Schneider Electric Easy TeSys Catalog

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Part of Easy series

Easy TeSys

Catalog

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90 years of leadership in motor starter technology

Easy TeSys provides you Essential control & protection for your applications:

HVAC

Compressor

Pumps Heating/

Furnace

Material Handling

Version 1.0 1st Feb. 2021 Easy TeSys catalog

Packaging

Page 4

Easy choice for simple applications

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Easy TeSys catalog

Page 5

Easy TeSys

Easy TeSys™ contactors

Control motor and other loads

Protect your load (direct mounting under contactors)

9A to 32A

Easy TeSys™ thermal overload relays up to 32A

Characteristics

Accessories, spare parts

Dimensions, mounting

Characteristics

Dimensions, mounting

A-2

A-9

A-10

B-2

B-4

Standalone & group applications

Version 1.0 1st Feb. 2021 Easy TeSys catalog

Easy TeSys™ Manual

motor starters up to 32A

Presentation

References

Characteristics

Dimensions, mounting

C-1

C-3

C-5

Page 6

Presentation, characteristics

Presentation

DPE 09●●

Easy TeSys contactors

An easy solution for OEM’s, panel builders, contractors and system integrators who have a need for motor control, resistive load switching, and isolation applications. For use on conveyors, packaging, pumps, compressors, HVAC, refrigeration, furnace applications, and more! Easy TeSys contactors are ideal for these types of applications with power ratings and an operational life of approximately 1 million electrical operations. UL/CSA approved rated up to 32 amps, 20 HP/480VAC and 25 HP/600VAC.

They are suitable for the utilisation categories specied in standard IEC 60947:

■ AC-1: non inductive loads or slightly inductive loads, resistance furnaces

■ AC-3: squirrel cage motors. Motor starting and breaking whilst running. Example: standard squirrel cage motors, pumps and fans.

■ AC-4: squirrel cage or slip ring motors. Applications with reverse current braking

and inching.

■ AC-8a: control of sealed refrigeration compressor motors with manual reset of

overload trips.

■ AC-8b: control of sealed refrigeration compressor motors with automatic reset of

overload trips.

3-pole Contactors for Connection by Screw Clamp Terminals

Utilisation category AC-3 Standard Power Ratings of 3-phase Motors

50/60 Hz (θ ≤ 60 °C)

220 V

380 V

230 V

kW kW kW kW kW A Lb

2.2 4 4 4 5.5 5.5 9 1 DPE 09●● 0.705 (0.320kg) 3 5.5 5.5 5.5 7.5 7.5 12 1 DPE 12●● 0.717 (0.325kg) 4 7.5 9 9 10 10 18 1 DPE 18●● 0.728 (0.330kg)

5.5 11 11 11 15 15 25 1 DPE 25●● 0.816 (0.370kg)

7.5 15 15 15 18.5 18.5 32 1 DPE 32●● 0.827 (0.375kg) 9 18.5 18.5 18.5 18.5 18.5 38 1 DPE 38●● 0.838 (0.380kg)

415 V 440 V 500 V 660 V

400 V

690 V

Rated Operational Current 440 V up to

Instantaneous Auxiliary Contact

Basic Reference To be Completed by Adding the Voltage

Code (1)

Weight

DPE 38●●

3-pole Contactors Conforming to UL and CSA Standards

(North American Market)

Standard Power Ratings of Motors

50/60 Hz θ < 140ºF (60ºC)

Singlephase 1 Ø 115V 230V

HP HP HP HP HP HP AW G A Lb

1/3 1 2 2 3 7.5 18...10 20 DPE 09●● 0.705 (0.320kg) 1/3 1 2 2 5 7.5 18...10 25 DPE 12●● 0.717 (0.325kg) 1/2 2 3 3 7.5 10 18...10 25 DPE 18●● 0.728 (0.330kg) 1 3 5 5 10 15 18...8 32 DPE 25●● 0.816 (0.370kg) 2 3 7.5 7.5 15 20 14...6 40 DPE 32●● 0.827 (0.375kg) 2 5 10 10 20 25 14...6 52 DPE 38●● 0.838 (0.380kg)

Utilisation Category AC-1 Non Inductive Loads Maximum Current

(θ ≤ 60 °C)

A Lb

20 1 DPE 09●● 0.705 (0.320kg) 25 1 DPE 12●● 0.717 (0.325kg) 32 1 DPE 18●● 0.728 (0.330kg) 40 1 DPE 25●● 0.816 (0.370kg) 50 1 DPE 32●● 0.827 (0.375kg)

(1) Standard control circuit voltages:

a.c. Supply Volts 24 120 240

50/60 Hz B7 G7 U7

240V

3-phase 3 Ø

200V 208V

230V 240V

460V 480V

575V 600V

Associated Cable Type

75ºC-Cu

Continuous Current

Instantaneous Auxiliary Contact

Basic Reference To be Completed by Adding the Voltage

Code (1)

Basic Reference To be Completed by Adding the Voltage

Code (1)

or DPE 38●● 0.838 (0.380kg)

Weight

A-1

d.c. Supply Volts 24

(1) Built-in suppression device, by bi-directional peak limiting diode.

