Samsung PS42P2SBXXEC Schematic

PLASMA DISPLAY TV
Chassis : D53A(P)_42”_SetTop Model: PS42P2SBX/XEC
PS42P2SBX/XEH PS42P2SBX/XEU PS42PNSBX/XEC
PLASMA DIAPLAY TV CONTENTS
Precautions
Specifications
Alignment and Adjustments
Circuit Operation Description
Troubleshooting
Exploded View and Parts List
Electric Parts List
Handling Description
Glossary
Wiring Diagram
Schematic Diagrams
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
ELECTRONICS
© Samsung Electronics Co., Ltd. Nov. 2002
Printed in Korea
AA82-00157A
Alignment and Adjustments
Samsung Electronics 4-1
4. Alignment and Adjustments
4-1 Service Mode
4-1-1 SERVICE MODE ENTRY METHOD
1. Turn off the power to make the SET STAND-BY mode.
2. In order to enter the Service Mode, press the “Display→Menu→Mute→Power” key of remote Control.
In case entry into SERVICE MODE is unsuccessful, repeat the procedures above.
4-1-2 Initial DISPLAY State in times of SERVICE MODE Switch overs
4-1-2(A) OSD DISPLAY
4-1-2(B) BUTTONS OPERATIONS WITHIN SERVICE MODE
1. PW166B 8. SDA6001
2. VPC3230-Main 9. OSD Position
3. VPC3230-Sub 10. Test Position
4. FLI2200 11. Option Table
5. AD9888 12. Color Control
6. CXA2151Q-1 13. Reset
7. MN82860
Release Time :
Menu Joystick UP/DOWN Joystick Left/Right
Entire menu display Cursor move to select items Enable to increase and decrease the data of the selected items
Alignment and Adjustments
4-2 Samsung Electronics
4-1-3 Details of Control
4-1-3(A) PW166B
NO
1 2 3 4 5 6 7 8 9
10
11
Sub Item Red Gain Green Gain Blue Gain Red offset Green offset Blue offset APL Pixel Shift Pixel Number Time
Virtual Framelock
Range 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255
On/Off
Video Port/V&G Port/Off
1 ~ 7
0 ~ 60
V&G Port
Video Port
OFF
Default Value
128 128 128 128 128 128 OFF
Video Port
4 4
V&G Port
NO
1 2 3 4 5 6 7
Sub Item Bright YUV Cont YUV HPLL Speed Luma Delay Bright Contrast H Peaking
Range
0 ~ 127
0 ~ 63
0 ~ 3 0 ~ 8
0 ~ 127
0 ~ 63
0 ~ 7
Default Value
64 41
1
5 50 36
2
4-1-3(B) VPC3230-MAIN
NO
1 2 3 4 5 6 7
Sub Item PIP H-Position PIP V-Position Bright YUV Cont YUV Luma Delay Brightness Contrast
Range 0 ~ 63 0 ~ 63
0 ~ 127
0 ~ 63
0 ~ 9
0 ~ 127
0 ~ 63
Default Value
0
0 64 41
5 50 36
4-1-3(C) VPC3230-SUB
Alignment and Adjustments
Samsung Electronics 4-3
NO
1 2 3 4 5 6 7
Sub Item C Delay Y Delyay DCDI Adaptive Motion Film Mode(3D) Film Mode(3E) Film Mode(3F)
Range
0 ~ 5 0 ~ 8
0, 1 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255
Default Value
11
4
1 60 32
8
128
4-1-3(D) FLI2200
NO
1 2 3 4
Sub Item G Gain Sel Cb Gain Cr Gain Y Gain
Range
0 ~ 3 0 ~15 0 ~15 0 ~15
Default Value
1 7 7 7
4-1-3(F) CXA2151Q-1
NO
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
Sub Item Red Gain Green Gain Blue Gain Red Offset Green Offset Blue Offset Current VCO Pr Gain Y Gain Pb Gain Pr Offset Y Offset Pb Offset TTX Phase ADC calibration
Range 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 127 0 ~ 127 0 ~ 127
0 ~ 7
0 ~ 3 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 127 0 ~ 127 0 ~ 127 0 ~ 248
Default Value
140 140 140
70 70 70
0
0 145 128 145
49 64 49 96
