Van Air Systems E200 User Manual

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Page 1

INSTALLATION INSTRUCTIONS

APRIL 2000

P/N: 432-00127

E200 & E100 SERIES FILTER

ELEMENTS

(FOR F200 & F100 SERIES FILTERS- ALL GRADES)

PRODUCT PURPOSE & FUNCTION:

Van Air's E200 & E100 series filter elements provide long service life as well as ease of maintenance. With push on style elements, there are no tie rods, gaskets, nuts and bolts. Both the particulate and coalescing elements will operate efficiently for extended periods of time until a pressure drop of 10 PSID has occurred. Our differential pressure indicators and gauges can visually alert when element changeout is needed. The activated carbon elements (RD grade) must be changed to suit specific applications, or at least every 6 months.

FILTER DETAILS

FILTER HEAD

INLET

FLOW DIRECTION THROUGH ELEMENT

IN/OUT

(COALESCING)

OUTLET INLET

OUT/IN

(PARTICULATE)

OUTLET

ELEMENT

TOP

ENDCAP

HOUSING

O-RING

ELEMENT ADAPTER

FILTER

BOWL

ADM-2-2

ELEMENT O-RING

ELEMENT

ELEMENT BOTTOM ENDCAP

ELEMENT SUPPORT

WARNINGS

FILTRATION GRADES

ELEMENT

GRADE PURPOSE

AA Extra Coarse

Coalescing

A Coarse Coalescing 5.00µ IN/OUT GREEN B General Purpose

Coalescing

C High Efficiency

Coalescing

RAA Extra Coarse

Particulate RA Coarse Particulate 5.00µ OUT/IN GREEN RB General Purpose

Particulate RC High Efficiency

Particulate RD Vapor Absorbing 0.01µ OUT/IN BLACK

NOMINAL

PARTICULATE

REMOVAL

25.00µ IN/OUT BLACK

1.00µ IN/OUT RED

0.01µ IN/OUT BLUE

25.00µ OUT/IN BLACK

1.00µ OUT/IN RED

0.01µ OUT/IN BLUE

ELEMENT

FLOW

DIRECTION

ENDCAP

COLOR

CODE

READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING NEW ELEMENT.

•

DO NOT REPLACE ANY ITEM ON FILTER WHILE IT IS UNDER PRESSURE.

•

DO NOT OPERATE IF THERE IS A LEAK IN FILTER. TAKE FILTER OUT OF SERVICE IMMEDIATELY.

•

DO NOT OPERATE ABOVE MAXIMUM WORKING PRESSURE (MWP) AT MAXIMUM OPERATING TEMPERATURE (°F).

•

Page 2

ELEMENT REPLACEMENT

NING

TO REDUCE ENERGY CONSUMPTION FROM EXCESSIVE PRESSURE DROP AND MINIMIZE CHANCE OF CONTAMINANT CARRYOVER, INSTALL NEW ELEMENT WHEN PRESSURE DROP REACHES 10 PSID (EXCEPT GRADE RD). INSTALL NEW RD ELEMENTS WHEN HYDROCARBON VAPORS ARE FIRST DETECTED DOWNSTREAM OR AT LEAST EVERY 6 MONTHS.

Close inlet and outlet shutoff valves (and open bypass valve

1. if provided), or lock out all compressed air supply to filter housing.

On units with auto drain valve, push a 3/16" allen wrench into

2. the ADM-2 or ADM-2-2 outlet (See Figure 1) to open valve. (Note: stand clear of outlet, liquids may be released.) Leave valve open until all pressure is out of the filter housing. On units with a manual drain valve, stand clear and turn manual valve (petcock) until full open. Leave valve open until all pressure is out of filter housing and bowl is removed.

FIGURE 1 ADM-2 & ADM-2-2 MANUAL OVERRIDE

ADM-2

ADM-2-2

OUTLET

NOTE: LIQUIDS MAY BE RELEASED. WEAR GLOVES TO KEEP HANDS CLEAN AND EYE PROTECTION.

