t
Application will create and place on the C: drive. Since all meters must have a unique
IP Address to connect to the user PC Software, the Software will automatically use the
IP Address as the name of this file folder.
Simply by making this request every ten seconds, the PC obtains a complete record of the
data being logged in the flowmeter. There is no configuration item to turn on or off
remote logging or to set up what is logged differently from internal logging to the SD
card. The flowmeter is passive other than buffering and supplying on request its recent
log entries. The user PC can do whatever it sees fit with the log entries, including, but
not limited to, displaying them graphically, saving them to disk, comparing them to
information from other flowmeters, etc. Remote logging is not influenced by the presence
or absence of the SD Card.
To facilitate faster downloading, a button on the user PC software application may be
pressed to immediately begin downloading all available logs in the buffer.
he Software
Ultrasonic Flowmeter
Page 56
8.0 Process Control
Process Control functions are configured from the Setup Mode as described in section
5.4.4 above. In addition, you can interact with Process Control functions in Run Mode
using Process Control Screens for each of the three relay channels. On these screens,
you can inspect alarm status, clear alarms, dispense fluid batches, etc. Use of the Setup
Mode has been discussed above. This section covers the use of the Process Control
Screens.
To access Process Control Screens from the Run Mode Screen, press the RELAY
soft button. This button does not appear (the soft button label is blank) if the Process
Control option is not fitted to the flowmeter. None of the functions discussed in this
section are available without the Process Control option. Additionally, either the
Model 3 display option or the Communications Board and a connected User PC Software Application are necessary to perform the operations described. You must
have at least one of these if they have a Process Control Board, otherwise it will be
useless.
8.1
Process
Control
Screen
In Run Mode, Process Control functions are accessible in from the Process Control
Screens. Pressing the RELAY soft button moves in a circular fashion from relay to relay
and then back to the Run Mode Screen. Only those relay channels are visited that are
configured to monitor Rate or Total in the active configuration. Relay channels that are
disabled are skipped. If all relays are disabled, the RELAY soft button does not appear
on the Run Mode Screen. This soft button is in the same location on the Run Mode
Screen and the Process Control Screens.
The Process Control Screen displays:
the selected relay number and whether the relay channel is monitoring Rate or
!
Total
if monitoring Rate, the current Flow Rate as it would appear on the Run Mode
!
screen
either the alarm trigger, release and delay time settings, if it is monitoring Flow
!
Rate
or the batch settings, count and totals, if it is monitoring Flow Total
!
the state of the relay channel (described below)
!
For relay channels monitoring Flow Rate, a CLEAR soft button allows you to de-activate
a relay that has been energized due to the rate reaching the trigger settings (see section
8.3.2 below for details).
For relay channels monitoring Flow Total, a START soft button allows you to start the
dispensing of a batch (see section 8.2.1 below for details). Also for channels configured for
Flow Total, and soft buttons allow you to select certain of the
settings and status values. According to which is selected, a CLEAR or EDIT soft button
appears.
Ç
È
Ultrasonic Flowmeter
Pressing the CLEAR soft button zeros the selected total. Pressing the EDIT soft button
allows the Batch Amount to be changed. (See section 8.2 below for details and
restrictions.) When the Process Control Screens are displayed, the flowmeter
continues to operate normally in Run Mode. Flow is measured and totalized and all
logging, monitoring and output signal functions continue uninterrupted. The SETUP
soft button is not available. To leave Run Mode, first return to the Run Mode Screen
using the RELAY soft button.
8.2
Batch
Dispensing
When a process control relay channel is
configured to monitor Flow Total, it can be
used to dispense fluid in batches. A Process Control Screen for a channel configured in
this way is shown at right. The RELAY soft
button is used to visit each channel in turn
and go back to the Run Mode screen. The
START soft button is used to initiate a
batch. The left-most three soft button may
be used to change the Batch Amount or
clear the batch counter and the volume
totals.
2 T 3.25 in.[ ¢¢¢£] 1480
Relay #3 Monitor: TOTAL
Batch Amount:
Current Batch #:
Total this Batch:
Total all Batches:
Batch Start:
Relay Timer:
Status: ACTIVE
EDIT
Ç È RELAY
5000
32
3296
156824526
AUTO
3
START
Page 57
8.2.1
8.2.1
Manual Batch
Manual Batch
Start
Start Type
If the Batch Start type is configured as MANUAL, then operation is as follows:
!Press the START soft button to begin the dispensing of a batch.