(1)

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Characteristics

Easy TeSys contactors

Environment Characteristics

Contactor Type DPE 09…25 DPE 32…38

Rated

insulation voltage (Ui)

Rated impulse

withstand voltage (Uimp)

Conforming to standards IEC/EN 60947-4-1, UL 60947-4-1, CSA C22.2 No. 60947-4-1

Product certications UL, CSA

Isolation Conforming to VDE 0106

Degree of protection (1) (front face only)

Conforming to VDE 0106

Protective treatment Conforming to IEC 60068 “TH”

Ambient air temperature around the device

Maximum operating altitude Without derating ft 6561.68 (2000m)

Operating positions Without derating ± 30° occasional, in relation to normal vertical mounting plane

Flame resistance Conforming to UL 94 V1

Shock resistance (2)

1/2 sine wave = 11 ms

Vibration resistance (2)

5…300 Hz

Conforming to IEC 60947-4-1, overvoltage category III,

degree of pollution: 3

Conforming to UL, CSA V 600

Conforming to IEC 60947 kV 6

part 101 and A1 (draft 2/89)

Power connection Protection against direct nger contact IP 2X

Coil connection Protection against direct nger contact IP 2X

Storage ºF -76...176 (-60...80ºC)

Operation ºF 23...140 (-5...60ºC)

Permissible ºF -40...158 (-40...70ºC), for operation at Uc

Conforming to IEC 60695-2-1 ºF 1760 (960ºC)

Contactor open 8 gn 6.4 gn

Contactor closed 12 gn 12 gn

Contactor open 1.6 gn 1.6 gn

Contactor closed 3.2 gn 3.2 gn

V 690

V 400

Power Circuit C onnection Characteristics

Connection by Cable

Contactor Type DPE 09…18 DPE 25 DPE 32 DPE 38

Tightening torque Screw terminals

Flexible cable

without cable end

Flexible cable

with cable end

Solid cable without cable end

Screwdriver Philips N°2 N°2 N°2 N°2

Tightening torque Lbf.in 15.05 (1.7 N.m) 15.05 (1.7 N.m) 15.05 (1.7 N.m) 15.05 (1.7 N.m)

AWG 10...18 8...18 6...14 6...14

(1) Protection provided for the cabling c.s.a.’s indicated below and for connection by cable. (2) Without modifying the contact states, in the most unfavourable direction (coil energised at Ue).

1 conductor mm

2 conductors mm

1 conductor mm

2 conductors mm

1 conductor mm

2 conductors mm

Flat screwdriver Ø Ø 6 Ø 6 Ø 6 Ø 6

1…4 1.5…6 1.5…10 2.5…10

1…4 1.5…6 1.5…6 2.5…10

1…4 1…6 1…6 1…10

1…2.5 1…4 1…4 1.5…6

1…4 1.5…6 1.5…6 1.5…10

1…4 1.5…6 1.5…6 2.5…10

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Characteristics

Easy TeSys contactors

Control Circuit Connection Characteristics

Connection by Cable (Screw Clamp Connections)

Contactor Type DPE 09…18 DPE 25 DPE 32 DPE 38

Flexible cable

without cable end

Flexible cable

with cable end

Solid cable without cable end

Screwdriver Philips N°2 N°2 N°2 N°2

Tightening torque N.m 1.7 1.7 2.5 2.5

AWG 10...18 10...18 10...18 10...18

1 conductor mm

2 conductors mm

1 conductor mm

2 conductors mm

1 conductor mm

2 conductors mm

Flat screwdriver Ø Ø 6 Ø 6 Ø 6 Ø 6

1…4 1…4 1…4 1…4

1…2.5 1…2.5 1…2.5 1…2.5

1…4 1…4 1…4 1…4

Pole Characteristics

Contactor Type DPE 09 DPE 12 DPE 18 DPE 25 DPE 32 DPE 38

Rated operational current (Ie)

(Ue ≤ 440 V)

Electrical durability at rated operational current

Rated operational voltage (Ue) Up to V 690 690 690 690 690 690

Frequency limits Of the operating current Hz 25…400 25…400 25…400 25…400 25…400 25…400

Conventional

thermal current (Ith)

Rated making capacity (440 V) Conforming to IEC 60947 250 250 300 450 550 550

Rated breaking capacity (440 V) Conforming to IEC 60947 250 250 300 450 550 550

Permissible short time rating

No current owing for preceding 15 minutes with θ ≤ 104ºF (40ºC)

Protection by fuses

Short-circuit protection

(U ≤ 690 V)

