Toyota Camry 2007-2009 Service Manual - E351_Manual_Transaxle
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE SYSTEM
Manual transaxle system (MTM)
Symptom Suspected area See page
Noise
Oil leakage
Hard to shift or will not shift
Jumps out of gear
MX–1
MANUAL TRANSAXLE SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem.
The numbers indicate the ranked order of probability of each
of the possible causes. Check each part in order. Replace
parts as necessary.
1. Oil (Level low) MX-2
2. Oil (Wrong) MX-2
3. Gear (Worn or damaged) MX-54
- MX-79
- MX-89
4. Bearing (Worn or damaged) MX-40
- MX-79
- MX-89
1. Oil (Level too high) MX-2
2. Gasket (Damaged) MX-40
3. Oil seal (Worn or damaged) MX-5
- MX-99
4. O-Ring (Worn or damaged) MX-40
1. Control cable assembly MX-13
2. Synchronizer ring (Worn or damaged) MX-54
- MX-79
- MX-89
3. Shift key spring (Damaged) MX-40
- MX-77
- MX-87
1. Locking ball spring (Damaged) MX-40
2. Shift fork (Worn) MX-54
- MX-79
- MX-89
3. Gear (Worn or damaged) MX-54
- MX-79
- MX-89
4. Bearing (Worn or damaged) MX-40
- MX-79
- MX-89
MX
MX
MX–2
0 to 5 mm
(0 to 0.20 in.)
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE OIL
MANUAL TRANSAXLE OIL
ON-VEHICLE INSPECTION
1. INSPECT MANUAL TRANSAXLE OIL
(a) Stop the vehicle on a level surface.
(b) Remove the transmission filler plug and gasket.
(c) Check that the oil surface is within 5 mm (0.20 in.) of
the bottom of the transmission filler plug opening.
D025304E01
NOTICE:
• Excessively large or small amounts of oil may
cause trouble.
• After replacing the oil, drive the vehicle and
check the oil level again.
HINT:
Insert your finger into the filler plug hole. You should
be able to just touch the surface of the oil if the oil is
at the correct level.
(d) Check for oil leakage if the oil level is low.
(e) Install the transmission filler plug and a new gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
E351 MANUAL TRANSAXLE – DIFFERENTIAL OIL SEAL
TRANSMISSIONE351 MANUAL TRANSAXLE
DIFFERENTIAL OIL SEAL
COMPONENTS
DRIVE SHAFT BEARING
BRACKET HOLE SNAP RING
MX–3
FRONT DRIVE SHAFT
ASSEMBLY RH
DRIVE SHAFT BEARING
BRACKET SETTING NO. 1 BOLT
TIE ROD END SUB-ASSEMBLY
32 (330, 24)
x3
64 (653, 47)
FRONT DRIVE SHAFT
ASSEMBLY LH
64 (653, 47)
DRIVE SHAFT BEARING
BRACKET
FRONT DRIVE INNER SHAFT
OUTER LH SHAFT SNAP RING
MX
FRONT STABILIZER LINK ASSEMBLY
FRONT SUSPENSION
LOWER NO. 1 ARM
N*m (kgf*cm, ft.*lbf)
: Specified torque
19 (192, 14)
75 (765, 55)
Non-reusable part
74 (755, 55)
49 (500, 36)
COTTER PIN
FRONT SPEED SENSOR
8.0 (82, 71 in.*lbf)
294 (3,000, 217)
FRONT AXLE HUB NUT
C135412E01
MX
MX–4
E351 MANUAL TRANSAXLE – DIFFERENTIAL OIL SEAL
MANUAL TRANSAXLE
FRONT TRANSAXLE CASE COVER OIL SEAL
Non-reusable part
Apply MP grease
TRANSAXLE CASE OIL SEAL
C135407E01
E351 MANUAL TRANSAXLE – DIFFERENTIAL OIL SEAL
REMOVAL
HINT:
• Use the same procedures for the RH side (transaxle case
oil seal) and LH side (transaxle case cover oil seal).
