Toyota Camry 2007-2009 Service Manual - Engine_Hood_Door

ENGINE HOOD / DOOR – HOOD

ED–1

HOOD

ON-VEHICLE INSPECTION

1. INSPECT HOOD SUB-ASSEMBLY

(a) Check that the clearance measurements of areas A

to C are within each standard range.

C

A

B

ED

Standard clearance

Area Measurement
A 2.3 to 5.3 mm (0.091 to 0.209 in.)
B 2.0 to 5.0 mm (0.079 to 0.197 in.)
C -1.4 to 1.6 mm (-0.055 to 0.063 in.)

B132821E01

ED–2

ENGINE HOOD / DOOR – HOOD

ADJUSTMENT

TMMK made:TMC made:

ED

Centering Bolt

Standard Bolt

Centering Bolt

Standard Bolt

B146065E01

HINT:

• Centering bolts are used to mount the hood hinge and
hood lock. The hood and hood lock cannot be adjusted
with the centering bolts on. Substitute the centering bolts
with standard bolts (with washers) when making
adjustments.

• A bolt without a torque specification is shown in the
standard bolt chart (See page SS-2).

1. REMOVE COOL AIR INTAKE DUCT SEAL (for 2GR-

FE) (See page ET-4)

2. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog

Light) (See page ET-5)

3. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog

Light) (See page ET-6)

4. ADJUST HOOD SUB-ASSEMBLY

(a) Horizontally and vertically adjust the hood.

(1) Loosen the hood's 4 hinge bolts.
(2) Move the hood and adjust the clearance

between the hood and front fender.

(3) Tighten the hood's 4 hinge bolts after the

adjustment.

Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)

B132829

B132830

(b) Adjust the height of the hood front end using the

cushion rubber.
(1) Adjust the cushion rubber so that the height of

the hood and fender are aligned.
HINT:
Raise or lower the hood's front end by turning
the cushion rubber.

ENGINE HOOD / DOOR – HOOD

(c) Adjust the hood lock.

(1) Loosen the 3 bolts.
(2) Tighten the bolts after the adjustment.

Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf)

(3) Adjust the hood lock position so that the striker

can enter it smoothly.

5. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog
Light) (See page ET-13)

ED–3

B132832

6. INST ALL FRONT BUMPER ASSEMBLY (w/ Fog Light)
(See page ET-14)

7. INSTALL COOL AIR INTAKE DUCT SEAL (for 2GR­FE) (See page ET-14)

ED

8. VEHICLE PREPARATION FOR FOG LIGHT AIM (w/
Fog Light) (See page LI-79)

9. PREPARATION FOR FOG LIGHT AIMING (w/ Fog
Light) (See page LI-80)

10. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See
page LI-81)

11. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)
(See page LI-82)

ENGINE HOOD / DOOR – HOOD SUPPORT ROD

BODYENGINE HOOD / DOOR

HOOD SUPPORT ROD

COMPONENTS

ED–3

ED

HOOD SUPPORT ASSEMBLY

B136842E01

ED

ED–4

ENGINE HOOD / DOOR – HOOD SUPPORT ROD

REMOVAL

NOTICE:

• Avoid touching the stroke portions of the rod as much
as possible to prevent foreign matter from att aching to
it. Be sure to hold the cylinders while servicing.

• Do not wear cotton gloves or other similar materials
when handling the rod. Fibers may attach to the rod
and result in gas leaks.

• Do not apply any load to the cylinders in the horizont al
direction in order to prevent the rod from being
deformed.

1. REMOVE HOOD SUPPORT ASSEMBLY

(a) Using a screwdriver, remove the hood support

assembly while releasing the 2 clips.

NOTICE:
Remove the hood support assembly while
supporting the hood with hand.

B132831

ENGINE HOOD / DOOR – HOOD SUPPORT ROD

INSTALLATION

NOTICE:

• Avoid touching the stroke portions of the rod as muc h
as possible to prevent foreign matter from attac hing to
it. Be sure to hold the cylinders while servicing.

• Do not wear cotton gloves or other similar materials
when handling the rod. Fibers may attach to the rod
and result in gas leaks.

• Do not apply any load to the cylinders in the horizontal
direction in order to prevent the rod from being
deformed.

1. INSTALL HOOD SUPPORT ASSEMBLY

(a) Install the hood support assembly.

NOTICE:

• Install the hood support assembly while
supporting the hood with hand.

• Check that the hood support assembly is
engaged in the ball joint and it cannot be
pulled out.

DISPOSAL

ED–5

ED

80 mm

A

(3.150 in.)

B

B127037E01

1. DISPOSE OF HOOD SUPPORT ASSEMBLY

(a) Horizontally fix the hood support in a vise with the

piston-rod pulled out.

(b) Wear safety glasses. Gradually cut a part between

A and B shown in the illustration using a metal saw
and gradually release the gas.

NOTICE:
Although the gas inside the hood support is
colorless, odorless and harmless, there is a
possibility that metal debris could scatter.
Therefore, cover it with a piece of cloth or other
material.

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

BODYENGINE HOOD / DOOR

HOOD LOCK CONTROL CABLE ASSEMBLY

COMPONENTS

for 2GR-FE:

COOL AIR INTAKE DUCT SEAL

ED–5

ED

7.5 (77, 66 in.*lbf)

HOOD LOCK
ASSEMBLY

20 (204, 15)

HIGH PITCHED
HORN ASSEMBLY

FRONT FENDER LINER

HOOD LOCK CONTROL
CABLE ASSEMBLY

HOOD LOCK CONTROL
LEVER SUB-ASSEMBLY

GROMMET

FRONT WHEEL OPENING
EXTENSION PAD

Non-reusable part

N*m (kgf*cm, ft.*lbf)

FRONT BUMPER ASSEMBLY

: Specified torque

B136867E01

ED

ED–6

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

REMOVAL

1. REMOVE FRONT WHEEL

2. REMOVE FRONT WHEEL OPENING EXTENSION
PAD

(a) Remove the 3 screws and the front wheel opening

extension pad.

3. REMOVE COOL AIR INTAKE DUCT SEAL (for 2GR­FE) (See page ET-4)

4. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog
Light) (See page ET-5)

B138883

5. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog
Light) (See page ET-6)

6. REMOVE FRONT FENDER LINER

(a) Remove the 5 clips and bolt.
(b) Remove the 4 screws, grommet and the front fender

liner.

7. REMOVE HIGH PITCHED HORN ASSEMBLY (See
page HO-7)

B136871

B136821

B136827

8. REMOVE HOOD LOCK ASSEMBL Y (w/o Engine Hood
Courtesy Switch)

(a) Remove the 3 bolts.

(b) Disconnect the hood lock control cable.
(c) Remove the hood lock assembly.

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

9. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood
Courtesy Switch)

(a) Disconnect the connector.
(b) Remove the 3 bolts.

B136822

(c) Disconnect the hood lock control cable.
(d) Remove the hood lock assembly.

B136827

ED–7

ED

10. REMOVE HOOD LOCK CONTROL LEVER SUB­ASSEMBLY

(a) Disconnect the hood lock control cable and remove

the hood lock control lever.

11. REMOVE HOOD LOCK CONTROL CABLE
ASSEMBLY

(a) Using a screwdriver, disconnect the clamps shown

in the illustration.

B136909

A

D

B

C

F

E

A

F

F

J

I

K

A

B

H

L

A

F

F

A

B

K

B

A

M

A

A

G

B136828E01

ED

ED–8

Area Part Name Area Part Name

A Hood lock control cable H Grommet
B Clamp I Side member outer
C Wire harness J Radiator
D Pillar K Radiator support cover
E Nut L Front fender apron
F Radiator support upper M Brace
G Hood lock protector - -

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

HINT:
Tape the screwdriver tip before use.

(b) Pull the cable from the engine compartment and

remove it.

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

ED–9

INSTALLATION

1. INSTALL HOOD LOCK CONTROL CABLE
ASSEMBLY

(a) Pass the hood lock control cable assembly into the

engine compartment.

A

D

B

C

I

H

L

A

A

B

ED

F

K

E

A

F

F

A

J

B

F

K

B

F

A

M

A

A

G

Area Part Name Area Part Name

A Hood lock control cable H Grommet

B Clamp I Side member outer
C Wire harness J Radiator
D Pillar K Radiator support cover

E Nut L Front fender apron

F Radiator support upper M Brace
G Hood lock protector - -

(b) Pass the cable front side through the upper radiator

support.

(c) Connect the clamps as shown in the illustration.

2. INSTALL HOOD LOCK CONTROL LEVER SUB­ASSEMBLY

(a) Install the hood lock control lever and connect the

hood lock control cable.