Average impedance per pole At Ith and 50 Hz mΩ 2.5 2.5 2.5 2 2 2

Power dissipated per pole

for the above operational currents

In AC-3, θ ≤ 140ºF (60ºC) A 9 12 18 25 32 38

In AC-1, θ ≤140ºF (60ºC) A 20 25 32 40 50 50

@600V 1M operations

θ 140ºF (60ºC) A 25 25 32 40 50 50

For 1 s A 210 210 240 380 430 430

For 10 s A 105 105 145 240 260 310

For 1 min A 61 61 84 120 138 150

For 10 min A 30 30 40 50 60 60

Without thermal overload relay, gG fuse

AC-3 W 0.20 0.36 0.8 1.25 2 3

AC-1 W 1.56 1.56 2.5 3.2 5 5

Type 1 A 25 40 50 63 63 63

Type 2 A 20 25 35 40 63 63

Applications with High-Fault Short-Circuit Current ratings

High fault short-circuit current rating with fuses

Cat. Nos. Max Current Max Voltage Maximum Class J Fuse Size

DPE09 100 kA 600 Vac 25 A

DPE12 100 kA 600 Vac 25 A

DPE18 100 kA 600 Vac 30 A

DPE25 100 kA 600 Vac 40 A

DPE32 100 kA 600 Vac 60 A

DPE38 100 kA 600 Vac 80 A

High fault short-circuit current rating with circuit breakers

Cat. Nos. Max Current Max Voltage Maximum Listed Circuit

DPE09 35 kA 480 Vac 35 A

DPE12 35 kA 480 Vac 35 A

DPE18 35 kA 480 Vac 35 A

DPE25 35 kA 480 Vac 60 A

DPE32 35 kA 480 Vac 60 A

DPE38 35 kA 480 Vac 60 A

High fault short-circuit current rating with circuit breakers

Cat. Nos. Max Current Max Voltage Maximum Listed Circuit

DPE09 18 kA 600 Vac 35 A

DPE12 18 kA 600 Vac 35 A

DPE18 18 kA 600 Vac 35 A

DPE25 18 kA 600 Vac 35 A

DPE32 18 kA 600 Vac 60 A

DPE38 18 kA 600 Vac 60 A

Breaker Size

A-3

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Characteristics

Easy TeSys contactors

Control Circuit Characteristics, a.c. Supply

Contactor Type DPE 09…25 DPE 32 and 38

Rated voltage

of control circuit (Uc)

Control voltage limits

Average consumption

at 68ºF (20ºC) and at Uc

Heat dissipation 50/60 Hz W 2…3 2…3

Operating time (1) Closing “C” ms 12…22 12…22

Mechanical durability

in millions of operating cycles

Maximum operating rate

at ambient temperature ≤ 140ºF

(60ºC)

(1) The closing time “C” is measured from the moment the coil supply is switched on to initial contact of the main poles. (2) The opening time “O” is measured from the moment the coil supply is switched off to the moment the main poles separate.

Coils 50/60 Hz

a 50 Hz Inrush

a 60 Hz Inrush

50/60 Hz V 24..240 24…240

Operation 0.8…1.1 Uc at 50 Hz and 0.85…1.1 Uc at 60 Hz and at 140ºF (60ºC)

Drop-out 0.3…0.6 Uc at 140ºF (60ºC)

Cos j

50/60 Hz coil VA 70 70

Sealed

50 or 60 Hz coils - -

50/60 Hz coil at 60 Hz 10 10

In operating cycles per hour 3600 3600

Cos j

50/60 Hz coil VA 7 7

Cos j

50/60 Hz coil VA 70 70

Cos j

50/60 Hz coil VA 7.5 7.5

Opening “O” ms 4…19 4…19

0.75 0.75

0.3 0.3

0.75 0.75

0.3 0.3

Control Circuit Characteristics, d.c. Supply

Contactor Type DPE 09…25 DPE 32 and 38

Rated conrol circuit voltage (Uc) V 24 24

Rated insulation voltage Conforming to IEC 60947-1 V 690

Conforming to UL, CSA V 600

Control voltage limits Operation 0.7 ... 1.25 Uc at 140ºF (60ºC)

Drop-out 0.1 ... 0.25 Uc at 140ºF (60ºC)

Average consumption

at 68ºF (20ºC) and at Uc

Operating time Closing ‘‘C’’ ms 63±15% 63±15%

Time constant (L/R) Closing “C” ms 28 28

Mechanical durability at Uc In millions of operating cycles 30 30

Maximum operating rate

at ambient temperature ≤ 140ºF

(60ºC)

Inrush W 5.4 5.4

Sealed W 5.4 5.4

Opening ‘‘O’’ ms 63±15% 63±15%

Note: The arcing time depends on the circuit switched by the poles. For all normal

3-phase applications, the arcing time is less than 10ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time

In operating cycles per hour 3600 3600

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Current broken in A

Millions of operating cycles

Current broken in A

Millions of operating cycles

Current broken in A

Millions of operating cycles

Characteristics

Easy TeSys contactors

Characteristics of Auxiliary Contacts Incorporated in the Contactor

Rated operational voltage (Ue) Up to V 690

Rated insulation voltage (Ui) Conforming to IEC 60947-1 V 690

Conforming to UL, CSA V 600

Conventional

thermal current (Ith)

For ambient temperature ≤ 140ºF

(60ºC)

A 10

Frequency of the operational current Hz 25…400

Minimum switching capacity

-8

λ = 10

U min V 17

I min mA 5

Short-circuit protection Conforming to IEC 60947-5-1 gG fuse: 10 A

Rated making capacity Conforming to IEC 60947-5-1,

A a : 140, c : 250

I rms

Short-time rating Permissible for 1 s A 100

500 ms A 120

100 ms A 140

Insulation resistance MΩ > 10

Rated Operational Power of Auxiliary Contacts (Conforming to IEC 60947-5-1)

a.c. Supply, Categories AC-14 and AC-15 d.c. Supply, Category DC-13

Electrical durability (valid for up to 3600 operating cycles/hour)

on an inductive load such as the coil of an electromagnet:

making power (cos j 0.7) = 10 times the power broken (cos j

0.4).

Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the power.

V 24 48 11 5 230 400 440 600 V 24 48 125 250 440

1 million

VA 60 120 280 560 960

1050 1440

VA 96 76 76 76 44

operating cycles

3 million

VA 16 32 80 160 280 300 420 VA 48 38 38 32 -

operating cycles

10 million

VA 4 8 20 40 70 80 100 VA 14 12 12 - -

operating cycles

AC-15 DC-13

8 7

7 6

6 5

5 4

4 3

0,8

0,8 0,7

0,7 0,6

0,6 0,5

0,5 0,4

0,4 0,3

0,3

0,2

0,1

0,10,2 0,30,4

0,6

0,8

12345678

0,6

0,8

12345678

0,5

0,7

0,9

0,5

0,7

0,9

0,8

0,8 0,7

0,7 0,6

0,6 0,5

0,5 0,4

0,4 0,3

0,3

0,2

0,1

8 7

7 6

6 5

5 4

4 3

250 V

440 V

0,10,2 0,30,4

125 V

24 V

48 V

0,6

0,8

12345678

0,6

0,8

12345678

0,5

0,7

0,9

0,5

0,7

0,9

A-5

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Characteristics

Easy TeSys contactors

Auxiliary contact blocks

Environment Characteristics

For Use in Normal Operating Environments

Type of Contact Block DPEAN

Conforming to standards IEC 60947-5-1, NF C 63-140, EN 60947-5-1, UL 60947-5-1 and CSA C22.2 No.60947-5-1