• The procedures listed below are for the LH side (transaxle
case cover oil seal).
1. DRAIN MANUAL TRANSAXLE OIL
(a) Remove the filler plug and the gasket.
(b) Remove the drain plug and gasket, and drain the
manual transaxle oil.
(c) Install a new gasket and the drain plug.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
2. REMOVE FRONT WHEELS
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
TMC made: (See page DS-7).
TMMK made: (See page DS-25).
4. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
MX–5
MX
SST
5. REMOVE FRONT TRANSAXLE CASE COVER OIL
SEAL
(a) Using SST, remove the oil seal.
SST 09308-00010
SST
D026285E01
6. REMOVE TRANSAXLE CASE OIL SEAL
(a) Using SST, remove the oil seal.
SST 09308-00010
D025305E01
INSTALLATION
SST
D025722E02
1. INSTALL FRONT TRANSAXLE CASE COVER OIL
SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST and a hammer, install the oil seal.
SST 09608-10010, 09950-70010 (09951-07200)
Installation depth:
-0.5 to 0.5 mm (-0.020 to 0.020 in.)
NOTICE:
Be careful not to damage the oil seal lip.
MX–6
SST
E351 MANUAL TRANSAXLE – DIFFERENTIAL OIL SEAL
2. INSTALL TRANSAXLE CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST and a hammer, install the oil seal.
SST 09608-32010, 09950-70010 (09951-07200)
Installation depth:
3.0 to 4.0 mm (0.1181 to 0.1575 in.)
NOTICE:
Be careful not to damage the oil seal lip.
MX
0 to 5 mm
(0 to 0.20 in.)
D026133E04
D025304E01
3. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
TMC made: (See page DS-20).
TMMK made: (See page DS-34).
4. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
5. INSTALL FRONT WHEELS
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
6. ADD MANUAL TRANSAXLE OIL
(a) Park the vehicle on a level place.
(b) Remove the filler plug and gasket.
(c) Check that the oil surface is within 5 mm (0.20 in.)
below the lowest point of the filler plug opening.
Oil grade:
API GL-4 or GL-5
Viscosity:
SAE 75W-90
NOTICE:
• Problems may occur if the oil level is too high
or too low.
• After replacing the oil, drive the vehicle and
check the oil level again.
(d) Check for oil leakage if the oil level is low.
(e) Install the filler plug and a new gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
7. INSPECT MANUAL TRANSAXLE OIL
8. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
See page SP-4.
9. CHECK ABS SPEED SENSOR SIGNAL
See page BC-11.
E351 MANUAL TRANSAXLE – FLOOR SHIFT LEVER ASSEMBLY
TRANSMISSIONE351 MANUAL TRANSAXLE
FLOOR SHIFT LEVER ASSEMBLY
COMPONENTS
SHIFT LEVER KNOB SUB-ASSEMBLY
MX–7
MX
NO. 2 INSTRUMENT CLUSTER
FINISH PANEL GARNISH
NO. 1 INSTRUMENT CLUSTER
FINISH PANEL GARNISH
CLIP
TRANSMISSION CONTROL CABLE ASSEMBLY
UPPER CONSOLE PANEL
UPPER CONSOLE REAR PANEL SUB-ASSEMBLY
12 (122, 9)
CLIP
12 (122, 9)
12 (122, 9)
N*m (kgf*cm, ft.*lbf)
: Specified torque
FLOOR SHIFT LEVER ASSEMBLY
Non-reusable part
C130477E01
MX–8
E351 MANUAL TRANSAXLE – FLOOR SHIFT LEVER ASSEMBLY
REMOVAL
1. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-24)
2. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-25)
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (See
page IP-24)
MX
4. REMOVE UPPER CONSOLE PANEL (See page IP-25)
5. REMOVE UPPER CONSOLE REAR PANEL SUBASSEMBLY (See page IP-26)
6. DISCONNECT TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Remove the 2 clips and disconnect the end of the
transmission control cable.