IMPORTANT

3/16" ALLEN WRENCH

WARNING

DO NOT UNSCREW FILTER BOWL FROM HEAD UNTIL VESSEL IS COMPLETELY DEPRESSURIZED.

After all pressure is out of filter, grasp filter bowl firmly with both hands (models F200-15-1/4 through F200-55-1/2) or place strap wrench around the bowl (models F200-85-3/4 through F200-1000-3). Turn bowl counterclockwise as you face the bottom to unscrew from filter head. If preferred, strap wrenches can be used on all bowls. Make sure that the bowl does not drop.

WARNING

ON MODELS F200-600-3 AND LARGER, PROVIDE SUPPORT UNDER BOWL BEFORE REMOVING. BOWL IS HEAVY AND COULD CAUSE INJURY IF ALLOWED TO FALL.

Grasp clean element by bottom endcap and push element

6. onto element adapter firmly, but do not force beyond normal stop.

Check o-ring in filter head. Replace if worn or damaged.

7. Clean and lubricate threads on bowl with light grease. This will

8. facilitate removal of bowl at next servicing.

Carefully raise filter bowl over element and screw into head,

9. then tighten. DO NOT OVERTIGHTEN.

Close manual override if automatic drain or manual drain valve

10. (petcock); then slowly open inlet and outlet shutoff valves. Close bypass valve (if provided). Filter is now in service.

Monitor differential pressure regularly and replace element as

11. indicated.

E100 FILTER ELEMENTS

Many E200 series replacement elements fit in the F100 series filter housings. See E100 & E200 Replacement Elements Table below for a cross reference of both series.

E100 & E200 REPLACEMENT ELEMENTS

F100 FILTER MODEL E100 ELEMENT

MODEL

F100-15-(*) E100-15-(*) N/A F100-30-(*) E100-30-(*) E200-55-(*) F100-50-(*) E100-50-(*) N/A F100-75-(*) E100-75-(*) E200-85-(*) F100-100-(*) E100-100-(*) E200-100-(*) F100-150-(*) E100-150-(*) E200-150-(*) F100-225-(*) E100-225-(*) E200-265-(*) F100-350-(*) E100-350-(*) N/A F100-500-(*) E100-500-(*) N/A F100-750-(*) E100-750-(*) E200-1000-(*) F100-1000-(*) E100-1000-(*) N/A

(*)-Insert appropriate element grade here; for example E200-15-1/4-RB

Some E100 & E200 series replacement elements fit in the FHP series high pressure filter housings. See E100/E200 Replacement Elements Used in FHP Filters Table below for a cross reference of both series.

E100/E200 REPLACEMENT ELEMENTS USED IN FHP

FILTERS

FHP FILTER MODEL E100 ELEMENT

MODEL

FHP-20-7.25-(*) E100-15-(*) N/A FHP-40-7.25-(*) E100-30-(*) E200-55-(*) FHP-70-7.25-(*) E100-50-(*) N/A FHP-105-7.25-(*) E100-105-(*) N/A FHP-200-7.25-(*) E100-200-(*) N/A FHP-325-7.25(*) E100-325/400-(*) N/A FHP-400-7.25-(*) E100-325/400-(*) N/A

(*)-Insert appropriate element grade here; for example E100-15-RB

E200 ELEMENT MODEL

Remove used element from element adaptor in filter head by pulling downward. Discard used element properly.

Remove new element from package and plastic bag. Check to make sure that o-ring is properly positioned in endcap and has been lightly greased.

as the E100 filter elements. For a reference on replacement element model and part numbers see E200 Replacement Ele-

E200 FILTER ELEMENTS

Van Air E200 filter elements employ the same features

ment table on page 3.