Product certications UL, CSA

Protective treatment Conforming to IEC 60068 “TH”

Degree of protection Conforming to VDE 0106 Protection against direct  nger contact IP 2X

Ambient air temperature around the device

Maximum operating altitude Without derating ft 6561.68 (2000m)

Connection by cable Philips n°2 and Ø 0.236 (6mm)

Characteristics of Instantaneous Contacts

Type of Contact Block DPEAN

Number of contacts 2

Rated operational voltage (Ue) Up to V 690

Rated insulation voltage (Ui) Conforming to IEC 60947-5-1 V 690

Conventional

thermal current (Ith)

Frequency of the operational current Hz 25…400

Minimum switching capacity U min V 17

Short-circuit protection Conforming to IEC 60947-5-1

Rated making capacity Conforming to IEC 60947-5-1,

Short-time rating Permissible for 1 s A 100

Insulation resistance mΩ > 10

Mechanical durability In millions of operating cycles 30

Storage °F -76...176 (-60...80ºC)

Operation °F 23...140 (-5...60ºC)

Permissible for operation at Uc °F -40...158 (-40...70ºC)

Min: 1 x 1, max: 2 x 2.5

Flexible or rigid cable with or without cable end

Conforming to UL, CSA V 600

For ambient temperature ≤ 140ºF

(60ºC)

I min mA 5

and VDE 0660

I rms

500 ms A 120

100 ms A 140

A 10

gG fuse: 10 A

A a : 140, c : 250

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Selection

Millions of operating cycles

Current broken in A

Millions of operating cycles

Current broken in A

DPE 12

DPE 18

DPE 25

DPE 32

440 V

DPE 38

DPE 09

Millions of operating cycles

DPE 12

DPE 18

DPE 25

DPE 32

440 V

DPE 38

DPE 09

Millions of operating cycles

according to required electrical durability

Use in Category AC-1 (Ue ≤ 440 V)

1,5

0,8

0,6

0,4

0,2

DPE 09

DPE 12

Easy TeSys contactors

For utilisation categories AC-1 and AC-3

DPE 18

DPE 25

DPE 32, DPE 3

DPE 18

0,1

Control of resistive circuits (cos j ≥ 0.95). The current broken (Ic) in category AC-1 is equal to the current (Ie) normally drawn by the load.

Example:

Ue = 400 V - Ie = 25 A - θ ≤ 104ºF (40ºC) - Ic = 25 A

1.5 million operating cycles required

The above selection curves show the contactor rating needed: DPE 25

Use in Category AC-3 (Ue ≤ 440 V)

1,5

0,8

0,6

0,6 0,5

0,5

20 25 3210 0108060504864

2431

20 25 3210 0108060504864

78910 12

Current broken in A

Control of 3-phase asynchronous squirrel cage motors with breaking whilst running. The current broken (Ic) in category AC-3 is equal to the rated operational current of the motor.

A-7

2,2

230 V

400 V

0,75

0,55

0,75

1,5

2,2

1,5

2,2

1,5

2,2

5,5

Example:

Asynchronous motor with P = 5.5 kW - Ue = 400 V - Ie = 11 A - Ic = Ie = 11 A or asynchronous motor with P = 5.5 kW - Ue = 415 V - Ie = 11A - Ic = Ie = 11 A 2 million operating cycles required

The above selection curves show the contactor rating needed: DPE 18

5,5

7,5

18,5

18,52225

18,5

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Page 13

Selection

DPE 09, DPE 12

Current broken in

Millions of operating cycles

DPE 09, DPE 12

Current broken in

Millions of operating cycles

according to required electrical durability

Use in Category AC-4 (Ue ≤ 440 V)

0,8

0,6

0,4

0,2

0,1

0,08

0,06

Control of 3-phase asynchronous squirrel cage motors with breaking whilst motor stalled. The current broken in AC-4 is equal to 6 x Ie. (Ie = rated operational current of the motor).

0,06 0,05

0,05

0,04

0,03

0,02

0,01

Easy TeSys contactors

For utilisation category AC-4

DPE 18

DPE 25

DPE 32

DPE 18

DPE 25

DPE 32

DPE 38

08450504030201 72 108 150 192 300

Example:

Asynchronous motor with P = 5.5 kW - Ue = 400 V - Ie = 11 A or asynchronous motor with P = 5.5 kW - Ue = 415 V - Ie = 11 A Ic = 6 x Ie = 66 A

300 000 operating cycles required.

The above selection curves show the contactor rating needed: DPE 32

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References

LAD 9R1

Easy TeSys contactors

Accessories

For 3-pole Reversing Contactors for Motor Control (1)

Description Reference Weight

Kit comprising:

■ 1 mechanical interlock without electrical interlocking.

■ 1 set of power connections.

Instantaneous Auxiliary Contact Blocks for Connection by Screw Clamp Terminals

Description Number of

Contact blocks (clip-on front mounting)

(1) Horizontally mounted, assembled by the customer using 2 identical contactors.

