2AZ-FE STARTING – STARTING SYSTEM
ENGINE2AZ-FE STARTING
STARTING SYSTEM
PARTS LOCATION
STARTER
ST–1
AT:
PARK/NEUTRAL
POSITION SWITCH
INSTRUMENT PANEL J/B
-AM1 FUSE
ECM
ENGINE ROOM R/B
-STARTER RELAY
-ST/AM2 FUSE
-ALT FUSE
ST
MT:
CLUTCH START SWITCH
IGNITION SWITCH
A135518E01
ST–2
2AZ-FE STARTING – STARTING SYSTEM
E23
Ignition Switch
SYSTEM DIAGRAM
(*2)
C1
Park/Neutral
Position
Switch
A22
Clutch Start Switch
L
P
N
4
B
(*2)
(*2)
48
A24
ECM
STA
ST
AM1
4
AM1
ALT ST/AM2
FL MAIN
Battery
AM2
5
ACC
IG1
ST1
IG2
ST2
(*1) (*1)
12
(*2)
ST
3
1
7
Starter
111
D1
M
5
C29 C3
(*1) (*2)
2
3
52
C24
NSW
*1: M/T
*2: A/T
A135060E01
ENGINE2AZ-FE STARTING
STARTER
COMPONENTS
STARTER
ASSEMBLY
2AZ-FE STARTING – STARTER
AIR CLEANER CAP SUB-ASSEMBLY
AIR CLEANER FILTER ELEMENT
5.0 (51, 44 in.*lbf)
5.0 (51, 44 in.*lbf)
x3
ST–3
for Manual Transaxle:
12 (120, 9)
CLUTCH FLEXIBLE
HOSE BRACKET
9.8 (100, 87 in.*lbf)
x2
37 (380, 28)
AIR CLEANER
INLET ASSEMBLY
AIR CLEANER CASE
SUB-ASSEMBLY
ST
N*m (kgf*cm, ft.*lbf)
: Specified torque
A133564E01
ST–4
2AZ-FE STARTING – STARTER
STARTER ARMATURE ASSEMBLY
STARTER COMMUTATOR END FRAME ASSEMBLY
STARTER COMMUTATOR
END FRAME COVER
6.0 (61, 53 in.*lbf)
SNAP RING
REPAIR SERVICE
STARTER KIT
-PLUNGER
-RETURN SPRING
-MAGNETIC SWITCH
7.5 (76, 66 in.*lbf)
WASHER
6.0 (61, 53 in.*lbf)
10 (102, 7)
ST
MOTOR TERMINAL STARTER KIT
N*m (kgf*cm, ft.*lbf)
: Specified torque
Non-reusable part
Apply High-temperature grease
PLANETARY GEAR
STARTER ARMATURE PLATE
STARTER YOKE ASSEMBLY
A134900E01
2AZ-FE STARTING – STARTER
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE AIR CLEANER INLET ASSEMBLY (See
page EM-94)
3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See
page ES-416)
4. REMOVE AIR CLEANER CASE SUB-ASSEMBL Y (See
page EM-95)
5. REMOVE STARTER ASSEMBLY (for Manual
Transaxle)
(a) Disconnect the terminal 50 connector from the
starter assembly.
(b) Remove the nut and disconnect the wire harness
from terminal 30.
ST–5
Bracket
A133565
(c) Remove the 3 bolts, clutch flexible hose bracket and
starter assembly.
A133566E01
6. REMOVE STARTER ASSEMBLY (for Automatic
Transaxle)
(a) Disconnect the terminal 50 connector from the
starter assembly.
(b) Remove the nut and disconnect the wire harness
from terminal 30.
A134876
A134877
(c) Remove the 2 bolts and starter assembly.
ST