Page 3

E200 REPLACEMENT ELEMENTS

FILTER MODEL ELEMENT MODEL ELEMENT

PART NUMBER

F200-15-1/4 THRU 25-1/2 E200-15/25-AA 26-10400 F200-265-1-1/4 E200-265-RB 26-2108 F200-15-1/4 THRU 25-1/2 E200-15/25-RAA 26-10401 F200-265-1-1/4 E200-265-C 26-2086 F200-15-1/4 THRU 25-1/2 E200-15/25-A 26-10402 F200-265-1-1/4 E200-265-RC 26-2119 F200-15-1/4 THRU 25-1/2 E200-15/25-RA 26-10403 F200-265-1-1/4 E200-265-RD 26-2156 F200-15-1/4 THRU 25-1/2 E200-15/25-B 26-10404 F200-350-1-1/2 & 400-2 E200-350/400-AA 26-10409 F200-15-1/4 THRU 25-1/2 E200-15/25-RB 26-10405 F200-350-1-1/2 & 400-2 E200-350/400-RAA 26-10410 F200-15-1/4 THRU 25-1/2 E200-15/25-C 26-10406 F200-350-1-1/2 & 400-2 E200-350/400-A 26-10411 F200-15-1/4 THRU 25-1/2 E200-15/25-RC 26-10407 F200-350-1-1/2 & 400-2 E200-350/400-RA 26-10412 F200-15-1/4 THRU 25-1/2 E200-15/25-RD 26-10408 F200-350-1-1/2 & 400-2 E200-350/400-B 26-10413 F200-55-1/2 E200-55-AA 26-10032 F200-350-1-1/2 & 400-2 E200-350/400-RB 26-10414 F200-55-1/2 E200-55-RAA 26-10107 F200-350-1-1/2 & 400-2 E200-350/400-C 26-10415 F200-55-1/2 E200-55-A 26-2059 F200-350-1-1/2 & 400-2 E200-350/400-RC 26-10416 F200-55-1/2 E200-55-RA 26-2092 F200-350-1-1/2 & 400-2 E200-350/400-RD 26-10417 F200-55-1/2 E200-55-B 26-2070 F200-500-2 E200-500-AA 26-10418 F200-55-1/2 E200-55-RB 26-2103 F200-500-2 E200-500-RAA 26-10419 F200-55-1/2 E200-55-C 26-2081 F200-500-2 E200-500-A 26-10420 F200-55-1/2 E200-55-RC 26-2114 F200-500-2 E200-500-RA 26-10421 F200-55-1/2 E200-55-RD 26-2151 F200-500-2 E200-500-B 26-10422 F200-85-3/4 E200-85-AA 26-10034 F200-500-2 E200-500-RB 26-10423 F200-85-3/4 E200-85-RAA 26-10109 F200-500-2 E200-500-C 26-10424 F200-85-3/4 E200-85-A 26-2061 F200-500-2 E200-500-RC 26-10425 F200-85-3/4 E200-85-RA 26-2094 F200-500-2 E200-500-RD 26-10426 F200-85-3/4 E200-85-B 26-2072 F200-600-3 E200-600-AA 26-10427 F200-85-3/4 E200-85-RB 26-2105 F200-600-3 E200-600-RAA 26-10428 F200-85-3/4 E200-85-C 26-2083 F200-600-3 E200-600-A 26-10429 F200-85-3/4 E200-85-RC 26-2116 F200-600-3 E200-600-RA 26-10430 F200-85-3/4 E200-85-RD 26-2153 F200-600-3 E200-600-B 26-10431 F200-100-1 E200-100-AA 26-10035 F200-600-3 E200-600-RB 26-10432 F200-100-1 E200-100-RAA 26-10110 F200-600-3 E200-600-C 26-10433 F200-100-1 E200-100-A 26-2062 F200-600-3 E200-600-RC 26-10434 F200-100-1 E200-100-RA 26-2095 F200-600-3 E200-600-RD 26-10435 F200-100-1 E200-100-B 26-2073 F200-800-3 E200-800-AA 26-10436 F200-100-1 E200-100-RB 26-2106 F200-800-3 E200-800-RAA 26-10437 F200-100-1 E200-100-C 26-2084 F200-800-3 E200-800-A 26-10438 F200-100-1 E200-100-RC 26-2117 F200-800-3 E200-800-RA 26-10439 F200-100-1 E200-100-RD 26-2154 F200-800-3 E200-800-B 26-10440 F200-150-1 E200-150-AA 26-10036 F200-800-3 E200-800-RB 26-10441 F200-150-1 E200-150-RAA 26-10111 F200-800-3 E200-800-C 26-10442 F200-150-1 E200-150-A 26-2063 F200-800-3 E200-800-RC 26-10443 F200-150-1 E200-150-RA 26-2096 F200-800-3 E200-800-RD 26-10444 F200-150-1 E200-150-B 26-2074 F200-1000-3 E200-1000-AA 26-10040 F200-150-1 E200-150-RB 26-2107 F200-1000-3 E200-1000-RAA 26-10115

