Van Air Systems EDV-115-PA User Manual

JAN 2011
P/N 432-10045
2950 Mechanic Street
Lake City, PA 16423 USA
Phone: 800/840-9906
Fax: 814/774-3482
www.vanairsystems.com
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
TM
TERMINATOR
ELECTRONIC DRAIN VALVE Model EDV-115-PA
(1/2" VALVE, LARGE ORIFICE)
PRODUCT PURPOSE & FUNCTION:
ing equipment. With variable open time (1-60 seconds) and valve closed time (1-60 minutes), users can easily adjust the valve to drain the required amount of accumulated fl uids. Power on and valve open status lights, as well as a built-in override/test function, give quick verifi cation of valve operation.
FIGURE 1 SPECIFICATIONS
POWER
ON
CLOSED TIME
MINUTES
40
30
20
10 TEST
EDV-115-PA
OPEN TIME
30
50
20
60
10
Lake City, PA 16423 USA
Ph: (800) 840-9906
www.vanairsystems.com
2-1/4"
VALVE OPEN
SECONDS
50
40
60
1
TM
5-7/16"
3-1/2"
1-15/16"
POWER
ON
CLOSED TIME
MINUTES
40
50
30
60
20
10 TEST
EDV-115-PA
Lake City, PA 16423 USA
www.vanairsystems.com
VALVE OPEN
OPEN TIME
SECONDS
40
30
20
10
1
Ph: (800) 840-9906
50
60
3-11/16"
TM
4-13/16"
EDV-115-PA
Van Air Part No
39-10510
Valve In/Out
Port Size
1/2"NPT
Orifi ce
Size
7/16"
C
2.75
v
Electrical
V/PH/HZ
115-1-50/60
Amps
.09
2-1/4"
3-1/16"
Working
Pressure Range
(psig/bar)
3-300/.2-20.7
Maximum
Fluid Temp
(°F/°C)
210/99
2"
Ambient
Temp Range
(°F/°C)
32-150/0-66
Approx
Weight
(lbs/Kg)
1.6/.7
WARNING
• READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS DRAIN VALVE.
• DO NOT OPERATE LEAKING OR DAMAGED VALVES. REMOVE THEM FROM SERVICE IMMEDIATELY.
• DO NOT OPERATE VALVE ABOVE MAXIMUM OPERATING PRESSURE AND/OR MAXIMUM TEMPERATURE.
• MAKE SURE NEMA RATING OF VALVE IS COMPATIBLE WITH THE INSTALLATION ENVIRONMENT. FAILURE TO DO SO MAY RESULT IN SERIOUS PERSONAL INJURY AND/OR DAMAGE TO THE UNIT.
• WHEN INSTALLING THIS UNIT, COMPLY WITH THE NATIONAL ELECTRICAL CODE AND ALL APPLICABLE FEDERAL, STATE AND LOCAL CODES.
• DRAIN SOLUTION MAY CONTAIN LUBRICANTS AND/OR HAZARDOUS MATERIALS. BE SURE TO COMPLY WITH ALL APPLICABLE REGULATIONS CONCERNING THEIR DISPOSAL.
• NOT FOR USE ON SINGLE TOWER (DELIQUESCENT) DRYERS OR WITH CORROSIVE LIQUIDS.
PAGE 1
INSTALLATION
1.
Relieve and lock out all pressure from drain line.
2.
Clean existing drain line of any pipe scale, weld spatter or accumulated debris.
FIGURE 2 RECOMMENDED INSTALLATION
UNIT TO BE DRAINED (FILTER SHOWN AS EXAMPLE)
UNION
EDV-115-PA DRAIN VALVE
TIMER ADJUSTMENT
1.
Refer to Figure 3 for estimated discharge capacity . The chart lists the valve discharge capacity at various pressures.
Set the valve open time & valve closed time control knobs to
2. conform to the desired draining schedule. Note that the "V ALVE OPEN" light is illuminated whenever the valve is open.
