Schneider Electric DCFC24 User Manual

DCFC24 Single standard Charging

07/2020

Stations User Manual

Description 1 CHAdeMO Descripion 2 CCS Combo 2

Certication EVD1S24T0H EVD1S24T0B

For the oor standing version (charging station pedestal), add the reference : EVP1DB1LG Pedestal_24kW DC Charger_Single)

www.se.com

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This document contains general descriptions and/or general technical specications of the products mentioned. It cannot be used to determine the suitability or reliability of these products for specic user applications. It is the responsibility of each user or integrator to conduct the appropriate risk analysis in full, assessing and testing products as regards the application in which they will be used and the execution of this application. Neither Schneider Electric nor any of its a󰀩liated companies or subsidiaries can be held responsible for incorrect use of the information contained in this document. If you have any suggestions for improvements or correction, or have found errors in this publication, please notify us.

No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission from Schneider Electric.

All relevant state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When equipment is used for applications with technical safety requirements, follow the relevant instructions.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operation.

Failure to follow this instruction can result in injury or equipment damage.

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Table of Contents

1. Safety Information.............................................................................................4

Important Information ................................................................................................................... 4

NOTICE ........................................................................................................................................... 4

IMPORTANT NOTE .........................................................................................................................4

2. About This Manual ............................................................................................ 5

Aim of This Document ..................................................................................................................5

Area of Application ........................................................................................................................ 5

Related Documents ....................................................................................................................... 5

3. General safety instructions .............................................................................. 6

4. Overview ............................................................................................................ 7

External view .................................................................................................................................7

5. Specication ...................................................................................................... 8

Main Supplies ................................................................................................................................8

6. Operating Instructions....................................................................................12

Start a Vehicle Charge Session ..................................................................................................12

Stop a Vehicle Charge Session ..................................................................................................12

Emergency Stop .......................................................................................................................... 12

7. Utilization ......................................................................................................... 13

User Identication ...................................................................................................................... 14

EV connection .............................................................................................................................14

EV communication ...................................................................................................................... 15

EV charger ...................................................................................................................................15

End of charge ..............................................................................................................................16

Other messages ..........................................................................................................................18

Errors ............................................................................................................................................ 19

8. Protecting the Environment ........................................................................... 21

Recycling Packaging ..................................................................................................................21

End-of-Life Recycling .................................................................................................................21

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1. Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that claries or simplies a procedure.

The addition of one of these symbols to a “Danger” safety label on a device indicates that an electrical hazard exists, which will result in death or personal injury if the instructions are not followed.

This is the safety alert symbol. It warns you of a risk of physical injury. You must comply strictly with the safety instructions associated with this symbol to avoid injuring yourself or putting your life in danger.

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

DANGER

IMPORTANT NOTE

WARNING

WARNING indicates a potentially hazardous situation which could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which could result in minor or moderate injury.

NOTICE

NOTICE indicates practices that do not involve the risk of bodily injury.

Electrical equipment should be installed, serviced, and maintained only by qualied personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this equipment.

A qualied person is one who has skills and knowledge related to the construction, operation and installation of electrical equipment, and has undertaken safety training in how to identify and avoid the hazards involved.

This device must not be installed or used if you notice that it is damaged.

The manufacturer cannot be held responsible for failure to follow the instructions given in this instruction sheet.

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2. About This Manual

Aim of This Document

This document describes how to use the EVlink DC fast charger.

RISK OF ELECTROCUTION

Do not replace connector units or plates unless you work for Schneider Electric After-Sales Service.

Failure to follow these instructions will result in death or serious injury.

Area of Application

This user manual applies to the following EVlink DC fast charging stations:

● EVD1S24T0H 24kW DC Charger CHAdeMO

● EVD1S24T0B 24kW DC Charger CCS Combo 2

Related Documents

You can download the following documents by searching for the document reference on our website (www.se.com):

DANGER

Document title Reference

Installation Guide mutli standard MFR77341 Installation Guide mono standard MFR77340 Service Notice MFR77344 User Manual multi standard MFR77343 User Manual single standard MFR77342 Maintenance Notice MFR77345 Badges Management Notice MFR77346

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3. General Safety Instructions

SAVE THIS MANUAL

• To ensure proper and safe operation, please read these user instructions carefully and keep them for future reference.

• This manual contains important instructions for the DC quick charger that shall be followed during installation, operation and maintenance of the unit.

• This equipment shall be installed, adjusted, and serviced by qualified electrical personnel familiar with the construction and operation of this type of equipment and associated hazards.