FILTER MODEL ELEMENT MODEL ELEMENT

PART NUMBER

Page 4

WARRANTY

I. INSTALLATION.

Unless otherwise set forth in a quotation and/or acknowledgment, Seller shall not be responsible for installation. Cost of and all risks of damage to the equipment and/or components thereof caused by installation shall be the sole responsibility of Buyer. If supervision of installation and/or supervision of start up of the equipment is to be provided by Seller, Buyer shall assume all costs incurred by Seller in furnishing supervision. If supervision of installation and/or supervision of start up of the equipment is provided by Seller, Seller shall only be responsible for any loss or damage growing out of a direct negligent act or acts of Seller’s supervisor.

SELLER SHALL NOT BE RESPONSIBLE FOR IMPROPER OPERATION OF THE EQUIPMENT DUE TO FAULTY ERECTION OR INSTALLATION.

II. PERFORMANCE.

Seller shall have no responsibility for the performance of its Goods when installed under conditions varying materially from those under which the product is usually tested or operated under existing industry standards.

III. WARRANTY

All filter housings are guaranteed to be free of defective materials and workmanship for a period of five (5) years from the date of shipment when used in compressed air applications. This warranty does not include elements, drain line components, gaskets, o-rings or any other types of seals, accessories or expendable items.

All goods manufactured by Seller are guaranteed to be free from defective materials and workmanship for a period of one (1) year from date of shipment. The equipment and accessories sold but not manufactured by Seller are guaranteed only to the extent that either Seller or Buyer is able to recover under the manufacturer's warranty. This warranty shall not be assignable to buyer.

The above warranties for all products described do not cover abuse, neglect, lack of normal maintenance, accidents or other exceptional circumstances.

Date of shipment will be defined as the date of departure from the factory or from distributor stock. A copy of the distributor invoice to the customer at time of shipment is required as verification of shipment from distributor stock. Equipment start up will be verified by receipt of the product registration card.

Seller’s obligation under this warranty may, at its option, be discharged by furnishing or repairing, without charge, FOB its factory, a similar part to replace any part of its own manufacture which within the above specified periods, proves to have been defective, provided that within a reasonable time for inspection after delivery, Seller is notified of such defects and the equipment, material or part claimed to be defective is delivered pre-paid to Seller at Lake City, Pennsylvania with evidence that it has been properly maintained and used in accordance with instructions. If, in connection with such warranties, repairs are performed by the Buyer with the written authorization of Seller, then the expense in connection with such repairs shall not exceed the cost of material and direct labor. If such repairs are performed by Buyer without the written authorization of Seller, Seller will not assume any of the expenses in connection with such repairs and will immediately void any remaining warranty on the Goods.

THE REPAIR OR REPLACEMENT WARRANTY HEREIN SET FORTH IS THE EXCLUSIVE WARRANTY GIVEN BY SELLER FOR ITS GOODS. THIS WARRANTY IS GIVEN IN LIEU OF ANY OR ALL WARRANTIES, WHETHER WRITTEN OR ORAL, EXPRESSED OR IMPLIED. ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED BY SELLER. SELLER NEITHER ASSUMES, NOR DOES IT AUTHORIZE ANY OTHER PERSON TO ASSUME ON ITS BEHALF ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS GOODS.