!The START soft button is replaced by the STOP soft button.
!The Total this Batch: value clears to zero.
!The Current Batch #: value increases by one.
!The relay is energized and the display changes accordingly.
!As the flowmeter measures and totals up fluid flow, the Total this Batch: and Total
all Batches: values advance.
!When the Total this Batch: value reaches the Batch Amount: value, the relay is de-
energized and the display changes accordingly.
!The STOP soft button disappears and the START soft button returns.
A batch can be interrupted and resumed as follows:
!Press the STOP soft button. The relay
is de-energized and the RESUM
(resume) soft button appears in place
of this soft button.
!Although the display changes to show
that the relay is de-energized, it
alternates between black-on white and
white-on-black to indicate that a batch
has been interrupted.
!The flowmeter is still measuring flow,
although the intent is clearly for the
flow to stop, and the operation of all
status displays continues.
!Press the RESUM soft button. The
relay is energized again, the STOP soft button reappears and everything is as it
was before the interruption.
Ultrasonic Flowmeter
Page 58
A batch can be canceled (aborted) as follows:
!Interrupt the batch as described above.
!While the batch is stopped (the relay is de-energized), use the or
soft buttons to navigate to and highlight the Total this Batch: status line. The CLEAR soft button replaces the RESUM soft button.
Ç
È
!Press the CLEAR soft button.
!The value of Total this Batch: is cleared to zero.
!All lines are de-selected and the START soft button returns.
!When the START soft button is next pressed, will dispense and the
Current Batch #: value increases by one. The cancelled batch is not re-dispensed.
The flow measured before it was cancelled is not backed out of Total all Batches:.
Because flow information is only computed by the flowmeter at the configured display
update interval, the volume dispensed in a batch will typically overshoot the configured
Batch Amount. The relay is de-energized when the measured total equals or exceeds the
batch volume. The degree of overshoot depends on the batch size, the flow rate and the
update interval. You should not configure long update intervals when dispensing small
batches from a high flow rate, as in this situation the overshoot could be a significant
fraction of the batch size.
the next batch
8.2.2
Auto Batch
Start Type
If the Batch Start type is configured as AUTO, then operation is as follows:
Immediately upon entering Run Mode, the flowmeter accumulates the volume of fluid
flowing in two totalizers associated with the specific Relay Channel. If the relay
channel is brought onto the display (using the RELAY soft button), the totals are
displayed to the right of the labels Total this Batch: and Total all Batches: and the
values will be seen to advance. However, the channel will operate in the manner described
here whether it is on the display or not.
!The relay channel Status: is indicated
as ACTIVE.
!When the Total this Batch: value
reaches the Batch Amount: value, the
Current Batch #: value increases by
one, the Total this Batch: value clears
to zero and the relay is energized. Flow
is expected to continue (in this mode,
flow is not controlled by the relay), so
Total this Batch: immediately starts
increasing again and Total all Batches:
continues to increase without a break.
!After the relay has been energized for
the number of seconds shown in the
Relay Timer: field, it de-energizes
(again, this is not expected to influence
the fluid flow).
2 T 3.25 in.[ ¢¢¢£] 1480
Relay #1 Monitor: TOTAL
Batch Amount:
Current Batch #:
Total this Batch:
Total all Batches:
Batch Start:
Relay Timer: 3
Status: ACTIVE
EDITÇ È RELAY
5000
32
3296
156824526
AUTO
STOP
Ultrasonic Flowmeter
This continues indefinitely (unless the STOP soft button is pressed). Each time the Total
this Batch: totalizer reaches Batch Amount:, it is cleared, Current Batch #: advances and
the relay is energized for the time Relay Timer:.
In this mode of Process Control, the flowmeter is partitioning the flow in the pipe into
batches of a defined amount. Within each batch, it displays the total flow so far for that
batch. It counts the batches. At the end of each batch, the relay energizes for a defined
time period and then de-energizes. An example of what the energized relay might do is to
switch power to a pump or open a valve that results in some other fluid being injected
into the measured fluid stream.
Page 59
Ensure that the flow rate, batch amount and relay timer are set up so that the relay will
de-energize before the end of each batch. Should the relay still be energized when the
end of a batch is detected, then the time at which the relay will de-energize will be
extended to the Relay Timer time from the new batch ending. If this repeats, the relay
could remain continuously energized.
If the STOP soft button is pressed:
!The relay channel Status: is indicated
as PAUSED.