4-1-3(E) AD9888
Only for white balance adjustment
Alignment and Adjustments
4-4 Samsung Electronics
NO
1
2
3 4 5
Sub Item
TTX Contrast
TTX Group
TTX H-Position ATM Read WSS Read
Range
1 ~ 4
Turkish/Greek, Cyrillic,
Arabic/Hebrew, Farsi,
West Europe, East Europe
0 ~ 255 Only Read Value Only Read Value
Default Value
4
West Group
95 0000 0000
4-1-3(G) SDA6001
NO
1 2 3 4 5
Sub Item Luma Ramp(16 Step) Luma Ramp(256 Step) White 16 White 240 Color Bar
Sub_Item Description
Internal Test Pattern Internal Test Pattern Internal Test Pattern Internal Test Pattern Internal Test Pattern
4-1-3(J) TEST PATTERN
NO
1 2
Sub Item OSD H-Position OSD V-Position
Range
0 ~ 100
0 ~100
Default Value
50 50
4-1-3(I) OSD POSITION
NO
1 2 3 4 5 6 7 8 9
10
Sub Item H Peak CTI R Drive G Drive B Drive R Cutoff G Cutoff B Cutoff RYITH HLIM
Range
0 ~ 3
0 ~ 3 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 128 0 ~ 128 0 ~ 128
0, 1 0, 4
Default Value
0
2 255 255 255 128 128 128
0
2
4-1-3(H) MN82860
Alignment and Adjustments
Samsung Electronics 4-5
NO
1 2 3
4
5
6 7 8
9 10 11
12
13 14 15 16 17
Sub Item Language Jack Type PAL/NTSC
ATM/Area
CS/CW
LNA Mega TTX High Deviation Carrier Mute Frame Lock Picture Aspect
SCART WSS
Clock Display Blue Screen OSD Width Melody Volume Panel Life Time
Range
English/Chinese/Japanese
SCART/RCA
PAL/NTAC
ATM/AREA
CS/CW
On/Off/Force On
On/Off On/Off On/Off On/Off
Last Memory/Wide
Normal/Wide/Panorama
24 Hour/12 Hour
0 ~ 30 *1, *2 0 ~ 19
( )Hour
Default Value Selection of the destination country Selection of the AV1, 2, 3 Jack Type Selection of te Broadcasting system
- Europe Model : ATM function
- Asia Model : Area function
- Europe Model : CW
- Asia Model : CS Control LNA function
Control TTX function Control High Deviation function Control Carrier Mute function Control Frame Lock function Selection of Picture Aspect Default mode
Selection of SCART WSS Signal Option function
Selection of Clock Display Format Control Blue Density of the Blue Screen Selection of OSD Font Option Control Melody Volume level Total Displayed time
4-1-3(K) OPTION TABLE
NO
1 2 3 4 5 6 7 8 9
10
Sub Item Sub Brightness Red Offset Green Offset Blue Offset Brightness Sub Contrast Red Gain Green Gain Blue Gain Contrast
Range 0 ~ 100 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 100 0 ~ 100 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 100
Default Value Low Light Luminance Adjustment Low Light X-Coordinate Adjustment No Adjustment Low Light Y-Coordinate Adjustment No Adjustment High Light Luminance Adjustment Hight Light X-Coordinate Adjustment No Adjustment High Light Y-Coordinate Adjustment No Adjustment
4-1-3(L) COLOR CONTROL
Alignment and Adjustments
4-6 Samsung Electronics
4-1-4 White Balance Adjust Method
4-1-4(A) W/B ADJUSTMENT SPECIFICATION
Measurement equipment : Pattern Generator Master[MSPG-925LTH]. Measured Pattern : ABL PatternW/B Coordinate(Varied By the Input Source)
Europe Model(Scart Jack Type)
Asia Model(RCA Jack Type)
VIDEO
DTV Source
(480P, 720P, 1080i)
PC Source
1024 x 768(60Hz)
DVI Source
720P
x 285 285 285 280 285 285 282 280