Contacts per Block

2 1 1 DPEAN11 0.066 (0.030kg)

NO NC Reference Weight

LAD9R1 0.099 (0.045kg)

A-9

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Dimensions,

2xM4

60/70

DZ5 ME8

AF1 EA4

Minimum electrical clearance

0.39 c1

Minimum electrical clearance

Easy TeSys contactors

mounting

Dimensions

DPE 09…25 DPE 32 and 38

in.

0.39

b 3.03 (77mm) b without add-on block 3.35 (85mm)

c without add-on block 3.31 (84mm) c without add-on block 3.54 (90mm)

c1 with DPEAN (2 contacts) 4.61 (117mm) c1 with DPEAN (2 contacts) 4.84 (123mm)

Reversing Contactors DPE 09…38

in.

a 3.54 (90mm) 3.54 (90mm)

b 3.03 (77mm) 3.35 (85mm)

c 3.39 (86mm) 3.62 (92mm)

e1 0.16 (4mm) 0.35 (9mm)

e2 0.06 (1.5mm) 0.20 (5mm)

G 3.15 (80mm) 3.15 (80mm)

DPE 09…25 DPE 32 and 38

1.77

DPE 09…25 DPE 32 and 38

2.36/2.76

1.77

Dimensions

DPE 09…25 DPE 32 and 38

in.

c 3.39 (86mm) 3.62 (92mm) c 3.39 (86mm) 3.62 (92mm)

G 1.38 (35mm) 1.38 (35mm) G 1.38 (35mm) 1.38 (35mm)

H 2.36 (60mm) 2.36 (60mm) H 2.36 (60mm) 2.36 (60mm)

H1 2.76 (70mm) 2.76 (70mm)

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0.59

DPE 09…25 DPE 32 and 38 DPE 09…25 DPE 32 and 38

A-10

Page 16

Mounting,

2xM4

2xØ4,5

2xM4

2xØ4,5

2xM4

13/NO

3/L2

13/NO

3/L2

53/NO

Easy TeSys contactors

schemes

Mounting

DPE 09…38 on Mounting Rail AM1 DP200, DR 200 or AM1 DE200 (Width 1.38 in./35 mm)

in.

DPE 09…25 DPE 32 and 38

b 3.03 (77mm) 3.35 (85mm)

c (AM1-DP200 or DR200) 3.46 (88mm) 3.70 (94mm)

c (AM1-DE200) 3.78 (96mm) 4.02 (102mm)

DPE 09…38 Panel Mounted

in.

1.38

1.97

60/70

2.36/2.76

1.38

DPE 09…25 DPE 32 and 38

c 3.39 (86mm) 3.62 (92mm)

Schemes

3-pole Contactors

DPE 09…38

5/L3

1/L1

T3/6

T2/4

T1/2

Front Mounted Add-on Contact Blocks. Instantaneous Auxiliary Contacts

1 N/O + 1 N/C DPEAN11

61/NC

1.97

A-11

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Presentation, description

Presentation

Description

Easy TeSys thermal overload relays

Easy TeSys thermal overload relays are designed to protect a.c. circuits and

motors against:

■ overloads

■ phase failure

■ Iong starting time

■ prolonged stalled rotor condition.

The thermal relay permanently controls the current driven by the motor.

When this current exceeds the setting, its auxiliary contacts will change

state, causing the motor to stop.

1 Adjustment dial Ir

2 Test button

Operation of the Test button allows:

- checking of control circuit wiring

- simulation of relay tripping (actuates both the N/O and N/C contacts)

3 Stop button. Actuates the N/C contact; does not affect the N/O contact

4 Reset button

5 Trip indicator

6 Setting locked by sealing the cover

7 Selector for manual or automatic reset

Easy TeSys overload relays are supplied with the selector in the manual

position, protected by a cover.

Deliberate action is required to move it to the automatic position.

B-1

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Characteristics

Easy TeSys thermal overload relays

3-pole thermal overload relays Direct connection to Easy TeSys contactors

Differential Thermal Overload Relays

for Use with Fuses or Circuit Breakers

■ Compensated relays with manual or automatic reset

■ with relay trip indicator

■ for a.c

Relay Setting

Range (A)

Class 10

0.10…0.16 0.25 2 DPE09…32 DPER01 0.287

0.16…0.25 0.5 2 DPE09…32 DPER02 0.287

0.25…0.40 1 2 DPE09…32 DPER03 0.287

0.40…0.63 1 2 DPE09…32 DPER04 0.287

0.63…1 2 4 DPE09…32 DPER05 0.287

1…1.6 2 4 DPE09…32 DPER06 0.287

1.6…2.5 4 6 DPE09…32 DPER07 0.287

2.5…4 6 10 DPE09…32 DPER08 0.287

4…6 8 16 DPE09…32 DPER10 0.287

5.5…8 12 20 DPE09…32 DPER12 0.287

7…10 12 20 DPE09…32 DPER14 0.287

9…13 16 25 DPE12…32 DPER16 0.287

12…18 20 35 DPE18…32 DPER21 0.287

16…24 25 50 DPE25…32 DPER22 0.287

23…32 40 63 DPE25…32 DPER32 0.287

(1) Standard UL 60947-4-1 species a tripping time for 7.2 times the setting current IR :

class 10: between 4 and 10 seconds.