C132951
(b) Pull out the control cable assembly locks.
Lock
C135402E01
E351 MANUAL TRANSAXLE – FLOOR SHIFT LEVER ASSEMBLY
(c) Turn the adjust nut 180° clockwise. While holding
the adjust nut, separate the control cable assembly.
MX–9
C132953
C132955
C132955
MX
7. REMOVE FLOOR SHIFT LEVER ASSEMBLY
(a) Remove the 4 bolts and shift lever assembly.
INSTALLATION
1. INSTALL FLOOR SHIFT LEVER ASSEMBLY
(a) Install the shift lever assembly with the 4 bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
Projecting Part
Lock
A
C132954E01
2. INSTALL TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Connect the control cable to the shift lever retainer.
NOTICE:
• The projecting part of the cable outer should
face upward when the shift cable is
connected.
• After installation, make sure that the cable
outer lock is projecting from A as shown in
the illustration.
MX
MX–10
Serrated Part
E351 MANUAL TRANSAXLE – FLOOR SHIFT LEVER ASSEMBLY
Select Cable
Shift Cable
C132951E01
(b) Connect the end of the shift cable to the shift lever
assembly with the clip.
(c) Connect the end of the select cable to the shift lever
assembly with a new clip.
NOTICE:
• The serrated part of the select cable point
should face upward when the select cable
point is connected.
• The clip should be installed in the direction
as shown in the illustration.
3. INSTALL UPPER CONSOLE REAR PANEL SUBASSEMBLY (See page IP-53)
4. INSTALL UPPER CONSOLE PANEL (See page IP-53)
5. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-54)
6. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-55)
7. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (See
page IP-55)
E351 MANUAL TRANSAXLE – TRANSMISSION CONTROL CABLE
TRANSMISSIONE351 MANUAL TRANSAXLE
TRANSMISSION CONTROL CABLE
COMPONENTS
NO. 1 ENGINE COVER
SUB-ASSEMBLY
MX–11
7.0 (71, 62 in.*lbf)
AIR CLEANER CAP SUB-ASSEMBLY
5.0 (51, 44 in.*lbf)
AIR CLEANER INLET ASSEMBLY
9.0 (92, 80 in.*lbf)
BATTERY CLAMP
SUB-ASSEMBLY
BATTERY TRAY
AIR CLEANER CASE SUB-ASSEMBLY
MX
3.5 (36, 31 in.*lbf)
BATTERY
N*m (kgf*cm, ft.*lbf)
: Specified torque
C138374E01
MX
MX–12
E351 MANUAL TRANSAXLE – TRANSMISSION CONTROL CABLE
SHIFT LEVER KNOB SUB-ASSEMBLY
NO. 1 INSTRUMENT
CLUSTER FINISH
PANEL GARNISH
CENTER AIRBAG SENSOR ASSEMBLY
WASHER
CLIP
18 (180, 13)
CLIP
CLIP
NO. 2 INSTRUMENT
CLUSTER FINISH
PANEL GARNISH
5.0 (51, 44 in.*lbf)
NO. 2 SHIFT CABLE
GROMMET RETAINER
UPPER CONSOLE PANEL
UPPER CONSOLE REAR
PANEL SUB-ASSEMBLY
12 (122, 9)
12 (122, 9)
12 (122, 9)
CLIP
WASHER
TRANSMISSION CONTROL CABLE ASSEMBLY
N*m (kgf*cm, ft.*lbf)
: Specified torque
CLIP
Non-reusable part
CLIP
FLOOR SHIFT LEVER ASSEMBLY
C135395E01
E351 MANUAL TRANSAXLE – TRANSMISSION CONTROL CABLE
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
2. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-24)
3. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-25)
MX–13
Lock
C132951
4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBL Y (See
page IP-24)
5. REMOVE UPPER CONSOLE PANEL (See page IP-25)
6. REMOVE UPPER CONSOLE REAR PANEL SUBASSEMBLY (See page IP-53)
7. SEPARATE TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Remove the 2 clips and disconnect the end of the
transmission control cable.