FIGURE 3 DISCHARGE CAPACITY
PRESSURE (PSIG) GALLONS PER MIN-
50
19.2
100
27.6
150
34.2
200
38.4
250
43.2
300
46.8
TO DRAIN
TEE
ISOLATION BALL
TO DRAIN SOURCE
VALVE
MANUAL
DRAIN
BALL VALVE
Install a tee onto the drain line. (Reference Figure 2).
3. From the vertical tee outlet, install a manual drain ball valve.
4.
Y-STRAINER
SOURCE
This valve will allow the system to be drained during EDV­115-PA servicing.
5.
On the horizontal tee outlet, install an isolation ball valve, union and y-strainer. The y-strainer will prevent pipe scale, weld spatter or accumulated debris from hindering the proper function of the EDV-115-PA drain valve.
6.
Check EDV-115-PA valve body for fl ow direction arrows and connect the valve in accordance with the arrows. (Note: To ensure optimum performance, install EDV-115-PA drain valve in a horizontal position.)
CAUTION
IF THE EDV-1 15-PA IS INSTALLED BACKW ARDS, IT WILL NOT WORK.
7.
Close the manual and isolation ball valves.
8.
Adjust timer knobs to desired settings (Reference Timer
Adjustment Section).
9.
Wire or plug the valve into an appropriate grounded power supply. The "POWER ON" light should now be illuminated.
10.
Open the isolation ball valve. Your EDV-115-PA drain valve is now ready for operation.
TEST FUNCTION
To verify valve operation, or to manually discharge fl uid, turn the "CLOSED TIME" knob counter clockwise until it stops in the area labeled "TEST". The valve will open for the set "OPEN TIME". After the valve closes, it will automatically repeat the test in 2 seconds unless the "CLOSED TIME" knob is reset to its regular position.
REQUIRED MAINTENANCE
The EDV-1 15-P A drain valve must be cleaned periodically to prevent malfunctions. In general, the time between cleanings will vary depending on the discharge medium and operating conditions. Leakage, sluggish operation and/or excessive noise (hissing) are clear indications that the valve should be serviced. (NOTE: Noise associated with air exhausting during valve open time is normal.)
WARNING
NEVER REMOVE OR REPLACE ANY PART ON EDV-115­P A OR THE STRAINER WHILE THEY ARE PRESSURIZED. CLOSE BALL VALVE AND DEPRESSURIZE DRAIN LINE USING EDV-115-PA TEST FUNCTION.
REPLACEMENT PARTS & ACCESSORIES
REPLACEMENT TIMER KIT VALVE 115V POWER CORD 115V 1/2" Y-STRAINER
39-10514 291-00003 500-00002 39-10022
PROBLEM
Valve not operating ("POWER ON" light is off)
Valve not operating ("POWER ON" light is on)
Valve draining irregularly (Spitting and sputtering)
Valve draining con­tinually or leaking
PAGE 2
TROUBLE SHOOTING
POSSIBLE CAUSE
Power supply to valve turned off or interrupted. Printed circuit board malfunction.
Excessive drain line pressure. Valve plugged with debris. Valve installed backwards. Printed circuit board malfunction. Coil malfunction.
Dirty and/or corroded valve. Valve installed backwards. Excessive drain line pressure.
Dirty and/or corroded valve. Defective valve body.
SOLUTION
Check electrical connections. Make sure that the drain valve is not installed on a switched power supply line. Replace timer assembly.
Install an EDV-115-PA with suitable maximum working pressure. Clean or replace solenoid valve. Verify proper fl ow direction. Repipe valve if necessary. Replace timer assembly. Replace solenoid valve.
Clean or replace solenoid valve. Verify proper fl ow direction. Repipe valve if necessary. Install an EDV-115-PA with suitable maximum working pressure.
Clean or replace solenoid valve. Replace solenoid valve.
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