Toshiba MJ-1101 User Manual

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TOSHIBA

MJ-1101 Service Manual Addendum

Supplement to the Tr oubleshooting Section

TOSHIBA

Index

Er r or Code

P age

EA20

1,2,3,4,13,14

EA40

5,13,14

EA60/CC30

6,7,8,9

EA70 /CC41

6,7,8,9,13,14

EAEO

10

CB31

11,12

*Recommended Lubr icant

Molykote EM-30L - 6LE36904000

i

Error code

Phenomenon

Possible cause

Items to confirm / Countermeasures

Precautions / Remarks

 

 

 

 

 

 

 

EA20

- Paper jams at the

1. Improper installation height

A. Confirm that the Finisher is installed horizontally (the height of its front side and that of its rear side are the

- Note that the height should be different between the cases when the Finisher

 

entrance section of

 

same).

is installed in e-STUDIO281c/351c/451c and when installed in e-

 

the Finisher (or the

(Paper is not properly transported

 

 

 

STUDIO352/452 or e-STUDIO2500c/3500c/3510c.

 

Hole Punch Unit)

from the equipment to the

 

The length of the arrows should be the same.

 

- Confirm the height every time you move the equipment.

 

 

Finisher if each height is

 

 

 

 

- Folded paper edge

 

 

 

 

 

 

 

 

 

 

improper.)

 

 

 

 

-Paper jams C2in the buffer tray section

-C2Paper exit problems on the finishing tray

B. To keep the installation height of the Finisher stable, it is preferable that the casters are faced to the equipment side.

Caster

quipment side

C. When installing the Finisher in the equipment, make sure that the height of the Finisher is proper. If it is not, the

Bridge Unit exit Mylar may be deformed, and thus the deformed Mylar may obstruct the paper transport path.

Improper

 

case

Installation height

2. Bridge Unit exit Mylar deformed Check if the Mylar attached to the exit of the Bridge Unit is deformed and obstructing the paper transport path. Correct it if deformed.

Normal

Abnormal

Deformed Mylar

Note that the height should be different between the cases when the Finisher is installed in e-STUDIO281c/351c/451c and when installed in e- STUDIO352/452 or e-STUDIO2500c/3500c/3510c.

Paper transport path

Error code Phenomenon

Possible cause

Items to confirm / Countermeasures

Precautions / Remarks

 

 

 

 

EA20

- Paper jams at the

3. Improper connection between

When the Hole Punch Unit is installed, check if the connection point is shifted forward or backward.

 

entrance section of

the equipment and the Hole

 

 

 

the Finisher (or the

Punch Unit

Normal

Abnormal

 

Hole Punch Unit)

 

 

 

 

 

(Paper is not properly transported - Folded paper edge from the equipment to the Hole

Punch Unit if they are not

-Paper jams C2in the connected correctly.) buffer tray section

-C2Paper exit

problems on the finishing tray

 

 

 

Hole Punch Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. False operation of the buffer

Remove the stationary tray and apply grease "Molykote EM-30L" (the size of 5 grains of rice) to the buffer guide

guide

shaft.

(Paper jams may occur if the load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Buffer roller

 

 

 

 

 

 

 

 

 

 

 

is applied to the buffer guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

during its opening or closing

 

 

 

 

 

 

 

 

 

movement.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Buffer guide shaft

 

 

 

 

 

 

 

 

 

 

Molykote EM-30L

 

Molykote EM-30L

a: Slide the buffer guide to the center and lubricate between the shafts of the

front buffer guide.

(the size of 5

(the size of 5

 

 

 

 

b: Slide the buffer guide forward or backward and lubricate between the shafts

 

grains of rice)

 

grains of rice)

 

 

of the rear buffer guide.

 

 

 

 

 

 

 

 

* Be sure to lift up the buffer roller before sliding the guide.

5. False operation of the entrance

A. Check if the wires of the entrance sensor or the transport sensor are being caught or short circuited, or any of

 

sensor or the transport sensor

their connectors is disconnected.

 

(An error may occur when the

 

 

 

If the entrance sensor does not retract quickly, replace the spring

 

Transport sensor actuator

 

entrance sensor or the transport

 

 

 

 

 

with a new one P/N 6LB09015000 SPG-FEED-SNSR-1.

sensor does not perform proper

 

 

 

 

 

 

 

detection.)