Field High
Low
Highe
Low
High
Low
High
Low
y 300 300 300 295 295 295 297 294
Y(fL)
30.0
0.75
25.0
0.40
28.5
0.55
21.0
0.80
VIDEO
DTV Source
(480P, 720P, 1080i)
PC Source
1024 x 768(60Hz)
DVI Source
720P
x 275 275 280 280 282 280 280 280
Field High
Low
Highe
Low
High
Low
High
Low
y 280 280 285 285 297 294 285 285
Y(fL)
30.0
0.75
28.0
0.60
21.0
0.80
28.5
0.75
Europe Model(Scart Jack Type)
Asia Model(RCA Jack Type)
Alignment and Adjustments
Samsung Electronics 4-7
Video Sub-Brightness 55 Red Offset 99 Green Offset 100 Blue Offset 100 Birghtness 45 Sub-Contrast 56 Red Gain 133 Green Gain 128 Blue Gain 128 Contrast 100
Component Sub-Brightness 24 Red Offset 130 Green Offset 128 Blue Offset 130 Brightness 45 Sub-Contrast 37 Red Gain 127 Green Gain 128 Blue Gain 126 Contrast 100
DVI Sub-Brightness 43 Red Offset 129 Green Offset 128 Blue Offset 130 Brightness 60 Sub-Contrast 39 Red Gain 125 Green Gain 128 Blue Gain 126 Contrast 75
PC Sub-Brightness 31 Red Offset 130 Green Offset 128 Blue Offset 121 Birghtness 60 Sub-Contrast 18 Red Gain 124 Green Gain 128 Blue Gain 130 Contrast 75
Color Control Item Data
Video Sub-Brightness 60 Red Offset 101 Green Offset 100 Blue Offset 103 Birghtness 45 Sub-Contrast 51 Red Gain 128 Green Gain 128 Blue Gain 138 Contrast 100
Component Sub-Brightness 28 Red Offset 137 Green Offset 128 Blue Offset 133 Brightness 45 Sub-Contrast 41 Red Gain 122 Green Gain 128 Blue Gain 133 Contrast 100
DVI Sub-Brightness 58 Red Offset 130 Green Offset 128 Blue Offset 126 Brightness 60 Sub-Contrast 29 Red Gain 126 Green Gain 128 Blue Gain 133 Contrast 75
PC Sub-Brightness 48 Red Offset 132 Green Offset 128 Blue Offset 126 Birghtness 60 Sub-Contrast 19 Red Gain 124 Green Gain 128 Blue Gain 129 Contrast 75
Color Control Item Data
Alignment and Adjustments
4-8 Samsung Electronics
White Balance Coordinate in Internal Test Pattern. After Adjustment in the each Mode
Enter the factory modeSelect the “10. Test Pattern” Item.
And select the “1. Luma Ramp” Sub-Item.
White Balance Coordinate Table in above Position
1. PW166B 8. SDA6001
2. VPC3230-MAIN 9. OSD Position
3. VPC3230-SUB 10. Test Position
4. FLI2200 11. Option Table
5. AD9888 12. Color Control
6. CXA2151Q-1 13. Reset
7. MN82860
Release Time
:
10. Test Pattern
1. Luma Ramp(16 Step)
2. Luma Ramp(256 Step)
3. White 16
4. White 240
5. Color Bar
VIDEO
Component
(480P)
PC
(1024 x 768,60Hz)
DVI
(720P)
x 284 284 287 286 289 311 291 277
Field High
Low
Highe
Low
High
Low
High
Low
y 296 302 305 301 308 307 304 293
Y(fL)
30.0
0.58
28.9
0.31
29.4
0.54
28.0
0.76
L L
H
Alignment and Adjustments
Samsung Electronics 4-9
4-1-4(B) ADJUSTMENT METHOD
1. Press the “Display Factory” Factory Remote Control button, or Press the “ Display → Menu → Mute → Power” Normal Remote Control button. Scr
een Result :
2. Choose the “No. 12 Color Control Item.
Result
:
Using the above Sub-Items, We recommend the order of Luminance → Y Coordinate X Coordinate so
as to adjust the White Balance
In Adjusting the X, Y Coordinates. To get the decreased Coordinates Value, must increase the Sub-Item
value.