(b) Pull out the control cable assembly locks.
(c) Turn the adjust nut 180° clockwise. While holding
the adjust nut, separate the control cable assembly.
8. REMOVE INSTRUMENT PANEL SAFETY PAD SUBASSEMBLY
See page IP-20.
MX
C135402E01
9. REMOVE AIR CONDITIONER UNIT ASSEMBLY
See page AC-151.
10. REMOVE CENTER AIRBAG SENSOR ASSEMBLY
(See page RS-442)
11. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
(See page EM-94)
12. REMOVE AIR CLEANER INLET ASSEMBLY (See
page EM-94)
13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See
page ES-416)
14. REMOVE AIR CLEANER CASE SUB-ASSEMBL Y (See
page EM-95)
15. REMOVE BATTERY (See page EM-95)
MX–14
E351 MANUAL TRANSAXLE – TRANSMISSION CONTROL CABLE
16. REMOVE TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Remove the 2 clips and 2 washers and disconnect
the 2 cables from the transaxle.
(b) Remove the 2 clips and disconnect the 2 cables
from the control cable bracket.
MX
C132952
C135401
C135401
(c) Remove the 2 bolts and control cable assembly.
(d) Remove the No. 2 shift cable grommet retainer from
the control cable assembly.
INSTALLATION
1. INSTALL TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Install the No. 2 shift cable grommet retainer to the
transmission control cable assembly.
(b) Install the control cable assembly through the floor
hole.
(c) Install the control cable assembly with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
C132952
(d) Connect the ends of the 2 cables and install the 2
washers and 2 clips.
(e) Install 2 new clips to the control cable bracket.
E351 MANUAL TRANSAXLE – TRANSMISSION CONTROL CABLE
Projecting Part
Lock
A
C132954E01
MX–15
2. INSTALL TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Connect the control cable to the shift lever retainer.
NOTICE:
• The projecting part of the cable outer should
face upward when the shift cable is
connected.
• After installation, make sure that the cable
outer lock is projecting from A as shown in
the illustration.
MX
Serrated Part
Select Cable
Shift Cable
C132951E01
(b) Connect the end of the shift cable to the shift lever
assembly with the clip.
(c) Connect the end of the select cable to the shift lever
assembly with a new clip.
NOTICE:
• The serrated part of the select cable point
should face upward when the select cable
point is connected.
• The clip should be installed in the direction
as shown in the illustration.
3. INSTALL CENTER AIRBAG SENSOR ASSEMBLY
(See page RS-442)
4. INSTALL AIR CONDITIONER UNIT ASSEMBLY
See page AC-173.
5. INSTALL INSTRUMENT PANEL SAFETY PAD SUBASSEMBLY
See page IP-43.
6. INSTALL UPPER CONSOLE REAR PANEL SUBASSEMBLY (See page IP-53)
7. INSTALL UPPER CONSOLE PANEL (See page IP-54)
8. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-54)
9. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH
PANEL GARNISH (See page IP-55)
10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (See
page IP-55)
11. INSTALL BATTERY (See page EM-119)
MX
MX–16
E351 MANUAL TRANSAXLE – TRANSMISSION CONTROL CABLE
12. INST ALL AIR CLEANER CASE SUB-ASSEMBLY (See
page EM-120)
13. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See
page ES-419)
14. INST ALL AIR CLEANER INLET ASSEMBLY (See page
EM-120)
15. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
(See page EM-121)
16. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL (See page EM-120)
MX–24
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
See page FU-1.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE FRONT WHEELS
MX
5. REMOVE ENGINE UNDER COVER LH
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE FRONT FENDER APRON SEAL RH
8. DRAIN ENGINE OIL (See page LU-4)
9. DRAIN ENGINE COOLANT (See page CO-5)
10. DRAIN MANUAL TRANSAXLE OIL (See page MX-5)
11. DRAIN BRAKE FLUID (See page BR-28)
12. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY
See page WW-9.
