schneider ATV78, ATV61, ATV71 User Manual

Altivar 61/71

Migration from ATV78 -> ATV61/71

Migration Manual

12/2009

AAV50749

www.schneider-electric.com

This manual is intended to guide you through the process of replacing an Altivar 78 drive with an Altivar 61 or Altivar 71 drive.

Scope of application:

Constant torque applications:

- Replacing an Altivar 78 across the range: 525 V 690 V three-phase up to 630 kW

Variable torque applications:

- Replacing an Altivar 78 across the range: 525 V 690 V three-phase up to 800 kW

Using this manual you will be able to select the most appropriate Altivar 61 or Altivar 71 drive for your application, as well as various options and accessories, based on the existing hardware configuration used on your Altivar 78.

You will notice that Altivar 61 and Altivar 71 drives integrate additional functionalities in terms of number of I/O and application functions.

This manual also contains practical mounting, installation, and wiring recommendations.

To obtain maximum benefit from your Altivar 61 or Altivar 71 drive, you will need to refer to the Installation and Programming manuals supplied with each drive.

Contents

Determining catalog numbers____________________________________________________________________________________ 5 Choice of Altivar 61 or Altivar 71 ___________________________________________________________________________ 5 Selecting the power circuit options _________________________________________________________________________ 8 Mounting accessories ___________________________________________________________________________________ 8 Control circuit option: Remote display terminal ________________________________________________________________ 9 Choice of I/O extension cards ____________________________________________________________________________ 10

Drive setup _________________________________________________________________________________________________ 11 Mounting: Standard torque applications ____________________________________________________________________ 11 Comparison of dimensions ______________________________________________________________________________ 12 Remote display terminal ________________________________________________________________________________ 18 Power section wiring ___________________________________________________________________________________ 19

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3

Setup procedure

Migrating from ATV 78 V ATV 61/71

b 1 Identifying the existing ATV 78

v Make an inventory of your Altivar 78 installation

b 2 Selecting the ATV 61 or ATV 71

Steps 3 and 4 must be performed with the power off

v Determine the Altivar 61 or Altivar 71 catalog number v Choose the various options required

b 3 Mounting

vMount the drive in accordance with the instructions in this document

v Install any internal and external options

b 4 Wiring

v Connect the motor, ensuring that its connections correspond to the voltage

v Connect the control section v Connect the speed reference

vConnect the line supply, after making sure that the power is off

b 5 Configuration

v Drive

4	AAV50749 11/2009

Determining catalog numbers

Determining the type of use for the ATV 78: Standard or high torque?

•Standard torque corresponds to the ATV 71 drive (constant torque) or to the ATV 61 drive (variable torque) depending on the application.

•High torque corresponds to the ATV 71 drive (constant torque).

The following tables show the possible ATV 78/ATV 61 or ATV 78/ATV 71 combinations according to the torque required.

Choice of Altivar 61 or Altivar 71

Standard constant torque applications

		ATV 78					ATV 71
Motor power					ATV78.(F)	ATV71		Line choke
according to					catalog			catalog number
						catalog number
supply voltage					number			(1)
kW	Hp	kW	I nominal	I max
525 V	600 V	690 V	A	A
2.3	3	3	4.5	6.4	U22Y	ATV71H U30Y		VW3A4551
3	3	4	5.5	9	U30Y	ATV71H U40Y		VW3A4551
4.2	5	5.5	7.5	11	U40Y	ATV71H U55Y		VW3A4552
5.7	7.5	7.5	10	15	U55Y	ATV71H U75Y		VW3A4552
8.4	11	11	13	20	U75Y	ATV71H D11Y		VW3A4553
11.4	15	15	18	27	D11Y	ATV71H D15Y		VW3A4553
14.1	20	18.5	22	36	D15Y	ATV71H D18Y		VW3A4554
16.7	25	22	27	44	D18Y	ATV71H D22Y		VW3A4554
22.8	30	30	34	54	D22Y	ATV71H D30Y		VW3A4555
28.5	40	37.5	41	68	D30Y	ATV71H D37Y		VW3A4555
34	50	45	52	82	D37Y	ATV71H D45Y		VW3A4555
42	60	55	62	104	D45Y	ATV71H D55Y		VW3A4556
57	75	75	80	124	D55Y	ATV71H D75Y		VW3A4556
68	100	90	100	160	D75Y	ATV71H D90Y		VW3A4556
84	125	110	125	200	D90Y	ATV71H C11Y		VW3A4570
100	150	132	144	250	C11Y	ATV71H C13Y		VW3A4571
122	150	160	170	288	C13Y	ATV71H C16Y		VW3A4571
152	200	200	208	340	C16Y	ATV71H C20Y		VW3A4560
190	250	250	261	370	C20Y	ATV71H C25Y		VW3A4572
240	300	315	325	440	C25Y	ATV71H C31Y		VW3A4572
270	400	355	385	620	C31Y	ATV71H C40Y		2 x VW3A4568
342	450	450	460	770	C35Y	ATV71H C50Y		2 x VW3A4572
380	500	500	502	920	C45Y	ATV71H C50Y		2 x VW3A4572
426	600	560	590	1004	C50Y	ATV71H C63Y		2 x VW3A4572

(1)]Line chokes must be ordered separately.

These are optional on ATV71H U30Y to D90Y drives. On ATV71H C11Y to C63Y drives, however, they are compulsory, unless a special transformer is used (such as a 12-pulse type).

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5

Determining catalog numbers

High constant torque applications

		ATV 78					ATV 71
Motor power					ATV78.(F)	ATV71			Line choke
according to					catalog				catalog number
						catalog number
supply voltage					number				(1)
kW	Hp	kW	I nominal	I max
525 V	600 V	690 V	A	A
1.7	2	2.2	3.2	6.7	U22Y	ATV71H U22Y			VW3A4551
2.3	3	3	4.5	9	U30Y	ATV71H U30Y			VW3A4551
3	3	4	5.5	11	U40Y	ATV71H U40Y			VW3A4551
4.2	5	5.5	7.5	15	U55Y	ATV71H U55Y			VW3A4552
5.7	7.5	7.5	10	20	U75Y	ATV71H U75Y			VW3A4552
8	11	11	13.5	27	D11Y	ATV71H D11Y			VW3A4553
11	15	15	18	36	D15Y	ATV71H D15Y			VW3A4553
14	20	18.5	22	44	D18Y	ATV71H D18Y			VW3A4554
17	25	22	27	54	D22Y	ATV71H D22Y			VW3A4554
23	30	30	34	68	D30Y	ATV71H D30Y			VW3A4555
29	40	37	41	82	D37Y	ATV71H D37Y			VW3A4555
34	50	45	52	104	D45Y	ATV71H D45Y			VW3A4555
42	60	55	62	124	D55Y	ATV71H D55Y			VW3A4556
57	75	75	80	160	D75Y	ATV71H D75Y			VW3A4556
68	100	90	100	200	D90Y	ATV71H D90Y			VW3A4556
84	125	110	125	250	C11Y	ATV71H C11Y			VW3A4570
100	150	132	144	288	C13Y	ATV71H C13Y			VW3A4571
122	150	160	170	340	C16Y	ATV71H C16Y			VW3A4571
152	200	200	208	370	C20Y	ATV71H C20Y			VW3A4560
190	250	250	261	440	C25Y	ATV71H C25Y			VW3A4572
240	300	315	325	620	C31Y	ATV71H C31Y			VW3A4572
270	400	355	385	770	C35Y	ATV71H C40Y			2 x VW3A4568
342	450	450	460	920	C45Y	ATV71H C50Y			2 x VW3A4572
380	500	500	502	1004	C50Y	ATV71H C50Y			2 x VW3A4572
426	600	560	590	1180	C56Y	ATV71H C63Y			2 x VW3A4572

(1)Line chokes must be ordered separately.

These are optional on ATV71H U22Y to D90Y drives. On ATV71H C11Y to C63Y drives, however, they are compulsory, unless a special transformer is used (such as a 12-pulse type).

6	AAV50749 11/2009

Determining catalog numbers

Standard variable torque applications

The Altivar 61 is designed for pumping and ventilation applications where the torque varies with the speed.

11.4	15	15	18	27	D11Y	ATV61H D15Y		VW3A4553
14.1	20	18.5	22	36	D15Y	ATV61H D18Y		VW3A4553
16.7	25	22	27	44	D18Y	ATV61H D22Y		VW3A4554
22.8	30	30	34	54	D22Y	ATV61H D30Y		VW3A4554
28.5	40	37.5	41	68	D30Y	ATV61H D37Y		VW3A4555
34	50	45	52	82	D37Y	ATV61H D45Y		VW3A4555
42	60	55	62	104	D45Y	ATV61H D55Y		VW3A4555
57	75	75	80	124	D55Y	ATV61H D75Y		VW3A4556
68	100	90	100	160	D75Y	ATV61H D90Y		VW3A4556
84	125	110	125	200	D90Y	ATV61H C11Y		VW3A4570
100	150	132	144	250	C11Y	ATV61H C13Y		VW3A4570
122	150	160	170	288	C13Y	ATV61H C16Y		VW3A4571
152	200	200	208	340	C16Y	ATV61H C20Y		VW3A4571
190	250	250	261	370	C20Y	ATV61H C25Y		VW3A4560
240	300	315	325	440	C25Y	ATV61H C31Y		VW3A4572
270	400	355	385	620	C31Y	ATV61H C40Y		VW3A4572
342	450	450	460	770	C35Y	ATV61H C50Y		2 x VW3A4568
380	500	500	502	920	C45Y	ATV61H C50Y		2 x VW3A4568
426	600	560	590	1004	C50Y	ATV61H C63Y		2 x VW3A4572
479	650	630	650	1180	C56Y	ATV61H C63Y		2 x VW3A4572
540	800	710	650	1300	C63Y	ATV61H C80Y		2 x VW3A4572
609	800	800	820	1500	C71Y	ATV61H C80Y		2 x VW3A4572

(1)Line chokes must be ordered separately.

These are optional on ATV61H U22Y to C11Y drives. On ATV61H C13Y to C80Y drives, however, they are compulsory, unless a special transformer is used (such as a 12-pulse type).

AAV50749 12/2009

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