Failure to follow these instructions may result in death, serious injury or equipment damage.

RISK OF ELECTRIC SHOCK, INJURY, AND/OR BURNING

NOTICE

DANGER

• Only qualified, trained and authorized people will repair, replace or adjust this equipment.

• Make sure the AC input breaker is OFF and measures 0V before the breaker.

• Do not use this product if the cables (input or output) are frayed, have damaged insulation or any

other signs of damage.

• Do not use this product if the enclosure or the EV connectors are broken, cracked, opened or show any other indication of damage.

• This equipment employs parts, such as switches and relays, that tend to produce arcs or sparks and therefore, when used in a garage, locate in a room or enclosure provided for the purpose or not less than 500mm (18 inches) above the floor.

Failure to follow these instructions will result in death or serious injury

WARNING

RISK OF DAMAGE TO THE TERMINAL

• Do not use this product if the cables (input or output) are frayed, have damaged insulation or any other signs of damage.

• Do not use this product if the enclosure or the Electrical Vehicle Supply Equipment (EVSE) connectors are broken, cracked, opened or shows any other indication of damage.

• Do not use a cord extension set or second cable assembly in addition to the cable assembly for the connection of the EV to the EVSE.

Failure to follow these instructions can cause damage.

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NOTICE

READ THIS MANUAL

The locking key, supplied with unit, should be kept in a secure and known location by an individual that has read and understands the content of this manual.

• Do not open the front cover at any time while input power is present.

• Do not operate the unit while the cabinet door is opened or unlocked.

Failure to follow these instructions may result in death, serious injury or equipment damage

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4. Overview

External view

Antennas

7” touchscreen display

RFID reader

Emergency Stop button

Input cable

Output cable

Key locker

Connector holster

Output DC coupler

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5. Specication

Main supply

The charging station can be connected to several mains supplies as detailed on following tables.

Mains supplies 3-phase L1/L2/L3 + N + GND

Mains 3-phase voltage range V

Earthed electrical system TT or TN

Frequency range f 50 Hz ± 10%

Nominal input current I

Maximum input current I

Power Factor PF 0,99 Nom

E󰀩ciency ɳ 95 % Max

Harmonic current @ nominal network voltage THDi < 13 % Max

Internal AC input protection

Inrush current limitation per phase I

Rated Current Fuse (per module) I

Breaking capacity of fuses I

Max earth leakage current I

Emergency button connection Yes

Overvoltage category (IEC60664-1) III

Insulation protection Class (IEC60664-1) Class I

INRUSH LIMIT

Rating 80A typ

BREAK

Capacity 80 000A Max

BREAK

LEAKAGE

400 V

± 10%

40-32A Nom

45A Max

< 3 x I

Max

< 3,5 mA Max

DC Output

Output voltage COMBO 2

Output voltage CHAdeMO

Output current

Max Output Power P

_min 200 V

_max 500 V

_min 150 V

_max 65A Max

_min 1,5A Min

OUT

24kW Max

_max 530 V

Connector (charging station side) Tethered cable

Vehicle inlet CCS COMBO 2 or CHAdeMO

Output cable length Meters 3.5 -10/+0%

Max

Min

Max

Min

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Internal DC output protection

Hardware and software short circuit protection Yes

Software and Hardware over voltage protection adjustable +10% max

Over temperature protection - 70 °C

Reverse polarity protection Yes

DC output Contactor Yes (2 poles)

Rated Current Fuse (output) I

Galvanic isolation V

Max time for DC line discharge < 60V T

FUSE

input / output

<60V

125 A

4800 V

1 s

Embedded Insulation device of charger module

Response time (tan)

Self test time At power on and every 60s during charge

Internal resistance Ri of the measuring circuit

Measurement method

Measuring current Im < 1,4mA at RF=0

Measurement range (Ran) 20Kohms…300Kohms

Relative uncertainty ±15%

Line L+/L- Voltage (Un) DC 150V…530V

System leakage capacity Ce

Parallelization

< 3sec. for asymmetrical fault < 62sec. for symmetrical fault

1.5Mohms permanent 750Kohms continuous measurement 300Kohms during simultaneous switching measurement

Continuous and switching measurement resistor method

≤ 1µF : response value (Ran) and time (tan) are not guaranteed for capacity above 1µF

Warning: Do not connect the insulation monitor device (IMD) in parallel !! Response value (Ran) and time (tan) are not guaranteed.

Radio Frequency characteristics

The equipment module is designed to provide customers with global network coverage on the connectivity of UMTS/HSPA+, and it is also fully backward compatible with the existing EDGE and GSM/ GPRS networks.