13. REMOVE COWL TOP PANEL OUTER SUBASSEMBLY (See page ES-424)
14. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
(See page EM-94)
15. REMOVE V-RIBBED BELT (See page EM-6)
16. REMOVE AIR CLEANER INLET ASSEMBLY (See
page EM-94)
17. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See
page ES-416)
18. REMOVE AIR CLEANER CASE SUB-ASSEMBL Y (See
page EM-95)
19. REMOVE BATTERY (See page EM-95)
20. REMOVE NO. 2 ENGINE MOUNTING STAY RH (See
page EM-95)
21. REMOVE ENGINE MOVING CONTROL ROD SUBASSEMBLY (See page EM-95)
22. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH
(See page EM-96)
23. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR
(See page EM-96)
24. DISCONNECT RADIATOR HOSE INLET (See page
EM-96)
25. DISCONNECT RADIATOR HOSE OUTLET (See page
EM-96)
26. DISCONNECT HEATER INLET WATER HOSE (See
page EM-97)
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
27. DISCONNECT HEATER OUTLET WATER HOSE (See
page EM-97)
28. REMOVE ECM
See page ES-432.
29. DISCONNECT ENGINE WIRE (See page EM-97)
30. DISCONNECT TRANSMISSION CONTROL CABLE
ASSEMBLY (See page EM-98)
31. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP
HOSE (See page EM-98)
32. DISCONNECT RETURN TUBE SUB-ASSEMBLY (See
page EM-99)
33. REMOVE CLUTCH ACCUMULATOR ASSEMBLY
See page CL-15.
34. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
See page CL-23.
35. DISCONNECT FUEL TUBE SUB-ASSEMBLY (See
page EM-99)
MX–25
MX
36. REMOVE GENERATOR ASSEMBLY (See page CH-11)
37. SEPARATE COMPRESSOR AND MAGNETIC
CLUTCH (See page EM-99)
38. REMOVE FRONT EXHAUST PIPE ASSEMBLY
See page EX-2.
39. REMOVE FRONT AXLE HUB NUT LH (See page DS-
7)
40. REMOVE FRONT AXLE HUB NUT RH
HINT:
Use the same procedures described for the LH side.
41. REMOVE FRONT STABILIZER LINK ASSEMBLY LH
(See page DS-7)
42. REMOVE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
43. REMOVE FRONT SPEED SENSOR LH (See page DS-
7)
44. REMOVE FRONT SPEED SENSOR RH
HINT:
Use the same procedures described for the LH side.
45. DISCONNECT TIE ROD ASSEMBLY LH (See page
DS-8)
46. DISCONNECT TIE ROD ASSEMBLY RH
47. DISCONNECT FRONT SUSPENSION LOWER NO. 1
ARM LH (See page DS-8)
MX
MX–26
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
48. DISCONNECT FRONT SUSPENSION LOWER NO. 1
ARM RH
HINT:
Use the same procedures described for the LH side.
49. SEPARATE FRONT AXLE ASSEMBLY LH (See page
DS-8)
50. SEPARATE FRONT AXLE ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
51. SEPARATE STEERING SLIDING YOKE (See page PS-
40)
52. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(See page EM-100)
53. REMOVE VANE PUMP ASSEMBLY (See page EM-
101)
54. REMOVE FRONT FRAME ASSEMBLY (See page EM-
101)
D025747
55. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See
page DS-9)
56. REMOVE FRONT DRIVE SHAFT ASSEMBL Y RH (See
page DS-9)
57. REMOVE STARTER ASSEMBLY (See page ST-5)
58. DISCONNECT WIRE HARNESS
(a) Remove the bolt and separate the ground cable.