!If the relay is energized, it will
immediately de-energize.
!The RESUM (resume) soft button
appears, replacing the STOP soft
button.
!The flowmeter will no longer advance
Total this Batch: nor energize the relay
and increment Current Batch #: as
batches of fluid pass by in the pipe.
!Total all Batches: continues to advance
if there is flow in the pipe.
If the RESUM soft button is pressed:
8.2.3
Batch
Clear
8.2.4
Batch
Edit
!The relay channel Status: returns to ACTIVE.
!The RESUM soft button is replaced by the STOP soft button.
!The Total this Batch: value clears to zero.
!The Current Batch #: value increases by one, indicating a new batch in progress.
!Operation is as before STOP was pressed (Total this Batch: advances and, at the
end of each batch, clears, energizing the relay for a specified time and advancing
Current Batch #:).
To start counting batches from zero again or clear the value of Total all Batches:, use the
and and CLEAR soft buttons.
Ç
The Current Batch #, Total this Batch and Total all Batches values can be cleared.
To do this, press the and soft buttons until the desired value is
highlighted. The CLEAR soft button then appears in the left-most position. Pressing this
soft button zeros the value.
The clearing of counts and totals can be blocked by configuring the Total Display Function to Clear Total Disabled. If this is done, the CLEAR soft button does not
appear. Note that this configuration item is in the Metering Setup branch, but even so
affects Process Control functions.
If the relay channel is configured for Batch Start type MANUAL, the Batch Amount:
value can be changed. To do this, press the and soft buttons until
the present value is highlighted. The EDIT soft button then appears in the left-most
position. Pressing this soft button allows the value to be edited.
È
Ç
È
Ç
È
It is not possible to change the Batch Start: type or the Relay Timer: value. It is also not
possible to change the Batch Amount: value if the Batch Start type is AUTO.
Ultrasonic Flowmeter
Page 60
8.3
Flow Rate
Alarms
8.3.1
Basic
operation
When a process control relay channel is configured to monitor Flow Rate, it can be used
to indicate that the rate of fluid flow has reached or passed configured trigger values. A
Process Control Screen for a channel configured in this way is shown at right. The
RELAY soft button is used to visit each relay channel in turn and go back to the Run
Mode screen. The CLEAR soft button can be used to clear an alarm condition while the
problem causing the alarm is being rectified.
Operation of Flow Rate Alarms will be described with reference to the state diagram
below.
The relay channel starts in the CLEAR state. It will remain in this state so long as
the displayed flow rate remains both less
than the High Trigger value and greater
than the Low Trigger value. Note that the
displayed flow rate is subject to the
configured averaging, high and low flow
cutoff and any scaling offset value.
If the flow rate rises to or above the High
Trigger value or falls to or below the Low
Trigger value, then the relay channel
changes to the ALARMING state (arrow a
in the diagram at right). If the Alarm Delay Time has not been configured or it
has been configured to zero, the relay
channel immediately changes to the
ALARMED state (arrow b). Otherwise, it
remains in the ALARMING state while the
Alarm Delay Time is counted down. In
this state, the relay is not energized. The status displays as Status: ALARMING in
alternating black-on white and white-on-black and the CLEAR soft button is present. If
the CLEAR soft button is pressed, counting down the Alarm Delay Time restarts. This
state gives an operator time to correct the condition causing the alarm or for the
condition to correct itself if it is transient.
Ultrasonic Flowmeter
When the Alarm Delay Time expires in the ALARMING state (which may be
immediate, see above) the relay channel changes to the ALARMED state (arrow b). The
relay is energized. The status displays as Status:ALARMED in white-on-black. The
CLEAR soft button is present. If the CLEAR soft button is pressed in the ALARMED
state and a non-zero Alarm Delay Time is configured, the relay channel changes to the
CLEARING state (arrow c). The relay is now de-energized. The status displays as
Status: CLEARING in white-on-black and the CLEAR soft button is not present. The
purpose of this state is similar to the ALARMING state, but it is available after the
alarm has occurred if the operator did not act early enough. The flowmeter counts down
the Alarm Delay Time. If this time expires and the condition causing the alarm has not
been removed (arrow e, see below), the relay channel returns to the ALARMED state
(arrow d). If the CLEAR soft button is pressed in the ALARMED state but Alarm
Delay Time is zero or has not been configured, then nothing will happen unless a
Release value has not been configured and the flow rate has returned to normal (more
on this below). In this case, the relay channel changes to the CLEAR state (arrow e).
