Toyota Camry 2007-2009 Service Manual - 2GR-FE_Ignition

ENGINE2GR-FE IGNITION
IGNITION SYSTEM
PARTS LOCATION
ECM
2GR-FE IGNITION – IGNITION SYSTEM
IG–1
ENGINE ROOM R/B
- IG2 FUSE
- ST/AM FUSE
NOISE FILTER
NOISE FILTER
IG
A137458E01
IG–2
2GR-FE IGNITION – IGNITION SYSTEM
SYSTEM DIAGRAM
From Battery
*2
IG2
IG2
53
12
E23 Ignition Switch
65
IG2
From Battery
*1
AM2
ST/AM2
E6 Main Body ECU
11
IG2D
E6
*2
C11 Ignition Coil (No. 1)
40
13
42
C13 Ignition Coil (No. 2)
13
42
C12 Ignition Coil (No. 3)
13
42
C14 Ignition Coil (No. 4)
IGT1+B
IGFGND
IGT2+B
IGFGND
IGT3+B
IGFGND
C55 IGT1
39
C55 IGT2
38
C55 IGT3
ECM
IG
C16 Noise Filter (Ignition RH)
*1: with Smart Key System
*2: without Smart Key System
C49 Noise Filter (Ignition LH)
11
37
13
42
C38 Ignition Coil (No. 5)
1
42
C39 Ignition Coil (No. 6)
13
42
IGT4+B
IGFGND
IGT5+B
IGT6+B
3
IGFGND
IGFGND
C55 IGT4
36
C55 IGT5
35
C55 IGT6
106
C55 IGF1
A136999E01
2GR-FE IGNITION – IGNITION SYSTEM
ON-VEHICLE INSPECTION
NOTICE: In this section, the terms "cold" and "hot" refer to the temperature of the coils. "Cold" means approximately ­10°C (14°F) to 50°C (122°F). "HOT" means approximately 50°C (122°F) to 100°C (212°F).
1. INSPECT IGNITION COIL ASSEMBLY
(a) Check for DTCs.
NOTICE: If any DTC is present, perform troubleshooting in accordance with the procedures for that DTC.
(b) Check that sparks occur.
(1) Remove the intake air surge tank (See page
FU-13).
(2) Remove the No. 1 surge tank stay (see page
IG-10).
(3) Disconnect the 6 ignition coil connectors and
remove the 6 bolts and 6 ignition coils.
IG–3
A133896
A137604
A133895
(4) Using a 16 mm (0.63 in.) plug wrench, remove
the 6 spark plugs.
(5) Disconnect the 6 fuel injector connectors. (6) Install the spark plugs to each ignition coil, and
connect the ignition coil connectors.
IG
IG–4
2GR-FE IGNITION – IGNITION SYSTEM
(7) Ground the spark plugs. (8) Check if a spark occurs at each spark plug
while the engine is being cranked.
NOTICE:
Be sure to ground the spark plugs when checking.
Replace the ignition coil if it receives an impact.
Do not crank the engine for more than 2
A133897
seconds.
(c) Perform the spark test according to the flowchart
below. (1) Check that the ignition coil connector is
securely connected.
Result
Result Proceed to NG Connect securely OK Go to next step
(2) Perform a speak test on each ignition coil.
1. Replace the ignition coil with a normal one.
2. Perform the spark test again.
Result
Result Proceed to OK Replace ignition coil NG Go to next step
IG
(3) Check the power supply to the ignition coil.
1. Turn the ignition switch on (IG).
2. Check that there is battery voltage at the ignition coil positive (+) terminal.
Result
Result Proceed to NG Check wiring between ignition
switch and ignition coil
OK Go to next step
(4) Check the VVT sensor output voltage.
Result
Result Proceed to NG Check that there is resistance
between ECM and VVT sensor. If there is no resistance, replace VVT sensor. If there is resistance, repair wiring between VVT sensor and ECM.
OK Go to next step
(5) Measure the resistance of the crankshaft
position sensor.
Standard resistance
Temperature Specified Condition Cold 1,630 to 2,740 Hot 2,065 to 3,225
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