(1)

for Connection by Screw Clamp Terminals

Fuses to Be Used

with Selected Relay

aM (A) gG (A)

For Use with

Contactor

Reference Weight

(0.13kg)

Version 1.0 1st Feb. 2021 Easy TeSys catalog

B-2

Page 20

Characteristics

Easy TeSys thermal overload relays

Power Circuit Characteristics

Relay Type Ref. DPER

01...21

Size 1

Tripping class Conforming to IEC 60947-4-1 10

Rated insulation voltage Conforming to IEC 60947-4-1 V 690

Rated impulse withstand voltage (Uimp) kV 6

Frequency limits Of the operating current Hz 50...60

Setting range Depending on model A 0.1...18 16...38

DPER

22...32

Power Circuit Connections

Connection by Screw Clamp Terminals Minimum/maximum c.s.a.

Flexible cable without cable end 1 conductor

Flexible cable with cable end 1 conductor

Solid cable without cable end 1 conductor

Tightening torque Lbf.in 15.05 (1.7N.m) 22.13 (2.5N.m)

mm² 1.5...6

AWG 16...10

1...4 AWG 18...10

1...6 AWG 18...10

2.5...10 AWG 14...8

1.5...6 AWG 16...10

2.5...10 AWG 14...8

Auxiliary Contact Characteristics

Conventional thermal current A 5

Max. sealed consumption of the operating coils of controlled contactors (Occasional operating cycles of contact 95-96)

Protection against shortcircuits

Connection by screw clamp terminals

a.c. supply V 11 0 120

A 3.27 3

By gG, maximum rating or by GB2 A 5

Minimum/maximum c.s.a.

Flexible cable without cable end 1 conductor

Flexible cable with cable end 1 conductor

Solid cable without cable end 1 conductor

Tightening torque Lbf.in 15.05 (1.7N.m)

mm² 2 x 1...2.5 AWG 2 x 18...10

2 x 1...2.5 AWG 2 x 18...10

Environment

Conforming to standard IEC 60947-4-1, IEC 60947-5-1, UL 60947-4-1, CSA C22.2 No. 60947-4-1

Product certications cUL, UL Listed

Degree of protection Conforming to IEC 60529 IP2X

Protective treatment Conforming to IEC 60068 "TH"

Ambient air temperature Storage °F -76...176 (-60...80ºC)

Normal operation without derating (IEC 60947-4-1)

Minimum/maximum operating temperature (with derating)

Operating positions without derating

Flame resistance Conforming to IEC 60068-2-1 °F 1562 (850ºC)

Shock resistance Permissive acceleration

Vibration resistance Permissive acceleration

Dielectric strength at 50 Hz Conforming to IEC 60255-5 kV 6

Surge withstand Conforming to IEC 60801-5 6

In relation to normal vertical mounting plane

conforming to IEC 60068-2-7

conforming to IEC 60068-2-6

(1)

-4...140 (-20...+60ºC)

-4...158 (-20...70ºC)

Any position

6 gn - 11 ms

3 gn

Operating Characteristics

Temperature compensation

Tripping threshold

Sensitivity to phase failure

(1) Contact your regional sales.

Conforming to IEC 60947-4-1 A 1.14 ± 0.06 Ir

Conforming to IEC 60947-4-1 Tripping current 130 % of Ir on two phase, the last one at 0

°F -4...140 (-20...+60ºC)

B-3

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Page 21

Time Class 10

x the setting current (Ir)

Characteristics

Easy TeSys thermal overload relays

Tripping Curves

Average Operating Time Related to Multiples of The Setting Current

1 Balanced operation, 3-phase, without prior current ow (cold state) 2 2-phase operation, without prior current ow (cold state) 3 Balanced operation, 3-phase, after a long period at the set current (hot state)

DPER01...32

Direct Mounting Under DPE Contactors with Screw Clamp Connections

in.

2.76

b 4.84 (123mm) 5.39 (137mm)

c 3.39 (86mm) 3.62 (92mm)

1.77

DPER01...18 DPER25...35

Panel Mount Accessory

Description For Use with Sold in Lots of Unit Reference

Terminal block DPER01...32 1 LAD7B106

LAD7B106

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Page 22

Presentation,

References

Presentation

GP2E

C-1

Protection components

Easy TeSys manual motor controllers

Easy TeSys includes 3-pole thermal-magnetic circuit breakers conforming to IEC 60947-2 and IEC 60947-4-1. These devices also conform to UL 60947-4-1 as manual motor controllers and are suitable for the motor disconnect. Easy TeSys manual motor controllers are designed to control and protect motors.

Connection

These circuit breakers are designed for connection by screw clamp terminals. This technique ensures secure, permanent and durable clamping that is resistant to harsh environments, vibration and impact and is even more effective when conductors without cable ends are used. Each connection can take two independent conductors.

Push button control

Energisation is controlled manually by operating the Start button “I” 1. Deenergisation is controlled manually by operating the Stop button “O” 2, or automatically by the thermal-magnetic protection elements or by a voltage trip attachment.

Protection of motors

Motor protection is provided by the thermal-magnetic protection elements incorporated in the motor circuit breaker. As per IEC 60947-4-1 the magnetic elements (short-circuit protection) have a non-adjustable tripping threshold, which is equal to about 13 times the maximum setting current of the thermal trips. The thermal elements (overload protection) include automatic compensation for ambient temperature variations. The rated operational current of the motor is displayed by means of a graduated knob 3.

All live parts are protected against direct nger contact.

Easy TeSys manual motor controllers are easily mounted on din rail or directly to the panel.

