Toyota Camry 2007-2009 Service Manual - Parking_Brake

Brake drag
PARKING BRAKE – PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM
PROBLEM SYMPTOMS TABLE
Use the table below to help determine the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace these parts.
Symptom Suspected area See page
1. Parking brake lever travel (Out of adjustment) PB-1
2. Parking brake pedal travel (Out of adjustment) PB-1
3. Parking brake wire (Sticking) [No. 1 cable] PB-48
4. Parking brake wire (Sticking) [No. 2/No. 3 cable] PB-48
5. Parking brake shoe clearance (Out of adjustment) PB-1
6. Parking brake shoe lining (Cracked or distorted) PB-60
7. Tension or return spring (Damaged) PB-58
PB–1
PB
PB–2
PARKING BRAKE – PARKING BRAKE SYSTEM
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts. (b) Remove the shoe adjusting hole plug.
PB
Expand
Contract
C131914E01
(c) Turn the shoe adjuster and expand the shoe until
the disc locks.
(d) Turn and contract the shoe adjuster until the disc
can rotate smoothly.
Standard:
Return 8 notches
(e) Check that there is no brake drag against the shoe. (f) Install the shoe adjusting hole plug. (g) Remove the hub nuts.
3. INSTALL REAR WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
4. INSPECT PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
(a) Fully depress the parking brake pedal and release it
to engage the parking brake.
(b) Depress the pedal to the floor again, and release it
to disengage the parking brake.
(c) Slowly depress the parking brake pedal to the floor,
and count the number of clicks.
Parking brake pedal travel:
7 to 10 notches at 300 N (31 kgf, 67 lbf)
No. 1 Wire Adjusting Nut
Lock Nut
C107204
C133443E01
5. ADJUST PARKING BRAKE PEDAL TRAVEL (for Automatic Transaxle)
(a) Depress the parking brake pedal. Hold the No. 1
wire adjusting nut using a wrench and loosen the lock nut.
(b) Release the parking brake pedal. (c) Turn the No. 1 wire adjusting nut until the parking
brake pedal travel meets the above specification.
(d) Hold the No. 1 wire adjusting nut using a wrench or
an equivalent tool and tighten the lock nut.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
(e) Count the number of clicks after depressing and
releasing the parking brake pedal 3 or 4 times. (f) Check whether the parking brake drags. (g) When operating the parking brake pedal, check that
the parking brake indicator light comes on.
6. INSPECT PARKING BRAKE LEVER TRAVEL (for Manual Transaxle)
(a) Pull the parking brake lever firmly. (b) Release the parking brake lock, and return the
parking brake lever to its off position.
Wire Adjusting No. 1 Nut
PARKING BRAKE – PARKING BRAKE SYSTEM
(c) Slowly pull the parking brake lever all the way up,
and count the number of clicks.
Parking brake lever travel:
7 to 9 notches at 200 N (20 kgf, 45 lbf)
7. ADJUST PA RKING BRAKE LEVER TRAVEL (for Manual Transaxle)
(a) Pull up the parking brake lever. Hold the No. 1 wire
adjusting nut using a wrench and loosen the lock
C131910
nut.
(b) Release the parking brake lever. (c) Turn the No. 1 wire adjusting nut until the parking
brake lever travel meets the above specification.
(d) Hold the No. 1 wire adjusting nut using a wrench or
Lock Nut
an equivalent tool and tighten the lock nut.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
(e) Count the number of clicks after depressing and
releasing the parking brake lever 3 or 4 times. (f) Check whether the parking brake drags. (g) When operating the parking brake lever, check that
C131913E01
the parking brake indicator light comes on.
PB–3
PB
PA RKIN G BRAK E – PARKING BRAKE LEVER
BRAKEPARKING BRAKE
PARKING BRAKE LEVER
COMPONENTS
for Manual Seat:
37 (377, 27)
PB–3
FRONT SEAT HEADREST ASSEMBLY
SEAT TRACK COVER RH
INNER SEAT TRACK BRACKET COVER RH
PB
FRONT SEAT ASSEMBLY RH
FRONT SEAT HEADREST ASSEMBLY
37 (377, 27)
37 (377, 27)
INNER SEAT TRACK BRACKET COVER LH
SEAT TRACK COVER LH
37 (377, 27)
N*m (kgf*cm, ft.*lbf)
FRONT SEAT ASSEMBLY LH
: Specified torque
B132048E01
PB–4
for Power Seat:
PARKING BRAKE – PARKING BRAKE LEVER
FRONT SEAT HEADREST ASSEMBLY
SEAT TRACK COVER RH
PB
37 (377, 27)
FRONT SEAT ASSEMBLY RH
FRONT SEAT HEADREST ASSEMBLY
INNER SEAT TRACK BRACKET COVER LH
37 (377, 27)
INNER SEAT TRACK BRACKET COVER RH
N*m (kgf*cm, ft.*lbf)
37 (377, 27)
SEAT TRACK COVER LH
37 (377, 27)
FRONT SEAT ASSEMBLY LH
: Specified torque
B132047E01
for TMC made:
PA RKIN G BRAK E – PARKING BRAKE LEVER
PB–5
DRIVER SIDE KNEE AIRBAG ASSEMBLY
<A>
10 (102, 7)
<B>
INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY
<B>
<B>
<B> or <C>
<A>
<B>
PB
LOWER INSTRUMENT PANEL FINISH PANEL LH
N*m (kgf*cm, ft.*lbf)
: Specified torque
LOWER INSTRUMENT PANEL SUB-ASSEMBLY
UPPER CONSOLE PANEL SUB-ASSEMBLY
<F>
<F>
C133459E01
PB–6
for TMMK made:
PARKING BRAKE – PARKING BRAKE LEVER
PB
DRIVER SIDE KNEE AIRBAG ASSEMBLY
<O> or <P>
<N>
10 (102, 7)
INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY
<O>
<O>
<O> or <P>
<O>
<N>
N*m (kgf*cm, ft.*lbf)
LOWER INSTRUMENT PANEL FINISH PANEL LH
: Specified torque
LOWER INSTRUMENT PANEL SUB-ASSEMBLY
UPPER CONSOLE PANEL SUB-ASSEMBLY
<O>
<O>
C133459E02
PA RKIN G BRAK E – PARKING BRAKE LEVER
NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH
NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH
SHIFT LEVER KNOB SUB-ASSEMBLY
UPPER CONSOLE PANEL
PB–7
UPPER CONSOLE REAR PANEL SUB-ASSEMBLY
FLOOR CARPET BRACKET LH
PB
FLOOR CARPET BRACKET RH
C133456E01
PB–8
for TMC made:
PARKING BRAKE – PARKING BRAKE LEVER
CONSOLE BOX POCKET
CONSOLE BOX CARPET
PB
NO. 1 CONSOLE BOX INSERT FRONT
<F>
<F>
<F>
<F>
<F>
NO. 2 CONSOLE BOX INSERT FRONT
<F>
for Manual Air Conditioning System:
<F>
<F>
CONSOLE BOX ASSEMBLY
for Automatic Air Conditioning System:
<F>
<F>
<G>
<G>
<G>
<G>
CONSOLE BOX ASSEMBLY
C141955E01
for TMMK made:
PA RKIN G BRAK E – PARKING BRAKE LEVER
CONSOLE BOX POCKET
CONSOLE BOX CARPET
PB–9
NO. 1 CONSOLE BOX INSERT FRONT
<O>
<O>
<O>
NO. 2 CONSOLE BOX INSERT FRONT
<O>
<O>
<O>
for Manual Air Conditioning System:
<O>
<O>
CONSOLE BOX ASSEMBLY
for Automatic Air Conditioning System:
<O>
<O>
<S> or <T>
<S> or <T>
<S> or <T>
PB
<S> or <T>
CONSOLE BOX ASSEMBLY
C141955E02
PB–10
FRONT DOOR OPENING TRIM WEATHERSTRIP RH
PARKING BRAKE – PARKING BRAKE LEVER
REAR DOOR OPENING TRIM WEATHERSTRIP RH
REAR DOOR SCUFF PLATE RH
LOWER CENTER PILLAR GARNISH RH
FRONT DOOR SCUFF PLATE RH
PB
COWL SIDE TRIM SUB-ASSEMBLY RH
FRONT FLOOR CARPET ASSEMBLY
CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY
LOWER CENTER PILLAR GARNISH LH
FRONT DOOR OPENING TRIM WEATHERSTRIP LH
LUGGAGE DOOR LOCK OPEN LEVER SUB-ASSEMBLY
REAR DOOR OPENING TRIM WEATHERSTRIP LH
COWL SIDE TRIM SUB-ASSEMBLY LH
REAR DOOR SCUFF PLATE LH
FRONT DOOR SCUFF PLATE LH
C132673E01
PA RKIN G BRAK E – PARKING BRAKE LEVER
5.0 (51, 44 in.*lbf)
PB–11
NO. 1 WIRE ADJUSTING NUT
1.0 (10, 9.0 in.*lbf)
NO. 1 PARKING BRAKE CABLE ASSEMBLY
21 (214, 15)* 22 (224, 16)**
PARKING BRAKE LEVER SUB-ASSEMBLY
PARKING BRAKE SWITCH ASSEMBLY
NO. 2 PARKING BRAKE CABLE ASSEMBLY
21 (214, 15)* 22 (224, 16)**
PARKING BRAKE EQUALIZER
NO. 3 PARKING BRAKE CABLE ASSEMBLY
PB
N*m (kgf*cm, ft.*lbf)
: Specified torque * For TMC made ** For TMMK made
C132672E01
PB–12
PARKING BRAKE – PARKING BRAKE LEVER
REMOVAL
1. PRECAUTION
(See page IP-1)
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Manual Seat) CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working. (See page RS-1)
3. REMOVE FRONT SEAT ASSEMBLY LH (for Manual Seat)
HINT: Refer to the procedures up to "REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)". (See page SE-16)
4. REMOVE FRONT SEAT ASSEMBLY RH (for Manual Seat)
HINT: Use the same procedures for the RH side and the LH side.
PB
5. REMOVE FRONT SEAT ASSEMBLY LH (for Power Seat)
HINT: Refer to the procedures up to "REMOVE FRONT SEAT ASSEMBLY (for Power Seat)". (See page SE-30)
6. REMOVE FRONT SEAT ASSEMBLY RH (for Power Seat)
HINT: Use the same procedures for the RH side and the LH side.
7. REMOVE COWL SIDE TRIM SUB-ASSEMBL Y LH (See page IR-25)
8. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH (See page IR-26)
9. REMOVE INSTRUMENT PA NEL NO. 2 UNDER COVER SUB-ASSEMBLY (See page IP-23)
10. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) (See page IP-20)
11. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) (See page IP-21)
12. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (See page RS-370)
13. REMOVE LOWER INSTRUMENT PANEL SUB­ASSEMBLY (for TMC Made) (See page IP-23)
14. REMOVE LOWER INSTRUMENT PANEL SUB­ASSEMBLY (for TMMK Made) (See page IP-24)
15. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (See page IP-24)
PA RKIN G BRAK E – PARKING BRAKE LEVER
16. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH (See page IP-24)
17. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH (See page IP-25)
18. REMOVE UPPER CONSOLE PANEL (See page IP-25)
19. REMOVE UPPER CONSOLE REAR PANEL SUB­ASSEMBLY (See page IP-26)
20. REMOVE UPPER CONSOLE P ANEL SUB-ASSEMBL Y (for TMC Made) (See page IP-27)
21. REMOVE UPPER CONSOLE P ANEL SUB-ASSEMBL Y (for TMMK Made) (See page IP-27)
22. REMOVE CONSOLE BOX POCKET (See page IP-28)
23. REMOVE CONSOLE BOX CARPET (See page IP-28)
24. REMOVE CONSOLE BOX ASSEMBLY (for TMC Made) (See page IP-28)
25. REMOVE CONSOLE BOX ASSEMBLY (for TMMK Made) (See page IP-29)
PB–13
26. REMOVE NO. 2 CONSOLE BOX INSERT FRONT (for TMC Made) (See page IP-29)
27. REMOVE NO. 2 CONSOLE BOX INSERT FRONT (for TMMK Made) (See page IP-30)