IV. LIMITATIONS OF LIABILITIES AND INDEMNITIES. IN NO CASE, WHETHER AS A RESULT OF BREACH OF CONTRACT, BREACH OF WARRANTY OR TORT (INCLUDING SELLER’S OR BUYER’S NEGLIGENCE OR STRICT LIABILITY) SHALL SELLER BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY BUYER, INCLUDING, BUT NOT LIMITED TO, LOSS OF SALES PROFIT, REVENUE, OR GOOD WILL; LOSS OF USE OF GOODS OR ANY ASSOCIATED EQUIPMENT OR MATERIAL; COST OF CAPITAL; COST OF SUBSTITUTE PRODUCTS, FACILITIES OR SERVICES; DOWN TIME COSTS; ATTORNEY’S FEES; OR LOSSES OR CLAIMS OF CUSTOMERS OF BUYER FOR SUCH DAMAGES BUYER HEREBY AGREES TO INDEMNIFY AND HOLD HARMLESS SELLER FROM ANY AND ALL SUCH DAMAGES. BUYER FURTHER AGREES TO DEFEND, INDEMNIFY AND HOLD HARMLESS SELLER FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES OR EXPENSES (INCLUDING ATTORNEY’S FEES) DUE TO PERSONAL INJURIES OR DEATH, TO BUYER, ITS EMPLOYEES, AND THIRD PARTIES AND FROM PROPERTY DAMAGE RESULTING FROM THE NEGLIGENCE OR STRICT LIABILITY OF BUYER NOT WITHSTANDING THE PROVISIONS OF ANY WORKER COMPENSATION OR SIMILAR STATUTE.

V. SERVICE, OPERATING PROCEDURE, WARNINGS. Should Buyer request start up supervision by Seller, a maximum number of days required for this

supervision may be included and specified in the quotation and/or acknowledgment as a separate price item. The specified days are only approximate, since start up supervision is contingent upon equipment and work supplied by others and beyond the control of Seller, and Seller shall be paid for any days actually worked in addition to those specified on a pro-rata basis.

Start up supervision and warranty supervision and warranty service time will include all elapsed time during the standard working hours, as defined by Seller, or Seller’s representative from the time Seller’s representative leaves his operating base or another customer’s plant.

Where the service to be performed is start up supervision. Seller should be notified approximately 30 days prior to start up. Seller’s representatives may be required to have standard time verification sheets approved by Buyer’s authorized representative, and the name and title of this representative should be furnished to Seller with the notification.

Unless set forth in the quotation and/or acknowledgment, Seller shall not be obligated to provide special operating manuals or operating procedures for the operation of its equipment or supply special warning placards to be affixed to the equipment. If such manuals, procedures or placards are provided by Seller, Buyer shall be responsible for payment of cost of furnishing such items, for instructing any operator of the equipment as to the contents of such manuals and/or procedures; for requiring that such procedures be abided by; for insuring that warning placards remain affixed to the equipment and for requiring operators to abide by warning placards.

Any safety equipment required to be worn by any operator or maintenance person shall be provided by Buyer, and the failure to provide such equipment or the failure to require the use thereof shall be the Buyer’s sole responsibility. Buyer shall indemnify and hold Seller harmless for any liability with respect thereto.

Seller shall not be responsible for providing safety devices and/or guarding of the equipment except as provided for in the quotation and/or acknowledgment, and Buyer specifically assumes all responsibility for supplying such safety devices and/or guarding necessary for the safe operation of the equipment. If safety devices and/or guarding are specified in the quotation and/or acknowledgment, Buyer shall be solely responsible for making certain that any operator of the equipment uses such safety devices and/or guarding and Buyer shall indemnify and hold Seller harmless with respect to any property damage and/or personal injury, including death, occasioned by any person by reason of such failure on the part of Buyer and/or its operator.

2950 Mechanic Street

Lake City, PA 16423-2095

MAKING COMPRESSED AIR AND GAS WORK BETTER SINCE 1944.

Phone: 814/774-2631

Fax: 814/774-3482