Frequency band (MHz) Output power

(dBm)

Tx Rx Min Max

GSM850/EGSM900 (GMSK) 880-915 925-960 5 ±5dB 33 ±2dB

GSM850/EGSM900 (8-PSK) 880-915 925-960 0 ±5dB 27 ±3dB

DCS1800/PCS1900 (GMSK) 1710-1785 1805-1880 0 ±5dB 30 ±2dB

DCS1800/PCS1900 (8-PSK) 1710-1785 1805-1880 0 ±5dB 26 ±3dB

WCDMA B1/B2/B4-B6/B8/B19 B1/B2/B4-B6/B8/B19 <-49 24 +1/-3dB

LTE-FDD

LTE-TDD B38-B41 B38-B41 <-39 23 ±2dB

B1-B5/B7/B8/B12/ B13/B18-B20/B25/ B26/B28

<-39 23 ±2dB

RFID reader characteristics

To start a charge, users must swipe a contactless RFID card across the card reader.

Frequency bands 13.56 Mhz

Output power -5dBuA/m@3m

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General & dimensions

External dimensions (mm) H x W x D 1225 x 507 x 250 mm

Weight (without bracket) kg 66kg Max

Wieght (with pedestal) kg 117kg Max

Type of installation Mounting on a wall or on a pedestal with proper xation point

Fixation points 8 screws for wall mounting

Protection type (EN60529) IP IP55

Cooling systems Heatsink with forced air ow by fans IP55 without air lter

Noise (1m, all direction) Db(A) 65dbA (1m)

Climatic & Environment constraints

Operating temperature (with derating) -25°C to +55°C

Storage temperature -25°C to +60°C

Relative humidity RH 10% to 95%

Installation altitude Alt 2 000m Max

(3)

Norms & standards

EC Low voltage EC directive (LVD) 2014/35/EU

EC Electromagnetic Directive (EMC) 2014/30/EU

Radio Equipment Directive (RED) 2014/53/EU

Electric vehicle conductive charging system part 1 General requirement

Electric vehicle conductive charging system part 22 AC Electric vehicle charging station

Electromagnetic compatibility (EMC) IEC 61851-21-2

Insulation Monitor Device (IMD) IEC 61557-1 & IEC 61557-8

RoHS 2015/863/EU

Declaration of conformity CE

(4)

IEC 61851-1

IEC 61851-22

Yes - pending

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(1) Max output current will be adapted versus maximum carrying current of the vehicle plug.

(2) Output current can be even reduced with the power derating versus temperature.

(3) Potential derating above 35°C.

(4) CE marking axed on the product attest the conformity of the product with applicable requirements

of relevent Community harmonization legislation..

On single standard DC fast charger , you only have one Combo or ChAdeMO connector

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Compliance

Derating

As a direct correlation exists between the current and ambient temperature a derating curve is provided for all charging station.

100

Max Power (%)

0 10 20 30 555 15 25 5035 60 7540 65 8045 70 85

35°C 40°C 45°C 50°C 55°C

Minutes before derating

@ V

OUT/SORTIE

=370VDC & I

OUT/SORTIE

=65A

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6. Operating instructions

Start a Vehicle Charge Session in DC mode

Before starting a charge session:

Ensure the unit is properly assembled in accordance with the assembly instructions before it is used

You must have a RFID Card activated on backend server or being connected to backend App.

A) Swipe an activated RFID card once across the card reader

B) Remotely start the charge through an application linked to the backend

A) The unit will beep once indicating the card swipe was successful B) Wait for display indication

The display will show if the charge has been authorized

The display will instruct the user when to plug into the vehicle

Plug the coupler rmly into the vehicle. The latch should click

Observe the display and charging will begin once the car acknowledges the charger

Stop a Vehicle Charge Session

Emergency Stop

The charger will automatically stop once charging is completed. Fast charging will occur up to 80% of the vehicles battery state of charge. The charger will adjust its output according to the demands of the vehicle, ambient temperatures and other factors.

To stop charging before the end of the charging cycle follow these steps : A) With the same card that the session was initiated with, swipe over the card reader

B) Remotely stop the charge through an application linked to the backend The display will indicate that the session is ending Once the session has ended the vehicle will unlock the coupler. A click may be heard at the vehicle/ coupler Once unlocked, remove it from the vehicle charging inlet Return the coupler to the dock on the charging station

In the event of an emergency the Emergency Stop button may be depressed to instantly stop charging.