In the ALARMING, ALARMED and CLEARING states, the relay channel may change
to the CLEAR state (arrow e) without user action if a Release value has been
configured for the Trigger value that has been passed to cause the alarm and the flow
changes to be equal to or inside that release value. For example, if the alarm occurred
because the flow rose above the High Trigger value and a High Release value has
Page 61
been configured, then at any time the flow falls to or below that value the alarm is
automatically cleared and the relay channel returns to the CLEAR state. (This is what
the operator is going to be striving for in the ALARMING and CLEARING states.) If a
Release value has not been configured for the Trigger value that caused the alarm,
then the relay channel will only follow arrow e back to the CLEAR state if the flow falls
back inside the Trigger value and the operator presses the CLEAR soft button (as first
stated above). A Release value that is identical to its corresponding Trigger value has
the same effect as if it were not configured (it prevents automatic recovery from that
direction).
The Alarm Delay Time cannot be configured to a value greater than 3600 (one hour). If
the Alarm Delay Time is configured to zero, it is effectively disabled and displays as
NONE.
Any Trigger or Release value that is set to zero is effectively disabled and displays as
NONE. This includes the Low Trigger, so if the user wishes to alarm on zero flow, he
must set the Low Trigger to a very small, but non-zero, flow value. Disabling a Trigger
value causes the corresponding release value to be also disabled. If a Release value is
disabled, or set to the same value as the corresponding Trigger, then the flowmeter will
not automatically release an alarm caused by that trigger (the CLEAR soft button must
be pressed to release the alarm).
8.3.2
Clearing
Alarms
The CLEAR soft button appears on the screen in the ALARMING state and also in the
ALARMED state if an Alarm Delay Time has been set or if no Release value has been
set for the Trigger that caused the alarm.
If the CLEAR soft button in the ALARMING state, the countdown of
the Alarm Delay Time will re-start, providing extra time to correct the problem.
If the CLEAR soft button is pressed when in the
Delay Time has been set, then the relay will de-activate, the Status: display will read
CLEARING in white-on-black and the CLEAR soft button will disappear. The intent is
that the operator now goes and fixes whatever caused the flow to go out of bounds. If the
flow falls within the Release limits before the alarm delay time expires, then the
Status: display will read CLEAR and the relay will remain de-activated. If the number
of seconds set in the Alarm Delay Time:
pressed and the flow rate is still outside of the Release limits, then the relay reactivates, the Status: display will read ALARMED and everything will be as it was
before the soft button was pressed.
If the CLEAR soft button is pressed when in the
Delay Time has been set and no Release value has been set for the Trigger that
caused the alarm, then what happens depends on whether the flow has fallen back inside
the Trigger value. If it has, the alarm will be cleared. If it hasn’t then nothing will
happen.
is pressed when
ALARMED state and when an Alarm
field passes after the CLEAR soft button is
ALARMED state and when no Alarm
8.3.3
Editing
Alarms
None of the settings of a relay channel configured to monitor Flow Rate can be changed
from the Process Control screen. The , and EDIT soft buttons do
not appear.
Ç
È
Ultrasonic Flowmeter
Page 62
8.3.4
More on
Alarm
Conditions
This section contains additional explanation of the conditions under which an alarm
condition is cleared.
The flowmeter will clear an alarm condition automatically if and only if a Release value
has been set for the Trigger value that caused the alarm. For example, if the alarm was
caused by the flow rate falling below the Low Trigger, then the alarm will be
automatically cleared if a Low Release has been set. Whether or not a High Release is
set in this case is of no consequence. If a Release value has not been set, the alarm is
said to be “latched”. A latched alarm can only be cleared if the user presses the CLEAR
soft button and the flow rate has fallen back inside the Trigger values.
The effect of setting an Alarm Delay Time is to add states in which an alarm condition
exists but the relay is temporarily not energized. During these states, the alarm
condition may clear and the relay will then remain de-energized. These states end when
the Alarm Delay Time elapses and if at that time the alarm condition has not cleared
then the relay will energize.
The four combinations of a set Release value (for the alarming Trigger value) and an
Alarm Delay Time are as follows:
?No Release value, no Alarm Delay Time - the alarm is latched and can only be
cleared by the user pressing the CLEAR soft button when the flow rate has fallen
inside the Trigger value.
!Release value, but no Alarm Delay Time - alarm clears automatically as soon as
the flow rate falls inside the Trigger value (the CLEAR soft button serves no
purpose).