(b) Disconnect the back-up light switch connector.
(c) Disconnect the wire harness.
59. REMOVE MANUAL TRANSAXLE ASSEMBLY
(a) Remove the 10 bolts.
(b) Separate and remove the transaxle from the engine.
60. REMOVE CLUTCH LINE
(a) Remove the 2 bolts, clutch line and bracket.
C132979
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
TRANSMISSIONE351 MANUAL TRANSAXLE
MANUAL TRANSAXLE ASSEMBLY
COMPONENTS
MX–17
FRONT FENDER TO
COWL SIDE SEAL RH
COWL TOP VENTILATOR
LOUVER SUB-ASSEMBLY
85 (867, 63)
5.0 (51, 44 in.*lbf)
FRONT WIPER ARM AND
BLADE ASSEMBLY RH
7.5 (77, 66 in.*lbf)
20 (204, 15)
MX
FRONT WIPER ARM AND
BLADE ASSEMBLY LH
FRONT FENDER TO
COWL SIDE SEAL LH
COWL TOP PANEL OUTER SUB-ASSEMBLY
N*m (kgf*cm, ft.*lbf)
: Specified torque
WINDSHIELD WIPER
LINK ASSEMBLY
A136912E01
MX–18
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
ENGINE MOVING CONTROL ROD SUB-ASSEMBLY
MX
64 (653, 47)
52 (531, 38)
64 (653, 47)
NO. 2 ENGINE MOUNTING STAY RH
V-RIBBED BELT
9.8 (100, 87 in.*lbf)
52 (531, 38)
21 (214, 15)
NO. 2 ENGINE MOUNTING BRACKET RH
9.0 (92, 80 in.*lbf)
NO. 1 ENGINE COVER SUB-ASSEMBLY
GENERATOR ASSEMBLY
N*m (kgf*cm, ft.*lbf)
: Specified torque
FRONT FENDER APRON SEAL RH
A134948E01
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
AIR CLEANER CAP SUB-ASSEMBLY
MX–19
AIR CLEANER CASE SUB-ASSEMBLY
5.0 (51, 44 in.*lbf)
9.0 (92, 80 in.*lbf)
AIR CLEANER INLET ASSEMBLY
MX
5.0 (51, 44 in.*lbf)
3.5 (36, 31 in.*lbf)
BATTERY
BATTERY TRAY
ENGINE UNDER COVER RH
N*m (kgf*cm, ft.*lbf)
: Specified torque
R/B COVER
ENGINE UNDER COVER LH
A134915E01
MX
MX–20
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
TRANSMISSION CONTROL
CABLE ASSEMBLY
25 (250, 18)
COMPRESSOR AND MAGNETIC CLUTCH
NO. 1 OIL RESERVOIR TO PUMP HOSE
RETURN TUBE
SUB-ASSEMBLY
CLIP
WASHER
CLIP
WASHER
CLIP
NO. 1 VACUUM HOSE CONNECTOR
HEATER INLET WATER HOSE
RADIATOR HOSE OUTLET
RADIATOR HOSE INLET
N*m (kgf*cm, ft.*lbf)
: Specified torque
HEATER OUTLET WATER HOSE
Non-reusable part
C138377E01
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
STEERING SLIDING YOKE
35 (357, 26)
MX–21
TIE ROD ASSEMBLY LH
MX
DRIVE SHAFT ASSEMBLY LH
EXHAUST PIPE GASKET
62 (633, 46)
75 (755, 55)
74 (755, 55)
49 (500, 36)
COTTER PIN
8.0 (82, 71 in.*lbf)
FRONT SPEED SENSOR LH
294 (3,000, 217)
FRONT AXLE HUB NUT LH
FRONT SUSPENSION
LOWER NO. 1 ARM LH
56 (571, 41)
EXHAUST PIPE GASKET
FRONT EXHAUST PIPE NO. 1
SUPPORT BRACKET
FRONT EXHAUST PIPE ASSEMBLY
N*m (kgf*cm, ft.*lbf)
: Specified torque
33 (337, 24)
Non-reusable part
33 (337, 24)
REAR EXHAUST PIPE NO. 1
SUPPORT BRACKET
C143322E01
MX–22
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