Manual Motor Controllers

Push Button Control

Standard Power Ratings of 3-phase Motors 50/60 Hz in Category AC-3 230 V 400 V 440 V 500 V 690 V kW kW kW kW kW A A Lb

– – – – – 0.1…0.16 1.5 GP2E01 0.573 (0.260kg) – – – – – 0.16…0.25 2.4 GP2E02 0.573 (0.260kg) – – – – – 0.25…0.40 5 GP2E03 0.573 (0.260kg) – – – – 0.37 0.40…0.63 8 GP2E04 0.573 (0.260kg) – – – 0.37 0.55 0.63…1 13 GP2E05 0.573 (0.260kg) – 0.37 0.55 0.75 1.1 1…1.6 22.5 GP2E06 0.573 (0.260kg)

0.37 0.75 1.1 1.1 1.5 1.6…2.5 33.5 GP2E07 0.573 (0.260kg)

0.75 1.5 1.5 2.2 3 2.5…4 51 GP2E08 0.573 (0.260kg)

1.1 2.2 3 3.7 4 4…6.3 78 GP2E10 0.573 (0.260kg)

2.2 4 4 5.5 7.5 6…10 138 GP2E14 0.573 (0.260kg) – 5.5 5.5 9 11 9…14 170 GP2E16 0.573 (0.260kg) 4 7.5 9 10 15 13…18 223 GP2E20 0.573 (0.260kg)

5.5 9 11 11 18.5 17…23 327 GP2E21 0.573 (0.260kg)

5.5 11 11 15 22 20…25 327 GP2E22 0.573 (0.260kg)

7.5 15 15 18.5 22 24…32 416 GP2E32 0.573 (0.260kg)

Manual Motor Controllers from 3/4 to 20HP/460V, with Screw Clamp Terminals

Push Button Control

Thermal Setting

(A)

0.1...0.16 – – – – – – – – 450 GP2E01

0.16...0.25 – – – – – – – – 450 GP2E02

0.25...0.40 – – – – – – – – 450 GP2E03

0.40...0.63 – – – – – – – – 450 GP2E04

0.63...1 – – – – – – – 1/2 450 GP2E05

1...1.6 – – 1/10 – – – 3/4 3/4 450 GP2E06

1.6...2.5 – 1/6 1/6 – 1/2 1/2 1 1.5 450 GP2E07

2.5...4 1/8 1/4 1/3 – 3/4 3/4 2 3 450 GP2E08

4...6.3 1/4 1/2 1/2 3/4 1 1.5 3 5 450 GP2E10

6...10 1/2 1 1.5 1 2 3 5 7.5 450 GP2E14

9...14 3/4 2 2 2 3 3 10 10 450 GP2E16

13...18 1 2 3 2 5 5 10 15 450 GP2E20

17...23 1.5 3 3 3 5 7.5 15 20 450 GP2E21

20...25 2 – – – 7.5 7.5 15 20 450 GP2E22

24...32 2 5 5 5 7.5 10 20 25 450 GP2E32

Maximum Horsepower Ratings Group Single-Phase Three-Phase

115V 200V 230V 115V 200V 230V 460V 575V Max.

Setting Range of Thermal Trips

Magnetic Tripping Current Id ± 20 %

Reference Weight

Reference Motor Applications

Fuse or

Circuit Breaker

(A)

Version 1.0 1st Feb. 2021

Easy TeSys catalog

Page 23

References

Protection components

Easy TeSys manual motor controllers

North American Short Circuit and Motor Group Ratings

Model Overload Range Maximum RMS Short-Circuit Current, kA

240 V+ 480 V+ 600 V+

GP2E01 0.1-0.16 35 35 18

GP2E02 0.16-0.25 35 35 18

GP2E03 0.25-0.40 35 35 18

GP2E04 0.40-0.63 35 35 18

GP2E05 0.63-1.0 35 35 18

GP2E06 1.0-1.6 35 35 18

GP2E07 1.6-2.5 35 35 18

GP2E08 2.5-4.0 35 35 18

GP2E10 4.0-6.3 35 35 18

GP2E14 6-10 30 30 18

GP2E16 9-14 25 25 10

GP2E20 13-18 25 25 10

GP2E21 17-23 25 10 10

GP2E22 20-25 25 10 10

GP2E32 24-32 25 10 10

+ - Nominal System Voltage.

Easy TeSys contactors may be used on the load side of the Easy TeSys Manual Motor Controllers in Group Installations on a circuit with an available short-circuit current no greater than shown in the Table below when protected by fuses or circuit

breakers:

Type Contactor DPE Maximum RMS Short-Circuit Current, kA

480 Vac 600 Vac

GP2E01 DPE09 to DPE38 22 22

GP2E02 DPE09 to DPE38 22 22

GP2E03 DPE09 to DPE38 22 22

GP2E04 DPE09 to DPE38 22 22

GP2E05 DPE09 to DPE38 22 22

GP2E06 DPE09 to DPE38 22 22

GP2E07 DPE09 to DPE38 22 22

GP2E08 DPE09 to DPE38 22 22

GP2E10 DPE09 to DPE38 22 22

GP2E14 DPE12 to DPE38 22 22

GP2E16 DPE18 to DPE38 22 10

GP2E20 DPE18 to DPE38 22 10

GP2E21 DPE32 to DPE38 10 10

GP2E22 DPE32 to DPE38 10 10

* The above Group Installations may be used with Schneider’s GV2Gx45 or GV2Gx54 busbar, and/or GV1-G09 adapter.

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C-2

Page 24

Characteristics

Protection components

Easy TeSys manual motor controllers

Environment

Circuit Breaker Type GP2E

Conforming to standards IEC 60947-2, IEC 60947-4-1, UL 60947-4-1, CSA C22.2 No. 60947-4-1

Product certications cUL, UL Listed

Protective treatment Conforming to IEC 60068-2-30 IEC60068-2-30 Test Db, Variant 2

Degree of protection In GV2 MC01 enclosure: IP 41

Ambient air temperature Storage °F -40...176 (-40...80ºC)

Operation -4...140 (-20...60ºC)

Flame resistance Conforming to IEC 60695-2-1 °F 1760 (960ºC)

Maximum operating altitude ft 6561.68 (2000m)

Cabling

Number of conductors and c.s.a.

Suitable for isolation Conforming to

Tightening torque Lbf.in 15.05 (1.7N.m)

Rated operational voltage

(Ue)

Rated insulation voltage

(Ui)

Rated operational frequencyConforming to IEC 60947-2 Hz 50/60

Rated impulse withstand voltage (U imp)

Total power dissipated per pole

Mechanical durability

(C.O.: closing, opening)

Electrical durability For AC-3 duty C.O. 100 000

Duty class

(maximum operating rate)

Solid cable mm

Flexible cable without cable end mm

Flexible cable with cable end mm

AWG 75ºC CU 8-18

IEC 60947-1 § 7-1-6

Conforming to IEC 60947-2 V 690

Conforming to IEC 60947-2 kV 6

In GV2 MC02 enclosure: IP 55

Min. Max.

2 x 1 2 x 6

2 x 1.5 2 x 6

2 x 1 2 x 4

Yes

W 2.5

C.O. 100 000

C.O./h 25

Breaking Capacity

Circuit Breaker Type

Rating A 0.1 to 1.6 2,5 4 6.3 10 14 18 23 25 to 32 Breaking capacity 230/240 V Icu kA g g g g g g g 30 30

conforming to IEC 60947-2 Ics %

400/415 V Icu kA g g g g g 10 10 10 10

440 V Icu kA g g g 30 10 6 6 5 5

500 V Icu kA g g g 30 8 5 5 3 3

690 V Icu kA g 2 2 2 2 2 2 2 2

Ics %

(1)

GP2E

01 to 06 07 08 10 14 16 20 21 22 to 32

g g g g g g g 100 100

g g g g g 50 50 40 40

g g g 100 100 50 50 50 50

g g g 100 100 75 75 75 75

g 75 75 75 75 75 75 75 75

g > 100 kA

(1) As % of Icu

C-3

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Page 25

References

10 000

x the setting current (Ir)

Time (s)

Protection components

Easy TeSys manual motor controllers

Tripping Curves

Average Operating Times at 20 °C Related to Multiples of the Setting Current

1000

100

1 2 3

0,1

0,01

0,001

01015,11

1 3 poles from cold state 2 2 poles from cold state 3 3 poles from hot state

Contact Blocks

Instantaneous Auxiliary Contacts

Mounting Maximum

Number

Side 2 N/O + N/C GPEFC11 0.11 (0.050kg) 1.2

Type of Contacts

Unit Reference

Weight Lb

Tightening Torque

GPEFC11

GV2MC

Version 1.0 1st Feb. 2021 Easy TeSys catalog

Enclosures

Type Degree of

Surface mounting, double insulated, with protective sealable cover

Protection

IP41 GV2MC01 0.639 (0.290kg)

IP55 GV2MC02 0.639 (0.290kg)

Reference Weight

Wiring Accessories

Description Application Pitch

Sets of 3-pole 63A busbars

Description Application Sold in

Terminal Block Connection from the top 1 GV1G09

Combination Block Between GP2E and contactor

2 tap-offs 1.77 (45mm) GV2G245

3 tap-offs 1.77 (45mm) GV2G345

4 tap-offs 1.77 (45mm) GV2G445

DPE09 to DPE38

in.

Lots of

10 GV2AF3

Unit Reference

C-4

Page 26

Dimensions,

50/60

4,2

mounting

Dimensions

GP2E

in.

X1X1

3.50

0.63

0.47

X1: electrical clearance = 1.73 (40mm) for Ue ≤ 690 V

1.73

2.60

1.75

44.5

Protection components

Easy TeSys manual motor controllers

=1.77

Mounting

GP2E on 1.38 (35mm) y rail

in.

1.75

44.5

1.75

44.5

c = 3.09 (78.5mm) on AM1 DP200 (35 x 7.5) c = 3.39 (86mm) on AM1 DE200 and AM1 ED200 (35 x 15)

GV2AF3, Combination GP2E + DPE Contactor

in.

3.15

1.97/2.36

1.38

1.77

GP2E + DPE09…D18 DPE25 and D32

b 6.94 (176.4mm) 7.35 (186.8mm)

c1 3.70 (94.1mm) 3.95 (100.4mm)

c 3.92 (99.6mm) 4.17 (105.9mm)

C-5

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Page 27

Dimensions,

2xØ0.20in.,3x0.25in.

mounting

Dimensions

Surface Mounting Enclosure GV2 MC0p

in.

Protection components

Easy TeSys manual motor controllers, in enclosure

2xØ5mm, 3x6.3mm

(1)

147

3.31

(1) 4 knock-outs for 0.63 (16 mm) plastic cable gland or 0.63 (16 mm) conduit

3.66

130

5.12

Version 1.0 1st Feb. 2021 Easy TeSys catalog

C-6

Page 28

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RCS Nanterre 954 503 439 Capital social 896 313 776 € www.se.com

Mar-2021 Document Number SEA10BD2210101EN

© 2021 Schneider Electric. All Rights Reser ved. Schneider Electric, TeSys, and Life Is On Schneider Electric are trademarks and the property of Schneider Electric, its subsidiaries, and affiliated companies. All other trademarks are the property of their respective owners.

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Schneider Electric Easy TeSys Catalog

Specifications and Main Features

Frequently Asked Questions

User Manual