!No Release value, an Alarm Delay Time is set - the alarm is latched (will never
clear automatically) and must be cleared by the user pressing the CLEAR soft
button, however, as well as clearing on the press if the flow is inside the Trigger
value, it will also clear if the flow falls inside the Trigger value while the Alarm Delay Time is being counted down (the channel is in the CLEARING state).
!Release value and an Alarm Delay Time - the alarm clears whenever the flow
rate falls inside the Trigger value and the purpose of the CLEAR soft button is
only to temporarily de-energize the relay.
Ultrasonic Flowmeter
Page 63
9.0 User PC Software
This section describes the Sonic-Pro User PC Software application.
Any flowmeter model can be equipped with a Communications Package that includes
circuitry, connector panel and custom User PC Software. When connected to a computer
running the software, any model can perform the Model 3 functions described in this
manual including program editing and data
logging downloads directly into the PC.
The Software user interface mimics the 5button touch pad so learning to use the
software application is simple. Simply
clicking on the buttons is the same as
pressing the buttons on the SPU touch pad.
Pressing and holding shift while clicking on
a button simulates pressing and holding a
button on the touch pad.
9.1
Software
Installation
9.2
Making
connections
9.2.1
Ethernet
Connection
The Software installation files are located on the CD that was shipped in the flowmeter.
Open the CD and double click SETUP. Follow the instructions to install the Sonic-Pro
software onto your PC.
When opening the software, a connection
type must be selected. Chose ETHERNET,
RS-232 or USB.
If connecting via ETHERNET, select a
meter from the pull-down menu and press
DONE to activate the selected meter. If the
display does not activate of if some of the
data is not displayed, disconnect the meter
by clicking on OPERATION in the upper left
corner pull down menu and click
DISCONNECT. Re-select the meter and
press DONE.
To ADD a new meter to the pull-down
menu, press ADD, input a name for the new
meter, input the meter IP ADDRESS and IP PORT number (usually 26000). Press SAVE
EDITS. The IP ADDRESS must match the IP address configured in the meter SPU. See
section 5.2.1 of this manual. If the meter is installed on a network, the IP address must
be an address that is available to the network. Contact your IT department for assistance
with network configurations. The new meter can now be selected and activated.
An unlimited number of meters may be added to the pull-down menu but only one meter
at a time may be selected.
Ultrasonic Flowmeter
Page 64
9.2.2
Serial & USB
Connection
9.3
Retrieving Log
Data
If connecting via RS-232, you must select a
SERIAL COM PORT number.
If connecting via USB, you must select also
select a COM PORT number. This is
because the USB connection utilizes a
USB/SERIAL conversion method.
First connect the USB cable to the SPU.
Once connected, the new COM PORT
number should automatically appear in the
pull-down menu and can now be selected. (It
will most likely be the largest number port shown.)
NOTE: On some computers, an adjustment will be need to be made to the “latency timer”
setting on the USB COM port to enable proper communications. Go to Control Panel /
Systems and maintenance / Device Manager. Select PORTS. Double click USB
CONVERTER. Select the PORT SETTINGS tab. Click ADVANCED. Set LATENCY
TIMER to a value of 1. Save the settings.
When the software is connected to the SPU and activated, ALL log data that is stored in
the SPU buffer is automatically downloaded to a folder
and placed
on the computer’s C: drive. Log data is stored in a .TXT file.
named “Ultrasonic Flowmeter”
The SPU can store approximately 10,000 logs. New logs will replace old logs on a first in first out protocol.
Each individual log file consists of Date, Time, Flow Rate value, and Flow Total value.
Note that log files stored on the SD memory card are not affected by the SPU buffer.
Ultrasonic Flowmeter
User Notes
Page 65
Ultrasonic Flowmeter
Page 66
10.0 Indexes
10.1
Complete
Flowmeter
Model Number
System
Contact your local distributor for available model numbers
10.2
Additional
Transducers
Model Number
System
Ultrasonic Flowmeter
Contact your local distributor for available model numbers
10.3 Specifications
General Operation_______________________
Measuring Principle
Hybrid. User-selectable Doppler or Transit Time operating modes.
Fluid Types
Virtually any acoustically conductive fluid.
Transit time mode operation from 0% to 10% (0 to 100,000 ppm)
particulate.
Doppler mode operation from 0.02% to 15% (200 to 150,000 ppm) of 50
micron particulate.