1. PW166B 8. SDA6001
2. VPC3230-Main 9. OSD Position
3. VPC3230-Sub 10. Test Position
4. FLI2200 11. Option Table
5. AD9888 12. Color Control
6. CXA2151Q-1 13. Reset
7. MN82860
Release Time :
12. Color Control
Sub-Brightness 51 Sub-Contrast 50 Red Offset 94 Red Gain 130 Green Offset 100 Green Gain 128 Blue Offset 94 Blue Gain 135 Brightness 45 Contrast 100
Sub Items
Sub-Brightness
Red Offset
Blue Offset
Description
Adjust the Low-Light Luminance
Adjust the Low-LIight X-Coordinate
Adjust the Low-Light Y-Coordinate
Sub Items
Sub-Contrast
Red Gain
Blue Gain
Description
Adjust the High-Light Luminance
Adjust the High-LIight X-Coordinate
Adjust the High-Light Y-Coordinate
Alignment and Adjustments
4-10 Samsung Electronics
4-2 PC Input Table
Vertical
ferquency(Hz)
85.0
75.0
72.8
59.9
70.1
85.1
75.
72.2
60.3
56.3
85.0
75.0
70.1
60.0 85 75 72 70 60
Dot x Line
640 x 480
720 x 400 800 x 600
1024 x 768
848 x 480
Standrd
VGA
SVGA
XGA
WXGA
Horizontal
ferquency(Hz)
43.3
37.5
37.9
31.5
31.5
53.7
46.9
48.1
37.9
35.2
68.7
60.0
56.5
48.3
42.9
37.5
36.1
35.0
29.8
Vertical polarity
N N N N
P P P P P P P
P N N
P
P
P
P
P
Horizontal
polarity
N N N N N
P P P P P P
P N N N N N N N
(N : Negative / P : Positive)
Alignment and Adjustments
Samsung Electronics 4-11
4-3 Discharge Voltage Adjustment Method (Monitor) in Times of ASS’Y Repair
and Replacement
-All VR (Variable Resistor), except for VR for Vs, voltage goes down when turned counterclockwise.
Vsc and Vy Adjustment Method
Vs and Va Adjustment Method
Vsc is the voltage of the left terminal
for D5207
Voltage adjustment is made for Vsc by
using VR5201
Standard voltage for Vsc is –55V±10V
Vy is the voltage of the right terminal
for D5207
Voltage adjustment is made for Vy by
using VR5200
Standard voltage for Vy is 132V±10V
Vs is the voltage of the no.11 PIN of
SX Connector.
Voltage adjustment is made for Vs by
using VR in 7
Vs is 175±5V
Va is the voltage of the no.7 PIN of SX
Connector.
Voltage adjustment is made for Va by
using right VR in 6
Va is 75±5V
Y-Main
Alignment and Adjustments
4-12 Samsung Electronics
Vw is the voltage of the right terminal
for R4414
Voltage adjustment is made for Vw by
using VR4400
Standard voltage for Vw is 175V±5V
Alignment and Adjustments
Samsung Electronics 4-13
4-4 Fault Finding Using MULTI METER
Parts defects can be found for DIODE TRANSISTOR IC, using MULTI TEST including Forward/Reverse direction Multi Test. Of course, in case resistance of several ohms and COIL are connect­ed in parallel circuit, the lock out circuit parallel connected to part must be severed.
1.DIODE
2. TRANSISTOR
For NPN(KSC815-Y, 2SC2068, 2SC2331-Y)
For PNP(KSA539-Y)
Forward Direction Hundreds of ohms
Reverse Direction
Infinity
Between Anode and Cathode
C (COLLECTOR)
E
B(BASE)
BC
C (COLLECTOR)
E
B(BASE)
BC
E (EMITTER)
E (EMITTER)
Forward Direction Hundreds of ohms Hundreds of ohms
Infinity
Reverse Direction
Infinity Infinity Infinity
Between B and E Between B and C Between E and C
Forward Direction Hundreds of ohms Hundreds of ohms
Infinity
Reverse Direction
Infinity Infinity Infinity
Between B and E Between B and C Between E and C
+- +-
Alignment and Adjustments
4-14 Samsung Electronics
3. IC (INTEGRATED CIRCUIT)
IC has built in DIODE against overvoltage in PIN. Generally, except for internal circuit defects, IC defects can be found, by measuring the DIODE.
Defects have SHORT(0 ohm) for both forward and reverse direction.