To emergency stop follow these steps :

Depress the emergency stop button bellow the charger

The display will show the text “Error ocurred: 0x02 Emergency stop was launched. Please unplug your vehicle and check the emergency button is released.”

Unplug the coupler from the vehicle

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To reset after emergency stop rotate the button clockwise until it pops outward. After a self-test the display will remove the emergency stop message and will be ready for a new session.

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7. Utilization

Available Preparing/Finishing Charging Unavailable Error

Note: Applicable in COMBO, CHAdeMO and AC.

Charger states

Available: Connector available

Preparing: Charge preparation Finishing: Charge ending or ended but connector still connected to the vehicle

Unavailable: Connector unavailable

Error: An error has occured

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User identication

The charging station remains in standby mode while waiting for a new user to be identied. When an user wants to recharge the electrical vehicle, there are 2 ways to identify on the charging station:

● to swipe an activated RFID card once across the card reader,

● to remotely start the charge through an application linked to the supervision tool.

Note: Applicable in COMBO, CHAdeMO

EV connection

Note: Applicable in COMBO, CHAdeMO

The charging station invites the user to connect the EV with the following screen:

Note: Applicable in COMBO, CHAdeMO

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EV connection

Before starting a charge, the charging station communicates with the electrical vehicle to collect information. All these steps are necessary to adapt the charging station parameters to the electrical vehicle.

Note: Applicable in COMBO, CHAdeMO and AC

EV charge

Note: Applicable in COMBO, CHAdeMO

Combined Charging System (CCS) et CHAdeMO

During the charge of the electrical vehicle, the charging station shows on rst a precharging message, followed by the charge informations (voltage, amperage, power and time remaining)

Note: Applicable in COMBO and CHAdeMO

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End of charge

After completing the charge of the electric vehicle, the charging station performs multiple control steps before disconnecting the vehicle.

Combined Charging System (CCS)

when the Combo protocol is used, the user can unplug the vehicle.

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CHAdeMO

When the CHAdeMO protocol is used, the user must identify himself after unplugging his electrical vehicule.

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Others messages

Message Description

Error connecting server. Booting interrupted ! Please call support.

Error connecting to RFID reader. Booting interrupted ! Please call support.

Error connecting to Communication Control Unit. Booting interrupted ! Please call support.

Error connecting to Power Unit. Booting interrupted ! Please call support.

Charger inoperative. Cannot charge

here.

Charger inoperative. Please unplug your vehicle.

Authorization failed! Please retry identifying.

Charger o󰀪ine. Set up to refuse o󰀪ine charging.

Error timeout. Please unplug your vehicle then identify.

Plug your vehicle to start charging. Vehicle not detected. Retrying...

Error: Authorization failed. You cannot stop the charge session.

To stop charging, use your RFID card or your application.

Charge done. Wrong RFID pass. Unplug your vehicle.

Charge done. Wrong RFID pass. Unplug your vehicle then identify to end your session.

Station shut down. Please reboot. Charging station shut down. Please contact support

Updating station... Charging not available.

Error updating. DO NOT CHARGE HERE. Wait for correct update.

Remote reset started... Station will reboot now.

Station rebooted. Please unplug your vehicle.

Warning: insulation failure. Cable insulation failed. Please contact support.

Message displayed during the startup of the charging station if the backend server reject the connection.

Message displayed during the startup of the charging station if the RFID module does not work. Please contact support.

Message displayed during the startup of the charging station if the CCU board does not work. Please contact support.

Message displayed when charging station starts up if there is no internal communication. Please contact technical support.

Charger inoperative. Backend server request charger does not accept charge

Charger inoperative. Backend server request charger does not accept charge. Unplug the vehicle.

User rejected by the backend server.

Charger o󰀪ine.

Time out, user identied, unplug the vehicle before retrying to identifying.

ChaDeMo only : User identied, waiting for electrical vehicle connection.

The charge cannot be interrupted by this user who is not recognized by the backend server.

User wants to stop the charge. He should identify himself to be able to switch o󰀨 the charge and disconnect his vehicle.

User not recognized by the backend server.. Charging terminated. Unplug the vehicle.

ChaDeMo only : User not recognized by the backend server.. Charging terminated. Unplug the vehicle.

to restart the charging station.

Charging station is being updated. Please wait.

Error updating. Please contact support for updating the charging station.

Station is being rebooted.

Only CCS : Station rebooted during a charge. Please unplug and retry to launch the charge.

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Errors

The error messages are displayed with a characteristic screen. They are thus easily identiable by the

user. A warning pictogram is displayed along with the error message as shown below.