Fluid Velocity Range
0.25 to 30 feet per second (0 to 9 meters per second)
Nominal Pipe Sizes
Doppler mode: 1.0 inch - 100 inch (63mm to 2500mm)
Transit time mode: 1.5 inch - 100 inch (63mm to 2500mm)
Pipe Materials
Most metal and plastic pipes
Pipe Liner Materials
Most plastic and concrete liners
Pipe Material
Brass (Naval)
Copper
FRP (fiberglass Reinforced Plastic)
Iron (cast)
Iron (ductile)
Nylon
Polyethylene (HDPE)
Polyethylene (LDPE)
Polypropylene
PVC / CPVC
304 Stainless Steel
304L Stainless Steel
316 Stainless Steel
Steel (1% carbon hard)
Steel (carbon)
Titanium
Note: Consult the factory for an updated list of pipe materials.
Carton Dimensions: 21” x 17” x 9-1/2”
Carton Weight: 24 lbs. (10.9 Kg.)
Max Pipe Wall
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
2.00” (50mm)
2.00” (50mm)
1.00” (25mm)
.500” (13mm)
2.00” (50mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
.500” (13mm)
Page 67
SPU (Signal Processing Unit)_____________
Enclosure
NEMA 4X (IP66), Powder coated aluminum, SS clamps and hardware.
Dimensions: 11.00H x 8.60W x 5.00D inches (279H x 218W x 127D
mm)
Weight 9.5 lb. (4.3 Kg.)
Mounting
Wall, pipe (vertical or horizontal) or panel mounting. Hardware included.
Panel opening: 10.63H x 8.10W inches ( 270H x 206W mm)
Panel Depth. Rear: 2.78 inches (71 mm), Front : 2.18 inches (55 mm)
Power Requirements
110-240 VAC 50/60Hz or 15-30 VDC; 40 watts maximum
Operating Temperature
OOOOOOOO
14 F to 140 F (-10 C to 60 C) Storage:-40 F to 158 F (-40 C to 70 C)
Display
320 x 240 pixel QVGA backlit LCD, UV resistant.
Simultaneous Rate and Total: 10 digit maximum + exponent to E+32
Decimal location configurable to 10 places.
Programmable master password and individual configuration
passwords.
Display Volume Units
Independently configurable Rate and Total display units in: U.S.
Gallons, ounces, barrels (US liquid), barrels (US oil), cubic feet, acre
feet, Imperial (British) gallons, liter, cubic meter, or user defined
“custom” units. Rate display in feet or meters per second.
Isolated 4-20 mA output - fully configurable, invertible
(maximum load 1000 ohm resistance)
!
0-1000 Hz Open collector pulse output - fully configurable, invertible
(5-30 Vdc, 50% duty cycle)
Data Logging
Date/time stamped flow rate and total data in FAT32 file format, easily
imported into Excel. Configurable to trigger on time interval (1-999,999
sec), rate and/or total set-point values. Over 500,000 log events
possible with included 32MB SD Card.
Process Control
Three independently configurable 10 amp Form C, NO/NC relays.
!
Configure to flow rate for high/low/range rate alarm. Programmable
release values enable auto release or manual latching operation.
!
Configure to flow total for manual trigger batch operations or
automatically triggered, timed batch operations.
External Communications
Computer connection via RS-232, RS485, USB, Ethernet.
!
Includes user communication and configuration software
!
Permits remote internet access through local network set-up
!
Remotely access and upload data logging files.
Clamp-On Transducers_______________
Housing
NEMA 6P (IP67), Nickel plated aluminum, ss clamps & hardware.
Dimensions: 3.12H x 2.95W x 1.60D in. (79H x 75W x 41D mm)
Weight (excluding cable): 0.8 lb. (0.4 kg.) each
Cable
Shielded coaxial RG/U Type:59. PVC jacket, black. RoHS Compt.
Standard length: 10 ft. (3m)
Optional lengths available: 25 ft. (7m), 50 ft. (15m), 100 ft. (30m)
Nominal Pipe Sizes
A series transducer: 1.0 inch - 100 inch (63mm to 2500mm)
Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the
WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the
collection framework available to them for the return, recycle, recovery of WEEE and minimize
any potential effects of EEE on the environment and human health due to the presence of
hazardous substances. The WEEE marking applies only to countries within the European Union
(EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC.
Contact your local waste recovery agency for a Designated Collection Facility in your area.
P.N. 80000-430Rev. 04132009
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