Hundreds of ohms
Forward Direction Reverse Direction
Varying depending on IC but generally normal Infinity in DIODE TEST MODE
Circuit Operation Description
Samsung Electronics 5-1
5. Circuit Description
5-1 Power supply
5-1-1 Outline(PDP SMPS)
Considering various related conditions, the switching regulator with good efficiency and allowing for its small size and lightweight was used as the power supply for PDP. Most of the power supply components used forward converter, and Vsamp and Vsb used simple flyback converter. To comply with the international harmonics standards and improve the power factor, active PFC (Power Factor Correction) was used to rectify AC input into +400V DC output, which in turns used as input to the switching regulator.
5-1-2 42"SD SMPS SPECIFICATION
5-1-2(A) INPUT
PDP-42PS board is designed so that input power can be used within AC 90 VAC to 264 VAC with 50/60Hz ± 3Hz.
5-1-2(B) OUTPUT
PDP-42PS board provides 13 output switching power supplies for PDP 50inch (+165Vs, +220Set, +185Ve, +75Va, +80Scan, +18Vg, +5Vsb, +5V(D), +5V(A), +12V. +9V, +12Vfan, and +12Vsamp). The output volt­age, and current requirements for continuous operation are stated below (Table 3).
Table1. Specifications of Output Power Supplies for PDP SMPS
Output Name
Vs
Va
Vscan
Vset
Ve
Vg
Vfan
V9
V5(A)
V5(D)
Vsb
V12
Vsamp
Output Voltage
+165V
+75V
+80V
+220V
+185V
+18.3V
+12V
+9V
+5V
+5.3V
+5V
+12V
+12V
Output Current
1.4A
0.5A
0.05A
0.05A
0.05A
0.3A
0.8A
0.3A
1.0A
3.5A
0.4
1.2A
1.5A
Using in PDP driving
Sustain Voltage of Drive Board
Address Voltage of Drive Board
Analog IC Drive Voltage of Video Board
IC Drive Voltage of Logic Board
Stand-by for Remote Control
Circuit Operation Description
5-2 Samsung Electronics
Table 2. Specifications to Protect PDP SMPS
Division
Vs
Va
+5V
OCP Current
5A
2A
10A
OVP Voltage
195V
90V
6.2V
Short Circuit
O.K
O.K
O.K
5-1-2(C) FUNCTION OF BOARD
(1) Remote control
Using 250V/ 10A relay, the board makes remote control available.
(2) Free voltage
The board designed so that input voltage can be used within 90 VAC to 264VAC.
(3) Embedded thermal sensor
The board is equipped with thermal sensor to detect the internal temperature of the unit, and to short relay when the internal temperature is higher than specified temperature so as to shutdown the unit.
(4) Improvement of power factor
The board is designed using PFC circuit so that PF (Power Factor) can be over 0.95, because low PF can be a problem in high voltage power.
(5) Protection
The OCP (Over Current Protection), the OVP (Over voltage Protection), and the Short Circuit Protection functions are added against system malfunction.
Circuit Operation Description
Samsung Electronics 5-3
5-1-2(D) PDP-PS-42 BLOCK DIAGRAM
Circuit Operation Description
5-4 Samsung Electronics
(1) AC-DC Converter
PDP-42PS outputs +400V DC from the common AC power supply using the active PFC booster con­verter. This converter is designed for improving the power factor and preventing the noise with high frequency and finally becomes the input power system for the switching regulator on the output side.
(2) Auxiliary Power Supply
The auxiliary power supply is a block generating power of •Ï-com for remote controlling. Once the power plug is inserted, this block always comes into operation, causing •Ï-com to get into the stand­by state for the output. Thus, this output is called the stand-by voltage. And with the relay ON signal inputted through the remote controller, this block turns the mechanical switch of relay to ON for dri­ving the main power supply.
(3) Implementation of Sustain Voltage
As the main part of a SMPS for PDP, sustain voltage must supply a high power, +165V/ 1.4A. It is designed using forward converter basically. At the output stage two 90V converters are connected serially for high efficiency and reduction of system size against a single 180V converter.
(4) Implementation of Small Power Output (Va, V(D), V(A), Vfan, V9, Vsamp, Ve, Vset, Vscan, V12, and
Vg)Vset, Ve, and Vscan used DC-DC module. V(D), Va, V12, and Vfan used forward converter, and Vsamp used flyback converter. V(A), V9, and Vg are simply implemented using switching regulator.