28. REMOVE NO. 1 CONSOLE BOX INSERT FRONT (for TMC Made) (See page IP-30)
29. REMOVE NO. 1 CONSOLE BOX INSERT FRONT (for TMMK Made) (See page IP-30)
30. REMOVE FLOOR CARPET BRACKET LH (See page
AC-155)
31. REMOVE FLOOR CARPET BRACKET RH (See page
AC-155)
32. REMOVE FRONT DOOR SCUFF PLA TE LH (See p age
IR-24)
33. REMOVE FRONT DOOR OPENING TRIM WEAT HERSTRIP LH
34. REMOVE REAR DOOR SCUFF PLATE LH (See page
IR-24)
35. REMOVE REAR DOOR OPENING TRIM WEAT HERSTRIP LH
PB
36. REMOVE LOWER CENTER PILLAR GARNISH LH (See page IR-25)
37. REMOVE FRONT DOOR SCUFF PLA TE RH ( See page
IR-26)
38. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
PB–14
PARKING BRAKE – PARKING BRAKE LEVER
39. REMOVE REAR DOOR SCUFF PLATE RH (See page
IR-24)
40. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
41. REMOVE LOWER CENTER PILLAR GARNISH RH (See page IR-26)
42. REMOVE LUGGAGE DOOR LOCK OPEN LEVER SUB-ASSEMBLY
(a) Remove the screw. (b) Disengage the claw and remove the luggage door
open lever sub-assembly.
43. REMOVE FRONT FLOOR CARPET ASSEMBLY
(a) Disengage the 6 clamps and the 2 claws.
C132659
PB
Clamp
Clamp
C132661E01
(b) Turn back the front floor carpet assembly until the
bolts of the cross member floor No. 4 reinforcement sub-assembly can be seen.
44. REMOVE CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY
(a) Remove the 8 bolts and the cross member floor No.
4 reinforcement sub-assembly.
C132658
PA RKIN G BRAK E – PARKING BRAKE LEVER
45. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Separate the No. 3 parking brake cable assembly
from the parking brake equalizer.
C138184
46. SEPARATE NO. 2 PARKING BRAKE CABLE ASSEMBLY
Separate the No. 2 parking brake cable assembly from the parking brake equalizer.
C138185
PB–15
C138196
C132657
47. REMOVE PARKING BRAKE EQUALIZER
(a) Slide the rubber boot as shown in the illustration.
(b) Remove the parking brake equalizer from the No. 1
parking brake cable assembly.
48. REMOVE PARKING BRAKE LEVER SUB-ASSEMBLY
(a) Disconnect the parking brake switch connector. (b) Remove the 2 bolts, the clip, and the parking brake
lever.
PB
C131911
PB–16
PARKING BRAKE – PARKING BRAKE LEVER
DISASSEMBLY
1. REMOVE NO. 1 PARKING BRAKE CABLE ASSEMBLY
(a) Using a screwdriver, pull up the parking brake lever
claw.
C131912
(b) Remove the lock nut, the No. 1 wire adjusting nut,
and the No. 1 parking brake cable assembly from the parking brake lever sub-assembly.
Lock Nut
No. 1 Wire Adjusting Nut
C132670E01
PB
C132654
C132654
Lock Nut
No. 1 Wire Adjusting Nut
2. REMOVE PARKING BRAKE SWITCH ASSEMBLY
(a) Remove the screw and the parking brake switch
assembly.
REASSEMBLY
1. INSTALL PARKING BRAKE SWITCH ASSEMBLY
(a) Install the parking brake switch assembly with the
screw.
Torque: 1.0 N*m (10 kgf*cm, 9.0 in.*lbf)
2. INST ALL NO. 1 PARKING BRAKE CABLE ASSEMBLY
(a) Pass the No. 1 parking brake cable assembly
through the parking brake lever sub-assembly.
(b) Temporarily tighten the lock nut and the No. 1 wire
adjusting nut.
NOTICE: Fully tighten the lock nut when adjusting the parking brake lever travel. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
C132670E01
PA RKIN G BRAK E – PARKING BRAKE LEVER
(c) Bend the parking brake lever claw.
C132671
INSTALLATION
1. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY
(a) Install the parking brake lever sub-assembly with
the 2 bolts and the clip.
Torque: for TMC made
21 N*m (214 kgf*cm, 15 ft.*lbf) for TMMK made 22 N*m (224 kgf*cm, 16 ft.*lbf)
C131911
(b) Connect the parking brake switch connector.
PB–17
C132657
C132656
2. INSTALL PARKING BRAKE EQUALIZER
(a) Install the parking brake equalizer to the No. 1
parking brake cable assembly.
(b) Slide the rubber boot back as shown in the
illustration.
3. INST ALL NO. 2 PARKING BRAKE CABLE ASSEMBL Y
(a) Connect the No. 2 parking brake cable assembly to
the parking brake equalizer.
PB
C138185
PB–18
PARKING BRAKE – PARKING BRAKE LEVER
4. INST ALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Connect the No. 3 parking brake cable assembly to
the parking brake equalizer.
C138184
5. INSTALL CROSS MEMBER FLOOR NO. 4 REINFORCEMENT SUB-ASSEMBLY
(a) Install the cross member floor No. 4 reinforcement
sub-assembly with the 8 bolts.
6. INSTALL FRONT FLOOR CARPET ASSEMBLY
(a) Engage the 6 clamps and the 2 claws and install the
front floor carpet assembly.
C132658
PB
Clamp
Clamp
C132661E01
7. INSTALL LUGGAGE DO OR LOCK OPEN LEVER SUB-ASSEMBLY
(a) Engage the claw and install the luggage door open
lever sub-assembly with the screw.
C132659
8. INSTALL LOWER CENTER PILLAR GARNISH LH (See page IR-53)
9. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH (See page IR-55)
10. INSTALL REAR DOOR SCUFF PLATE LH (See page
IR-56)
PA RKIN G BRAK E – PARKING BRAKE LEVER
11. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See page IR-54)
12. INSTALL FRONT DOOR SCUFF PLATE LH (See page
IR-54)
13. INSTALL LOWER CENTER PILLAR GARNISH RH (See page IR-54)
14. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page IR-56)
15. INSTALL REAR DOOR SCUFF PLATE RH (See page
IR-56)
16. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page IR-55)
17. INST ALL FRONT DOOR SCUFF PLATE RH (See page
IR-55)
18. INSTALL FLOOR CARPET BRACKET LH
19. INSTALL FLOOR CARPET BRACKET RH
PB–19
20. INSTALL NO. 2 CONSOLE BOX INSERT FRONT (for TMC Made) (See page IP-50)
21. INSTALL NO. 2 CONSOLE BOX INSERT FRONT (for TMMK Made) (See page IP-50)
22. INSTALL NO. 1 CONSOLE BOX INSERT FRONT (for TMC Made) (See page IP-49)
23. INSTALL NO. 1 CONSOLE BOX INSERT FRONT (for TMMK Made) (See page IP-50)
24. INST ALL CONSOLE BOX ASSEMBLY (for TMC Made) (See page IP-51)
25. INSTALL CONSOLE BOX ASSEMBLY (for TMMK Made) (See page IP-51)
26. INSTALL CONSOLE BOX CARPET (See page IP-51)
27. INSTALL CONSOLE BOX POCKET (See page IP-51)
28. INST ALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMC Made) (See page IP-52)
29. INST ALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMMK Made) (See page IP-52)
PB
30. INSTALL UPPER CONSOLE REAR PANEL SUB­ASSEMBLY (See page IP-53)
31. INSTALL UPPER CONSOLE PANEL (See page IP-54)
32. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH (See page IP-55)
33. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH (See page IP-54)
34. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (See page IP-55)
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