 

 

 

 

Entrance sensor actuator

Toshiba MJ-1101 User Manual

Error code

Phenomenon

Possible cause

Items to confirm / Countermeasures

Precautions / Remarks

 

 

 

 

 

 

 

EA20

- Paper jams at the

5. False operation of the entrance

B. Check if the actuators of the entrance sensor and the transport sensor are operating smoothly. If they are not,

 

 

entrance section of

sensor or the transport sensor

remove the actuator and check if there is any paper dust or foreign matter between the shaft and the hole. Clean if

 

 

the Finisher (or the

 

there is.

 

 

Hole Punch Unit)

(An error may occur when the

 

 

 

 

 

 

entrance sensor or the transport

 

 

 

 

 

 

 

Transport sensor actuator

 

 

 

- Folded paper edge

sensor does not perform proper

 

 

 

 

 

detection.)

 

 

 

 

 

 

 

 

 

 

-Paper jams C2in the buffer tray section

-C2Paper exit problems on the finishing tray

Entrance sensor actuator

Operation check of the transport sensor actuator: Rotate the shaft slowly. If the actuator is not rotated together, its operation is normal.

Transport sensor actuator

Hook this to the actuator.

Hook this onto the bracket.

Transport sensor actuator

6. False operation of the paper Replace SPG-SFFD-SUPT-SF (6LB090140) if the paper exit guide is not operating properly. exit guide

Finishing tray

(An error may occur when the paper exit guide is not operating properly because paper may remain on the finishing tray or not exit properly during sort or stapling exit.)

 

Paper exit guide

 

 

 

 

 

 

 

7. Paper not placed properly in

 

Be sure to lock the side wall.

the drawer

 

 

(Paper may be skewed if there is

Normal

Abnormal

extra gap between the paper and

 

Side wall

 

 

the side wall in the drawer and

 

 

thus may cause a jam on the

 

 

Finisher transport path.)

 

 

Paper

Gap

Error code

Phenomenon

Possible cause

Items to confirm / Countermeasures

 

Precautions / Remarks

 

 

 

 

 

 

 

 

 

 

 

 

 

EA20

- Paper jams at the

8. Drive not transmitted from the

A. Check if there is any rattling on ASYS-LVR-E-RLR-BUF. If there is, replace ASYB-SFT-EXT-RLR-DRV-BUF,

 

 

 

entrance section of

gear in the paper transport

ASYS-LVR-E-RLR-BUF, GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF and GEAR2-EXT-RLR-BUF.

 

 

 

the Finisher (or the

section

 

 

 

 

 

 

 

 

 

 

 

Hole Punch Unit)

 

 

 

 

 

 

 

ASYB-SFT-EXT-RLR-DRV-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Folded paper edge

 

 

 

 

 

 

 

 

GEAR1-EXT-RLR-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Paper jams C2in the

 

 

 

 

 

 

 

 

GEAR-IDLER-EXT-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASYS-LVR-E-RLR-BUF

 

 

 

buffer tray section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- C2Paper exit

 

 

 

 

 

 

 

 

 

 

 

 

problems on the

 

 

 

 

 

 

 

 

 

 

 

 

finishing tray

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEAR2-EXT-RLR-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that there is no rattling.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B. Check if the gear teeth of GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF and GEAR2-EXT-RLR-BUF mesh

 

When replacing, be sure not to scratch the shaft (ASYB-SFT-EXT-RLR-DRV-

 

correctly. If any of them does not mesh correctly, replace ASYB-SFT-EXT-RLR-DRV-BUF, ASYS-LVR-E-RLR-

 

BUF).

 

BUF, GEAR-IDLER-EXT-BUF, GEAR1-EXT-RLR-BUF or GEAR2-EXT-RLR-BUF.

 

 

 

 

 

 

 

 

ASYB-SFT-EXT-RLR-DRV-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEAR1-EXT-RLR-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LVR-E-RLR-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEAR-IDLER-EXT-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASYS-LVR-E-RLR-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASYB-SFT-EXT-RLR-DRV-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GEAR2-EXT-RLR-BUF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not scratch this area.

SFT-EXT-RLR-DRV-BUF

Scratch on the shaft

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