5-1-3 Requirements of PDP SMPS
Since SMPS does not operate alone, but it operates with the load of the whole system, it should be designed carefully considering the load of the system. In addition, it should be designed considering emerging issues such as EMC, and protection against heat as well as system stability especially.
5-1-3(A) SAFETY AND REMOTE CONTROL CAPABILITY
Stability is one of the most important requirements for SMPS. SMPS should be designed to prevent abnormal status due to abnormal load variation so as to keep the system stable, and guarantee customer safety. The protection circuits of SMPS include over-current protection (OCP), over voltage protection (OVP), and under voltage lock-out (UVLO), and short circuit protection circuit. Although each circuit can be implemented by various procedures, the most popular is implementing with comparator that compares current value with that of standard and determine abnormality of the circuit. In addition, surge current protection, insulation management, and static electricity protection circuit should be added, because it uses commercial power source as an input. PDP SMPS should be designed using auxiliary power and relay to provide remote control capability.
Circuit Operation Description
Samsung Electronics 5-5
5-1-3(B) THE RELATION BETWEEN POWER CONSUMPTION AND POWER CONVERSION Efficiency
The power consumption and the power conversion efficiency of SMPS affect protection against heat and system operation much. [ If the power conversion efficiency of 100W SMPS is 70%, is the power loss of internal circuit 30W? ] Output power consumption Po is determined by the multiplication of DC output voltage Vo and output current Io. Input power consumption Pi is determined by the addition of output power consumption Po and internal power loss of SMPS Pl. Provided that the power conversion efficiency is _,
If the power conversion efficiency of 100W SMPS is 70%, the internal power loss is about 42.8W by Equation (1). If the power conversion efficiency of 400W SMPS for 42"SD is 82%, the internal power loss is 87.8W by Equation (1). Table 4 shows internal power loss as a function of output power for various power conversion efficiencies.
Table 4. Power Conversion Efficiency vs. Internal Power Loss
0
20
40
60
80
100
120
140
160
180
200
120 140 160 180 200 240220 260 280 300
50%
60%
90%
70%
80%
η
=
η
=
η
=
η
=
η
=
Internal
Power
Loss ( W)
Direct Current Output Power (W)
Circuit Operation Description
5-6 Samsung Electronics
5-1-3(C) PFC (Power Factor Correction) Circuit Descriptions
The current electric devices use DC power supply and require a rectifier circuit converting AC into DC. As most rectifier circuits apply a capacitor input type, the rectifier circuit becomes the core of the occur­rence of harmonics with lower reverse rate.If various electronic and electric devices are connected to a power system, high-frequency current will occur due to a power rectifier circuit, a phase control circuit with power input current of non-sine wave, or components with non-linear load characteristics, such as capacitor, inductor, etc. As the result, the disturbance of voltage occurs, and finally a power capacitor or a transformer generates heat, fire or noise occurs, controls malfunction, or the accessed devices abnor­mally operate or their lives are shortened.To prevent those symptoms, IEC (International Electrotechnical Commission) regulated standards for Power Supply Harmonics. (Refer to IEC 1000-3-2.)Figure 8 shows the basic structure of Active Boost PFC and waveforms.
Standards for Power Supply Harmonics
Scale: Devices accessed to 220V/380V, 230V/400V, 240V/425V and lower than 16A (IEC 100-3-2) Devices with AC 230V and lower than 16A (IEC 555-2)
Applied Classes :
Class A: Devices not included in another classClass B : Portable toolsClass C : Lighting devicesClass D : Devices with special current waveforms
Application Schedule : Except the devices less than rating input of 75W (1996~1999)
Except the devices less than rating input of 50W (2000 and after)
Circuit Operation Description
Samsung Electronics 5-7
5-1-3(D) CONCLUSION
Although SMPS (Switching Mode Power Supply) enables small lightweight high-power consumption power design, it is hard to be used when stability and precise control are required. Power stage for PDP can be designed using the lightweight SMPS feature. It is important to design SMPS considering system load, stability, and related international standards.
The architecture and the pulse of active boost PFC
Circuit Operation Description
5-8 Samsung Electronics
5-2 Driver Circuit
5-2-1 Driver Circuit Overview
5-2-1(A) WHAT IS THE DEFINITION OF DRIVE CIRCUIT?