B136828E01

B136826

ED

ED–10

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

3. INST ALL HOOD LOCK ASSEMBLY (w/o Engine Hood
Courtesy Switch)

(a) Apply MP grease to the sliding areas of the lock.

B136830

(b) Connect the hood lock control cable.

B136827

B136821

B136830

(c) Install the hood lock assembly with the 3 bolts.

Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf)

4. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood
Courtesy Switch)

(a) Apply MP grease to the sliding areas of the lock.

(b) Connect the hood lock control cable.

B136827

ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLY

(c) Install the hood lock assembly with the 3 bolts.

Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf)

(d) Connect the connector.

5. INSTALL HIGH PITCHED HORN ASSEMBLY (See
page HO-7)

B136822

6. INSTALL FRONT FENDER LINER

(a) Install the front fender liner with the grommet and 4

screws.

(b) Install the bolt and 5 clips.

7. INSPECT HOOD SUB-ASSEMBLY (See page ED-1)

8. ADJUST HOOD SUB-ASSEMBLY (See page ED-2)

9. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog
Light) (See page ET-13)

ED–11

ED

B136871

B138883

10. INST ALL FRONT BUMPER ASSEMBLY (w/ Fog Light)
(See page ET-14)

11. INSTALL COOL AIR INTAKE DUCT SEAL (for 2GR­FE) (See page ET-14)

12. INSTALL FRONT WHEEL OPENING EXTENSION PAD

(a) Install the front wheel opening extension pad with

the 3 screws.

13. INSTALL FRONT WHEEL (See page SP-22)

14. VEHICLE PREPARATION FOR FOG LIGHT AIM (w/
Fog Light) (See page LI-79)

15. PREPARATION FOR FOG LIGHT AIMING (w/ Fog
Light) (See page LI-80)

16. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See
page LI-81)

17. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)
(See page LI-82)

BODYENGINE HOOD / DOOR

FRONT DOOR

COMPONENTS

ENGINE HOOD / DOOR – FRONT DOOR

OUTER REAR VIEW MIRROR ASSEMBLY

ED–11

ED

FRONT DOOR INNER
GLASS WEATHERSTRIP

FRONT DOOR INSIDE
HANDLE BEZEL PLUG

ASSIST GRIP COVER

5.5 (56, 49 in.*lbf)

FRONT DOOR LOWER
FRAME BRACKET GARNISH

FRONT DOOR INSIDE
HANDLE SUB-ASSEMBLY

FRONT ARMREST
BASE PANEL UPPER

COURTESY LIGHT
ASSEMBLY

N*m (kgf*cm, ft.*lbf)

: Specified torque

FRONT DOOR WIRE

FRONT DOOR TRIM
BOARD SUB-ASSEMBLY

POWER WINDOW REGULATOR
MASTER SWITCH ASSEMBLY

B146077E01

ED–12

ENGINE HOOD / DOOR – FRONT DOOR

ED

FRONT DOOR LOCK REMOTE
CONTROL CABLE ASSEMBLY

FRONT DOOR
LOCK OPEN ROD

FRONT DOOR
LOCK ASSEMBLY

5.0 (51, 44 in.*lbf)

DOOR LOCK WIRING
HARNESS SEAL

FRONT DOOR INSIDE
LOCKING CABLE ASSEMBLY

FRONT DOOR
LOCK CYLINDER

FRONT DOOR REAR
OUTSIDE HANDLE PAD

4.0 (41, 35 in.*lbf)

FRONT DOOR OUTSIDE
HANDLE COVER

FRONT DOOR OUTSIDE
HANDLE ASSEMBLY

FRONT DOOR FRONT
OUTSIDE HANDLE PAD

FRONT DOOR OUTSIDE HANDLE
FRAME SUB-ASSEMBLY

with Smart Key System:

DOOR ELECTRICAL
KEY OSCILLATOR

FRONT DOOR SERVICE
HOLE COVER

5.5 (56, 49 in.*lbf)

8.0 (82, 71 in.*lbf)

HOLE PLUG

FRONT NO. 1 DOOR
STIFFENER CUSHION

BUTYL TAPE

FRONT DOOR WINDOW
REGULATOR SUB-ASSEMBLY

5.4 (55, 48 in.*lbf)