VANE PUMP ASSEMBLY
43 (439, 32)
NO. 2 ENGINE MOUNTING
BRACKET REAR
54 (551, 40)
MX
95 (969, 70)
ENGINE MOUNTING BRACKET RH
87 (888, 64)
FRONT FRAME ASSEMBLY
89 (910, 66)
143 (1,459, 105)
64 (653, 47)
FRAME SIDE RAIL
PLATE SUBASSEMBLY RH
32 (326, 24)
FRAME SIDE RAIL PLATE
SUB-ASSEMBLY LH
N*m (kgf*cm, ft.*lbf)
85 (867, 63)
: Specified torque
FRAME SUSPENSION
MEMBER BRACE REAR LH
FRAME SUSPENSION
MEMBER BRACE
REAR RH
32 (326, 24)
85 (867, 63)
A109017E03
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
CLUTCH TUBE
MX–23
BRACKET
12 (120, 9)
15 (155, 11)
12 (120, 9)
15 (155, 11)
12 (120, 9)
CLIP
12 (122, 9)
BRACKET
7.0 (71, 62 in.*lbf)
CLUTCH LINE
15 (155, 11)
64 (653, 47)
x3
12 (122, 9)
46 (470, 34)
WIRE HARNESS
8.4 (86, 74 in.*lbf)
MX
8.4 (86, 74 in.*lbf)
WIRE HARNESS CLAMP
x2
MANUAL TRANSAXLE
ASSEMBLY
12 (120, 9)
HEAT INSULATOR
CLUTCH ACCUMULATOR
ASSEMBLY
ENGINE MOUNTING
FRONT BRACKET
CLUTCH RELEASE
CYLINDER ASSEMBLY
44 (449, 32)
64 (653, 47)
HOLE SNAP RING
x4
46 (470, 34)
STARTER ASSEMBLY
39 (398, 29)
ENGINE MOUNTING INSULATOR LH
18 (184, 13)
MANUAL TRANSMISSION
CASE PROTECTOR
x2
FRONT DRIVE SHAFT ASSEMBLY RH
N*m (kgf*cm, ft.*lbf)
: Specified torque
SNAP RING
FRONT DRIVE SHAFT ASSEMBLY LH
Non-reusable part
64 (653, 47)
64 (653, 47)
C132978E01
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
61. REMOVE WIRE HARNESS CLAMP
(a) Remove the 2 bolts and wire harness clamps.
MX–27
C132983
C132980
C132981
MX
62. REMOVE MANUAL TRANSMISSION CASE
PROTECTOR
(a) Remove the 2 bolts and manual transmission case
protector.
63. REMOVE ENGINE MOUNTING FRONT BRACKET
(a) Remove the 3 bolts and engine mounting front
bracket.
64. REMOVE ENGINE MOUNTING INSULATOR LH
(a) Remove the 4 bolts and engine mounting insulator
LH.
C132982
INSTALLATION
B
A
C
D
C132982E01
1. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the engine mounting insulator LH with the 4
bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
HINT:
Tighten the bolts in order: A, B, C and D.
MX–28
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
2. INSTALL ENGINE MOUNTING FRONT BRACKET
(a) Install the engine mounting front bracket with the 3
bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
MX
C132981
3. INSTALL MANUAL TRANSMISSION CASE
PROTECTOR
(a) Install the manual transmission case protector with
the 2 bolts.
Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
C132980
4. INSTALL WIRE HARNESS CLAMP
(a) Install the 2 wire harness clamps with the 2 bolts.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
C132983
5. INSTALL CLUTCH LINE
(a) Install the clutch line and bracket with the 2 bolts.
