Toshiba MMY-MAP0802FT8, MMY-MAP1202FT8, MMY-MAP1002FT8 INSTALLATION MANUAL

0 (0)

FILE NO : A06-009

Quick reference

R410A

01 Refrigerant Piping

Allowable length of refrigerant pipe and height difference

Height difference between outdoor units H3 £ 5 m

Height difference between outdoor and indoor units H1 £ 50 m

 

 

 

 

 

 

 

 

 

 

 

Follower unit C

• Cautions concerned with installation/construction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1) The leading outdoor unit connected with the indoor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inter-unit pipe is made “A (Header unit)”.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2)

Set the units in order of the outdoor capacity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(A (Header unit) > B > C > D)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3)

For the combination of the outdoor units, refer to

 

 

 

 

Header unit A

Follower unit B

 

 

 

 

“Combination of outdoor unit” list.

 

 

 

 

 

 

Outdoor unit

 

 

 

 

 

 

 

 

 

 

 

 

Note:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In case of connecting method <Ex.2>, a large amount of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

refrigerant and refrigerant oil may return to the head unit.

T-Shape branching

 

 

 

 

 

 

 

 

 

 

 

 

 

Therefore, set the T-shape joint so that oil does not enter directly.

 

La

LA

 

Lb

Lc

 

 

 

 

 

 

 

 

 

main piping

 

 

 

 

 

 

 

 

 

<Ex.1> Header

Follower

Follower

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main connecting piping between outdoor units

 

 

 

unit A

unit B

unit C

 

 

 

 

 

Length corresponded to farthest piping

 

 

 

 

 

 

 

 

 

L1

 

between outdoor units LO £ 25 m

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Branching piping

L2

Branching header

 

 

 

 

 

Connecting piping of

 

 

OK

 

1st

 

 

 

 

 

indoor unit

 

 

L9

 

 

 

 

branching

 

 

 

 

 

<Ex.2>

Header

Follower

Follower

section

a

b

 

c

 

 

unit A

unit B

unit C

L3

 

 

 

 

 

 

FS unit

 

 

 

 

 

 

g

h

i

j

k

 

 

 

 

 

Indoor unit

 

<Cooling only>

<Cooling only>

 

 

 

 

Equivalent length corresponded to farthest piping L £ 150 m

 

 

 

 

Equivalent length corresponded to farthest piping after 1st branching Li £ 50 m

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lj

 

 

 

 

 

NO GOOD

 

 

 

 

L4

 

L5

 

 

L6

 

L7

 

L8

 

 

 

 

 

 

 

Height difference between

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

indoor units H2 £ 35

 

 

 

 

d

 

e

 

 

 

 

f

FS unit

 

 

 

 

 

 

 

 

 

 

(Upper outdoor unit)

 

 

 

 

 

 

 

 

 

 

 

 

o

 

 

 

 

 

 

 

 

 

 

FS unit

 

 

 

 

 

 

 

 

 

 

 

Lh

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

l

 

 

m

 

 

 

 

n

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height difference between

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

p

 

q

 

 

 

 

 

indoor units in group control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

by one FS unit H4 £ 0.5 m

Indoor unit which FS unit control wiring is connected.

 

 

 

 

<Group control>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When connecting the plural indoor units to single FS unit.

• Allowable length/height difference of the refrigerant pipe

 

 

 

Allowable value

Pipe section

 

Total extension of pipe (Liquid pipe/real length)

300 m

LA + La + Lb + Lc + L1 + L2 + L3 + L4 + L5 + L6 + L7 + L8 + L9

 

+ a + b + c + d + e + f + g + h + i + j + k + l + m + n + o+ p + q

 

 

 

 

 

Farthest piping length L (*1)

Real length

125 m

LA + Lc + L1 + L3 + L4 + L5 + L6 + L7 + L8 + q

 

Equivalent length

150 m

 

Max. equivalent length of main piping

 

85 m

L1

Pipe

Equivalent length of farthest piping from 1 st branching Li (*1)

50 m

L3 + L4 + L5 + L6 + L7 + L8 + q

Max. real length of indoor unit connecting piping

30 m

a + g, b + h, c + i, d + l, e + m, f + m, f + n, j, k

length

 

Max. real length between FS unit and indoor unit (*2)

15 m

g, h, i, l, m, n, L7 + o

 

Max. equivalent length of outdoor unit connecting pipe LO (*1)

25 m

LA + Lc (LA + Lb)

 

Max. real length of outdoor unit connecting pipe

10 m

La, Lb, Lc

 

Max. equivalent length between FS unit and indoor unit Lj

30 m

L7 + L8 + p, L7 + L8 + q

 

Max. real length between FS unit and indoor unit which FS unit

15 m

L7 + o

 

control wiring is connected Lh (*2)

 

 

Upper outdoor unit

50 m

——

 

Height between

 

indoor unit and outdoor unit H1

Lower outdoor unit

30 m

——

Height

Height between

Upper outdoor unit

35 m

——

difference

indoor unit H2

Lower outdoor unit

15 m

——

 

Height between outdoor units H3

 

5 m

——

 

Height difference between indoor units in group control by one

0.5 m

——

 

FS unit H4

 

 

 

 

 

*1 : The farthest indoor unit from 1st branch to be named C, and farthest indoor unit from 1st branch to be named (q). *2 : Attached connection cable can be used up to 5 m in pipe length between indoor unit and FS unit.