It is a circuit generating an appropriate pulse (High voltage pulse) and then driving the panel to implement images in the external terminals (X electrode group, Y electrode group and address electrode), and this high voltage switching pulse is generated by a combination of MOSFETs.
5-2-1(B) PANEL DRIVING PRINCIPLES
In PDP, images are implemented by impressing voltage on the X electrode, Y electrode and address elec­trode, components of each pixel on the panel, under appropriate conditions. Currently, ADS (Address & Display Separate: Driving is made by separating address and sustaining sections) is most widely used to generate the drive pulse. Discharges conducted within PDP pixels using this method can largely be classi­fied into 3 types, as follows:
(1) Address discharge : This functions to generate wall voltage within pixels to be lighted by addressing
information to them (i.e., impressing data voltage)
(2) Sustain discharge : This means a display section where only pixels with wall voltage by the address
discharge display self-sustaining discharge by the support of such wall voltage. (Optic outputs realiz­ing images are generated.)
(3) Erase discharge : To have address discharge occur selectively in pixels, all pixels in the panel must
have the same conditions (i.e., the same state of wall and space electric discharges). The ramp reset discharge section, therefore, is important to secure the drive margin, and methods most widely used to date include wall voltage controlling by ramp pulse.
Circuit Operation Description
Samsung Electronics 5-9
5-2-1(C) TYPES AND DETAILED EXPLANATION OF DRIVE DISCHARGES
(1 ) Sustaining discharge
Sustaining discharge means a self-sustaining discharge generated by the total of the sustaining pulse voltage (usually, 160~170V) alternately given to X and Y electrodes during the sustaining period and the wall voltage that varies depending upon pixels' previous discharge status. It is operated by the memory function (through this, the current status is defined by previous operation conditions) AC PDP basically possesses. That is, when there is existing wall voltage in pixels (in other words, when pixels remain ON), the total of wall voltage and a sustaining voltage to be impressed subsequently impresses a voltage equal to or above the discharge start voltage, thereby generating discharge again, but when there is no existing wall voltage in pixels (in other words, when pixels remain OFF), the sus­taining voltage only does not reach the discharge start voltage, thus causing no discharge. The sustain­ing discharge is a section generating actual optic outputs used in displaying images.
(2) Address discharge
This means a discharge type generated by the difference between positive voltage of the address elec­trode (normally 70~75V determined by supplied Va voltage + positive wall charge) and the negative potential of Y electrode (supplied GND level voltage + negative wall charge). The address discharge serves to generate wall voltage in pixels where images are to be displayed (that is, discharge is to be generated) prior to the sustaining discharge section. Namely, pixels with wall voltage by the address discharge will generate sustaining discharge by the following sustaining pulses.
(3) Erase discharge
The purpose of resetting or erase discharge is to make even wall voltage in all pixels on the panel. Wall voltage, which may vary depending upon the previous sustaining discharge status, must be made even. That is, wall voltage generated by the sustaining discharge must surely be removed, by making discharges and then supplying ions or electrons. Wall voltage can be removed by making dis­charges and then setting a limitation on time for opposite polarity charging of the wall voltage or gen­erating weak discharge (Low voltage erasing) to supply an appropriate quantity of ions or electrons and keep polarities from being charged oppositely. The weak discharge (Low voltage erasing) meth­ods, which have been known to date, can largely be into two types: 1) the log pulse adopted by most companies including F Company, and 2) the ramp pulse adopted by Matsushita. In both two methods, impression is made with a slow rising slope of the erasing pulse. Because the total of the existing wall voltage and a voltage on the rising pulse must be at least the drive start voltage to generate dis­charges, external impressed voltage is adjusted based on the difference in wall voltage between pixels. And, weak discharge is generated because of a small impressed voltage.
Circuit Operation Description
5-10 Samsung Electronics
5-2-2 SPECIFICATION OF DRIVE PULSES
5-2-2(A) DRIVE PULSES
Circuit Operation Description
Samsung Electronics 5-11
5-2-2(B) FUNCTIONS OF PULSES
(1) X rising ramp pulse
Just before X rising ramp pulse is impressed, the last Y electrode sustain pulse of previous sub field is impressed. The pulse causes sustain discharge. Consequently, positive wall charge is accumulated in X electrode, and negative wall charge is accumulated in Y electrode. X rising ramp erases wall charge produced by the last sustain discharge pulse using weak-discharge.