The table below list errors messages who appears on the screen.

Error Error resolution

Error occurred: 0x02 - 0X03 - 0X81 Emergency stop. Please unplug your vehicle and release the emergency button.

Error occurred: 0x0A - 0x86 The charging station is overheating. Please unplug your vehicle and check that no air vent is clogged.

Error occurred: 0x0A - 0x86 The charging station is overheating. Please unplug your vehicle, identify and check that no air vent is clogged.

Error occurred: 0x51 The connection with the vehicle was lost. Please unplug your vehicle.

Error occurred: 0x07 - 0x29 - 0x51 The connection with the vehicle was lost. Please unplug then identify.

Error occurred: 0x22 - 0x33 The connector cannot lock. Please keep the connector closely leant against your vehicle when plugging, until the charge has started. Please unplug your vehicle.

Error occurred: 0x22 The connector cannot lock. Please keep the connector closely leant against your vehicle when plugging, until the charge has started. Please unplug your vehicle then identify.

Error occurred: 0x3A Your battery model is incompatible with this charger. Please unplug your vehicle.

Error occurred: 0x11 Your battery model is incompatible with this charger. Please unplug then identify.

Emergency stop was initiated. Please unplug your vehicle and release the emergency button.

The charging station is overheating. Please unplug your vehicle and check that no air vent is clogged.

ChaDeMo only : The charging station is overheating. Please unplug your vehicle, identify and check that no air vent is clogged.

The connection with the vehicle was lost. Please unplug your vehicle.

ChaDeMo only : The connection with the vehicle was lost. Please unplug then identify.

The connector cannot lock. Please keep the connector closely leant against your vehicle when plugging, until the charge has started. Please unplug your vehicle.

ChaDeMo only : The connector cannot lock. Please keep the connector closely leant against your vehicle when plugging, until the charge has started. Please unplug your vehicle then identify.

Your battery model is incompatible with this charger. Please unplug your vehicle.

ChaDeMo only : Your battery model is incompatible with this charger. Please unplug then identify.

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Error Error resolution

Error occurred: 0x32 Your gear is not in parking position. Please unplug your vehicle and engage gear in parking position.

Error occurred: 0x14 Your gear is not in parking position. Please unplug your vehicle, identify and engage gear in parking position.

Error occurred: 0x15 Your vehicle raised an error. Please check error message in the vehicle, unplug it then identify.

Error occurred: 0x31 Your battery’s temperature is too high. Please unplug your vehicle.

Error occurred: 0x19 Your battery’s temperature is too high. Please unplug your vehicle then identify.

Error occurred: 0x46 Connection between screen and charger has been lost. Please unplug your vehicle.

Error occurred: 0x46 Connection between screen and charger has been lost. Please unplug your vehicle then identify.

Error occurred: 0x-Please unplug your vehicle.

Error occurred: 0x-Please unplug then identify to end your session.

Your gear is not in parking position. Please unplug your vehicle and engage gear in parking position.

ChaDeMo only : Your gear is not in parking position. Please unplug your vehicle, identify and engage gear in parking position.

ChaDeMo only : Your vehicle raised an error. Please check error message in the vehicle, unplug it then identify.

Your battery’s temperature is too high. Please unplug your vehicle.

ChaDeMo only : Your battery’s temperature is too high. Please unplug your vehicle then identify.

Connection between HMI screen and charger has been lost. Please unplug your vehicle.

ChaDeMo only : Connection between HMI screen charger has been lost. Please unplug your vehicle then identify.

For all other error codes, please refer to maintenance manual.

ChaDeMo only : For all other error codes, please refer to maintenance manual.

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8. Protecting the environment

Recycling Packaging

The packaging materials from this equipment can be recycled. Please help protect the environment by recycling them in appropriate containers. Thank you for playing your part in protecting the environment.

End-of-Life Recycling

Products in the EVlink DC fast charge range have been optimized to reduce the amount of waste produced at the end of their useful life and for better recovery of component parts and materials when following customary processing procedures. Products have been designed so that their components can be processed by conventional procedures: decontamination where this is recommended, reuse and/or dismantling in order to improve recycling performance, and crushing to separate out the rest of the materials.

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MFR77342-EN-00

Schneider Electric Industries SAS

35, rue Joseph Monier CS 30323 F - 92506 Rueil Malmaison Cedex

www.se.com

MFR77342_EN

Due to possible changes in standards and equipment, the features described in this document in the form of text and images are subject to conrmation by Schneider Electric.

07-2020

22/22

Schneider Electric DCFC24 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual