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Altivar 312
Variable speed drives for asynchronous motors
Installation manual
05/2013
<![endif]>BBV46391
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage. © 2013 Schneider Electric. All rights reserved.
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Contents
Important Information __________________________________________________________________________________________ 4 Before you begin______________________________________________________________________________________________ 5 Documentation structure________________________________________________________________________________________ 7 Steps for setting up____________________________________________________________________________________________ 8 Setup - Preliminary recommendations _____________________________________________________________________________ 9 Drive ratings ________________________________________________________________________________________________ 10 Dimensions and weights_______________________________________________________________________________________ 12 Mounting___________________________________________________________________________________________________ 14 Wiring _____________________________________________________________________________________________________ 17 Check list __________________________________________________________________________________________________ 29 Maintenance ________________________________________________________________________________________________ 30 Short-circuit rating and branch circuit protection ____________________________________________________________________ 31
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Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, can result in death, serious injury or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, can result in injury or equipment damage.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.
PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.
© 2013 Schneider Electric. All Rights Reserved.
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Before you begin
Read and understand these instructions before performing any procedure with this drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
•The system integrator is responsible for compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.
•Many components of the product, including the printed circuit boards, operate with mains voltage. Do not touch. Use only electrically insulated tools.
•Do not touch unshielded components or terminals with voltage present.
•Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation.
•AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors of the motor cable.
•Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
•Before performing work on the drive system:
-Disconnect all power, including external control power that may be present.
-Place a "Do Not Turn On" label on all power switches.
-Lock all power switches in the open position.
-Wait 15 minutes to allow the DC bus capacitors to discharge. The DC bus LED is not an indicator of the absence of DC bus voltage that can exceed 800 Vdc.
-Measure the voltage on the DC bus between the DC bus terminals using a properly rated voltmeter to verify that the voltage is < 42 Vdc.
-If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative.
•Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
•Read and understand this manual before installing or operating the Altivar 312 drive.
•Any changes made to the parameter settings must be performed by qualified personnel.
Failure to follow these instructions will result in death or serious injury.
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
•The designer of any control scheme must consider the potential failure modes of control paths and, for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage, and restart.
•Separate or redundant control paths must be provided for critical control functions.
•System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.
•Observe all accident prevention regulations and local safety guidelines.a
•Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
a.For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.”
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Before you begin
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in injury or equipment damage.
CAUTION
RISK OF DAMAGE TO THE MOTOR
The use of external overload protection is required under the following conditions:
•Repowering up the product since there is no motor thermal state memory.
•Running multiple motors.
•Running motors rated at less than 0.2 times the nominal drive current.
•Using motor switching.
Failure to follow these instructions can result in equipment damage
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Documentation structure
The following Altivar 312 technical documents are available on the Schneider Electric website www.schneider-electric.com.
Installation manual
This manual describes how to install and wire the drive.
Programming manual
This manual describes the functions, parameters, and use of the drive terminal (integrated display terminal, optional graphic display terminal, and optional remote terminal).
Quick Start Guide
The Quick Start Guide describes how to wire and configure the drive to start motor quickly and simply for simple applications. This document is delivered with the drive.
Communication manuals: Modbus, CANopen®, ...
These manuals describe the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communicationspecific parameters.
They also describe the protocol communication services.
Communication variables guide
The Communication variables manual defines the drive control processes and the drive variables which can be accessed by the communication buses: Modbus, CANopen, ...
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Steps for setting up
INSTALLATION
1.Receive and inspect the drive
vCheck that the catalog number printed on the label is the same as that on
the purchase order.
vRemove the Altivar from its packaging and check that it has not been damaged in transit.
2.Check the line voltage
vCheck that the voltage range of the drive is compatible with the line voltage (see pages 10 and 11).
Steps 2 to 4 must be performed with the power off.
3. Mount the drive
v Mount the drive in accordance with the instructions in this document (see page 14).
v Install any options required (see option documentation).
4. Wire the drive (see page 17)
vConnect the motor, ensuring that its connections correspond to the voltage.
v Connect the line supply after making sure that the power is off.
v Connect the control part.
PROGRAMMING
5. Refer to the programming manual.
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Setup - Preliminary recommendations
Prior to switching on the drive
DANGER
UNINTENDED EQUIPMENT OPERATION
Ensure that all logic inputs are inactive to help prevent an accidental startup.
Failure to follow these instructions will result in death or serious injury.
Prior to configuring the drive
DANGER
UNINTENDED EQUIPMENT OPERATION
•Read and understand this manual before installing or operating the Altivar 312 drive.
•Any changes made to the parameter settings must be performed by qualified personnel.
•Ensure that all logic inputs are inactive to help prevent an accidental startup when modifying parameters.
Failure to follow these instructions will result in death or serious injury.
Line contactor
CAUTION
RISK OF DAMAGE TO THE DRIVE
•Avoid operating the contactor frequently to avoid premature aging of the filter capacitors.
•Power cycling must be more than 60 seconds.
Failure to follow these instructions can result in equipment damage.
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Drive ratings
Single phase supply voltage: 200…240 V 50/60 Hz
For 3-phase output 200/240 V motors
Motor |
|
Line supply (input) |
|
|
|
Drive (output) |
Reference |
Size |
||
Power |
|
Max. current line |
Apparent |
Max. |
Power |
Nominal |
Max. |
|
|
|
indicated |
(2) |
|
power |
inrush |
dissipated |
current |
transient |
|
|
|
on plate (1) |
|
|
|
current |
at nominal |
(1) |
current (1) |
|
|
|
at |
at |
|
|
|
||||||
|
|
|
(3) |
current |
|
(4) |
|
|
||
|
|
200 V |
240 V |
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
kW |
HP |
A |
A |
kVA |
A |
W |
A |
A |
|
|
0.18 |
0.25 |
3.0 |
2.5 |
0.6 |
10 |
24 |
1.5 |
2.3 |
ATV312H018M2(5) |
3 |
0.37 |
0.5 |
5.3 |
4.4 |
1.0 |
10 |
41 |
3.3 |
5.0 |
ATV312H037M2(5) |
3 |
0.55 |
0.75 |
6.8 |
5.8 |
1.4 |
10 |
46 |
3.7 |
5.6 |
ATV312H055M2(5) |
4 |
0.75 |
1 |
8.9 |
7.5 |
1.8 |
10 |
60 |
4.8 |
7.2 |
ATV312H075M2(5) |
4 |
1.1 |
1.5 |
12.1 |
10.2 |
2.4 |
19 |
74 |
6.9 |
10.4 |
ATV312HU11M2(5) |
6 |
1.5 |
2 |
15.8 |
13.3 |
3.2 |
19 |
90 |
8.0 |
12.0 |
ATV312HU15M2(5) |
6 |
2.2 |
3 |
21.9 |
18.4 |
4.4 |
19 |
123 |
11.0 |
16.5 |
ATV312HU22M2(5) |
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Note: Wiring 3-phase ATV312 on single-phase power supply:
•It is possible for ATV312HU75M3, ATV312HD11M3, and ATV312HD15M3.
•Refer to the ATV312 Quick start Annex (S1B16328) for technical data and wiring.
•Set parameter [Input phase loss] (IPL) to [No] (nO) (see the ATV312 Programming Manual). If (IPL) is set to factory setting, the drive remains locked in detected fault mode.
Three-phase supply voltage: 200…240 V 50/60 Hz
For 3-phase output 200/240 V motors
Motor |
|
Line supply (input) |
|
|
|
Drive (output) |
Reference |
Size |
||
Power |
|
Max. current line |
Apparent |
Max. |
Power |
Nominal |
Max. |
|
|
|
indicated |
(2) |
|
power |
inrush |
dissipated |
current |
transient |
|
|
|
on plate (1) |
|
|
|
current |
at nominal |
(1) |
current (1) |
|
|
|
at |
at |
|
|
|
||||||
|
|
|
(3) |
current |
|
(4) |
|
|
||
|
|
200 V |
240 V |
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
kW |
HP |
A |
A |
kVA |
A |
W |
A |
A |
|
|
0.18 |
0.25 |
2.1 |
1.9 |
0.7 |
10 |
23 |
1.5 |
2.3 |
ATV312H018M3 |
1 |
0.37 |
0.5 |
3.8 |
3.3 |
1.3 |
10 |
38 |
3.3 |
5.0 |
ATV312H037M3 |
1 |
0.55 |
0.75 |
4.9 |
4.2 |
1.7 |
10 |
43 |
3.7 |
5.6 |
ATV312H055M3 |
2 |
0.75 |
1 |
6.4 |
5.6 |
2.2 |
10 |
55 |
4.8 |
7.2 |
ATV312H075M3 |
2 |
1.1 |
1.5 |
8.5 |
7.4 |
3.0 |
10 |
71 |
6.9 |
10.4 |
ATV312HU11M3 |
5 |
1.5 |
2 |
11.1 |
9.6 |
3.8 |
10 |
86 |
8.0 |
12.0 |
ATV312HU15M3 |
5 |
2.2 |
3 |
14.9 |
13.0 |
5.2 |
10 |
114 |
11.0 |
16.5 |
ATV312HU22M3 |
6 |
3 |
3 |
19.1 |
16.6 |
6.6 |
19 |
146 |
13.7 |
20.6 |
ATV312HU30M3 |
7 |
4 |
5 |
24 |
21.1 |
8.4 |
19 |
180 |
17.5 |
26.3 |
ATV312HU40M3 |
7 |
5.5 |
7.5 |
36.8 |
32.0 |
12.8 |
23 |
292 |
27.5 |
41.3 |
ATV312HU55M3 |
8 |
7.5 |
10 |
46.8 |
40.9 |
16.2 |
23 |
388 |
33.0 |
49.5 |
ATV312HU75M3 |
8 |
11 |
15 |
63.5 |
55.6 |
22.0 |
93 |
477 |
54.0 |
81.0 |
ATV312HD11M3 |
9 |
15 |
20 |
82.1 |
71.9 |
28.5 |
93 |
628 |
66.0 |
99.0 |
ATV312HD15M3 |
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(1)These power ratings and currents are for a maximum ambient temperature of 50 °C and a switching frequency of 4 kHz in continuous operation.The switching frequency is adjustable 2...16 kHz.
Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlled by a sensor in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to be continuous.
Derating curves are shown on page 15 as a function of switching frequency, ambient temperature, and mounting conditions. (2)Current on a line supply with the "Max. prospective line Isc" indicated.
(3)Peak current on power-up, for the max. voltage (240 V + 10%). (4)For 60 seconds.
(5)These references can be ordered without a terminal board in order to integrate an optional communication board. Add a B at the end of the reference. For example, ATV312HU11M2 becomes ATV312HU11M2B.
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