When the pipe length between indoor and FS unit exceeds 5 m, be sure to use the connection cable kit (RBC-CBK15FE).

• Restriction to the system

Max. No. of combined outdoor units

3 units

Max. capacity of combined outdoor units

84.0 kW

Max. No. of connected indoor units

48 units

Max. capacity of connected indoor units

H2 < 15 m

135% (*3)

H2 > 15 m

105%

 

Min. capacity of connected indoor units

Outdoor capacity : 70%

*3 : MMY-MAP1202FT8 up to 120%.

Note 1) Combination of outdoor unit : Header unit (1 unit) + Follow unit (0 to 2 units). Header unit is outdoor unit nearest to the connected indoor units.

Note 2) Install the outdoor units in order of capacity. (Header unit > Follow unit 1 > Follow unit 2)

Note 3) Refer to outdoor unit combination table in page 5.

Note 4) Piping to indoor units shall be perpendicular to piping to the head outdoor unit as <Ex. 1>. Do not connect piping to indoor units in the same direction of head outdoor unit as <Ex. 2>.

02

Addition of refrigerant

After vacuuming work, exchange the vacuum pump with the refrigerant bomb and then start the additional charging work of refrigerant.

Calculation of additional refrigerant charge amount

Refrigerant charge amount at shipment from the factory does not include the refrigerant for pipe at the local site. For refrigerant to be charged in pipe at the local site, calculate the amount and charge it additionally.

Note) If the additional refrigerant amount indicates minus as the result of calculation, use the air conditioner without addition of refrigerant.

 

 

Outdoor unit Model

 

 

 

 

 

MMY-MAP0802FT8

MMY-MAP1002FT8

 

MMY-MAP1202FT8

 

 

Charging amount (kg)

 

 

 

 

 

 

 

 

 

 

 

11.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional refrigerant

=

(

Real length

Additional refrigerant charge

 

 

Compensation by

 

 

charge amount at local site

of liquid pipe ×

amount per 1m liquid pipe (Table 1) )

× 1.3 system HP (Table 2)

Example : Additional charge amount R (kg) = {(L1 × 0.025kg/m) + (L2 × 0.055kg/m) + (L3 × 0.105kg/m)} × 1.3

 

 

 

 

 

 

 

 

 

L1 : Real total length of liquid pipe Ø6.4 (m)

 

 

 

 

 

 

 

 

 

 

 

L2 : Real total length of liquid pipe Ø9.5 (m)

 

 

 

 

 

 

 

 

 

 

 

L3 : Real total length of liquid pipe Ø12.7 (m)

 

 

 

 

 

 

 

 

 

 

 

System : 10HP

 

 

 

 

 

 

 

Table-1

 

 

 

 

 

 

Table-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Liquid

 

Additional refrigerant

 

 

 

 

Combined

 

Combined outdoor unit

C (Corrected refrigerant amount)

 

 

 

 

 

(HP)

 

 

 

 

(HP)

 

 

 

(kg)

pipe dia.

 

 

 

 

 

 

 

 

 

 

 

 

 

amount/1m liquid pipe (kg/m)

 

 

 

 

 

 

 

 

 

 

 

 

(mm)

 

 

 

 

 

 

8

 

 

8

 

 

 

 

2.0

 

 

 

 

 

 

 

 

 

10

 

 

10

 

 

 

 

2.5

6.4

 

 

0.025

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

12

 

 

 

 

3.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.5

 

 

0.055

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

8

 

8

 

 

 

–1.5

12.7

 

 

0.105

 

 

 

 

 

18

 

 

10

 

8

 

 

0.0

 

 

 

 

 

 

 

20

 

 

10

 

10

 

 

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

15.9

 

 

0.160

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

8

 

8

8

 

 

–4.5

 

 

 

 

 

 

 

 

 

 

 

 

 

19.1

 

 

0.250

 

 

 

 

 

26

 

 

10

 

8

8

 

 

–3.0

 

 

 

 

 

 

 

 

 

28

 

 

10

 

10

8

 

 

–1.5

22.2

 

 

0.350

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

10

 

10

10

 

0.0

 

 

 

 

 

 

 

 

 

 

 

 

Charging of refrigerant

Keeping valve of the outdoor unit closed, be sure to charge the liquid refrigerant into service port at liquid side.

If the specified amount of refrigerant cannot be charged, open fully valves of outdoor unit at liquid and discharge/ suction gas sides, balance side operate the air conditioner in COOL mode under condition that valve at suction gas side is a little returned to close side, and then charge refrigerant into service port at suction gas side. In this time, choke the refrigerant slightly by operating valve of the bomb to charge liquid refrigerant.

The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually.

When refrigerant leaks and refrigerant shortage occurs in the system, recover the refrigerant in the system and recharge refrigerant newly up to the correct level.

REQUIREMENT

<Entry of refrigerant charge amount>

Fill the additional refrigerant record column of the wiring diagram indication plate with the additional refrigerant amount at installation work, total refrigerant amount and the name of the service man who charged refrigerant at installation time.

The total refrigerant amount means the total value of the refrigerant amount at shipment and the additional refrigerant amount at installation time. The refrigerant amount at the shipment is one described on the “Unit nameplate”.

Toshiba MMY-MAP0802FT8, MMY-MAP1202FT8, MMY-MAP1002FT8 INSTALLATION MANUAL

03 Refrigerant Piping Diagram (Outdoor)

Inverter unit (8, 10, 12HP)

Model: MMY-MAP0802FT8, MAP1002FT8, MAP1202FT8

 

 

Propeller fan

 

 

 

FM Fan motor

 

 

Sensor

(Right side)

 

 

(TE1)

 

 

 

Sensor

 

 

 

Strainer

 

Main heat exchanger

(TO)

Pulse motor valve

 

(Left side)

 

Solenoid valve

 

 

 

(SV12)

 

Main heat exchanger

 

 

 

 

(PMV1) (PMV2)

Strainer

Sub heat exchanger (Right side)

 

 

 

Check valve

(PMV3)

Sub heat exchanger (Left side)

 

 

Check valve

Solenoid valve (SV11)

4-Way valve

Strainer

 

 

 

 

 

 

 

Capillary

 

Solenoid valve

 

 

 

 

 

 

 

 

 

tube

 

(SV5)

 

 

 

 

 

 

 

 

 

 

 

Capillary

High-pressure

Check valve

 

 

tube

 

 

 

sensor

 

 

 

 

 

Solenoid valve

Check joint

 

Solenoid valve

 

(SV6)

Strainer

 

(SV2)

Sensor

Capillary tube

 

 

Capillary tube

 

 

Oil

 

 

(TL)

Solenoid valve

 

separator

 

 

 

 

 

 

 

 

(SV3D)

 

Strainer

 

 

 

 

Capillary tube

 

 

 

 

Solenoid valve

Check valve

 

Check valve Solenoid valve

 

(SV41)

 

 

 

 

(SV42)

 

High-pressure

 

 

Strainer

High-pressure

Liquid

 

 

 

tank

switch

Capillary

 

Solenoid valve

switch

 

Sensor

tube

 

(SV3C)

Sensor

 

 

 

 

 

 

(TD1)

 

Sensor

 

 

(TD2)

 

 

 

(TK3)

 

 

 

Check

Compressor 1

Strainer

 

Strainer Compressor 2

(Inverter)

 

 

(Inverter)

joint

 

 

 

 

Check

 

Check

 

 

 

 

valve

 

valve

 

 

 

Capillary tube

 

Capillary tube

 

 

 

 

Sensor

 

Sensor

 

 

 

 

(TK1)

 

(TK2)

 

 

Solenoid valve

 

 

 

Oil tank

 

 

Sensor (TK4)

 

 

 

 

(SV3E)

 

 

 

 

Capillary tube

 

 

 

Capillary tube

Strainer

Strainer

Solenoid valve

 

Solenoid valve

 

(SV3A)

 

 

 

Strainer

Check valve

 

(SV3B)

 

 

 

 

 

 

 

 

 

 

Check valve

 

Sensor

(TS1) Low-pressure

sensor

Sensor

(TS2)

Check

joint

Accumulator

 

 

 

 

 

Service valve

Service valve at

 

of balance pipe

discharge gas side

 

 

Service

valve

Service

valve at

 

at liquid side

suction gas side

04

Explanation of functional parts

Functional part name

 

 

 

Functional outline

 

 

 

(Connector CN324: Red)

 

 

 

SV3A

Closed : Allows oil to collect/remain in the oil tank.

 

 

 

Open

: Allows oil to exit the oil tank.

 

 

SV3B

(Connector CN313: Blue)

 

 

 

Open

: Allows oil to return to the outdoor unit via the balance pipe.

 

 

 

 

 

SV3C

(Connector CN314: Black)

 

 

 

Open

: Pressurizes the oil tank.

 

 

 

 

 

 

 

SV3D

(Connector CN323: White)

 

 

 

Open

: Supplies oil to the compressor from the oil separator.

 

 

 

 

 

SV3E

(Connector CN323: White)

 

 

 

Open

: Turns on during operation and balances oil between compressors.

 

 

 

 

(Hot gas bypass) (Connector CN312: White)

 

 

ASV2

1)

Low pressure release function

 

 

 

2)

High pressure release function

 

 

 

 

 

 

Solenoid valve

 

3) Gas balance function during stop time

 

 

 

(Gas balance control for compressor start-up) (Connector CN311: Blue)

 

SV41

1) For gas balance start

 

 

 

SV42

2) High pressure release function

 

 

 

 

3)

Low pressure release function

 

 

 

 

(Connector CN310: White)

 

 

 

SV5

1) Increase of No. of heating indoor units, Gas balance function in defrost time

 

 

2)

Low-pressure balance function of discharge gas pipe during all cooling operation

 

SV6

(Connector CN309: White)

 

 

 

1)

Liquid bypass function for discharge temp. release (Cooling bypass circuit)

 

 

 

SV11

(Connector CN322: White)

 

 

 

1)

For shutdown discharge gas (During all cooling operation and defrost operation)

 

 

 

 

(Connector CN319: White)

 

 

 

SV12

1) Flow-rate control function of refrigerant to sub heat exchanger during simultaneous operation

 

 

2)

Flow-rate control function of refrigerant to sub heat exchanger during defrost operation

 

 

(Connector CN317: Blue)

 

 

4-way valve

 

1)

Cooling/Heating selection

 

 

 

2)

Reverse defrost

 

 

 

 

 

 

 

 

3)

Main-/Sub-heat exchanger selection

 

 

 

(Connector CN300, 301: White)

 

 

 

PMV1, 2

1)

Super heat control function during all heating operation and mainly heating, partly cooling operation

 

2)

Under-cool adjustment function during all cooling operation

 

 

 

 

Pulse motor valve

 

3)

Divided flow control function during mainly cooling, partly heating operation

 

(Connector CN302: Red)

 

 

 

 

 

 

 

PMV3

1)

For flow-rate control of sub heat exchanger during simultaneous operation

 

 

(Control function of heating divided flow)

 

 

 

 

 

 

 

2)

A function preventive high pressure up during all cooling or all heating operation

Oil separator

 

1)

Prevention for early drop of oil level (Decrease of flow-out of discharge oil to cycle)

 

2)

Reserve function of surplus oil

 

 

 

 

 

 

 

 

(TD1: Connector CN502: White, TD2: Connector CN503: Pink)

 

 

TD1, TD2

1) Protection of compressor discharge temp.

 

 

 

2)

Releasing of discharge temp.

 

 

 

TS1

(Connector CN504: White)

 

 

 

1)

Controls super heat of PMV1 and 2 during all heating operation and simultaneous operation

 

 

 

 

(Connector CN522: Black)

 

 

 

TS2

1) Controls indoor oil recovery during all cooling operation and mainly cooling, partly heating operation

 

 

2)

Detects overheat of cycle.

 

 

Temp. sensor

 

(Connector CN505: Green)

 

 

TE

1) Controls defrost during all heating operation and simultaneous operation.

 

 

 

2)

Controls outdoor fan during all heating operation and simultaneous operation.

 

TK1, TK2,

æ

TK1: Connector CN514: Black,

TK2: Connector CN515: Green,

ö

 

è

TK3: Connector CN516: Red,

TK4: Connector CN523: Yellow

ø

 

TK3, TK4

 

1)

Judges oil level of compressor.

 

 

 

 

 

 

 

TL

(Connector CN521: White)

 

 

 

1)

Detects under-cool during all cooling operation and simultaneous operation.

 

 

 

TO

(Connector CN507: Yellow)

 

 

 

1)

Detects external ambient temperature.

 

 

 

 

05 Continued

Functional part name

 

Functional outline

 

 

(Connector CN501: Red)

 

 

1)

Detects high pressure and uses it to control capacity of compressor.

 

 

2)

Detects high pressure during all cooling operation and uses it to control fan when

 

High pressure sensor

 

cooling with low outside air.

 

 

3)

Detects under-cool of the indoor unit of which heating thermo.-ON during all heating

Pressure sensor

 

 

operation and simultaneous operation.

 

4)

Controls outdoor fan rpm during mainly cooling, part heating operation.

 

 

 

 

 

(Connector CN500: White)

 

 

1)

Detects low pressure and uses it to control capacity of compressor during all cooling

 

Low pressure sensor

 

operation and simultaneous operation

 

 

2)

Detects low pressure and uses it to controls super heat during all heating operation

 

 

 

and simultaneous operation

 

Compressor case heater

(Compressor 1 Connector CN316: White, Compressor 2 Connector CN315: Blue)

 

1)

Prevents liquid accumulation in the compressor

Heater

 

 

 

 

 

Accumulator case heater

(Connector CN321: Red)

 

1)

Prevents liquid accumulation to accumulator

 

 

 

 

 

Balance pipe

1) Oil balancing pipe between outdoor unit (This unit does not use this Balance pipe.)

 

 

 

 

<Operation mode>

 

 

Operation mode

Outline

 

 

 

 

1.

All Indoor Unit(s) Operating for Cooling

Only cooling operation without heating operation

Outdoor heat exchanger (Main heat exchanger) is used as condenser.

 

 

 

 

 

 

 

2.

All Indoor Unit(s) Operating for Heating

Only heating operation without cooling operation

Outdoor heat exchanger (Main heat exchanger) is used as evaporator.

 

 

 

 

 

 

 

3.

Simultaneous operation

MIU for simultaneous operation

 

 

 

 

 

 

3-1. Mainly cooling, partly heating operation

Cooling/heating simultaneous operation with subjective cooling operation

 

 

Outdoor heat exchanger (Sub heat exchanger) is used as condenser.

 

 

 

 

 

 

 

 

 

3-2. Mainly heating, partly cooling operation

Cooling/heating simultaneous operation with subjective heating operation

 

 

Outdoor heat exchanger (Main heat exchanger) is used as evaporator.

 

 

 

 

 

 

 

4.

Defrost

Using reversing operation of 4-way valve, ice of the outdoor heat

exchanger is dissolved with single cooling cycle.

 

 

 

 

 

 

 

 

 

06

Configuration of outdoor unit heat exchanger

Flow Selector Unit (FS Unit)

 

RBM-Y1122FE

 

 

Liquid pipe Discharge gas pipe

Suction gas pipe

Propeller fan

 

Strainer

 

Strainer

 

Capillary

 

Capillary

 

 

tube

 

tube

 

 

SVS

Fan motor

Check

SVD

 

Capillary

 

tube

 

valve

 

 

 

 

 

 

SVDD

SVSS

 

 

 

 

 

 

 

 

Strainer

Main heat exchanger

To indoor

To indoor

liquid side

gas side

 

 

RBM-Y1802FE

Wind

Wind

* RBM-Y1801FE has two “SVS” valves.

 

 

 

 

Liquid pipe

Discharge gas pipe

Suction gas pipe

Sub heat

Sub heat

 

Strainer

 

Strainer

exchanger

exchanger

Capillary

Capillary

 

 

 

tube

 

 

tube

 

Capillary

 

 

Check

SVD

 

 

 

tube

 

 

valve

 

 

SVS SVS

 

 

 

 

 

 

 

 

SVDD

 

SVSS

 

 

 

 

 

Strainer

Front side

Rear side

 

 

 

 

(Right)

(Left)

To indoor

 

 

To indoor

 

 

liquid side

 

 

gas side

RBM-Y2802FE

* RBM-Y2802FE has three “SVS” valves and two “SVD”.

Liquid pipe

Discharge gas pipe

Suction gas pipe

 

Strainer

Strainer

Capillary

Capillary

tube

tube

 

Capillary

Check

 

 

tube

valve

SVD

SVS SVS SVS

 

 

SVDD

SVSS

 

 

Strainer

To indoor

To indoor

liquid side

gas side

Functional part name

 

Functional outline

 

SVD

(Discharge gas block valve)

 

1)

High pressure gas circuit during heating operation

 

 

 

SVS

(Suction gas block valve)

 

1)

Low pressure gas circuit during cooling operation

 

 

Solenoid valve

(Pressure valve)

 

SVDD

1)

For pressurizing when No. of heating indoor units increases.

(Reducing valve)

SVSS 1) For recovery of refrigerant of the stopped indoor unit of which cooling thermo-OFF 2) For reducing pressure when No. of heating indoor units decreases.

07 System Refrigerant Cycle Drawing

Refrigerant piping systematic diagram in system

<Selection of operation mode>

For the selection of each operation mode, see the table below:

“Stop Once” means the system does not operate for 3 minutes after operation before update has stopped.

 

 

 

After update

 

 

 

 

 

 

 

 

 

All cooling operation

Mainly cooling, partly

Mainly heating, partly

All heating operation

 

 

 

heating cooperation

cooling operation

 

 

 

(OFF)

(ON)

(ON)

(ON)

 

 

 

 

 

 

 

All cooling operation

 

Operation continues

Operation continues

Stop once

 

(OFF)

 

(OFF ON)

(OFF ON)

(OFF ON)

 

 

 

 

 

 

 

Mainly cooling, partly

Operation continues

 

Operation continues

Operation continues

Before

heating cooperation (ON)

(ON OFF)

 

(As ON)

(As ON)

 

 

 

 

 

update

Mainly heating, partly

Stop Once

Operation continues

 

Operation continues

 

 

 

cooling operation (ON)

(ON OFF)

(As ON)

 

(As ON)

 

 

 

 

 

 

 

All heating operation

Stop Once

Operation continues

Operation continues

 

 

(ON)

(ON OFF)

(As ON)

(As ON)

 

 

 

 

 

 

 

Note) Phrases in parentheses in the table indicate status of 4-way valve.

<ON-OFF list of Flow Selector Unit (FS Unit) valve>

Outline of control valve output of FS unit (Basic operation)

Indoor operation mode

SVD

SVDD

 

(High pressure

(Pressure valve

 

circuit valve)

<For delay>)

SVS

SVSS

(Low pressure

(Reducing valve

circuit valve)

<For delay>)

1.

Stop (Remote controller OFF)

OFF

OFF

OFF

ON

 

<All system stop>

<OFF>

<OFF>

<OFF>

<OFF>

 

 

 

 

 

 

2.

Cooling thermo-OFF

OFF

OFF

OFF

ON

 

 

 

 

 

 

3.

Cooling thermo-ON

OFF

OFF

ON

ON

 

 

 

 

 

 

4.

Heating thermo-OFF

 

 

 

 

 

 

ON

OFF

OFF

OFF

5.

Heating thermo-ON

 

 

 

 

 

 

 

 

 

 

6.

“E04” error is being detected

OFF

ON

OFF

OFF

Check Code List

08

Main

remote Check code name controller

display

E01

Communication error between indoor and remote controller

(Detected at remote controller side)

 

E02

Sending error of remote controller

 

 

E03

Communication error between indoor and remote controller

(Detected at indoor side)

 

 

 

E04

Communication circuit error between indoor and outdoor

(Detected at indoor side)

 

 

 

E06

Decrease of No. of indoor units

 

 

E07

Communication circuit error of indoor and outdoor

(Detected at outdoor side)

 

 

 

E08

Duplicated indoor addresses

 

 

E09

Duplicated master remote controllers

 

 

E10

Communication error in indoor P.C. B ass’y

 

 

E12

Automatic address start error

 

 

E15

No indoor automatic address

 

 

E16

No. of connected indoor units / Capacity over

 

 

E18

Communication error between indoor header and follower units

 

 

E19

Outdoor header units quantity error

 

 

E20

Other line connected during automatic address

 

 

E23

Sending error in communication between outdoor units

 

 

E25

Duplicated follower outdoor addresses

 

 

E26

Decrease of No. of connected outdoor units

 

 

E28

Follower outdoor error

 

 

E31

IPDU communication error

 

 

F01

Indoor TCJ sensor error

 

 

F02

Indoor TC2 sensor error

 

 

F03

Indoor TC1 sensor error

 

 

F04

TD1 sensor error

 

 

F05

TD2 sensor error

 

 

F06

TE1 sensor error

 

 

F07

TL sensor error

 

 

F08

TO sensor error

 

 

F10

Indoor TA sensor error

 

 

F12

TS1, TS2 sensor error

 

 

F13

TH sensor error

 

 

F15

Outdoor temp sensor misconnecting (TE, TL)

 

 

F16

Outdoor pressure sensor misconnecting (Pd, Ps)

 

 

F23

Ps sensor error

 

 

F24

Pd sensor error

 

 

F29

Indoor other error

 

 

F31

Outdoor EEPROM error

 

 

H01

Compressor break down

 

 

 

Magnet switch error

H02

Overcurrent relay operation

 

Compressor error (lock)

 

 

H03

Current detect circuit system error

Main

remote Check code name controller

display

H04

Comp 1 case thermo operation

H06

Low pressure protective operation

 

 

H07

Oil level down detective protection

 

 

H08

Oil level detective temp sensor error

 

 

H14

Comp 2 case thermo operation

 

 

 

Oil level detective circuit error

H16

Magnet switch error

 

Overcurrent relay operation

L03

Duplicated indoor header units

 

 

L04

Duplicated outdoor line addresses

 

 

L05

Duplicated indoor units with priority

(Displayed on indoor unit with priority)

 

 

 

L06

Duplicated indoor units with priority

(Displayed in unit other than indoor unit with priority)

 

 

 

L07

Group line in individual indoor unit

 

 

L08

Indoor group/Address unset

 

 

L09

Indoor capacity unset

 

 

L10

Outdoor capacity unset

 

 

L17

Inconsistency error of outdoor units

 

 

L18

FS unit error

 

 

L20

Duplicated central control addresses

 

 

L28

Over No. of connected outdoor units

 

 

L29

No. of IPDU error

 

 

L30

Auxiliary interlock in indoor unit

 

 

L31

IC error

 

 

P01

Indoor fan motor error

 

 

P03

Discharge temp TD1 error

 

 

P04

High-pressure SW detection error

 

 

P05

Phase-missing detection / Phase order error

 

 

P07

Heat sink overheat error

 

 

P10

Indoor overflow error

 

 

P12

Indoor fan motor error

 

 

P13

Outdoor liquid back detection error

 

 

P15

Gas leak detection

 

 

P17

Discharge temp TD2 error

 

 

P19

4-way valve inverse error

 

 

P20

High-pressure protective operation

 

 

P22

Outdoor fan IPDU error

 

 

P26

G-TR short protection error

 

 

P29

Comp position detective circuit system error

 

 

P31

Other indoor unit error (Group follower unit error)

Error in indoor group

AI-NET communication system error

Duplicated network adaptors

09 Address Setup

Pre-check for address setup

<Check on outdoor unit>

1.Check that all the rotary switches, SW01, SW02, and SW03 on the interface P.C. board of the outdoor unit are set up to “1”.

2. If other error code is displayed on 7-segment [B], remove the cause of trouble referring to “9. Troubleshooting”.

3.Check that [L08] is displayed on 7-segment display [B] on the interface P.C. board of the outdoor unit. (L08: Indoor address unset up)

(If the address setup operation has already finished in service time, etc, the above check code is not displayed, and only [U1] is displayed on 7-segment display [A].)

7-segment display [A]

 

7-segment display [B]

Interface P.C. board

SW01 SW02 SW03

<Check on indoor unit>

1.Display check on remote controller (In case of wired remote controller)

Check that a frame as shown in the following left figure is displayed on LC display section of the remote controller.

GOOD

 

 

NO

 

 

 

 

GOOD

 

 

 

 

 

 

 

TEMP.

 

ON / OFF

TEMP.

 

ON / OFF

TIMER SET

FAN

MODE

TIMER SET

FAN

MODE

TIME

SWING/FIX

VENT

TIME

SWING/FIX

VENT

FILTER

 

 

FILTER

 

 

RESET TEST SET CL

UNIT

 

RESET TEST SET CL

UNIT

 

Normal status

Abnormal status

(Power and operation stop)

(Power is not normally turned on.)

If a frame is not displayed as shown in the above right figure, the power of the remote controller is not normally turned on. Therefore check the following items.

Check power supply of indoor unit.

Check wiring between indoor unit and remote controller.

Check whether there is cutoff of cable around the indoor control P.C. board or not, and check connection failure of connectors.

Check failure of transformer for the indoor microcomputer.

10

Automatic Address Setup

Without central control : To the address setup procedure 1 With central control : To the address setup procedure 2

(However, go to the procedure 1 when the central control is performed in a single refrigerant line.)

(Example)

In case of central control in a single refrigerant line

In case of central control over refrigerant lines

Address setup procedure

To procedure 1

To procedure 2

 

 

 

Cable systematic diagram

 

 

Outdoor

Central

Outdoor

Central

Outdoor

 

Outdoor

Central

 

remote controller

 

remote controller

 

 

 

remote controller

Indoor

Indoor

Indoor

Indoor

Indoor

Indoor

Indoor

Indoor

Remote

Remote

Remote

Remote

Remote

Remote

Remote

Remote

controller

controller

controller

controller

controller

controller

controller

controller

Address setup procedure 1

1.Turn on power of indoor/outdoor units.

(In order of indoor Outdoor)

2. After approx. 1 minute, check that U. 1. L08 (U. 1. flash) is displayed in 7-segment display section on the interface P.C. board of the outdoor unit.

3.Push SW15 to start the setup of the automatic addressing. (Max. 10 minutes for 1 line (Usually, approx. 5 minutes))

4. When the count Auto 1 Auto 2 Auto 3 is displayed in 7-segment display section, and it changes from U. 1. - - - (U. 1. flash) to

U.1. - - - (U. 1. light) , the setup finished.

5.When performing an automatic address setup on a single refrigerant line with central control, connect relay connected between [U1, U2] and [U3, U4] terminals in the header unit.

REQUIREMENT

When a group control is performed over the multiple refrigerant lines, be sure to turn on the power supplies of all the indoor units connected in a group at the time of address setup.

Header unit interface P.C. board

3

SW04 SW05 SW15

2, 4

D600 D601 D602 D603 D604

SW01 SW02 SW03

1

1

1

5

 

U3 U4

U5 U6

For internal

For wiring of

For internal

wiring between

central control

wiring between

indoor and

system

outdoor units

outdoor

 

 

If turning on the power for each refrigerant line to set up address, a header indoor unit is set for each line. Therefore, an alarm code “L03” (Duplicated header indoor units) is output in operation after address setup. In this case, change the group address from the wired remote controller for only one header unit is set up.

Header unit interface P.C. board

 

ON

3

4

ON

3

4

 

ON

3

4

ON

3

4

 

 

1

2

1

2

 

1

2

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW11

 

 

SW12

 

 

 

SW13

 

 

SW14

 

 

ON

3

4

ON

3

4

 

ON

 

ON

3

4

ON

3

4

1

2

1

2

 

1

 

1

2

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW06

 

 

SW07

 

 

SW08

 

 

SW09

 

 

SW10

 

(Example)

Group control over

multiple refrigerant lines

 

Cabling systematic

 

 

 

 

diagram

Outdoor

 

Outdoor

 

 

Indoor

Indoor

Indoor

Indoor

Remote

Remote

Remote

Remote

controller

controller

controller

controller

11 Continued

Address setup procedure 2

1.Using SW13 and 14 on the interface P.C. board of the outdoor unit in each system, set up the address for each system. (At shipment from factory: Set to Address 1)

Note) Be careful not to duplicate addresses with the other refrigerant line.

Line address switch on outdoor interface P.C. board

(¡: Switch ON, × : Switch OFF)

Line

 

SW13

 

 

SW14

 

address

1

2

3

4

1

2

3

4

1

 

 

 

×

×

×

×

×

2

 

 

 

×

¡

×

×

×

3

 

 

 

×

×

¡

×

×

4

 

 

 

×

¡

¡

×

×

5

 

 

 

×

×

×

¡

×

6

 

 

 

×

¡

×

¡

×

7

 

 

 

×

×

¡

¡

×

8

 

 

 

×

¡

¡

¡

×

9

 

 

 

×

×

×

×

¡

10

 

 

 

×

¡

×

×

¡

11

 

 

 

×

×

¡

×

¡

12

 

 

 

×

¡

¡

×

¡

13

 

 

 

×

×

×

¡

¡

14

 

 

 

×

¡

×

¡

¡

Line

 

SW13

 

 

SW14

 

address

1

2

3

4

1

2

3

4

15

 

 

 

×

×

¡

¡

¡

16

 

 

 

×

¡

¡

¡

¡

17

 

 

 

¡

×

×

×

×

18

 

 

 

¡

¡

×

×

×

19

 

 

 

¡

×

¡

×

×

20

 

 

 

¡

¡

¡

×

×

21

 

 

 

¡

×

×

¡

×

22

 

 

 

¡

¡

×

¡

×

23

 

 

 

¡

×

¡

¡

×

24

 

 

 

¡

¡

¡

¡

×

25

 

 

 

¡

×

×

×

¡

26

 

 

 

¡

¡

×

×

¡

27

 

 

 

¡

×

¡

×

¡

28

 

 

 

¡

¡

¡

×

¡

: Is not used for setup of system address. (Do not change setup.)

2.Check that the relay connectors between [U1, U2] and [U3, U4] terminals are not connected in all the outdoor units to which the

central control is connected.

(At shipment from factory: Connector not connected)

3.Turn on power of indoor/outdoor. (In order of indoor outdoor)

4.After approx. 1 minute, check that 7-segment display is

 

U.1.L08 (U.1. flash)

on the interface P.C. board of the outdoor unit.

 

 

 

 

5.

Push SW15 to start the setup of automatic addressing.

 

 

 

 

 

(Max. 10 minutes for 1 line (Usually, approx. 5 minutes))

2

 

 

 

6.

When the count Auto 1 Auto 2 Auto 3 is displayed in

U1 U2

U3 U4

U5 U6

 

7-segment display section, and it changes from

 

For internal

For wiring of

For internal

 

U. 1. - - - (U. 1. flash)

to U. 1. - - - (U. 1. light) , the setup finished.

 

wiring between

central control wiring between

 

 

indoor and

system

outdoor units

 

 

 

 

outdoor

 

 

7.Procedure 4. to 6. are repeated in other refrigerant lines.

8.How to set up the terminal resistance

When all the address setups have finished in the same refrigerant circuit system, put the terminal resistance in the same central

control line into one.

Header unit interface P.C. board

 

 

 

 

 

 

 

• Remain only SW30-2 of the header outdoor unit with address 1 as

 

ON

 

1 2

 

ON. (With end terminal resistance)

 

 

SW30

• Set up SW30-2 of the other header outdoor units to OFF.

 

SW30

 

(Without terminal resistance)

 

 

 

9.Connect the relay connector between [U1, U2] and [U3, U4] of the header unit for each refrigerant line.

10.Then set up the central control address.

(For the central control address setup, refer to the Installation manual of the central control devices.)

 

ON

3

4

ON

3

4

 

ON

3

4

ON

3

4

 

 

1

2

1

2

 

1

2

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW11

 

 

SW12

 

 

 

SW13

 

 

SW14

 

 

ON

3

4

ON

3

4

 

ON

 

ON

3

4

ON

3

4

1

2

1

2

 

1

 

1

2

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW06

 

 

SW07

 

 

SW08

 

 

SW09

 

 

SW10

 

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