(2) Y rising ramp pulse
During Y rising ramp period, weak-discharge begins when external voltage of about 390V~400V is impressed to Y electrode, and each gap voltage is equal to discharge start voltage. Sustaining the weak-discharge, positive wall charge is accumulated in X electrode and address electrode, and nega­tive wall charge is accumulated in Y electrode of the entire panel.
(3) Y falling ramp pulse
During Y falling ramp period, the negative wall charge in Y electrode accumulated by 200V of X bias is used to erase positive wall charge in X electrode. Address electrode (0V) sustains most of the posi­tive electric charge accumulated during rising ramp period so that it can maintain wall charge distrib­ution beneficial to the upcoming address discharge.
(4) Y scan pulse
This is called the scan pulse, selecting each of Y electrodes on a one-line-at-a-time basis. In this case, Vscan means the scan bias voltage. About 70 V (Vscan) voltage is impressed on the selected electrode lines, while 0 V (GND) voltage is impressed on the other lines. In the cells the address pulse (70V~75V) is impressed on, address discharge is occurred because nega­tive wall charge is accumulated in Y electrode, positive wall charge is accumulated in address elec­trode by the applied ramp pulse, and the sum of impressed voltage is greater than discharge start voltage. Thus, because scan pulse and data pulse are impressed line by line, very long time is taken for PDP addressing.
(5) 1st sustain pulse
The sustaining pulse always begins with the Y electrode. This is because when address discharge is generated, positive wall voltage is generated on the Y electrodes. Because wall electric charge generat­ed by address discharge is generally smaller than wall voltage generated by sustaining discharge, ini­tial discharges have small discharge strength, and stabilization is usually obtained after 5~6 times dis­charges, subject to variations depending on the structure and environment of electrodes. The purpose of impressing the initial sustaining pulses long is to obtain stable initial discharges and generate wall electric charges as much as possible.
5-2-3(A) FUNCTIONS OF EACH BOARD
(1) X board
X board is connected to the panels X-electrode blocks, 1) generates sustain voltage pulse (including ERC), 2) generates X rising ramp pulse, and 3) sustains Ve bias during scan period.
(2) Y board
Y board is connected to the Y-electrode blocks of panel, 1) generates sustain voltage pulse (including ERC), 2) generates Y rising and falling ramp pulse, and 3) sustains Vscan bias.
(3) Y buffer board (upper and lower)
Y buffer board impresses scan pulse to Y electrodes, and consists of upper and lower sub-boards. In case of SD class, one board is equipped with 4 scan driver ICs (STMicroelectronics STV7617 with 64 or 65 outputs).
(4) COF
Impresses Va pulse on address electrodes in the address section and generates address discharge based on a difference between such Va pulse and scan pulse impressed on Y electrodes. It is in the form of COF, and a COF is equipped with 4 data drive ICs (STMicroelectronics STV7610A with 96 outputs). For a single scan, 7 COFs are required.
Circuit Operation Description
5-12 Samsung Electronics
5-2-3 Configuration and Operation Principles of Driver Circuit
Y-Buffer (Upper)
Y Drive board
- Sustain pulse (Energy recovery)
- Rising ramp pulse
- Falling ramp pulse
X Drive board
- Sustain pulse (Energy recovery)
- Rising ramp pulse
- Ve bias
- Vscan pulse
Y-Buffer (Lower)
Y-electrode blocks
COF X-electrode blocks
(6 blocks)
(3 blocks)
Circuit Operation Description
Samsung Electronics 5-13
5-2-3(B) DRIVING BOARD'S BLOCK DIAGRAM
(1) Y
(2) X
17V
170V
POWER
220V
75V
POWER
220V
17V
170V
Circuit Operation Description
5-14 Samsung Electronics
Components of driving board's operations
1. Power supply
1) Supplied from the power supply board
- For sustaining discharge: 180V;
- For logic signaling buffer: 5V; and
- For gate driver IC: 15V.
2) Generated by the internal DC/DC part
- For generating Vw pulse: 180V.
2. Logic signal
1) Supplied from the logic board
- Gate signals for FETs.
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