Toyota Camry 2007-2009 Service Manual - 2AZ-FE_Starting

2AZ-FE STARTING – STARTING SYSTEM
ENGINE2AZ-FE STARTING
STARTING SYSTEM
PARTS LOCATION
STARTER
ST–1
AT:
PARK/NEUTRAL POSITION SWITCH
INSTRUMENT PANEL J/B
-AM1 FUSE
ECM
ENGINE ROOM R/B
-ST/AM2 FUSE
-ALT FUSE
ST
MT:
CLUTCH START SWITCH
IGNITION SWITCH
A135518E01
ST–2
2AZ-FE STARTING – STARTING SYSTEM
E23 Ignition Switch
SYSTEM DIAGRAM
(*2)
C1 Park/Neutral Position Switch
A22 Clutch Start Switch
L P N
4
B
(*2)
(*2)
48
A24
ECM
STA
ST
AM1
4
AM1
ALT ST/AM2
FL MAIN
Battery
AM2
5
ACC
IG1
ST1
IG2
ST2
(*1) (*1)
12
(*2)
ST
3
1
7
Starter
111
D1
M
5
C29 C3
(*1) (*2)
2
3
52
C24
NSW
*1: M/T
*2: A/T
A135060E01
ENGINE2AZ-FE STARTING
STARTER
COMPONENTS
STARTER ASSEMBLY
2AZ-FE STARTING – STARTER
AIR CLEANER CAP SUB-ASSEMBLY
AIR CLEANER FILTER ELEMENT
5.0 (51, 44 in.*lbf)
5.0 (51, 44 in.*lbf)
x3
ST–3
for Manual Transaxle:
12 (120, 9)
CLUTCH FLEXIBLE HOSE BRACKET
9.8 (100, 87 in.*lbf)
x2
37 (380, 28)
AIR CLEANER INLET ASSEMBLY
AIR CLEANER CASE SUB-ASSEMBLY
ST
N*m (kgf*cm, ft.*lbf)
: Specified torque
A133564E01
ST–4
2AZ-FE STARTING – STARTER
STARTER ARMATURE ASSEMBLY
STARTER COMMUTATOR END FRAME ASSEMBLY
STARTER COMMUTATOR END FRAME COVER
6.0 (61, 53 in.*lbf)
SNAP RING
REPAIR SERVICE STARTER KIT
-PLUNGER
-RETURN SPRING
-MAGNETIC SWITCH
7.5 (76, 66 in.*lbf)
WASHER
6.0 (61, 53 in.*lbf)
10 (102, 7)
ST
MOTOR TERMINAL STARTER KIT
N*m (kgf*cm, ft.*lbf)
: Specified torque
Non-reusable part
Apply High-temperature grease
PLANETARY GEAR
STARTER ARMATURE PLATE
STARTER YOKE ASSEMBLY
A134900E01
2AZ-FE STARTING – STARTER
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE AIR CLEANER INLET ASSEMBLY (See page EM-94)
3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See page ES-416)
4. REMOVE AIR CLEANER CASE SUB-ASSEMBL Y (See page EM-95)
5. REMOVE STARTER ASSEMBLY (for Manual Transaxle)
(a) Disconnect the terminal 50 connector from the
starter assembly.
(b) Remove the nut and disconnect the wire harness
from terminal 30.
ST–5
Bracket
A133565
(c) Remove the 3 bolts, clutch flexible hose bracket and
starter assembly.
A133566E01
6. REMOVE STARTER ASSEMBLY (for Automatic Transaxle)
(a) Disconnect the terminal 50 connector from the
starter assembly.
(b) Remove the nut and disconnect the wire harness
from terminal 30.
A134876
A134877
(c) Remove the 2 bolts and starter assembly.
ST
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