Apply MP grease

Non-reusable part

FRONT POWER WINDOW REGULATOR
MOTOR ASSEMBLY

N*m (kgf*cm, ft.*lbf)

FRONT NO. 1
SPEAKER ASSEMBLY

: Specified torque

B146078E01

FRONT DOOR UPPER
WINDOW FRAME MOULDING

FRONT DOOR REAR
WINDOW FRAME MOULDING

FRONT DOOR LOWER
OUTSIDE STRIPE

FRONT DOOR REAR
LOWER FRAME
SUB-ASSEMBLY

ENGINE HOOD / DOOR – FRONT DOOR

FRONT DOOR STRIPE

DOOR FRAME GARNISH

ED–13

RIVET

ED

FRONT DOOR GLASS
SUB-ASSEMBLY

FRONT DOOR FRONT
LOWER FRAME
SUB-ASSEMBLY

FRONT DOOR WEATHERSTRIP

Non-reusable part

N*m (kgf*cm, ft.*lbf)

FRONT DOOR GLASS RUN

: Specified torque

TMC made:

8.0 (82, 71 in.*lbf)

26 (265, 19)

FRONT DOOR
CHECK ASSEMBLY

FRONT DOOR BELT
MOULDING ASSEMBLY

TMMK made:

8.0 (82, 71 in.*lbf)

26 (265, 19)

FRONT DOOR
CHECK ASSEMBLY

B146081E01

ED–14

ENGINE HOOD / DOOR – FRONT DOOR

ON-VEHICLE INSPECTION

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas A

to L are within each standard range.

ED

E

C

F

D

B

A

H

G

J

I

L

K

Standard clearance

Area Measurement Area Measurement
A 2.7 to 5.7 mm (0.106 to 0.224 in.) G 3.3 to 6.3 mm (0.130 to 0.248 in.)
B -1.5 to 1.5 mm (-0.059 to 0.059 in.) H -0.3 to 2.7 mm (-0.012 to 0.106 in.)
C 3.3 to 6.3 mm (0.130 to 0.248 in.) I 2.3 to 6.3 mm (0.091 to 0.248 in.)
D 6.4 to 9.4 mm (0.252 to 0.370 in.) J -2.0 to 2.0 mm (-0.079 to 0.079 in.)
E 3.3 to 6.3 mm (0.130 to 0.248 in.) K 2.7 to 5.7 mm (0.106 to 0.224 in.)
F 0.9 to 3.9 mm (0.035 to 0.154 in.) L -1.5 to 1.5 mm (-0.059 to 0.059 in.)

B132823E01

Protective tape

DISASSEMBLY

1. REMOVE FRONT DOOR LOWER FRAME BRACKET
GARNISH

(a) Disengage the 2 clips and remove the front door

lower frame bracket garnish.

B132833

2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL
PLUG

(a) Using a screwdriver wrapped with protective tape,

disengage the 3 claws, and remove the front door
inside handle bezel plug.

B132834E01

Protective
tape

ENGINE HOOD / DOOR – FRONT DOOR

B132836E01

Protective tape

B132838E01

3. REMOVE ASSIST GRIP COVER

(a) Using a screwdriver wrapped with protective tape,

disengage the 6 claws and remove the assist grip
cover.

4. REMOVE COURTESY LIGHT ASSEMBLY

(a) Using a screwdriver wrapped with protective tape,

disengage the claw and remove the courtesy light
assembly.

(b) Disconnect the connector.

ED–15

ED

(A)

B132840E01

5. REMOVE FRONT DOOR TRIM BOARD SUB­ASSEMBLY

(a) Remove the 3 screws and clip (A).
(b) Using the clip remover, disengage the 9 clips.

(c) Pull out the front door trim board in the direction

indicated by the arrow.

(d) Remove the reference bosses from the front door

panel.

(e) Raise the front door trim board to disengage the 4

claws and remove the front door trim board together
with the front door inner glass weatherstrip.

Reference Boss

B136401E01

ED

ED–16

ENGINE HOOD / DOOR – FRONT DOOR

(f) Disengage the 2 claws and disconnect the front

door inside handle sub-assembly.

B136403

6. REMOVE POWER WINDOW REGULATOR MASTER
SWITCH ASSEMBLY

(a) Disconnect the connector.
(b) Remove the 3 screws and the power window

regulator master switch assembly.

B136405

Clamp

7. REMOVE FRONT DOOR WIRE (for Driver Side)

(a) Disengage the clamp and remove the 2 screws and

front door wire.

B136406E01

8. REMOVE FRONT DOOR INNER GLASS
WEATHERSTRIP

(a) Using a screwdriver, disengage the 4 clip s as shown

in the illustration and remove the front door inner
glass weatherstrip from the front door trim board.

B136404

ENGINE HOOD / DOOR – FRONT DOOR

9. REMOVE FRONT ARMREST BASE PANEL UPPER

(a) Remove the 7 screws.
(b) Disengage the 4 claws and remove the front

armrest base panel upper.

B136407

10. REMOVE FRONT DOOR INSIDE HANDLE SUB­ASSEMBLY

(a) Disconnect the front door lock remote control cable

and front door inside locking cable and remove the
front door inside handle sub-assembly.

11. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY (See
page AV-155)

12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

B136408

(See page MI-15)

ED–17

ED

Clamp

B146069E01

B136412

13. REMOVE FRONT DOOR SERVICE HOLE COVER

(a) Disconnect the connector and each clamp, and

remove the front door service hole cover.
HINT:
Remove the remaining butyl tape on the door side.

14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

(a) Connect the front power window regulator motor

assembly connector.

(b) Connect the power window regulator master switch

assembly and move the front door glass sub­assembly so that the door glass bolts can be seen.

(c) Remove the 2 bolts.

NOTICE:
After the bolts are removed, the door glass may
fall and become deformed.

ED

ED–18

(1)

Temporary Bolt

(2)

ENGINE HOOD / DOOR – FRONT DOOR

(d) Remove the front door glass sub-assembly as

shown in the illustration.

NOTICE:
Do not damage the door glass.

(e) Disconnect the power window regulator master

switch assembly and front power window regulator
motor assembly connector.

B136413E01

15. REMOVE FRONT DOOR WINDOW REGULATOR
SUB-ASSEMBLY

(a) Loosen the temporary bolt.

NOTICE:
If the temporary bolt is removed, the front door
window regulator may fall and become
deformed.

(b) Remove the 5 bolts.
(c) Remove the front door window regulator sub-

B136415E01

assembly and the power window regulator motor
assembly front as a unit.

(d) Remove the temporary bolt from the front door

window regulator sub-assembly.

Double-sided
Ta pe

16. REMOVE FRONT POWER WINDOW REGULATOR
MOTOR ASSEMBLY

(a) Using a "torx" driver (T25), remove the 3 screws

and the front power window regulator motor
assembly.

B136416

17. REMOVE FRONT NO. 1 DOOR STIFFENER CUSHION

(a) Disengage the 2 claws.
(b) Remove the double-sided tape and the front No. 1

door stiffener cushion.

B136417E01

ENGINE HOOD / DOOR – FRONT DOOR

18. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.

B136418

19. REMOVE DOOR FRAME GARNISH

(a) Disengage the clip and remove the door frame

garnish.

B136435

ED–19

ED

B136419E01

B136420E01

B136421

20. REMOVE FRONT DOOR FRONT LOWER FRAME
SUB-ASSEMBLY

(a) Remove the 2 bolts and the front door front lower

frame sub-assembly as shown in the illustration.

21. REMOVE FRONT DOOR REAR LOWER FRAME SUB­ASSEMBLY

(a) Remove the bolt and the front door rear lower frame

sub-assembly as shown in the illustration.

22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER

(a) Remove the hole plug.
(b) Using a "torx" socket wrench (T30), loosen the

screw and remove the front door outside handle
cover and the door lock key cylinder as a unit.
HINT:
The screw cannot be removed because it is
integrated into the front door outside handle frame
sub-assembly.

ED

ED–20

ENGINE HOOD / DOOR – FRONT DOOR

(c) Using a screwdriver, disengage the 2 claws and

remove the front door outside handle cover.

B136424

23. REMOVE FRONT DOOR OUTSIDE HANDLE
ASSEMBLY (w/o Smart Key System)

(a) Remove the front door outside handle assembly as

shown in the illustration.

B136858

B136857

B136422

24. REMOVE FRONT DOOR OUTSIDE HANDLE
ASSEMBLY (w/ Smart Key System)

(a) Disconnect the connector.

(b) Remove the front door outside handle assembly as

shown in the illustration.

25. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE
PAD

(a) Disengage the 3 claws and remove the front door

front outside handle pad.

B136426