Torque: Bolt A
12 N*m (122 kgf*cm, 9 ft.*lbf)
B
A
Bolt B
7.0 N*m (71 kgf*cm, 62 in.*lbf)
6. INSTALL MANUAL TRANSAXLE ASSEMBLY
(a) Align the input shaft with the clutch disc and install
C132979E01
A
E
B
the transaxle to the engine.
(b) Install the 10 bolts.
Torque: Bolt A
64 N*m (653 kgf*cm, 47 ft.*lbf)
Bolt B
46 N*m (470 kgf*cm, 34 ft.*lbf)
D
C
Bolt C
44 N*m (449 kgf*cm, 32 ft.*lbf)
Bolt D
46 N*m (470 kgf*cm, 34 ft.*lbf)
D025747E04
Bolt E
64 N*m (653 kgf*cm, 47 ft.*lbf)
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
Bolt length:
Bolt A:
60 mm (2.3622 in.)
Bolt B:
60 mm (2.3622 in.)
Bolt C:
32 mm (1.2598 in.)
Bolt D:
65 mm (2.5591 in.)
Bolt E:
74.5 mm (2.9331 in.)
7. CONNECT WIRE HARNESS
(a) Install the wire harness.
(b) Connect the back-up light switch connector.
(c) Install the ground cable with the bolt.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
8. INSTALL STARTER ASSEMBLY (See page ST-13)
9. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See
page DS-20)
MX–29
MX
10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See
page DS-21)
11. INSTALL FRONT FRAME ASSEMBLY (See page EM-
112)
12. INSTALL VANE PUMP ASSEMBLY (See page EM-113)
13. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(See page EM-114)
14. INSTALL STEERING SLIDING YOKE (See page PS-
65)
15. INSTALL FRONT AXLE ASSEMBLY LH (See p age DS-
21)
16. INSTALL FRONT AXLE ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
17. INSTALL FRONT SUSPENSION LOWER NO. 1 ARM
LH (See page DS-21)
18. INSTALL FRONT SUSPENSION LOWER NO. 1 ARM
RH
HINT:
Use the same procedures described for the LH side.
19. INSTALL TIE ROD ASSEMBLY LH (See page DS-21)
20. INSTALL TIE ROD ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
21. INSTALL FRONT SPEED SENSOR LH (See page DS-
21)
MX–30
E351 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
22. INSTALL FRONT SPEED SENSOR RH
HINT:
Use the same procedures described for the LH side.
23. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
(See page DS-22)
24. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
MX
25. INSTALL FRONT AXLE HUB NUT LH (See page DS-7)
26. INSTALL FRONT AXLE HUB NUT RH
HINT:
Use the same procedures described for the LH side.
27. INSTALL FRONT EXHAUST PIPE ASSEMBLY
See page EX-3.
28. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(See page EM-115)
29. INSTALL GENERATOR ASSEMBLY (See page CH-19)
30. CONNECT FUEL TUBE SUB-ASSEMBLY (See page
EM-115)
31. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
See page CL-25.
32. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
See page CL-29.
33. CONNECT RETURN TUBE SUB-ASSEMBLY (See
page EM-116)
34. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
(See page EM-116)
35. INSTALL TRANSMISSION CONTROL CABLE
ASSEMBLY (See page EM-116)
36. CONNECT ENGINE WIRE (See page EM-117)
37. INSTALL ECM
See page ES-433.
38. CONNECT HEATER INLET WATER HOSE (See page
EM-117)
39. CONNECT HEATER OUTLET WATER HOSE (See
page EM-118)
40. CONNECT OIL COOLER INLET HOSE (See page CO-
30)
41. CONNECT OIL COOLER OUTLET HOSE (See page
CO-30)
42. CONNECT RADIATOR HOSE INLET (See page EM-
118)
43. CONNECT RADIATOR HOSE OUTLET (See page EM-
118)
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